JET JBOS-5 Benchtop Oscillating Spindle Sander
Operating Instructions and Parts Manual
Model JBOS-5
For models with serial no. 20102451 and higher
Manufacturer: JET
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
www.jettools.com
Part No. M-708404
Revision E 11/2020
Copyright © 2017 JET
Warranty and Service
JET warrants every product it sells against manufacturers' defects. For service or repair, contact Technical Service by calling 1-800-274-6846, Monday through Friday, 8 AM to 5 PM CST.
Warranty Period
The general warranty period is specified in the product literature or on the official JET website. JET products carry a limited warranty that varies by product. Accessories have a one-year limited warranty from the date of receipt. Consumable items are covered by a 90-day limited warranty against manufacturer's defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers defects in workmanship or materials, subject to limitations. It does not cover failures due to misuse, abuse, negligence, accidents, normal wear-and-tear, improper repair, alterations, or lack of maintenance. JET woodworking machinery is designed for use with wood. Using these machines for metal, plastics, or other materials outside recommended guidelines may void the warranty, except for acrylics and other natural items specified for wood turning.
Warranty Limitations
Woodworking products used for commercial or industrial purposes with a Five Year Warranty default to a Two Year Warranty. Contact Technical Service at 1-800-274-6846 for clarification.
How to Get Technical Support
Contact Technical Service at 1-800-274-6846. Proof of initial purchase is required. For product inspection, a Technical Service representative will provide guidance. JET has Authorized Service Centers across the United States. Use the Service Center Locator on the JET website or call to find a center near you.
More Information
For the latest product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty grants specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET limits all implied warranties to the period of the limited warranty for each product. Implied warranties of merchantability and fitness for a particular purpose are excluded. Some states do not allow limitations on implied warranty duration, so the above limitation may not apply. JET is not liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from product use. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.
JET sells through distributors. Specifications in JET materials are for general information and are not binding. JET reserves the right to change specifications at any time without prior notice. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
- 90 Days – Parts; Consumable items
- 1 Year – Motors; Machine Accessories
- 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes
- 5 Year – Woodworking Machinery
- Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References to JET also apply to JPW Industries, Inc., or its successors.
Warnings
- Read and understand the entire manual before assembly or operation. Do not use the tool until proper training and knowledge are obtained.
- Keep guards in place and in working order.
- Keep fingers and hands away from the spindle during operation. Avoid getting fingers too close to the drum.
- Remove adjusting keys and wrenches. Develop the habit of checking that all keys and wrenches are removed before operating.
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Do not use in dangerous environments. Avoid using power tools in damp or wet locations, or exposing them to rain.
- Keep children and visitors away. Ensure all children and visitors maintain a safe distance from the work area.
- Do not force the tool. It performs better and is safer when used as designed.
- Use the right tool. Do not force a tool or attachment to do a job for which it was not designed.
- Wear proper apparel. Avoid loose clothing, gloves, neckties, rings, bracelets, or other jewelry that could get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering for long hair.
- Wear safety glasses compliant with ANSI Z87.1. Standard eyeglasses only have impact-resistant lenses; they are not safety glasses. Use a face or dust mask if the operation is dusty.
- Do not overreach. Maintain proper footing and balance at all times.
- Turn the machine off and unplug from the power source before changing spindles.
- Ensure the spindle drum is in good condition with no tears or holes before operating the sander.
- Disconnect tools before servicing and when changing accessories like blades, bits, or cutters.
- Avoid accidental starting. Ensure the switch is in the “OFF” position before plugging in the power cord.
- Never stand on the tool. Serious injury could occur if the tool tips or if the cutting tool is accidentally contacted.
- Check damaged parts. Before further use, any damaged guard or part should be carefully checked for proper operation and function. Verify alignment of moving parts, binding, breakage, mounting, and any other conditions affecting operation. Damaged parts should be properly repaired or replaced.
- Do not operate the tool under the influence of drugs, alcohol, or medication.
- Shut off power before servicing or adjusting.
- Never leave the tool running unattended. Turn the power off and do not leave until the tool comes to a complete stop.
