Kobalt 19-Inch 40V Lithium-Ion Cordless Mower

Model #KM1940-06

Item #0506585

Kobalt® and the K Design® are registered trademarks of LF, LLC. All Rights Reserved.

For French version, see page 22. For Spanish version, see page 43.

Attach Your Receipt Here

Serial Number: _________________________ Purchase Date: _________________________

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST, Monday - Friday.

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Product Specifications

SPECIFICATIONS
Battery type 40 V Lithium-ion
Charge time 1 hour, for 40 V 73 Wh battery
2 hours, for 40 V 146 Wh battery
No-load speed 3,300 RPM
Height adjustments 1-1/4 - 3-1/2 in.
Functions 3-in-1: Mulch, side discharge or rear bag
Unit weight (without battery) 46.80 lbs. / 21.23 kg

Package Contents

The following parts are included with your mower:

PART DESCRIPTION QUANTITY
A Lawn mower 1
B Mulching plug 1
C Side discharge chute 1
D Grass catcher bag 1
E Charger 1
F Battery 40 V 2ah / Battery 40 V 4ah 1

Diagram Description: An illustration shows the Kobalt lawn mower with various parts labeled A through F. Part A is the main mower body. Part B is the mulching plug. Part C is the side discharge chute. Part D is the grass catcher bag. Part E is the charger. Part F represents the batteries.

Symbols

Some of the following symbols may be used on this product. Proper interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL DESIGNATION / EXPLANATION
V, A, Hz, W, Hrs. Volts, Amperes, Hertz, Watts, Hours
⚠️ Precautions that involve your safety.
? To reduce the risk of injury, user must read and understand user's manual before using this product.
⛑️ Wear eye and head protection when operating this equipment.
?? Do not expose machine to rain or wet conditions.
Pay attention that bystanders are not injured through foreign objects thrown from the mower. Keep all bystanders (especially children and pets) at least 50 feet away from the work area.
? Keep hands and feet away from blade and cutting area.
⛰️?⬆️⬇️ Do not operate on inclines greater than 15°. Mow across the face of slopes, never up and down.
Beware of electric shock hazard.
? Wait for all components of machine to have completely stopped before touching them.
? The charger is intended for indoor use only.

Signal Words and Environmental Protection

The following signal words and meanings are intended to explain the levels of risk associated with this product:

SYMBOL SIGNAL MEANING
⚠️ DANGER Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
⚠️ WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
⚠️ CAUTION Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
CAUTION (Without Safety Alert Symbol) Indicates a situation that may result in property damage.

Environmental Protection

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice. The battery contains material which is hazardous to you and the environment. It must be removed and disposed of separately at a facility that accepts lithium-ion batteries.

Safety Information

General Safety Rules

Read all instructions carefully.

DANGER

This mower is built for safe operation according to the rules in this manual. Carelessness or operator error can result in serious injury. This mower is capable of amputating body parts and throwing objects. Failure to observe the following safety rules could result in serious injury or death.

⚠️ WARNING

⚠️ WARNING (Proposition 65)

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Examples include:

Your risk varies with exposure frequency. To reduce exposure: work in a well-ventilated area and use approved safety equipment, such as dust masks designed to filter microscopic particles.

General Operation Safety

Child Safety

Tragic accidents can occur if the operator is unaware of children's presence.

Battery and Charger Safety

⚠️ CAUTION: Use only 40 V Kobalt approved replacement batteries. Other batteries may cause injury or damage to the mower.

⚠️ WARNING: Always remove the battery when transporting or servicing the unit.

Charger Safety Rules

Slope Gauge

⚠️ WARNING: Slopes are a major factor in accidents involving slips and falls, which can result in severe injury. Operating the mower on a slope requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included in this manual to measure slopes before operating on a sloped or hilly area.

Diagram Description: An illustration shows how to use a slope gauge. It depicts holding a level against a vertical tree or power pole, with a line representing a 15° slope indicated by folding on a dotted line.

