Instruction Manual for halstrup walcher models including: PIZ Two-Wire Differential Pressure Transducer, PIZ, Two-Wire Differential Pressure Transducer, Differential Pressure Transducer, Pressure Transducer, Transducer

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Instruction Manual PIZ
Two-Wire Differential Pressure Transducer

Document 7100.002144

halstrup-walcher GmbH
Stegener Straße 10 D-79199 Kirchzarten Germany
Phone: +49 (0) 76 61/39 63­0 Fax: +49 (0) 76 61/39 63­99
E-Mail: info@halstrup-walcher.com Internet: www.halstrup-walcher.com
09/2017

Table of Contents

PIZ Instruction Manual

1 Safety precautions...............................................................................................................4 1.1 Appropriate use..............................................................................................................4 1.2 Shipping, assembly, electrical connections and start-up.................................................4 1.3 Troubleshooting, maintenance, repairs, disposal............................................................4 1.4 Symbols .........................................................................................................................5
2 Instrument description .........................................................................................................6 3 Start-up ...............................................................................................................................6
3.1 Features.........................................................................................................................6 3.2 Supply voltage connections in the instrument:................................................................7 4 Calibrating the zero point.....................................................................................................8 5 Troubleshooting ..................................................................................................................9 6 Technical data...................................................................................................................10 7 Dimension drawings .......................................................................................................... 12

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PIZ Instruction Manual
Purpose of instruction manual
This instruction manual describes the features of the PIZ differential pressure transducer and provides guidelines for its use. Improper use of this instrument or failure to follow these instructions may cause injury or equipment damage. Every person who uses the device must therefore read the manual and understand the possible risks. The instruction manual, and in particular the safety precautions contained therein, must be followed carefully. Contact the manufacturer if you do not understand any part of this instruction manual. Handle this manual with care:  It must be readily available throughout the lifecycle of the instrument.  It must be provided to any individuals who assume responsibility for operating the
instrument at a later date.  It must include any supplementary materials provided by the manufacturer. The manufacturer reserves the right to continue developing this instrument model without documenting such development in each individual case. The manufacturer will be happy to determine whether this manual is up-to-date.
Conformity
This instrument corresponds to the state of the art and meets all legal requirements set forth in EC directives as evidenced by the CE label.
© 2005, 2017
The manufacturer owns the copyright to this instruction manual. This manual contains data, instructions and drawings pertaining to the features and usage of this instrument; copying this manual in part or in full or distributing it to third parties is prohibited.
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PIZ Instruction Manual
1 Safety precautions
1.1 Appropriate use In addition to differential pressure data, the PIZ differential pressure transducer also records positive and negative overpressures. Always observe the operating requirements--particularly the permissible supply voltage--indicated on the rating plate and in the "Technical data" section of this manual. The instrument may only be handled as indicated in this manual. Modifications to the instrument are prohibited. The manufacturer is not liable for damages caused by improper use or failure to follow these instructions. Violations of this type render all warranty claims null and void.
1.2 Shipping, assembly, electrical connections and start-up Do not close the pressure input ports when shipping, as changes in barometric pressure could damage instruments with low measuring ranges. Only technical personnel who are appropriately trained and authorized by the operator of the facility may assemble the instrument and set up its electrical connections. The instrument may only be operated by appropriately trained individuals who have been authorized by the operator of the facility. Pressurized air or breath is not to be used for performance tests, as this could damage instruments with low measurement ranges. Measurement errors may occur if the instrument is not kept protected from sunlight. Specific safety precautions are given in individual sections of this manual.
1.3 Troubleshooting, maintenance, repairs, disposal The individual responsible for the electrical connections must be notified immediately if the instrument is damaged or if errors occur that cannot be corrected as indicated in section 5. This individual must take the instrument out of service until the error has been corrected and ensure that it cannot be used unintentionally. Always unplug the power cord before opening the instrument! This instrument requires no maintenance. Only the manufacturer may perform repairs that require the housing to be opened.
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PIZ Instruction Manual
The electronic components of the instrument contain environmentally hazardous materials and materials that can be reused. For this reason the instrument must be recycled in accordance with the environmental guidelines of the jurisdiction in question once it has been taken permanently out of service. 1.4 Symbols The symbols given below are used throughout this manual to indicate instances when improper operation could result in the following hazards:
WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed.
WARNING: This warns you of a potential hazard that could lead to significant property damage if corresponding instructions are not followed. INFORMATION: This indicates that the corresponding information is important for operating the instrument properly.
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PIZ Instruction Manual

2 Instrument description
The PIZ pressure transducer is a pneumatic, electrical sensor for measuring overpressures, vacuum pressures and differential pressures. Typical applications include, for instance, pressure measurements in air-conditioning and ventilation ducts. At the heart of the transducer is a pressure measurement capsule with a beryllium bronz membrane spring, which is displaced by the pressure difference between the two chambers of the measurement capsule. Inductive displacement transducers measure membrane deflection without contacting the membrane. The instrument has no frictional parts or parts subject to mechanical wear.