- Do not operate this machine while tired or under the influence of drugs, alcohol, or any medication.
WARNING: This product can expose you to chemicals including cadmium, known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to http://www.p65warnings.ca.gov.
WARNING: Drilling, sawing, sanding, or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust or use a dust mask or other safeguards for personal protection. Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. For more information, go to http://www.p65warnings.ca.gov/wood.
Introduction
This manual provides safe operation and maintenance procedures for the JET Model JBOS-5 Oscillating Spindle Sander. It includes instructions on installation, safety precautions, general operating procedures, maintenance, and parts breakdown. The machine is designed for consistent, long-term operation when used according to these instructions. For questions or comments, contact your local supplier or JET. JET can also be reached at www.jettools.com.
Specifications
Model Number | JBOS-5 |
---|---|
Stock Number | 708404 |
Table Size (in.) | 14-1/2 x 14-1/2 |
Table Tilt (deg.) | 0 to 45 down |
Height, without spindle (in.) | 18-3/4 |
Base Footprint (in.) | 11-3/4 x 11-3/4 |
Spindle Speed (RPM) | 1,725 |
Oscillations per Minute | 30 |
Maximum Length of Oscillation (in.) | 1 |
Oscillation Gear Environment | sealed oil bath |
Provided sanding sleeves grit | 100 |
Dust Port outside diameter (in.) | 2 |
Power Cord length (ft.) | 5-1/2 |
Motor (TEFC) | TEFC Induction, 1/2 HP, 1PH, 110V, 60Hz, 7.5A |
Switch | manual, with removable safety key |
Net Weight (lb) | 77 |
Shipping Weight (lb) | 82 |
The specifications listed were current at the time of publication. JET reserves the right to change specifications at any time without prior notice due to its policy of continuous improvement.
Unpacking and Setup
Contents of the Shipping Container
Verify all items against the following list:
- 1 Spindle Sander
- 1 Spindle Storage Plate (pre-installed)
- 1 Insert Storage Plate (pre-installed)
- 2 Round Opening Inserts (3/4" and 2")
- 2 Oblong Opening Inserts (3/4" and 2")
- 5 Sanding Spindles & Sleeves (all 100 Grit): 1/4"x6"; 1/2"x6"; 5/8"x6"; 1-1/2"x5-1/2"; 2"x5-1/2"
- 1 Open End Wrench (10-12mm)
- 2 Open End Wrenches (14-17mm)
- 1 Operator's Manual
- 1 Warranty Card
Contact your distributor or JET if any parts are missing. Do not discard shipping material until the sander is set up and running properly. Report any damage to your local distributor and/or the shipping company.
Exposed metal surfaces, including spindles, are coated with a protectant. Clean these surfaces with a mild solvent or kerosene. Do not use lacquer thinner, paint thinner, or gasoline, as these can damage painted surfaces. Periodically apply paste wax or other protectant to the table top to prevent rusting.
Figure 1: Contents of Shipping Container
Spindle and Insert Storage Plates
Refer to Figure 2. Clean the insert plates and place unused inserts into Storage Plate B. Place spindles into the opposite Storage Plate A.
Figure 2: Diagram showing the sander with labels A and B pointing to storage plates.
Installing Spindles
- Before inserting the threaded spindle into the spindle housing, ensure surfaces are clean.
- Thread the spindle counterclockwise into the spindle housing.
- Using the provided wrenches, tighten the spindle nut (A, Figure 3) counterclockwise while holding the spindle housing flat (B, Figure 3) with the other wrench. NOTE: Do not overtighten the spindle, as it may be difficult to remove after sanding.
Figure 3: Diagram showing spindle installation with labels A for spindle nut and B for spindle housing.
Insert Plates
- Always use an insert plate.
- The machine includes 2 oblong and 2 round insert plates. The oblong plates are used when the table is tilted for bevel sanding. Each plate has a notch on the outer edge for proper insertion. Refer to page 9 to determine which insert plate to use with a specific spindle.
Setup for 90°
- Loosen both knobs (A, Figure 4) and position the table at the 0° setting.