Preparation

Before beginning assembly, ensure all parts are present by comparing them with the package contents and hardware lists. If any part is missing or damaged, do not attempt to assemble the product.

Unpacking

Estimated Assembly Time: 5 minutes

Know Your Mower

Diagram Description: An illustration shows the Kobalt lawn mower with various parts labeled G through Q.

PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY
G Upper handle 1 M Battery door 1
H Cam locks 1 N Start button 1
I Handle knobs 1 O Battery release button 1
J Side discharge cover 1 P Bail switch 1
K Rear discharge cover 1 Q Lower handle 1
L Height adjustment lever 1

Assembly Instructions

⚠️ WARNING: If any parts are damaged or missing, do not operate this product until the parts are replaced. Using a product with damaged or missing parts could result in serious personal injury.

1a. Unfolding and adjusting handle

Pull up and back on the upper handle (G) to raise the handle into operating position. Make certain the lower handle (Q) snaps into place securely.

Diagram Description: Illustration showing the upper handle being pulled up and back, and the lower handle snapping into place.

1b. Tighten handles

Tighten the upper handle (G) with the cam locks (H) on both sides. Tighten the lower handle (Q) with the handle knobs (I) on both sides. If the connection is not stiff, hand tighten the handle knobs.

Note: Do not overtighten the handle knobs, as it could cause cam locks to break.

Diagram Description: Close-up views showing the cam locks (H) and handle knobs (I) being tightened to secure the handles.

2. Installing the grass catcher bag

Diagram Description: Illustration showing the grass catcher bag (D) being attached to the mower, with the rear discharge cover (K) lifted.

3. Removing the mulching plug

Diagram Description: Illustration showing the mulching plug (B) being removed from the mower deck after lifting the rear discharge cover (K).

4. Installing side discharge chute

Diagram Description: Illustration showing the side discharge chute (C) being attached to the mower deck.

5. To install battery

Diagram Description: Illustration showing the battery being inserted into the mower's battery port and secured.

6. To remove battery

Diagram Description: Illustration showing the battery release button (O) being pressed to eject the battery, and the battery being removed.

Operating Instructions

1. Starting/Stopping the mower

a. To start the motor:

b. To stop the motor:

Diagram Description: Illustration showing the start button (N) and bail switch (P) on the mower handle.

2. Soft-Start

This LI-ION mower is equipped with a "soft-start" feature. When initially starting up, the mower will take approximately 3 seconds to get up to full speed. If the mower does not initially start: Remove the battery and check under the mower deck to ensure there is nothing obstructing the blade and that the blade can spin freely by hand. Even a small amount of grass on start up will prevent the "soft-start" from turning the mower on.

⚠️ CAUTION: Do not attempt to override the operation of the safety lock-out button or bail lever.

⚠️ WARNING:

3. Cutting height adjustment

When shipped, the wheels on the mower are set to a low-cutting position. Before using the mower for the first time, raise the cutting position to the height best suited for your lawn. The average lawn should be between 1-1/2 in. to 2 in. during cool months and between 2 in. and 3-1/2 in. during hot months.

To adjust the blade height:

Diagram Description: Illustration showing the height adjustment lever (L) being moved to adjust the cutting height.

Mowing Tips

Note: A sharp blade greatly enhances mower performance, especially when cutting high grass. Be sure to check and sharpen the blade at least once per year.

Mulching Tips

Note: Inspect the area where the mower is to be used and remove all stones, sticks, wires, bones, and other debris that might be thrown by the rotating blade.

⚠️ WARNING: If you strike a foreign object, stop the motor and remove the battery. Thoroughly inspect the mower for any damage. Repair any damage before operating. Excessive vibration during operation indicates damage. Thoroughly inspect and repair any damage.

4. Emptying the grass catcher bag

Diagram Description: Illustration showing the grass catcher bag being emptied.

