BENY: Leading Manufacturer of Solar PV and EV Charging Solutions
EVB: Top EV Charger Manufacturer/Supplier in China
User Manual for BENY models including: BENY, 2BKHQ-BDCA-D-UL, Floor Mounted DC EV Charger, Mounted DC EV Charger, DC EV Charger, EV Charger, Charger
Zhejiang Benyi New Energy Co.,Ltd. BDCA-D-UL 2BKHQ-BDCA-D-UL 2BKHQBDCADUL bdca d ul
File Info : application/pdf, 18 Pages, 1.45MB
DocumentDocumentTechnicalGuide Usermanual evb.com info@evb.com www.evb.com Importerxxxxxxx Addressxxxxxxxx Beny DCEVcharger VERSION2024090301 WWW.EVB.COM evb.com Foreword 1. Overview 1.1 Product Introduction 1.2 Product conceptual diagram 1.3 Main Parameters 1.4 Product performance and characteristics 1.5 The overall function of charging pile is introduced 1.6 Product usage environment 1.7 Product design specifications 2. Install 2.1 Security Description 2.2 Installation condition 2.3 Handling packing boxes 2.4 Unpack 2.5 Handling charging piles 2.6 Requirements for concrete foundation fabrication 2.7 Install charging piles 2.8 Cable access 2.9 Network Options 2.10 OCPP platform and network connection 3. Operation instructions and precautions 3.1 Pre-use safety check 3.2 Operational precautions 3.3 language selection 3.4 Charging status description 3.5 Indicator lamp description 3.6 Instructions for use of emergency stop switch 3.7 Charging system host computer software description FloormountedDCEVchargerUserManual evb.com FloormountedDCEVchargerUserManual 03 4. Packing,Transport,and Storage 23 03 03 04 05 5. Ordering Instructions and after sales service 23 06 5.1Ordering Instructions 23 07 5.2 After sales Service 25 07 5.3 List of Attachments 25 5.4 Nameplate 25 07 07 The appendix 08 08 09 10 Appendix I troubleshooting list (please refer to this for solutions according to descriptions) 11 12 12 Appendix II Charging pile equipment maintenance guide 14 14 Appendix Product warranty card 17 17 18 18 19 22 22 22 www.evb.com evb.com FloormountedDCEVchargerUserManual Beforeanoperation,pleasereadtheoperationmanualtoknowthecorrectwaytousetheequipment.Pleasekeepitforfuturereference. WARNING Therearedangeroushighvoltageinputandoutputinthisequipment,whichwillendangerhuman life.Pleasestrictlyfollowallsignsandoperatinginstructionsonthemachineandinthemanual. Unauthorizedprofessionalmaintenancepersonnelmustnottoremovetheoutercoverofthedevice. Foreword BENY New Energynamely Zhejiang Benyi Electric Co., Ltd.we are a leading brand that produces thousands of highquality DC protection products and EV charging stations every year through solar PV, battery storage and EV charging systems. At the same time, the electric vehicle charging station is not only beautiful in design, but also easy to operate; It also has reliability and robustness. Charging pile product types are rich, can meet the various needs of customers, there are wall-mounted, vertical cabinet, split charging pile; Wide output power range, from 20kW to 600kW; It has passed UL, CE, CB, RCM, UKCA, CCC and RoHS certification. At the same time, it has dynamic load balancing and PEN fault detection functions. Safety Precautions Do not put inflammable, explosive, or combustible materials, chemicals, combustible steam, and other dangerous materials near the charger. Keep the connector clean and dry. If there is dirt, please wipe it with a clean, dry cloth. Please do not touch the connector core with your hand when charged. It is strictly prohibited to use the charger when the connector or the cable is defective, cracked, worn, or broken or when the cable is exposed.If these situations are found, please get in touch with the staff in time. Do not attempt to disassemble, repair, or modify the charger yourself if you are not a professional. I If you have any repair or modification needs,please contact the staff. Please carefully read and follow the rules for the use of charging piles to ensure proper operation.Improper operation may cause damage, water leakage, electric leakage, etc. Removing the connector during the charging session is strictly prohibited to ensure the safety of personnel and the vehicle. If there is any abnormal situation during usage, you can immediately press the emergency stop button to cut off all input and output currents. In case of rain and thunder, please charge with caution. Children should not approach or use the charger during the charging process to avoid injury. Please close the doors of chargers on both sides when it is working to avoid electric shock. During the charging process, the vehicle is not allowed to drive and can only be charged in a stationary state. Please turn off the hybrid electric vehicle before charging it. Any problems caused by illegal operations are not covered by the maintenance warranty and are at their own risk. evb.com FloormountedDCEVchargerUserManual This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. FCC warning: Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -Reorient or relocate the receiving antenna. -Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -Consult the dealer or an experienced radio/TV technician for help. This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. www.evb.com PAGE 01/02 evb.com FloormountedDCEVchargerUserManual 1.OVerview 1.1 Product introduction We,BENY Electric,proudly present this one piece DC EV charging station .It is mainly used for DC fast charging of electric