- Place a square (B, Figure 4) on the table, resting its long section against the sanding drum. The square should be flat against both the table and the sanding drum.
- If table adjustment is needed, loosen both knobs and tilt the table until the square is flat against the table and sanding drum.
- Ensure the pointer (C, Figure 4) reads 0°. If adjustment is needed, loosen the screw (D, Figure 4) and adjust to the correct position.
- Loosen the lock nut (F, Figure 4). Adjust the 90° stop bolt (E, Figure 4) with a 13mm open wrench so it rests against the bottom of the table, then re-tighten the lock nut (F, Figure 4) with a 12mm open wrench.
Figure 4: Diagram showing table setup for 90° with labels A, B, C, D, E, F.
Setup for Bevel Sanding
- Loosen both knobs (A, Figure 5) and adjust the table to the desired angle.
- Tighten both knobs.
Figure 5: Diagram showing the sander with dust port labeled B.
Dust Collection
The dust port (B, Figure 5) can be connected directly to a 2" hose for dust collection. Consult your local JET distributor for dust collectors, hoses, and accessories. Optimize performance with JET dust hoods, hoses, clamps, fittings, and blast gates.
Turning the Sander On & Off
Note: Before connecting to the power source, ensure the switch is in the off position. The sander can be turned on by flipping the switch to the on position. A removable key in the switch tip can be removed when the sander is off; this prevents the dust collector from being used.
Removing Spindles
Using the provided wrenches, loosen the spindle nut (A, Figure 6) clockwise while holding the spindle housing flat (B, Figure 6) with the other wrench.
Figure 6: Diagram showing spindle nut (A) and spindle housing (B) for removal.
Changing Sanding Sleeves
1/4", 1/2" and 5/8" Sleeves
- Loosen the clamp (A, Figure 7) with a Phillips head screwdriver.
- Remove the sanding sleeve from the spindle shaft.
- Install the new sleeve, ensuring the clamp is re-tightened.
1-1/2" and 2" Sleeves (optional 3")
- Loosen the nut (B, Figure 7) with the provided wrench.
- Remove the sanding sleeve from the spindle shaft.
- Reverse these steps to install the new sanding sleeve.
Figure 7: Diagram showing sanding sleeves and labels A for clamp and B for nut.
Insert Plate Diameters
This guide helps determine which spindle diameters fit each insert plate:
- Plate 6286979: Oblong, Diameter 2.563", fits 1-1/2" and 2" spindles.
- Plate 6286980: Round, Diameter 2.375", fits 1-1/2" and 2" spindles.
- Plate 6286981: Oblong, Diameter 1.1375", fits 1/4" to 1" spindles.
- Plate 6286982: Round, Diameter 1.125", fits 1/4" to 1" spindles.
- Plate 6286984: Round, Diameter 3.375", fits 3" spindles (Accessory item, separate purchase).
Optional Accessories (purchased separately)
- 709534: 3” Dia. Spindle Assembly
- 6286984: Table Insert for 3” Spindle
- JW1000: Dust Port Reducer, 4" to 2-1/4" O.D. - 2" I.D.
Sanding Sleeves (4 per pack)
Stock No. | Diameter (in.) | Length (in.) | Grit |
---|---|---|---|
575891 | 1/4 | 6 | 60 |
575893 | 1/4 | 6 | 100 |
575894 | 1/4 | 6 | 150 |
575901 | 1/2 | 6 | 60 |
575903 | 1/2 | 6 | 100 |
575904 | 1/2 | 6 | 150 |
575906 | 5/8 | 6 | 60 |
575908 | 5/8 | 6 | 100 |
575909 | 5/8 | 6 | 150 |
575921 | 1-1/2 | 5-1/2 | 60 |
575923 | 1-1/2 | 5-1/2 | 100 |
575924 | 1-1/2 | 5-1/2 | 150 |
575931 | 2 | 5-1/2 | 60 |
575933 | 2 | 5-1/2 | 100 |
575934 | 2 | 5-1/2 | 150 |
575941 | 3 | 5-1/2 | 60 |
575943 | 3 | 5-1/2 | 100 |
575944 | 3 | 5-1/2 | 150 |
Replacement Parts
Replacement parts are listed on the following pages. To order parts or contact the service department, call 1-800-274-6848, Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Have your machine's Model Number and Serial Number ready. Non-proprietary parts, such as fasteners, can be found at local hardware stores or ordered from JET. Some parts are shown for reference only and may not be available individually.
