Control Schematics for FIELDVUE™ DVC6200 SIS Digital Valve Controller

Instruction Manual Supplement

Document Number: D103858X012

Date: February 2022

The following schematics are provided as guidelines ONLY and may require modification for site-specific conditions. These guidelines are not intended to be specific to individual user needs, applications, process conditions, environmental conditions, or safe state functions. Final implementation should be in consultation with your local impact partner.

References to the make and model number of specified third-party vendor products do not constitute an endorsement from Emerson – Fisher Controls International LLC.

For clarification or consultation, please contact your Emerson sales office, who will consult Fisher Global Industry Sales.

The attached schematics illustrate examples of the DVC6200 SIS in different operational modes, including point-to-point mode or multi-drop mode. The DVC6200 SIS can receive command signals from either a DCS (Basic Process Control System, BPCS) or a logic solver (Safety Instrumented System, SIS). These are fundamental schematics designed to detail the connections between the control system and the user interface. Diagrams labeled "PST Only" specifically show the use of a DVC6200 SIS with a reverse acting relay (relay B).

These drawings are for reference ONLY. It is possible to have many different combinations or permutations of such schematics.

Scenario 1: SIS with DO to DETT FIELDVUE DVC6200 SIS

This scenario depicts a Safety Instrumented System (SIS) connected to a FIELDVUE DVC6200 SIS Digital Valve Controller using a Digital Output (DO) signal. It includes optional position feedback, typically a 4-20 mA Analog or 1 A Discrete Switch. The system also shows connections for alarms like "PST Abnormal" and "PST Pass", and utilizes ValveLink™ Software. The diagram illustrates the flow from SIS DO to the DVC6200 SIS, with connections to Instrument Air Supply and Instrument Air Output for valve actuation. An optional Local Control Panel (LCP200) or external pushbutton for Partial Stroke Test (PST) is also indicated.

Notes: Loss of electrical power or pneumatic supply to the DVC6200 SIS will exhaust air to the valve. Trigger diagnostics or capture of demand/reset strokes may be unavailable if power to the DVC6200 SIS is interrupted during a demand.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL 3 Capable digital valve controller; Valve Shutdown and PST capability; PST with DVC6200 SIS provides diagnostic coverage.

Scenario 2: SIS with AO to DETT DVC6200 SIS

This scenario illustrates a Safety Instrumented System (SIS) connected to a DVC6200 SIS Digital Valve Controller using an Analog Output (AO) signal. It features optional position feedback (4-20 mA Analog or 1 A Discrete Switch). The system utilizes ValveLink™ Software and HART communication. Connections are shown from the SIS AO to the DVC6200 SIS, with associated Instrument Air Supply and Output. Notes mention that HF341/HF340 may be required for legacy hosts to ensure proper impedance for HART communication. An optional LCP200 or external pushbutton for PST is also shown.

Notes: Loss of electrical power or pneumatic supply to the DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL 3 Capable digital valve controller; Valve Shutdown and PST capability; PST with DVC6200 SIS provides diagnostic coverage.

Scenario 3: SIS with HART I/O to DETT DVC6200 SIS

This scenario details a Safety Instrumented System (SIS) integrating with a DVC6200 SIS Digital Valve Controller via HART Input/Output (I/O). It includes optional position feedback (4-20 mA Analog or 1 A Discrete Switch) and utilizes ValveLink™ Software. The diagram shows HART communication between the SIS and the DVC6200 SIS, along with connections for Instrument Air Supply and Output. The scenario highlights benefits such as capturing shutdown events and reset diagnostics. An optional LCP200 or external pushbutton for PST is also present.

Notes: Loss of electrical power or pneumatic supply to the DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL 3 Capable digital valve controller; Valve Shutdown and PST capability; PST with DVC6200 SIS provides diagnostic coverage; Trigger diagnostics capture shutdown event and reset.

Scenario 4: SIS with DO to DETT Solenoid ~ BPCS with AO to DVC6200 SIS (PST Only)

This scenario describes a system where a Safety Instrumented System (SIS) uses a Digital Output (DO) to control a Solenoid Operated Valve (SOV), while a Basic Process Control System (BPCS) uses an Analog Output (AO) to communicate with the DVC6200 SIS, specifically for Partial Stroke Test (PST) functionality. The diagram shows the SIS DO connected to the SOV, and the BPCS AO connected to the DVC6200 SIS. It includes optional position feedback, ValveLink™ Software, and HART communication. Notes specify that the DVC6200 SIS uses Relay B in an ETT configuration for PST diagnostics only and that loss of pneumatic supply exhausts air to the valve.

Notes: DVC6200 SIS with Relay B in ETT configuration for PST diagnostic only. Loss of pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: Prevents spurious trips on loss of electrical power to DVC6200 SIS; PST with DVC6200 SIS provides diagnostic coverage; Trigger diagnostics capture safety demand and reset; Solenoid health monitoring.