vehicles, which integrates functions such as power conversion, charging control, human-computer interaction control, communication, billing and metering. It is composed of man-machine interactive touch screen, card reader, energy metering module, charging module, communication module, charging interface, control module and pile body. Optional cabinet heating system, smoke alarm system, fire extinguishing system, flood alarm system and so on. The product has good dust-proof, waterproof functions, protection level up to IP55, multiple protection functions, input and output dual safety protection, real-time monitoring of cable connection status, abnormal immediately stop charging, to ensure the safety of people and vehicles during charging. User-friendly interface display and control guide function, convenient to complete the charging process; CAN, Ethernet, RS485 and other communication interfaces are provided to connect the management center and monitor the charging status. The power conversion unit of the charging pile follows the principle of modular design, and can be flexibly configured into 60kW-240kW power output to meet the charging needs of electric vehicles with different capacities, which is the best choice for outdoor fast DC charging. 1.2 Product conceptual diagram RFIDCard reader Three-phase Network Input sampling Threephasemeter Rectifier module AC contactor Input circuit breaker FIG.1-1 Outside drawing of the charger Monitoringunit (maincontrolboard, monitoringboard) Control signal Fuse Display screen DC Contactor Charging connectorA DC Fuse Contactor Output sampling DCmeter Charging connectorB www.evb.com evb.com FloormountedDCEVchargerUserManual 1.3Mainparameters NO. Article 1 Rated AC input voltage 2 AC power frequency 3 Input power factor 4 DC voltage regulation range 5 Accuracy of current 6 Voltage regulation accuracy 7 Accuracy of a steady flow 8 Ripple coefficient 9 Standby power consumption 10 Input impulse current 11 Unbalance degree of current equalization 12 Harmonic current limit requirements(THD) 13 Efficiency 14 Noise 15 Oscillation immunity 16 Electrostatic discharge immunity 17 Radio-frequency electromagnetic field radiation immunity 18 Electrical fast transient pulse group immunity 19 Surge immunity 20 The immunity of conductive disturbance induced by RF field 21 Power frequency field immunity 22 Damping oscillating field immunity Units V Hz V % % % W A V A % % dB Standard 480Vac±15%3P 50Hz/60Hz 0.99 load 100% 150V~1000V ±0.5 ±1 ±1 40 110%Rated input current 110%Steady state output voltage 5%rated output current 5Class A equipment 95 69 level 31MHz and 100kHz level 3 level 3 level 3 level 3 level 3 level 4 level 4 PAGE 03/04 evb.com FloormountedDCEVchargerUserManual RF parameter 1 LTE-FDD working frequency 2 LTE-TDD working frequency B%%%%%%%%%%%%%% B%%% 3 UMTS working frequency %%%%%%% 4 0,)$5(working frequency Hz 5 *:,),working frequency HZ 6 *:,),Maximum transmitting power dBm 0+]s. 0+]0+] G%P 7 :&'0$ Maximum transmitting power dBm G%PG% 8 /7()'' Maximum transmitting power dBm 9 /7(7'' Maximum transmitting power dBm G%PsG% G%PsG% 10 0,)$5( Maximum transmitting power dBuA/m G%X$P 1.4 Product performance and characteristics Product function Highefficiency,lowharmonic,ClassAquality.Systemefficiency95%,industryleadingpowerdensity,lowenergyconsumption,high energyefficiency.Thechargingmoduleusesactivepowerfactorcorrectiontechnology,harmonicinterference5%andpowerfactorupto 0.98. Modulardesign,reliablesystem.Thesystemadoptsmultimoduleparalleloutputmode,flexibleconfiguration,easymaintenance.Single modulefailuredoesnotaffectthesystem,whichgreatlyimprovesystem'sreliabilityandstability. Allroundprotectiontoguaranteesafety.selfcheckforinput,output,andcomponentandprotectionduringoperationandconnection, inputover/undervoltageprotection,DCoutputovervoltage/shortcircuitprotection,moduleoverheating/faultprotection,insulation protection,charge,randcarbatteryconnectioninspectionandothermultipleprotectionfunctions.Alltoensurethesafeandreliable operationofthesystem,effectivelypreventtheoccurrenceofaccidents. Widevoltageoutput,easytousesuperwideconstantpoweroutputvoltagerange.Ithasthecharacteristicsofactivepowerfactor correction,highefficiency,highpowerdensity,highreliability,intelligentcontrol,andbeautifulshape.Itcanbeadjustedinawiderangeto meetthechargingneedsofdifferentterminalvoltagesofbatterybanks,andcanbeusedtochargeelectricvehiclesofdifferentvoltage levels. Product Features 32-bit high-performance embedded industrial-grade processor is used as the main controller. The 1.0 level multi-function DC watthour meter is used to accurately measure the charging amount of the car. Using a contactless card reader in accordance with ISO 14443-A/B. And implement hardware encryption authentication processing on the card to ensure the security of the card account data. Using a 7-inch LCD touch screen, the display color is bright, can achieve outdoor high-brightness environment display, and can adapt to low temperature -20 environment. With the charging gun fall off detection function, to ensure the use of safety during the charging process. The product communicates with the monitoring platform in real time through 4G, Ethernet, WiFi and CAN communication interfaces, and timely reports various records to ensure the real-time monitoring of the monitoring platform for the charging pile. The system