Parts List for the JBOS-5
Index No. | Part No. | Description | Size | Qty |
---|---|---|---|---|
1 | 6286914W | Base | 1 | |
2 | 6286891 | Top Plate | 1 | |
3 | JBOS5-03 | On/Off Switch | 1 | |
4 | 6286915 | Strain Relief Bushing | 1 | |
5 | 6286916 | Power Cord | 1 | |
6 | 6286485 | Phillips Pan Head Screw | M6x22mm | 4 |
7 | 6286918 | Rubber Feet | 4 | |
8 | 6286919 | Washer | 1/4" | 6 |
9 | 6286486 | Hex Nut | M6 | 4 |
10 | 6286921 | Phillips Pan Head Screw | 3/16"-24x1-3/4" | 2 |
11 | 6286922 | Phillips Pan Head Screw | 3/16"-24x3/4" | 2 |
12 | 6286923 | Gear Washer | 3/16" | 4 |
13 | 6286924 | Hex Nut | 3/16"-24 | 4 |
14 | JBOS5-14 | Switch Box | 1 | |
15 | 6286912 | Motor | 1/2 HP | 1 |
16 | 6286926 | Key | 6x6x50 mm | 1 |
17 | 6286927 | Flat Head Screw | M4x10 | 2 |
18 | 6286928 | Worm Shaft | 1 | |
19 | 6012098 | Set Screw | M5x0.8Px5 | 2 |
20 | 6286930 | Transmission Rod | 1 | |
21 | 6286931 | Hex Nut | M8 | 2 |
22 | 6286932 | Connecting Rod | 2 | |
23 | 6286933 | Washer | 1/4" | 4 |
24 | 6286488 | Nylon Nut | M5 | 2 |
25 | BB-6804 | Ball Bearing | 6804-2RS | 1 |
26 | 6286470 | Transmission | 1 | |
27 | BB-6006ZZ | Ball Bearing | 6006ZZ | 1 |
28 | 6286938 | C-Snap Ring | R60 | 1 |
29 | 6286939 | Bushing | 4 | |
30 | 6286481 | Set Screw | M5X6 | 2 |
31 | 6286482 | E-Ring | ETW-4 | 2 |
32 | 6286471 | Connecting Shaft | 1 | |
33 | 6286472 | Bracket | 1 | |
34 | 6286473 | Worm | 1 | |
35 | 6286490 | Hex Socket Cap Screw | M6x15 | 4 |
36 | 6286476 | Shaft | 1 | |
37 | 6286480 | Crank Shaft | 2 | |
38 | 6286474 | Spring Washer | 1/4" | 4 |
39 | 6286475 | Key | 4x4x15 mm | 1 |
40 | BB-6001ZZ | Ball Bearing | 6001ZZ | 2 |
41 | 6286478 | C-Snap Ring | S12 | 2 |
42 | 6286479 | C-Snap Ring | R28 | 2 |
43 | 6286483 | Spring Washer | 5/16" | 11 |
44 | 6286484 | Flat Washer | 5/16" | 11 |
45 | 6286948 | Housing | 1 | |
46 | 6286949 | L-Type Bracket-Right | 2 | |
48 | 6286951 | Screw | M8x25 | 11 |
49 | JBOS5-49 | Hex Cap Screw | M8x110 | 1 |
52 | 6286951 | Screw | M8x16 | 2 |
53 | JBOS5-53 | Support Trunnion-Right | 1 | |
54 | JBOS5-54 | Support Trunnion-Left | 1 | |
55 | JBOS5-55 | JET Lock Knob | M6x15 | 2 |
56 | JBOS5-56 | Hex Socket Cap Screw | M5x15 | 6 |
57 | 6286492 | Set Screw | M6x5 | 1 |
58 | 6286961 | Pointer | 1 | |
59 | 6286493 | Gear Washer | 1/4" | 1 |
60 | 6286963 | Round Cross Head Screw | M5x10 | 4 |
61 | 6286964 | Dust Cover | 1 | |
