User Manual for MES models including: PS5120E, PS5120ES, PS5120E Lithium Iron Phosphate Battery, Lithium Iron Phosphate Battery, Iron Phosphate Battery, Phosphate Battery
5 mag 2023 — PS5120E/ PS5120ES lithium iron phosphate battery is one of new energy storage products developed and produced by manufacture, it can be used to support.
4 / 30 3. Parameters Parameter Summary Item Specification PS5120E PS5120ES Remark Nominal voltage 51.2V 51.2V Operating voltage range 44.8~57.6V 44.8~57.6V
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DocumentDocumentLithium-Iron Phosphate Battery User Operation Manual Product NamePS5120E / PS5120ES Model16S1P Information Version: 2.1 MES Technology Company.,Ltd Contents 1. Introduction ..................................................................................................................................... 2 2. Function Characteristics ................................................................................................................ 3 3. Parameters ...................................................................................................................................... 4 4. Environmental Characteristics ...................................................................................................... 5 5. Electrical Characteristics ............................................................................................................... 6 5.1 System schematic diagram................................................................................................ 6 5.2 Port Definition ....................................................................................................................... 6 5.3 Definition of communication port pin............................................................................... 8 5.4 DIP (SWITCH) for PS5120E/PS5120ES ................................................................................ 10 5.5 Lights .................................................................................................................................... 12 6. Battery Pack .................................................................................................................................. 13 6.1 Size and Picture for PS5120E ............................................................................................. 13 6.2 Size and Picture for PS5120ES ........................................................................................... 13 7 Assembly Parts List ......................................................................................................................... 14 7.1 List for PS5120E .................................................................................................................... 14 7.2 List for PS5120ES .................................................................................................................. 15 8. System operation steps ................................................................................................................ 17 9 Installation ...................................................................................................................................... 18 9.1 Package items for battery module package of PS5120E: ........................................... 18 9.2 Package items for battery module package of PS5120ES: ......................................... 22 10. Safety Regulations ...................................................................................................................... 26 10.1 Safe handling of lithium batteries Guide ...................................................................... 26 10.2 Warning ............................................................................................................................. 27 10.3 Against risk ........................................................................................................................ 28 10.4 Dangerous mode............................................................................................................. 28 1 / 30 MES Technology Company.,Ltd 1. Introduction PS5120E/ PS5120ES lithium iron phosphate battery is one of new energy storage products developed and produced by manufacture, it can be used to support reliable power for various types of equipment and systems. PS5120E/ PS5120ES is especially suitable for application scene of high power, limited installation space, and restricted load-bearing and long cycle life. PS5120E/ PS5120ES has built-in BMS battery management system, which can manage and monitor cells information including voltage, current and temperature. What's more, BMS can balance cells charging and discharging to extend cycle life. Multiple batteries can connected in parallel to expand capacity and power in parallel for larger capacity and longer power supporting duration requirements. 