software supports remote and local upgrade functions. www.evb.com evb.com FloormountedDCEVchargerUserManual 1.5 The overall function of charging pile is introduced 1.5.1 Human-computer interaction interface In the process of charging, the charging pile dynamically adjusts the number of charges according to the data provided by the battery management system, and performs corresponding operations to complete the charging process. Indicates the output function Real-time display of charging voltage, charging current, SOC, charging time, metering, battery information and other information. When a fault occurs, the corresponding information is displayed. It can display the relevant information of each state of the charging pile. Displays other related information output by the monitoring unit. Can display electric vehicle battery information. 1.5.2 Self-test Self-test of charging pile during power-on, including pile body, clock, power supply, storage space, etc. The fault information can be displayed through the status indicator or the display screen, and the fault information is recorded. 1.5.3 Software Upgrade The master station monitoring system supports OTA and USB-OTA, while the master station monitoring system does not support USBOTA. 1.5.4 Software Functions Display function Transmit Charging pile reserve data transmission interface, collect and upload charging pile usage and charging information data and charging pile fault data. Store Transaction data is stored as a record in non-volatile memory. Ensure that the stored data is correct, continuous, complete, and valid. Keep no less than 10,000 record space, and the charging pile can collect data in time when the transaction record is stored. 1.5.5 Control Functions The charging monitoring unit can adapt to various operating modes of the charger, and realize the correct charging process of constant current limited voltage charging constant voltage charging stop charging. 1.5.6 Alarm Function When the charging pile is faulty, such as abnormal DC output, power module alarm/fault, DC output overvoltage/undervoltage, DC output overcurrent, switch trip/fuse failure on the input side of the charging pile, communication interruption between the charging monitoring unit and the partition monitoring module, and monitoring unit failure, the monitoring unit can issue an audible and visual alarm and output it on the display screen of the charging pile through the communication port. 1.5.7 Event Recording Function Events such as charging pile failure and charging start/end time are recorded, and the stored data has the function of power failure retention. 1.5.8 Timing function The charging pile can receive the timing command of the partition monitoring terminal for timing, meeting the requirements of PPS (second pulse) and PPM (sub-pulse) timing. PAGE 05/06 evb.com FloormountedDCEVchargerUserManual 1.6 Product usage environment Altitude 2000 meters, above 2000 meters must be derated use. For the ambient temperature of the device, see the label on the device nameplate. If the temperature is higher than 55°C, the temperature must be derated. Air relative humidity Relative humidity 95%RH, no condensation. For outdoor operation, a sunshade and rainshade device should be installed above the equipment The installation inclination should not exceed 5%. Keep inflammable and explosive materials away from the pile. Atmospheric pressure 79kPa ~ 106kPa. The pile body must have good permeability around. 1.7 Product design specification Region China Standard GB/T 18487.1-2023;GB/T 18487.2-2017;GB/T 18487.3-2001 The European Union North American EN IEC 61851-1: 2019, EN 61851-23: 2014, EN 61851-24: 2014, EN IEC 61851-21-2: 2021, IEC 61851-1: 2017 IEC 61851-23: 2014, IEC 61851-24: 2014, EN IEC 61000-6-2: 2019, EN IEC 61000-6-4:2019 UL2202,C22.2 No.107.1,UL2231-1/-2,FCC Part 15,Energy Star,NEC 625 2. Install 2.1 Security Description 2.1.1 Note Please read and follow the following safety instructions before installing, maintaining or using a charging post. Installers should ensure that charging stations are installed in accordance with the specific standards and local regulations of the relevant country/region. This manual contains important usage and installation instructions that must be followed when installing, using, and maintaining the unit. 2.1.2 Warning of the danger of electric shock Turn off the power to the charging station before installing or maintaining it. Turn off the power until the charging station is fully installed and the housing is in place and secured. In the event of hazards and accidents, a qualified electrician must disconnect the charging station from the power supply immediately. If the charging station is damaged, or the charging cable shows excessive wear or other visible signs of damage, do not operate the charging station. If you suspect that the charging station is damaged, contact the after-sales staff or your dealer. Do not use pressure water to clean the charging station, do not use wet hands, and do not immerse the charging gun in liquid. Do not place your fingers or other objects in the charging port or inside the gun. Before charging an electric vehicle, read the instructions and electric vehicle owner's manual that came with the charging pile. 2.1.3 Warning of gas accumulation Because toxic or explosive gases can be released when charging