Care and Maintenance

Replacing the cutting blade

⚠️ WARNING: Always protect your hands by wearing heavy gloves and/or wrapping cutting edges with rags or other materials when performing maintenance on blades. Always remove the battery when servicing or transporting the mower.

Use only a Kobalt replacement blade (Item #0535383, sold separately).

Note: Be sure to replace parts in the exact order they were removed. When installing the cutting blade, verify that the curved ends point toward the mower deck, not toward the ground. Refer to the schematic drawing.

Diagram Description: Illustrations show the mower deck with the blade removed, and the components (blade nut, square washer, insulator washer, blade) for re-installation.

Cleaning the mower

⚠️ WARNING: To reduce the risk of electric shock, do not expose the mower to water.

Storing the mower

The following steps should be taken to prepare the lawn mower for storage:

Folding the handle for storage

Service

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service, return the product to your nearest authorized service center for repair. When servicing, use only identical replacement parts.

⚠️ WARNING:

The grass catcher components, chute cover, and trail shield are subject to wear and damage, which could expose moving parts or allow objects to be thrown. As a safety precaution, check these components frequently and immediately replace any parts that show signs of wear or that are cracked or broken. Use original equipment manufacturer's (OEM) parts only, as listed in this manual.

When not in use, store the mower indoors in a dry area and out of the reach of children.

⚠️ WARNING: Always remove battery when servicing or transporting the mower.

Troubleshooting

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The mower does not start. 1. The battery is not charged.
2. The switch is defective.
3. Grass jammed at blade.
4. The battery is not inserted all the way in the mower.
4a. Battery may need replacement.
1. Charge the battery.
2. Replace the switch.
3. Remove battery; check under deck for jams.
4. Insert the battery until it clicks.
4a. Replace battery.
The mower cuts the grass unevenly. 1. The lawn is rough or uneven.
2. The cutting height is not set properly.
1. Check the mowing area.
2. Move the wheels to a higher setting.
The mower does not mulch properly. 1. Wet grass clippings are sticking to the underside of the deck.
2. The mulching plug is missing.
1. Wait until the grass dries before mowing.
2. Install the mulching plug.
The mower is hard to push. 1. The grass is too tall, or the cutting height is too low.
2. The rear of the mower housing and the blade are dragging in thick grass.
1. Raise the cutting height.
2. Empty the grass clippings from the grass catcher bag.
The mower vibrates at higher speed. 1. The motor shaft is bent.
2. The blade is unbalanced.
1. Stop the motor, disconnect the mower from the power source, and inspect it for damage. Repair the mower before restarting. If the vibration persists, call 1-888-356-2258.
2. Call 1-888-356-2258.

Warranty

5-YEAR HASSLE-FREE WARRANTY

This Kobalt 19 in. 40 V lithium-ion cordless mower is warranted to the original purchaser from the original purchase date for five (5) years subject to the warranty coverage described herein. This Kobalt 19 in. 40 V lithium-ion cordless mower is warranted for the original user to be free from defects in material and workmanship.

If you believe that the Kobalt 19 in. 40 V lithium-ion cordless mower is defective at any time during the specified warranty period, simply return the Kobalt 19 in. 40 V lithium-ion mower along with proof of purchase to the place of purchase for a free replacement or refund.

This warranty is void if: defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the damage is due to normal wear, damage is due to abuse (including overloading of the tool beyond capacity), improper maintenance, neglect or accident; or the damage is due to the use of the tool after partial failure or use with improper accessories or unauthorized repair or alteration.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

This warranty excludes replacement blades and grass bag.

Replacement Parts List

For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST, Monday - Friday.

Diagram Description: Illustrations show various replacement parts labeled AA through GG, E, and F.

PART DESCRIPTION PART #
AA Grass bag 311011163
BB Cam lever assembly 31102467-4
CC Cam lever knob 341101161
DD Side discharge cover 34103467
EE Front wheel 341021163
FF Rear wheel 341011163
GG Mulching plug 34106463-2
E Charger 29413
F Battery 40 V 2ah / Battery 40 V 4ah 31101825

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