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MEAN WELL Switching Power Supply Manufacturer
Owner's Manual for MEAN WELL models including: RPB-1600 Series Intelligent Single Output Battery Charger, RPB-1600 Series, Intelligent Single Output Battery Charger, Single Output Battery Charger, Output Battery Charger, Battery Charger, Charger
MEAN-WELL USA, INC. - РКС Компоненти - РАДІОМАГ
File Info : application/pdf, 8 Pages, 381.80KB
DocumentDocument1600W Intelligent Single Output Battery Charger Dimension L *W* H 300 * 85 * 41 (1U) mm 11.8 * 3.35 * 1.61 (1U) inch RPB-1600 series Front User's Manual Back UL62368-1 Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID 2000000000 BS EN/EN62368-1 TPTC004 IEC62368-1 Features Charger for lead-acid batteries (Gel, flooded and AGM) and Li-ion batteries (lithium iron and lithium manganese) Built-in default 3 stage charging curves and programmable curve Built-in I2C interface, PMBus protocol (Optional CANBus protocol) Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds) Built-in active PFC function Forced air cooling by built-in DC fan Output voltage and current programmable Built-in OR-ing FET Active current sharing up to 4800W(2+1) Protections: Battery under voltage / Battery no connection / Short circuit / Over voltage / Over temperature Optional conformal coating 5 years warranty Applications Large scale DC UPS or emergency backup system Marine battery charger module Electric scooter or vehicle charger station Wastewater treatment system Electrolysis system GTIN CODE MW Search: https://www.meanwell.com/serviceGTIN.aspx Description RPB-1600 is a 1.6KW single output AC/DC charger with a high power density up to 25W/inch3. Three embedded charging curves, specifically for the lead-acid batteries, are built into each model. Thanks to the communication protocol, PMBus, and CANBus one spare curve can be further accommodated to fit other types of batteries such as the li-ion batteries. Each model is cooled by the thermostatically controlled fan. Moreover, RPB-1600 provides various protection mechanisms, offering the best safety for diversified types of applications. Model Encoding RPB - 1600 - 12 Communication protocol option Nominal voltage Output wattage Series name Type Blank CAN Downloaded from Arrow.com. Communication Protocol PMBus protocol CANBus protocol Note In Stock By request File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger RPB-1600 series SPECIFICATION MODEL RPB-1600-12 RPB-1600-24 RPB-1600-48 BOOST CHARGE VOLTAGE(Vboost)(default) 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE(Vfloat)(default) 13.8V 27.6V 55.2V CONSTANT CURRENT(CC)(default) 100A 55A 27.5A By built-in potentiometer, SVR VOLTAGE ADJ. RANGE Note 5 OUTPUT 11.5 ~ 15V 23.5 ~ 30V 47.5 ~ 58.8V RECOMMENDED BATTERY 330 ~ 1000Ah CAPACITY(AMP HOURS) Note.3 180 ~ 550Ah 90 ~ 270Ah LEAKAGE CURRENT FROM <45mA BATTERY (Typ.) Note.8 VOLTAGE RANGE Note.4 90 ~ 264VAC 250 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.97/230VAC at full load INPUT EFFICIENCY (Typ.) 91% AC CURRENT (Typ.) Note.4 14A/115VAC 8A/230VAC INRUSH CURRENT (Typ.) COLD START 35A/230VAC 92.5% 15A/115VAC 8.5A/230VAC 93.5% LEAKAGE CURRENT <2mA / 240VAC OVER VOLTAGE PROTECTION OVER TEMPERATURE 15.75 ~ 18.75V 31.5 ~ 37.5V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down 63 ~ 75V AUXILIARY POWER 5V @ 0.3A, 12V @ 0.8A REMOTE ON-OFF CONTROL By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to Function Manual FUNCTION OUTPUT VOLTAGE Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage PROGRAMMABLE(PV) Note 5 Please refer to the Function Manual. OUTPUT CURRENT Adjustment of output current is allowable to 20 ~ 100% of rated current PROGRAMMABLE(PC) Note 5 Please refer to the Function Manual. TEMPERATURE COMPENSATION -3mV / / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells) ALARM SIGNAL WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION Isolated signal output for T-alarm and DC OK -30 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing ±0.03%/ (0 ~ 50) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved SAFETY & WITHSTAND VOLTAGE EMC ISOLATION RESISTANCE (Note 6) EMC EMISSION I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Compliance to BS EN/EN55032 (CISPR32) Conduction Class B, Radiation Class A ; BS EN/EN61000-3-2,-3, EAC TP TC 020 EMC IMMUNITY MTBF Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55035, EAC TP TC 020 457.7K hrs min. Telcordia SR-332 (Bellcore) ; 100.3K hrs min. MIL-HDBK-217F (25) OTHERS DIMENSION PACKING 300*85*41mm (L*W*H) 2.1Kg;6pcs/13.6Kg/1.25CUFT NOTE 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details. 