indoors, some electric vehicles require an external ventilation system. Check your vehicle's owner's manual to check if it emits toxic or explosive gases while charging. www.evb.com evb.com FloormountedDCEVchargerUserManual 2.2 Installation condition Calculate existing electrical loads to determine the maximum operating current. Calculate the distance from the power panel to the charging station installation to ensure minimal voltage drop. (Varies by region or country's local regulations) Obtain any permits you feel necessary from the competent local authority and confirm that a follow-up inspection has been arranged by an electrician after the installation has been completed. The PE ground connector must not be spliced. Select conductor size according to local regulations, maximum current and maximum voltage drop. Use the right tools and ensure adequate material resources and protective measures are available. Make sure the area where the charging post will be installed has good cellular reception. Install the correct power and data cables in the installation area. Since the vent of the charging pile is located at the back of the charging pile, the free space behind it must be ventilated accordingly. If used indoors, the ventilation of the room must exceed 3000 cubic meters/hour. 800 800 800 800 2.3 Handling packing boxes 1 Use a forklift to move the packaged products PAGE 07/08 evb.com 2.4 Unpack 1 Remove the boards on the left and right sides FloormountedDCEVchargerUserManual evb.com (4)Remove the bottom tray and connecting bolts FloormountedDCEVchargerUserManual 2 Remove the front and back boards 2.5 Handling charging piles 2.5.1Handling by forklift truck Charging piles can be transported with forklifts 3 Take off the top of the wooden box 2.5.2 Handling by crane The charging pile can be operated with a crane; Four mounting holes for lifting rings are reserved at the top. 1 Tighten 4 lifting rings www.evb.com PAGE 09/10 evb.com 2 Install hooks and slings FloormountedDCEVchargerUserManual evb.com FloormountedDCEVchargerUserManual (3) The installation shall be fixed with 12 embedded parts or expansion bolts, made of stainless steel or hot-dip galvanized material 2.6 Requirements for concrete foundation fabrication 2.6.1 Condition Please comply with the following regulations regarding foundation Construction of foundations must be carried out in accordance with local regulations. The characteristics of the concrete need to be calculated based on the technical data of the charging station. Concrete should be winterized. It is necessary to calculate the foundation thickness and select the installation site according to the weight of the whole pile system. The foundation must be level. Tilting left-right or front-back can cause water seepage and damage the charging station. The foundation must be under the ground. Charging piles must be installed on the ground. 2.6.2 Construction drawing of concrete foundation 1 The strength grade of concrete is not lower than C20, the underground part is 40cm, the above-ground part is 20cm, and the concrete dimensions are length * width * height of 950 * 950 * 600mm; Complete appearance, flat, no cracks; The outer contour of the equipment is 800 * 800mm. After the equipment is installed, the distance between the four edges of the equipment and the four edges of the foundation is 75mm. 2 The embedded pipeline of the foundation should conform to the opening position of the bottom plate of the charging pile to avoid the inconsistency between the pipeline and the opening and the inability to construct. 415x35 950 700 260 600 681 800 950 www.evb.com 950 950 50x120 Front 152 2.7 Install charging piles The fixed hole position of the charging pile is aligned with the opening hole of the foundation, and locked with M12 expansion screw 2.8 Cable access The live conductor system of this product is connected to the three-phase three-wire system, and the ground mode of the low-voltage power distribution system can be IT system, TT system, TN system. The following recommended system grounding instructions are for IT systems. Connect the three-phase cable embedded in the foundation of the pile to the input end of the pile. Pay attention to the connection method of the three wires, the color is corresponding, and the access ground cable is connected to the ground bar of the cabinet, as shown in the following figure. Note: AC input (L1,L2,L3) cable diameter refer to the following table: Ac input: 3 incoming wires, L1/L2/ L3 from left to right (red, brown, green) PAGE 11/12 evb.com FloormountedDCEVchargerUserManual Input cable selection reference table [GB/T12706.1(IEC60502-1)] Product model Recommended incoming cable (not less than) BDC60-S-UL BDC60-D-UL YJV3*25mm² BDC90-S-UL BDC90-D-UL YJV3*35mm² BDC120-S-UL BDC120-D-UL YJV3*50mm² BDC150-S-UL BDC150-D-UL BDC180-S-UL BDC180-D-UL YJV3*70mm² YJV3*95mm² BDC210-S-UL BDC210-D-UL BDC240-S-UL BDC240-D-UL YJV3*120mm² YJV3*150mm² Material Red copper Red copper Red copper Red copper Red copper Red copper Red copper Recommended terminal blocks DT-25 DT-35 DT-50 DT-70 DT-95 DT-120 DT-150 Grounding requirements: 1. Location: Right ground bar of the MCCB 2. Grounding resistance requirements: The grounding resistance of charging station equipment should generally not exceed 4, and should be kept within the required range throughout the service life of the charging station. 