2 / 30 MES Technology Company.,Ltd 2. Function Characteristics The whole module is non-toxic, non-polluting and environmentally friendly. Cathode material is made from LiFePO4 with safety performance and long cycle life. Provide over charge, over discharge, over current, short circuit and other protection to ensure the safe and stable operation of the system. Status indicator: displays SOC and fault status information. It can detect the temperature of battery cell, environment and power MOS, and can make alarm and protection actions when charging or discharging at high or low temperature. There are 6 channels of NTC, 4 channels of battery cell temperature detection, 1 channel of ambient temperature detection, and 1 channel of power MOS temperature detection. RS485 communication, CAN communication function. The charge balance strategy can be flexibly set (turn-on voltage, balance voltage), which can effectively improve the battery's use time and cycle life. It has the ability to perform various battery management parameters such as cell overvoltage and undervoltage, pack total voltage over and undervoltage, charging overcurrent, discharging overcurrent, cell high and low temperature, environmental high and low temperature, balancing strategy, battery series connection number, battery capacity, etc. It can be set to turn on and off the discharge MOS, charge MOS, current-limiting function switch, buzzer alarm switch, forced sleep switch and online upgrade function of the system software. Flexible configuration, multiple battery modules can be in parallel for expanding capacity and power. Adopted self-cooling mode rapidly reduced system entire noise. 3 / 30 MES Technology Company.,Ltd 3. Parameters Item Nominal voltage Parameter Summary Specification PS5120E PS5120ES 51.2V 51.2V Remark Operating voltage range 44.8~57.6V 44.8~57.6V Standard charging voltage 56.5V 56.5V Nominal capacity 100Ah 100Ah Standard Charge Current 33A Typical value 33A 0.33C Max Charge Current 80A 80A Standard Discharge Current 33A Typical value 33A 0.33C Max Discharge Current 100A 100A Weight 45kg 49kg Net weight Battery Dimensions Cycle life In parallel 460*440*133 mm 505*450*205 mm 6000 cycle Up to 30 PCS Up to 30 PCS @25 0.5C 90% DOD 4 / 30 MES Technology Company.,Ltd 4. Environmental Characteristics Item Specification Operating Temperature Storage Temperature Charge Discharge Recommend 1 month 3 months 12 months Recommend Relative humidity 045 -2060 23ºC ± 2ºC -1060 -1045 -1025 2125 5% to 95% Relative Humidity Remark High temperature storage is not recommended 5 / 30 MES Technology Company.,Ltd 5. Electrical Characteristics 5.1 System schematic diagram PCS P+ COM0 Host P- COM P+ Client NO.1 P- COM P+ P- Client NO.2 COM P+ P- Client NO.3 COM ...... 5.2 Port Definition Front viewFor PS5120E P+ P- ON/OFF RESET DIP Dry contact Power PE-GND Status Alarm Battery Capacity LED RS485/CAN RS232 RS485 Parallel Port 6 / 30 MES Technology Company.,Ltd Front viewFor PS5120ES Battery Capacity LED ON/OFF Back viewFor PS5120ES Status indicator Reset DIP Dry contact RS 485 Parallel Port P+ P- PE-GND RS 485/CAN RS 232 7 / 30 MES Technology Company.,Ltd L/R viewFor PS5120ES Handle 5.3 Definition of communication port pin The communication port is mainly divided into three parts. See the following table for specific definitions PCS communication(RS485) Pin Definition Remarks 1,8 RS485_B 2,7 RS485_A RS485 3,6 RS485_GND 4,5 NC PCS communication(CAN) Pin Definition Remarks 4 CAN_H 5 CAN_L CAN 7 1,2,3,6,8 CAN_GND NC 8 / 30 MES Technology Company.,Ltd PC communication (232) Pin Definition 1,2,6 NC 3 TXD 4 RXD 5 GND Remarks Parallel communication (RS485) Pin Definition Remarks 1,8 RS485_B 2,7 RS485_A 1 16 3,6 RS485_GND 4,5,12,13 NC 9,16 RS485_B 10,15 RS485_A 11,14 RS485_GND 9 / 30 MES Technology Company.,Ltd 5.4 DIP (SWITCH) for PS5120E/PS5120ES DIP (ADD) Switch: 5 ADD switches, to definite different address code for each battery module when multiple modules are cascaded, up to 6 addresses. ADD Dial code switch position 1# 2# 3# 4# 5# 1 ON OFF OFF OFF OFF 2 OFF ON OFF OFF OFF 3 ON ON OFF OFF OFF 4 OFF OFF ON OFF OFF 5 ON OFF ON OFF OFF 6 OFF ON ON OFF OFF 7 ON ON ON OFF OFF 8 OFF OFF OFF ON OFF 9 ON OFF OFF ON OFF 10 OFF ON OFF ON OFF 11 ON ON OFF ON OFF 12 OFF OFF ON ON OFF 13 ON OFF ON ON OFF 14 OFF ON ON ON OFF 15 ON ON ON ON OFF 16 OFF OFF OFF OFF ON 17 ON OFF OFF OFF ON 10 / 30 MES Technology Company.,Ltd 18 OFF ON OFF OFF ON 19 ON ON OFF OFF ON 20 OFF OFF ON OFF ON 21 ON OFF ON OFF ON 22 OFF ON ON OFF ON 23 ON ON ON OFF ON 24 OFF OFF OFF ON ON 25 ON OFF OFF ON ON 26 OFF ON OFF ON ON 27 ON ON OFF ON ON 28 OFF OFF ON ON ON 29 ON OFF ON ON ON 30 OFF ON ON ON ON NOTE: The address corresponding to ADD1 in the table is the host, and all other addresses are the clients. 