2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 3. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC. 6. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 7. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 8. When charging lead acid battery or battery without BMS, use breaker to disconnect charger and battery after fully charged. Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx Downloaded from Arrow.com. File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger RPB-1600 series Block Diagram I/P EMI FILTER PFC fosc : 90KHz PWM fosc : 70KHz ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING PFC CONTROL DETECTION CIRCUIT PWM CONTROL MCU O.T.P. AUX FAN POWER RECTIFIERS & FILTER O.V.P. DETECTION CIRCUIT ORING FET ORING FET CONTROL TRANSCEIVERS MCU DATA ISOLATION RECTIFIERS & FILTER 12V/0.8A AUX POWER 5V/0.3A +V -V PV/PC DA/DB T-Alarm DC-OK SDA/SCL (CANH/CANL) Remote ON-OFF Derating Curve Static Characteristics 100 100 90 80 80 230VAC Input only 70 60 50 60 40 50 40 20 30 -30 -25 -10 0 15 30 50 60 70 (HORIZONTAL) 90 100 115 180 264 AMBIENT TEMPERATURE () INPUT VOLTAGE (VAC) 60Hz LOAD (%) LOAD (%) Downloaded from Arrow.com. File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger RPB-1600 series Function Manual 1.PMBus Communication Interface RPB-1600 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details, please refer to the Installation Manual. 2.Charging Curve By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus. PIN10 and PIN14 on CN1 are thus shorted by default. To disable/ enable the charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switch to PMBus, CANBus, PV/PC or SVR control instead and so on, please refer to the Installation Manual. To program the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details. Default 3 stage charging curve Embedded 3 stage charging curve 3 Stage Start Charge Voltage Charge Current Constant Current Constant Voltage Float stage 1 stage 2 stage 3 Color of LED Orange Green Status Indicator Charger fail if charging time exceed charging timeout Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). Vboost Vfloat 100% CC 10% CC MODEL 12V 24V 48V Description Default, programmable Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, AGM battery Default, programmable Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, AGM battery Default, programmable Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, AGM battery 3. Front Panel LED Indicators & Corresponding Signal at Function Pins Vboost 14.4 14 14.2 14.5 28.8 28 28.4 29 57.6 56 56.8 58 LED Green Orange Red Description Float (stage 3) Charging (stage 1 or stage 2) Abnormal status (OTP, OLP, Fan Fail, Charging timeout.) Vfloat 13.8 13.6 13.4 13.5 27.6 27.2 26.8 27 55.2 54.4 53.6 54 CC (default) 100A 55A 27.5A 4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE. -V CN1 +V PIN12 PV PIN14 -V-signal EXTERNAL VOLTAGE (DC) RPB-1600-48 RPB-1600-24 RPB-1600-12 60 30 15 48 24 12 Non-Linear OUTPUT VOLTAGE(V) 36 18 9 000 0.4 1 4.7 5 V EXTERNAL VOLTAGE (DC) Downloaded from Arrow.com. File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger RPB-1600 series 5. Output Current Programming (or, PC / remote current programming / dynamic current trim) The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE. Iout 100 OUTPUT CURRENT (%) Non-Linear -V CN1 +V PIN11 PC PIN14 -V-signal EXTERNAL VOLTAGE (DC) 20 0.4 1 V 4.7 5 EXTERNAL VOLTAGE (VDC) 6. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function. -V CN1 +V 7.Temperature Compensation PIN3 +5V-AUX switch PIN4 Remote ON-OFF Between Remote ON-OFF and +5V-AUX Switch Short Switch Open Power Supply Status ON OFF -V CN1 +V 15 Unit 1 16 15 Unit 2 16 PIN15 RTH+ NTC PIN16 RTH- To exploit the temperature compensation function, please attach the temperature sensor, NTC, which is enclosed with the charger, to the battery or the battery's vicinity. The charger is able to work normally without the NTC. When multiple chargers are connected in parallel, please configure with the NTC NTC as exhibited in the diagram . If the temperature compensation is not required, RTH+ (PIN15) and RTH- (PIN16) from each unit still need to be connected. 