3. Grounding method: When using metal rods for grounding, the metal rods should be buried underground at least 1.5 m to ensure the firmness of grounding. According to local soil properties and climatic conditions, the gold needs to be increased Belongs to the depth of the rod position. 4. Grounding point selection: 1The ground point should be close to the charging station to ensure that current can flow back to the ground wire. 2The grounding point should be far away from industrial noise and interference sources to avoid affecting the grounding quality. 3The grounding point should avoid obstacles such as cement pavement to prevent the grounding impedance from being too high. evb.com 5. Grounding cable: Use at least 25 mm ² cable FloormountedDCEVchargerUserManual 2.9 Network Options Pictures Configuration Ethernet: LAN (OCPP) 3G/4G: SIM card WiFi: 2.4GHz Remark Network cable length not exceeding 30m RJ45 interface and Cat5e cable 2.10 OCPP platform and network connection 2.10.1 Preparation before operation: OCPP server Address remote port 2.10.2 Network connectivity 1 When the charger is in standby state, press the emergency stop switch on the front of the cabinet www.evb.com PAGE 13/14 evb.com FloormountedDCEVchargerUserManual 2 Click on any charging gun icon five times, and when you hear the beep of "Didi", wait to enter the login interface evb.com 5 Configure WiFi, enter WiFi name and passwor FloormountedDCEVchargerUserManual 3Enter the password in the login interface. The default password is 12345678 6 Configure LTE APN, and if there is a configuration requirement, enter the authorized information; If there is no configuration requirement, go directly to the next step 4 Configure the network, check the required mode, and click the arrow in the lower right corner to proceed to the next step 7 Configure static IP, enter static IP, gateway, subnet mask Offline mode: Local charging mode, no billing settlement is performed. Wi-Fi: The device is connected to the wireless network for network billing and settlement. Automatic network switching: When two or more networking modes are configured, the system will automatically switch networks according to the network status. LTE: Devices perform networked billing and settlement through 3G/4G. Ethernet: The device is connected to Ethernet for network billing and settlement. Static IP: Set a fixed IP address. When the device connects to the network, it will no longer automatically obtain the network address. www.evb.com PAGE 15/16 evb.com 8 To configure OCPP, enter the URL address FloormountedDCEVchargerUserManual 9 Click the arrow in the lower right corner to complete the configuration and reset the emergency stop switch in time evb.com FloormountedDCEVchargerUserManual 3.2 Operational precautions If the screen shows that the machine is malfunctioning, please do not charge, please contact the staff; Confirm that the IC card balance is sufficient when swiping the card. If the balance is insufficient during the charging process, the charging will be automatically terminated; When two charging interfaces are used at the same time, the user should carefully identify whether he is user A or user B during the card swiping process, and swipe the card according to the operation prompts of the interface to avoid misoperation; Please follow the relevant prompts of the charging equipment when operating; Pay attention to the strength when plugging and unplugging the charging gun, and don't use too much force; During the card swiping operation, the "beep" prompt sound that needs to be heard can only be removed, otherwise the operation may fail; When the charging gun is inserted into the interface and the green indicator light above lights up, it means that it has been powered on. Please do not unplug and unplug the charging gun at this time to prevent electric shock; When an emergency occurs, please press the emergency stop switch. Charging cannot be performed at this time. If charging is in progress, charging will stop immediately; During use, you should always check the small firing pin or indication window on the lightning protector (as shown in the figure below). If the firing pin protrudes or the window turns red, it means that the lightning protector has been damaged and should be replaced immediately. Indicator window, Green OK, Red Damaged 3.Operating instructions and precautions 3.1 Pre-use safety check Ensure that the product is not scratched, rusted, deformed, etc. Ensure that the power supply socket is safe and that there is no foreign matter left in the charging plug and the charging socket at the vehicle end. If the charging cable or charging gun tip has problems such as damaged shell or exposed cable, please do not continue to use it. Keep the charging gun plug dry. If there is accumulated water, please dry the water of the charging plug with a dry and clean cloth when the whole pile body is powered off. www.evb.com Figure 3--1 AC lightning protector 3.3 Language selection 1 Click the Lang icon in the upper left corner of the interface to enter the language selection interface PAGE 17/18 evb.com FloormountedDCEVchargerUserManual 2 Select the language, click the flag icon corresponding to the required language, and you can select two languages for display evb.com FloormountedDCEVchargerUserManual 3If you select POS machine