Scenario 4.1: SIS with DO to DETT Solenoid for Solenoid Valve Testing ~ BPCS with AO to DVC6200 SIS (PST Only)

This scenario is similar to Scenario 4, focusing on Solenoid Valve Testing. It features a Safety Instrumented System (SIS) Digital Output (DO) controlling a Solenoid Operated Valve (SOV) and a Basic Process Control System (BPCS) Analog Output (AO) communicating with the DVC6200 SIS for Partial Stroke Test (PST) purposes. The diagram shows the SIS DO to SOV connection and BPCS AO to DVC6200 SIS connection, including optional position feedback, ValveLink™ Software, and HART communication. Notes indicate the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: DVC6200 SIS with Relay B in ETT configuration for PST diagnostic only. Loss of pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: PST with DVC6200 SIS provides diagnostic coverage; Trigger diagnostics capture safety demand and reset; Solenoid valve test diagnostics and evaluation.

Scenario 5: SIS with DO to SOV ~ BPCS with HART I/O to DVC6200 SIS (PST Only)

This scenario details a configuration where a Safety Instrumented System (SIS) uses a Digital Output (DO) to control a Solenoid Operated Valve (SOV), while a Basic Process Control System (BPCS) communicates with the DVC6200 SIS via HART Input/Output (I/O) for Partial Stroke Test (PST) functionality. The diagram shows the SIS DO to SOV connection and BPCS HART I/O to DVC6200 SIS connection. It includes optional position feedback, ValveLink™ Software, and Asset Management System. Notes mention the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: DVC6200 SIS with Relay B in ETT configuration for PST diagnostic only. Loss of pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; Integral 4-20 mA position transmitter or discrete switch.

Benefits: Prevents spurious trip on loss of electrical power to DVC6200 SIS; Trigger diagnostics captures safety demand and reset; PST with DVC6200 SIS provides diagnostic coverage; Solenoid health monitoring.

Scenario 5.1: SIS with DO and HART I/O to DVC6200 SIS for PST and Solenoid Valve Testing

This scenario describes a system integrating a Safety Instrumented System (SIS) Digital Output (DO) to a Solenoid Operated Valve (SOV) and HART Input/Output (I/O) to the DVC6200 SIS for Partial Stroke Test (PST) and Solenoid Valve Testing. The diagram shows the SIS DO to SOV connection and SIS HART I/O to DVC6200 SIS connection. It includes ValveLink™ Software and an Asset Management System. Notes highlight the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: DVC6200 SIS with Relay B in ETT configuration for PST diagnostic only. Loss of pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; Integral 4-20 mA position transmitter or discrete switch.

Benefits: Trigger diagnostics captures safety demand and reset; PST with DVC6200 SIS provides diagnostic coverage; Solenoid valve test diagnostics and evaluation.

Scenario 5.2: SIS with DO to SOV ~ Non-SIL Rated HART AO to DVC6200 SIS (PST Only)

This scenario details a configuration involving a Safety Instrumented System (SIS) Digital Output (DO) to a Solenoid Operated Valve (SOV) and a Non-SIL Rated HART Analog Output (AO) from the SIS to the DVC6200 SIS, specifically for Partial Stroke Test (PST) functionality. The diagram shows the SIS DO to SOV connection and the Non-SIL Rated HART AO from SIS to DVC6200 SIS. It mentions a DeltaV SIS Solution and the behavior of the AO during a PST demand. Notes cover the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: DVC6200 SIS with Relay B in ETT configuration for PST diagnostic only. Loss of pneumatic supply to DVC6200 SIS exhausts air to the valve. DeltaV SIS Solution. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; Integral 4-20 mA position transmitter or discrete switch.

Benefits: Prevents spurious trip on loss of electrical power to DVC6200 SIS; Trigger diagnostics captures safety demand and reset; PST with DVC6200 SIS provides diagnostic coverage; Solenoid Health Monitoring.

Scenario 6: SIS with HART I/O to DETT DVC6200 SIS ~ SIS DO to DETT Solenoid

This scenario describes a system where a Safety Instrumented System (SIS) uses HART Input/Output (I/O) to communicate with the DVC6200 SIS, and also uses a Digital Output (DO) to control a Solenoid Operated Valve (SOV). This configuration offers redundant DVC6200 SIS and SOV functionality. The diagram shows SIS HART I/O to DVC6200 SIS and SIS DO to SOV. It includes ValveLink™ Software, an Asset Management System, and optional position feedback. Notes mention the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: Loss of electrical power or pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL3 Capable digital valve controller; Redundant DVC6200 SIS and SOV; Trigger diagnostics captures safety demand and reset; PST with DVC6200 SIS provides diagnostic coverage; Solenoid health monitoring.