3 Start-up
3.1 Features
Although the PIZ pressure transducer is highly robust, it is nevertheless a precision instrument and should be handled with care. Avoid mounting the instrument in the direct vicinity of any sources of radiation or heat, such as heaters, as this could result in measurement errors. Ideally, the instrument should be mounted vertically on a wall not subject to vibration. Pressure (+) and vacuum (-) ports should be pointing down in order to prevent any condensation from entering the measurement cell.
When connecting pressure to the transducer, use the following table to ensure that the sign of the pressure (+ or -) is correct.

overpressure / pos. differential pressure

+ input port

vacuum / neg. differential pressure - input port

symmetrical overpressure / vacuum

+ input port

0...1 kPa
0...- 500 Pa  200 Pa

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PIZ Instruction Manual
3.2 Supply voltage connections in the instrument: (not all components are shown)

Terminal 1: +Ub (10...32 VDC) Terminal 2: GND

Please note: The maximum load resistance is dependent upon the supply voltage and may be calculated as follows:

R L



Ub[V ]  10V 20mA

Example: Ub: 24 V RL: max. 1.1 k

R L



24V  10V 20mA

 700

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Display-connector

PIZ Instruction Manual

4 Calibrating the zero point
Please remember that it takes roughly 30 to 60 minutes for the pressure transducer to warm up after it is switched on. The output signal may not remain stable during this period. It is recommended that the zero point after a long operating time (approximately 6 months) is checked and if necessary calibrate it again. Once the pressure transducer has warmed up, the P1 trimmer can be used to calibrate the zero point of the analogue output. If the transducer has a display the zero point of the display must be calibrated too with P2. The following table may be used to look up the value to which the analogue output must be set when the ports are open; this value is dependent upon the measurement range.
Measurement range Example Set to 0...nominal pressure 0...1 kPa 4 mA ± nominal pressure  200 Pa 12 mA
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PIZ Instruction Manual

5 Troubleshooting

Error description

Potential cause

no output signal

supply voltage is not connected
incorrect supply voltage
defective reverse polarity protection diode

output signal is constant, pressure ports reversed despite change in pressure

output signal incorrect

defective pressure measurement cell

zero point cannot be adjusted using P1

defective pressure measurement cell

Corrective action
connect correct supply voltage connect the correct supply voltage (see rating plate). replace D1 / D2 diode (model LL103A)
connect pressure as outlined in section 3.1.
Send the instrument to the manufacturer for repair
Send the instrument to the manufacturer for repair

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PIZ Instruction Manual

6 Technical data

Measurement data measurement ranges
overload capacity
hysteresis warm-up period time required for adjustment Margin of error
(0.3Pa margin of error for the reference)
temperature-dependent drift in zero point temperature-dependent drift in measurement range dead volume
control volume max. system pressure Ambient conditions medium operating temperature storage temperature relative humidity EMC standards conformity
Electrical data power consumption supply voltage
load resistance RL

0...50 Pa to 0...100 kPa or ±50 Pa to ±100 kPa (others available upon request) 10 x the final value of the measurement range (for measurement ranges  20 kPa) 2 x the final value of the measurement range (for measurement ranges > 20 kPa) 0.1 % approx. 30 min. approx. 20 ms (up to 5 s available upon request) 1 %
0.5 % only for meas. ranges 250 Pa (optional) 0.2 % only for meas. ranges 250 Pa (optional) 0.04%/ K (within the +10°C...+50 °C range)
0.04%/ K (within the +10°C...+50 °C range)
approx. 2000 mm3 (for measurement ranges  250 Pa) approx. 9000 mm3 (for measurement ranges  250 Pa) max. 200mm³ 100 kPa
air, all non-aggressive gases 10° C to +60° C -10° C to +70° C 0...80 % corresponds to EN 50 081 part 1 and EN 50 082 part 1
declaration of conformity available upon request
max. 1 W 10...32 VDC (permissible peak-to-valley ratio < 0.2 Vss max. RL = 1.1 k

R L



Ub[V ]  10V 20mA

Ub  supply voltage in volts effect of load resistance: <0.2 %

display output signal

3½ or 4½-place LCD, character height = 13 mm (optional) 4...20 mA

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PIZ Instruction Manual

Physical data pressure port
electrical connection
mounting orientation
dimensions (w x h x d)
protection class weight options

Ø 6.5 mm for NW6 tubing (interior tubing diameter = 5 mm) screw terminals for cables up to 2.5 mm2 PG7 cable gland vertical (when placing your order, please indicate if a horizontal orientation is required) 80 x 120 x 70 mm 120 x 122 x 75 mm (for LCD option) IP54 0.3 kg
 3½-place LCD  4½-place LCD  ISO factory calibration certificate  DAkkS calibration certificate  cable gland: PG11 threaded connection  output signal attenuation up to 5 s

Appendix A: Parts in contact with measurement medium

 Beryllium bronze CuBe2  Mu metal (nickel alloy)  Brass CuZn39Pb3  Aluminium AlCuMgPb / AlMg3  Silicon (tubing) optional: Viton  Crastin (PTBP)

 Araldite CY236 / HY988  Loctite 242e  Carbonyl iron  KEL (FPM: fluorinated rubber)  Vepuran Vu 4457/51  UHU-Plus endfest 300 binder

For additional specifications and dimension drawings, please visit our website at http://www.halstrup-walcher.de/en/produkte/druckmesstechnik/index.php

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PIZ Instruction Manual
7 Dimension drawings
PIZ (standard)
151 135
73 120

80

25

33

20

PIZ with LCD
122
111

4.5 34
75

90.5 7
120

Ø4.5

25

22 17

20

7100.002144C_PIZ.doc 09/2017 Me/Ka

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References

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