charging, please verify the operation according to the prompts on the POS machine 3.4 Charging status description 1Insert the standby charging gun on the charging pile into the charging port of the car body, providing four charging methods: card charging, MAC charging, QR code charging, and POS machine charging; Select a desired payment method and verify it. 4Verification completed, charging is starting, please wait patiently for the device to start 2If you choose to charge by swiping card, please place the charging card in the swiping area and wait for the card information to be verified 5During charging, the screen displays the charging status, charging time, current output current and voltage, charging power, charging electric energy, vehicle requested current and voltage parameters www.evb.com PAGE 19/20 evb.com FloormountedDCEVchargerUserManual 6Click STOP in the lower right corner of the interface to enter the charging end verification stage evb.com FloormountedDCEVchargerUserManual 9The charging has been completed, please return the charging gun to its position 7Put the charging card in the card swiping area, confirm that charging is stopped and charging settlement is carried out 8Charging is being terminated 3.5 Indicator lamp description There are six status indicator lights above the device, namely green light, green light flashing, running water light, red light, yellow light and yellow light flashing. Green light: It is the power indicator light, and the green light will always be on after the equipment is powered on. Green light flashing: Insert the charging gun into the charging interface, and the green light flashes. Running water lamp: Charging, running water lamp is on; The charging stops and the running water light goes out. Red light: equipment failure, red light on; The fault is eliminated and the red light goes out. Yellow light: The charging is over and the yellow light is on. Yellow light flashes: When the motherboard communication is lost or it is in the reserved charging state, the yellow light flashes. 3.6 Instructions for use of emergency stop switch If the machine leaks electricity, press the emergency stop switch immediately. In case of fire, electric shock and other abnormal conditions, please press the emergency stop switch immediately. If the pile fails, if the charging cannot be stopped, the internal circuit is short-circuited, etc., please press the emergency stop switch immediately. When the emergency stop switch is pressed in the non-charging state, the fault light will come on and the LCD screen can enter the configuration interface. When the critical condition is lifted, please rotate the emergency stop switch, otherwise charging cannot be continued. 3.7 Charging system host computer software description Note: The host computer software is provided to customers when there are special needs. Please do not change the configuration of the charging pile at will. All problems caused by arbitrary changes by human beings shall be borne by the customer. See the technical guidance documents for software and operation instructions. www.evb.com PAGE 21/22 evb.com FloormountedDCEVchargerUserManual The software interface of the host computer is shown in the following figure: The communication connection points between the host computer and the main control board are J8 area: RS485-4-A and RS485-4-B The wiring point is at terminal XT8 evb.com FloormountedDCEVchargerUserManual 4. Packaging, Shipping and Storage Packaging: The pile body is tied tightly with brushed film for protection, surrounded by foam support and protection, and packaged with wooden box. Transportation: The product should not be violently shocked, impacted and inverted during transportation, so as not to damage the product. Storage: If the product needs to be stored after purchase, it must be placed in a dry and ventilated indoor place, and cannot be turned upside down. 1 DO NOT STACK THIS WAY UP FRAGILE KEEP HANDLE WITH CARE AWAY FROM RAIN DO NOT ROLL www.evb.com 5. Ordering instructions and after-sales service 5.1 Ordering instructions Must understand the application occasions and uses of the equipment, and fill in the customer demand form; Provide product name, model, specification, system parameters and configuration requirements when ordering; When the user has special environment or technical requirements for the equipment, please negotiate with the technical personnel of the factory and sign an agreement. PAGE 23/24 evb.com FloormountedDCEVchargerUserManual 5.2 After sales service Under the conditions of custody, installation, use and operation by the user, the shelf life of the product is set out in the commercial contract. If the product is damaged or cannot be used normally due to poor manufacturing quality, the production unit is responsible for repairing, debugging or replacing parts for the user free of charge. 