11 / 30 MES Technology Company.,Ltd 5.5 Lights LED lights: 6 capacity indicators, in the order from left to right. ( As shown here) State Charge Discharge Capacity L1 L2 L3 L4 L5 L6 L1 L2 L3 L4 L5 L6 indicator 0~17% Flash OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF 17~33% ON Flash OFF OFF OFF OFF ON ON OFF OFF OFF OFF 33~50% ON ON Flash OFF OFF ON ON ON ON OFF OFF ON 50~66% ON ON ON Flash OFF OFF ON ON ON ON OFF OFF 66~83% ON ON ON ON Flash OFF ON ON ON ON ON OFF 83~100% ON ON ON ON ON Flash ON ON ON ON ON ON 12 / 30 MES Technology Company.,Ltd 6. Battery Pack 6.1 Size and Picture for PS5120E 440*460*133 mm 6.2 Size and Picture for PS5120ES 505*450*205 mm 13 / 30 MES Technology Company.,Ltd 7 Assembly Parts List 7.1 List for PS5120E Name Structural aspects Illustration Quantity Remark 1. W 1 Parallel Cables(+) 2. Parallel Cables (-) 3 Internal Communication line 4 Ground wire between PACK 5 Cabinet screw 1 1 1 4 M6*16mm 14 / 30 MES Technology Company.,Ltd 6 Grounding cable screw 7 Warranty Card 8 User Operation Manual 2 M5*10mm 1 1 7.2 List for PS5120ES Name Structural aspects Illustration Quantity Remark 1. 1 Parallel Cables(+) 2. 1 Parallel Cables(-) 15 / 30 MES Technology Company.,Ltd 3 Internal 1 Communication line 4 Ground wire 1 between PACK 5 4 Rubber base 6 1 Warranty Card 7 User Operation 1 Manual 16 / 30 MES Technology Company.,Ltd 8. System operation steps Step 1: Stack the energy storage modules on the flat ground according to the actual quantity Step 2: Check that the switch is off. Step 3: Select the DIP address according to the actual stack quantity and dial the code to the corresponding address bit. Step 4: Connect the "parallel communication" of the battery with the matched communication cable. Step 5: Correctly connect the positive and negative parallel lines of the battery. ( When the output power is required to be greater than 5KW, the dual terminal output mode must be used for connection) Step 6: Correctly select the communication mode between the battery host and the PCS, and connect the matching communication line. Step 7: Connect the equipment grounding wire in turn Step 8: Turn on the switches in sequence The operation must be carried out by professional personnel 17 / 30 MES Technology Company.,Ltd 9 Installation 9.1 Package items for battery module package of PS5120E: Two power cables and one communication cable for each battery package: Grounding cable: For battery system connects to inverter: Two long power cables (current capacity 120A) and one communication cable for each energy storage system: 18 / 30 MES Technology Company.,Ltd Note: These three long cables are NOT in battery package, they are option for selection. If there is anything missed please contact dealer. Installation Condition Make sure that the installation location meets the following conditions: The area is completely water proof. The floor is flat and level. There are no flammable or explosive materials. The ambient temperature is within the range from 0°C to 50°C. The temperature and humidity is maintained at a constant level. There is minimal dust and dirt in the area. CAUTION If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 0°C to 50°C. Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery pack. Installation Procedure Put the battery into the cabinet; Drive the 4 pcs screws; Connect the Ground cables between battery modules Connect the Communication cable between battery modules Connect the cables between battery modules Connect the cables to inverter 19 / 30 MES Technology Company.,Ltd Power On Double check all the power cable and communication cable. (1) Switch power on Switch on all the battery modules and the green LED light below will be on: (2) Parallel connection mode NoteOnly the Host can communicate with the inverter (3) Parallel connection mode A A. The two modules are in parallel Normal parallel mode, as shown in the right picture Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 100A Rate parallel mode, as shown in the right picture Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 200A 20 / 30 MES Technology Company.,Ltd NOTE: If all the battery LED lights on, and then off, which means the battery system is good and working. Rate parallel mode, Connect the two positive output terminals of the battery together, the two negative terminals together, and finally to the device B. The four modules are in parallel Normal parallel mode, as shown in the right picture Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 100A Rate parallel mode, as shown in the right picture Parallel parameter Charge Voltage 56.5V Max Charge current 200A Max Discharge current 200A 21 / 30 MES Technology Company.,Ltd NOTE: If all the battery LED lights on, and then off, which means the battery system is good and working Rate parallel mode, Connect the two positive output terminals of the battery together, the two negative terminals together, and finally to the device. 