15 Unit 3 16 8. Alarm Signal Output There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA. -V CN1 +V Downloaded from Arrow.com. PIN5 DC OK PIN6 T-ALARM PIN2 GND-AUX Application Circuit File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger RPB-1600 series 9.Current Sharing RPB-1600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit) the current shared among units may not be balanced. CN500/SW1 Function pin connection Parallel 1 unit 2 unit 3 unit PSU1 CN500 SW1 X ON V ON V ON PSU2 CN500 SW1 V ON V OFF PSU3 CN500 SW1 V ON (V : CN500 connected ; X : CN500 not connected.) RPB-1600 PSU1 -V TB1 +V RPB-1600 PSU2 -V TB1 +V RPB-1600 PSU3 -V TB1 +V -V +V LOAD Fig 5.1 13 5 DA DB -V(signal) DA DB -V(signal) 246 PSU1 CN500 13 5 DA DB -V(signal) DA DB -V(signal) 246 PSU2 CN500 13 5 DA DB -V(signal) DA DB -V(signal) 246 PSU3 CN500 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. DA,DB and -V(signal) are connected mutually in parallel. Downloaded from Arrow.com. File Name:RPB-1600-SPEC 2022-12-26 1600W Intelligent Single Output Battery Charger Mechanical Specification 30 5.8 252 29.6 21.6 20 2 13 2 15 9 10 4 1 2 28 -V 38 +V 15 16 78 12 LED SW1 SVR 1 2 I/P 3 6 2 6.5 2-M3 12 max. 5.8 252 (Top View) 252 300 16.8 105 16.8 22.8 115 22.8 RPB-1600 series Case No.250 Unit:mm 2-2.8 2-M4 L=5 2 43 Air flow direction 17 2 2-M4 L=5 2-2.8 41 85 CN1 CN500 1 1 70 (Bottom View) 3-M3 L=4 1 42.5 7.5 16.1 264.7 Mounting Instruction Hole No. Recommended Screw Size 1 M3 2 M4 MAX. Penetration Depth L 4mm 5mm Recommended mounting torque 6~8Kgf-cm 7~10Kgf-cm Control Pin No. Assignment(CN1) : HRS DF11-16DP-2DS or equivalent 1 15 2 16 Mating Housing HRS DF11-16DS or equivalent Terminal HRS DF11-**SC or equivalent Mounting Surface Mounting Screw Chassis of RPB-1600 Pin No. Function Description 1 +12V-AUX Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF". 2 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). 3 +5V-AUX Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF 4 Remote The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) ON-OFF Short (4.5 ~ 5.5V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. High (3.5 ~ 5.5V) : When the Vout 8V/16V/32V ±1V. 5 DC-OK Low (-0.5 ~ 0.5V) : When Vout 8V/16V/32V ±1V. The maximum sourcing current is 10mA and only for output. (Note.2) DC OK is associated with battery low protection. High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. 6 T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works. The maximum sourcing current is 10mA and only for output(Note.2) 7,8,9 A0,A1,A2 PMBus / CANBus interface address lines. (Note.1) 10 D0 Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1) 11 PC Connection for output current programming. (Note.1) 12 PV Connection for output voltage programming. (Note.1) 13 +V (Signal) Positive output voltage signal. It cannot be connected directly to the load. 14 -V (Signal) Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. 15 RTH+ Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature 16 RTH- compensation of the charging voltage. Note1: Non-isolated signal, referenced to the [-V(signal)]. Note2: Isolated signal, referenced to GND-AUX. File Name:RPB-1600-SPEC 2022-12-26 Downloaded from Arrow.com. 1600W Intelligent Single Output Battery Charger RPB-1600 series AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram 1 FG 2 AC/N 3 AC/L Maximum mounting torque 8Kgf-cm Control Pin No. Assignment(CN500) : HRS DF11-8DP-2DS or equivalent 17 28 Mating Housing HRS DF11-8DS or equivalent Terminal HRS DF11-**SC or equivalent Pin No. Function Description 1,2 DA Differential digital signal for parallel control. (Note.1) 3,4 DB Differential digital signal for parallel control. (Note.1) 5,6 -V (Signal) Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. SDA For PMBus model: Serial Data used in the PMBus interface. (Note.2) 7 CANH For CANBus model: Data line used in CANBus interface. (Note.2) SCL For PMBus model: Serial Clock used in the PMBus interface. (Note.2) 8 CANL For CANBus model: Data line used in CANBus interface. (Note.2) Note1: Non-isolated signal, referenced to [-V(signal)]. Note2: Isolated signal, referenced to GND-AUX. Control Pin No. Assignment(SW1) Pin No. 1,2 Function Description Terminal resistance SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. Downloaded from Arrow.com. File Name:RPB-1600-SPEC 2022-12-26