5.3List of Attachments Accessories: 5 expansion screws for installation, 1 USB conversion cable, 4 IC cards Technical documents: instruction manual, certificate of conformity, warranty card, factory inspection report 5.4 Nameplate Nameplate TYPE:BDC240-D-UL DCEVChargingStation WWW.BENY.COM InputVoltage: AC480V3phase+PE OperatingTemperature: -30~+50 ProtectionLevel: Type3R SerialNumber: BYDC202404010215 ConnectorType singleCCS1 RetedPower 240kW OutputVoltage DC150V~1000V MaxOutputCurrent DC 250A RatedFrequency: RatedInputCurrent: ProtectiveClass: Date: doubleCCS1 120kW+120kW DC150V~1000V DC 250A 60Hz 321A ClassI 20240401 FCCID:XXXX-XXXX Contains transmitter module FCC ID:XXXX-XXXX ZHEJIANGBENYINEWENERGYCO.,LTD. ShuanghuanglouIndustrialZone,BeibaixiangTown,YueqingCity, WenzhouCity,ZhejiangProvince,China. Explain Input Voltage Operating Temperature Protection Level Serial Number Connector Type Reted Power Output Voltage Max Output Current Rated Frequency Rated Input Current Protective Class Date www.evb.com evb.com FloormountedDCEVchargerUserManual Appendix Appendix I Fault Information Table (see attachment controller fault list code and handling method) Fault Code Table Fault Code Fault description Analysis of Causes 0 Input AC Contactor Adhesion 1 Input AC Contactor Fault 2 Output Contactor Adhesion inspection 3 Output Contactor Fault 4 Parallel Contactor Adhesion 5 Parallel Contactor Fault 6 DC OverCurrent Restart charging 7 Battery Reverse 8 Fuse Fault 1. Re-insert the gun to start charging. 2. Repair inspection Handling 1. Reset the charger to check whether the fault is repaired. 2. If the fault is not restored, check whether the contactor is damaged and replace and repair the contactor. 1. Check if the battery module is normal. 2. If there is no response, replace the power module. 1. Check if the fuse is damaged. 2. Replace the fuse. 9 DC Meter Offline inspection 1. Re-energize the charger and check whether the fault is restored. 2. If the fault is not restored, check whether the line is loose or damaged. 3. Check whether the meter is on. If not, replace the meter. 10 SECC CAN Offline Insulation Monitoring 11 UnderVoltage inspection 1.Restart charging. 2. If the fault is not resolved after several attempts, repair it. 1. Check if the SECC CAN wiring is loose and if the indicator light is on. If it is on, please repower the charger. 2. If the indicator light is not on or the indicator light is on, the wiring is intact, and the fault is not repaired after repowering, please replace the SECC CAN. 12 Insulation Monitoring Alarm inspection Replacing the insulation monitoring device 1. Restart charging. 13 Insulation Monitoring Over 2. If the fault is not resolved after several attempts, repair it. 14 Reserved fault bit 15 Insulation Monitoring Run ACDC Fail 16 Insulation Monitoring Overtime 17 Insulation Monitoring Offline 1. Restart charging. 2. If the fault is not resolved after several attempts, repair it. Replacing the insulation monitoring device PAGE 25/26 evb.com FloormountedDCEVchargerUserManual 18 Fan Fault inspection 19 Emergency Stop Pushed inspection 20 Door Open inspection Check whether the fan communication line is loose: Check whether the fan control terminal on the motherboard is properly plugged in. 1. Check whether the emergency stop button is pressed. If it is pressed, lift the button. 2. If the button is lifted and the fault is not restored, the emergency stop button is considered damaged and should be replaced or repaired. 1. Check whether the charger door is opened. 2. Check whether the sensor on the charger door is damaged and replace it. 21 Surge Fault inspection Replace the surge protector 22 Water Immersion Error inspection 23 Dumping Error inspection 24 Smog Error inspection 1. Check if the charger has water ingress. 2. If no water ingress occurs, check if the water sensor is faulty and replace it to repair it. 1. Check whether the charger body has tipped over. If so, correct it. 2. If not, replace the tipping detector. 1. Check whether there is smoke around the charger. If there is, please investigate the cause and solve the problem. 2. If there is no smoke around, please check whether the smoke alarm is damaged. If it is damaged, please replace or repair it. 25 BEM related failures There are many BEM-related faults, which are not listed here 26 Stop BSM Re-plug the gun to start charging 27 DC Meter Error 1. Reset the charger and restart. 2. Repair 1. Check if the DC meter is working. 2. If it is not working, please replace the meter. 1. Check whether the temperature sensor is 28 DC OverTemp EVSE 1. Re-insert the gun to start charging. working and whether the temperature is too high. 2. Wait for the temperature to drop 2. If the temperature is normal and the fault 29 DC OverTemp Connector and then reset. 3. Repair has not been restored, replace the temperature sensor. 1. Check whether the requested voltage is less than the actual 30 AC Input OverVoltage voltage (the requested voltage must be greater than or equal to the actual voltage). 2. Re-insert the gun to charge. www.evb.com evb.com FloormountedDCEVchargerUserManual 1. Check whether the actual voltage is lower than the minimum voltage supported by the charger (the actual 31 AC Input UnderVoltage voltage should be higher than the minimum voltage supported by the charger). 2. Re-plug the charging gun to charge. 32 ACDC Module Offline inspection 33 ACDC Module Error inspection 1. Reset the charger. 34 Humidity High Error 2. Repair 35 BHM Overtime 1. Check if the communication line of the power module is loose. 2. If not, replace the power module. 1. Check if the communication line of the power module is loose. 2. If not, replace the power module. 1. Check whether the humidity of the charger is normal. 2. If the humidity does not exceed the normal humidity, please replace the humidity monitor. 