62 | 6286894 | Main Spindle serial #2014090 & lower | 1 | |
62 | 6286894N | Main Spindle serial #2024091 & higher | 1 | |
62-1 | S0520020 | C-Ring | 1 | |
63 | 6286967 | Cover | S28 | 1 |
65 | JBOS5-65 | C-Snap Ring | 1 | |
66 | JBOS5-66 | 5/8" Sanding Spindle | 1/2"-12UNC, LH | 3 |
66 | JBOS5-71 | 1/2" Sanding Spindle (not shown) | 1/2"-12UNC, LH | 1 |
66 | JBOS5-72 | 1/4" Sanding Spindle (not shown) | 1/2"-12UNC, LH | 1 |
67 | JBOS5-67 | Key | 6x6x50 mm | 2 |
68 | 6286904 | 2" P.V.C Bushing | 1 | |
68 | 6286903 | 1-1/2" P.V.C Bushing (not shown) | 1 | |
70 | JBOS5-70 | Scale Label | 1 | |
74 | Sanding Sleeve (see page 10) | |||
79 | 6286495 | Spring Pin | 3x12 mm | 1 |
80 | 6286796 | 5/8" Clamp | 1 | |
80 | 6286795 | 1/2" Clamp (not shown) | 1 | |
80 | 6286794 | 1/4" Clamp (not shown) | 1 | |
82 | 6286973W | Table | 1 | |
83 | 6286798 | 2" Lower Follower Plate | 2 | |
83 | 6286974 | 1-1/2" Lower Follower Plate (not shown) | 1 | |
85 | 6286799 | 2" Upper Follower Plate | 1 | |
85 | 6286976 | 1-1/2" Upper Follower Plate (not shown) | 1 | |
86 | 6286977 | Washer | 5/16" | 3 |
87 | 6286978 | Hex Nut | 5/16" | 3 |
88 | 6286979 | Oblong Table Insert (for 1-1/2" and 2" spindles) | 1 | |
89 | 6286980 | Round Table Insert (for 1-1/2" and 2" spindles) | 1 | |
89 | 6286981 | Oblong Table Insert (for 1/4" to 1" spindles), not shown | 1 | |
89 | 6286982 | Round Table Insert (for 1/4" to 1" spindles), not shown | 1 | |
92 | JBOS5-92 | Oil Cap | 1 | |
93 | JET-55B | JET Logo | 5" x 5" | 1 |
94 | JBOS5-94 | Warning Label | 1 | |
95 | JBOS5-95 | I.D Label | 1 | |
96 | JBOS5-96B | Stripe (Black) | 1 | |
97 | JBOS5-97 | Storage Plate for Drums | 1 | |
98 | JBOS5-98 | Storage Plate for Table Inserts | 1 | |
99 | TS-1514011 | Hex Socket Cap Screw | M6x12 | 6 |
100 | JBOS5-100 | Oil Cover | 1 | |
101 | JBOS5-101 | Pan Head Screw | 3/16"x1/4" | 2 |
102 | JBOS5-102 | Model Label | 1 | |
JBOS5-105 | Open End Wrench (not shown) | 14-17mm | 2 | |
JBOS5-106 | Open End Wrench (not shown) | 10-12mm | 1 | |
709530 | Hardware Kit (not shown) | |||
30203000A | 1/4" Spindle Assembly (includes #60,66,80) | |||
30203000B | 1/2" Spindle Assembly (includes #60,66,80) | |||
30203000I | 5/8" Spindle Assembly (includes #60,66,80) | |||
30203000D | 1-1/2" Spindle Assembly (includes #66-68 and 85-87) | |||
30203000E | 2" Spindle Assembly (includes #66-68 and 85-87) |