9.2 Package items for battery module package of PS5120ES: Two power cables and one communication cable for each battery package: Grounding cable: For battery system connects to inverter: Two long power cables (current capacity 120A) and one communication cable for each energy storage system: 22 / 30 MES Technology Company.,Ltd Note: These three long cables are NOT in battery package, they are option for selection. If there is anything missed please contact dealer. Installation Condition Make sure that the installation location meets the following conditions: The area is completely water proof. The floor is flat and level. There are no flammable or explosive materials. The ambient temperature is within the range from 0°C to 50°C. The temperature and humidity is maintained at a constant level. There is minimal dust and dirt in the area. CAUTION If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 0°C to 50°C. Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery pack. Installation Procedure 23 / 30 MES Technology Company.,Ltd Power On Double check all the power cable and communication cable. (1) Switch power on Switch on all the battery modules and the green LED light below will be on: (2) Parallel connection mode NoteOnly the Host can communicate with the inverter (3) Parallel connection mode A. The two modules are in parallel Normal parallel mode Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 100A Rate parallel mode Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 200A 24 / 30 MES Technology Company.,Ltd NOTE: If all the battery LED lights on, and then off, which means the battery system is good and working. Rate parallel mode, Connect the two positive output terminals of the battery together, the two negative terminals together, and finally to the device. B. The four modules are in parallel Normal parallel mode Parallel parameter Charge Voltage 56.5V Max Charge current 100A Max Discharge current 100A Rate parallel mode Parallel parameter Charge Voltage 56.5V Max Charge current 200A Max Discharge current 200A NOTE: If all the battery LED lights on, and then off, which means the battery system is good and working. Rate parallel mode connect the two positive output terminals of the battery together, the two negative terminals together, and finally to the device 25 / 30 MES Technology Company.,Ltd 10. Safety Regulations 10.1 Safe handling of lithium batteries Guide Explanation of symbol for PS5120E Explanation of symbol for PS5120ES Tools The following tools are required to install the battery pack Screw Driver 26 / 30 MES Technology Company.,Ltd NOTE Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape. Safety protection It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles Safety shoes 10.2 Warning 1. Please read the manual and battery specification carefully before commissioning the system. 2. Please use the batteries in a normal environment, charge temperature is 0 ~45, discharge temperature -20~60and the relative humidity is 65%±20%. 3. During their use, the batteries should be kept away from heat sources and high voltages, children should not be allowed to play with them, and they should not be knocked violently. 4. If the battery is to be used in other devices, please consult with the supplier about the degree of perfection of its protective function, Do not make arbitrary decisions to use battery in other devices. 27 / 30 MES Technology Company.,Ltd 5. The manufacturer will not replace the battery free of charge even in the warranty period if the problem with the battery results from misuse rather than bad quality. 6. If the battery is to be used in other devices, please consult with the supplier about the degree of perfection of its protective function. You should at least have a clear knowledge of such issues as the heavy current, fast charging and special application of the battery. 10.3 Against risk 1. There are a protective mechanism and a protective circuit inside the battery, which helps prevent danger. Improper disassembly of the battery can damage the protective function of the battery and therefore causes the battery to heat, smoke, deform or even burn. 2. Do not short circuit the positive and negative poles of the battery with metal and do not store or move the batteries together with metal sheets either. If the battery is short circuited, a heavy current will run through the battery, which will damage it and cause it to heat, smoke, deform and even burn. 3. The installation must be carried out in accordance with safety specifications to avoid personal and property losses. 10.4 Dangerous mode Customer acknowledges there are in the process of operation and use battery potential dangers: 1. The operator during operation may be limited by chemical damage, electric shock or electric arc. Higher than 50V/DC voltage is damage serious, the harm of human body so the customer must to be conservative in the operation to avoid the current damage. 28 / 30 MES Technology Company.,Ltd 2. Chemical risks from the electrolyte in the battery. 3. In battery operation and selecting personal protective equipment, the customer must consider more than the potential risks, to prevent accidental short circuit, electric arc, explosion or thermal runaway. 29 / 30 MES Technology Company.,LtdMicrosoft Word 2010 Microsoft Word 2010