36 BRM Overtime 37 BCP Overtimee 38 BRO Overtime 39 BCS Overtime 40 BCL Overtime 41 BSM Overtime Re-plug the gun to start charging 42 BST Overtime 43 BSD Overtime 44 MCCB Fault inspection 45 PT1000 Data Error inspection 1. Check whether the molded case circuit breaker is tripped. If it is tripped, reset it. 2. If the reset fault is not restored, consider that the device is damaged and replace it for repair. 1. Check whether the temperature sensors of the charger body and the gun line are intact and whether the wiring is loose. 2. If there is no fault, please replace the temperature sensor. PAGE 27/28 evb.com 46 No PE detected 47 DLB Offline inspection inspection www.evb.com FloormountedDCEVchargerUserManual 1. Check if the PE connection is loose. 2. If it is not loose and the fault exists, please replace the control main board. 1. Check if the DLB wiring is loose. 2. If it is not loose and the fault exists, replace the DLB. evb.com FloormountedDCEVchargerUserManual Appendix II Charging pile equipment maintenance guide 1. Maintenance personnel requirements: Have relevant certificates and qualification certificates Familiar with the basic working principle and use method of charging equipment, basic maintenance methods and requirements Familiar with emergency handling and simple troubleshooting methods of charging equipment 2. Refer to the following table for the contents and periods of safety check and maintenance, and make records Charging equipment safety inspection and maintenance content, cycle No. Examination content Maintenance intervals 1 The protective shell of the charging device has no scratches or rust, and the base bolts are firmly fixed 2 The external warning and indication signs of the charging equipment are complete and clear 3 Charging equipment door lock opening and closing function is good, door seal strip, antenna glue intact, no leakage phenomenon 4 No damage to the gun head of the charging connection device, no scratches and cracks in the cable Once a month 5 The inside of the charging device is clean, and the components and cables have no burn marks 6 Clean the dust and dirt on the surface of the charging device shell and the charging connection device 7 Clean the heat dissipation hole and air filter of the charging device to ensure proper heat dissipation 8 Clean up the dust inside the charging device and ensure that the components are clean Once half a year 9 When the power is off, check that cables inside the device are securely connected, copper bar bolts are not loose, and insulation adhesives are not aging 10 The input circuit breaker of the charging device can be on and off normally, and the leakage protection device can operate normally 11 After the charging device is powered on, check that the human-machine interaction function of the device is intact, and the indicator light and screen display are normal, complete and clear 1 Check that the cooling fan of the charging device runs normally and does not overheat during charging 13 During the charging process, press the emergency stop button, and the charging device stops output immediately Once a month once every three months 3. Charging facilities should be checked and maintained in the following special circumstances: Before and after extreme bad weather When the same fault occurs in a short period of time Charging station during trial operation 4. When defects of charging facilities are found in the operation and maintenance process, a fault sign should be hung in a prominent position, and the process of maintenance, scrapping and replacement should be arranged according to the defects. PAGE 29/30 evb.com FloormountedDCEVchargerUserManual evb.com Appendix Product warranty card Thank you for choosing our products. This product has a warranty period from the commissioning date. During the product warranty period, it is necessary to install and use according to the instruction manual. Under normal environment and conditions of use, due to the defects of raw materials and processing caused by the fault, you can enjoy free maintenance services according to the content of this warranty, this warranty card please keep properly as a warranty certificate, lost will not be reissued. The following conditions will not be eligible for free warranty service: Damage caused by product installation and installation environment not conforming to product requirements, standards and related specifications The user's improper use of the product, improper storage or unauthorized dismantling, private maintenance and other reasons caused by the damage Damage caused by natural disasters (such as earthquakes, floods, lightning strikes), external disasters (such as fire, house subsidence), etc Failure or damage caused by the change of installation location, relocation, transportation, and improper storage Out of warranty Note: For products that exceed the warranty period or do not apply the warranty terms, the product will be inspected to determine whether to repair or replace the parts, and the repair and replacement of parts will be charged as appropriate Warranty information sheet Manufacturer Zhejiang Benyi Electric Co., Ltd. Name Product Model information Serial Number Debug date Contacts Customer information contact way Address Warranty item Signature Date Signature Date www.evb.com Signature Date FloormountedDCEVchargerUserManual PAGE 31/32