Scenario 6.1: SIS with HART I/O to DETT DVC6200 SIS for Solenoid Valve Testing ~ SIS DO to DETT Solenoid

This scenario is similar to Scenario 6, focusing on Solenoid Valve Testing. It features a Safety Instrumented System (SIS) using HART Input/Output (I/O) to communicate with the DVC6200 SIS and a Digital Output (DO) to control a Solenoid Operated Valve (SOV). This setup provides redundant DVC6200 SIS and SOV capabilities. The diagram shows SIS HART I/O to DVC6200 SIS and SIS DO to SOV. It includes ValveLink™ Software, an Asset Management System, and optional position feedback. Notes highlight the use of Relay B for PST diagnostics and the effect of pneumatic supply loss.

Notes: Loss of electrical power or pneumatic supply to DVC6200 SIS exhausts air to the valve. An 8 mA minimum is required when the LPC200 is loop powered.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL3 Capable digital valve controller; Redundant DVC6200 SIS and SOV; Trigger diagnostics captures safety demand and reset; Solenoid valve test diagnostics and evaluation.

Scenario 7: SIS with single DO to DETT DVC6200 SIS and DETT SOV

This scenario describes a system where a Safety Instrumented System (SIS) uses a single Digital Output (DO) to control both the DVC6200 SIS and a Solenoid Operated Valve (SOV). This configuration aims to save I/O points. The diagram shows a single SIS DO connected to both the DVC6200 SIS and the SOV. It includes Serial communication, ValveLink™ Software, and optional position feedback. Notes mention that a single DO can be a common cause of failure and that diagnostics may be unavailable during power interruption.

Notes: Loss of electrical power or pneumatic supply to DVC6200 SIS exhausts air to the valve. A single DO is a common cause of failure point. Trigger diagnostics or capture of demand/reset strokes unavailable since power to DVC6200 SIS is interrupted during a demand.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL3 Capable digital valve controller; Redundant DVC6200 SIS and SOV; Wiring to both SOV and DVC6200 SIS saves I/O; PST with DVC6200 SIS provides diagnostic coverage.

Scenario 8: SIS with separate DO to DETT DVC6200 SIS and DETT SOV

This scenario details a configuration where a Safety Instrumented System (SIS) uses separate Digital Outputs (DO) to control the DVC6200 SIS and a Solenoid Operated Valve (SOV). This setup offers redundant DVC6200 SIS and SOV functionality. The diagram shows separate SIS DO connections to the DVC6200 SIS and the SOV. It includes ValveLink™ Software, HART communication, and optional position feedback. Notes mention the effect of pneumatic supply loss and that diagnostics may be unavailable during power interruption.

Notes: Loss of electrical power or pneumatic supply to DVC6200 SIS exhausts air to the valve. Trigger diagnostics or capture of demand/reset strokes unavailable since power to DVC6200 SIS is interrupted during a demand.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL3 Capable digital valve controller; Redundant DVC6200 SIS and SOV; PST with DVC6200 SIS provides diagnostic coverage; Solenoid health monitoring.

Scenario 8.1: SIS with separate DO to DETT DVC6200 SIS and DETT SOV for Solenoid Valve Testing

This scenario is similar to Scenario 8, focusing on Solenoid Valve Testing. It describes a system where a Safety Instrumented System (SIS) uses separate Digital Outputs (DO) to control the DVC6200 SIS and a Solenoid Operated Valve (SOV). This configuration provides redundant DVC6200 SIS and SOV capabilities. The diagram shows separate SIS DO connections to the DVC6200 SIS and the SOV. It includes ValveLink™ Software, HART communication, and optional position feedback. Notes highlight the effect of pneumatic supply loss and the unavailability of diagnostics during power interruption.

Notes: Loss of electrical power or pneumatic supply to DVC6200 SIS exhausts air to the valve. Trigger diagnostics or capture of demand/reset strokes unavailable since power to DVC6200 SIS is interrupted during a demand.

Options Available: LCP200 Local Control Panel or external pushbutton; SIL 2 Capable 4-20 mA position transmitter or discrete switch; Discrete switch configurable for position or alert annunciation.

Benefits: SIL3 Capable digital valve controller; Redundant DVC6200 SIS and SOV; PST with DVC6200 SIS provides diagnostic coverage; Solenoid valve test diagnostics and evaluation.

Disclaimer: Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assume responsibility for the selection, use, or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Trademarks: Fisher, FIELDVUE, and ValveLink are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART is a registered trademark of FieldComm Group. All other marks are the property of their respective owners.

Publication Information: The contents of this publication are presented for informational purposes only. While every effort has been made to ensure accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. Emerson reserves the right to modify or improve the designs or specifications of such products at any time without notice.

Contact Information:
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com

© 2014, 2022 Fisher Controls International LLC. All rights reserved.

Models: DVC6200, SIS Digital Valve Controller, DVC6200 SIS Digital Valve Controller

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