MIL "ON" DTC P05A072 Due to Debris Stuck in the Active Grille Shutter
Date: November 27, 2017
Bulletin Number: T-SB-0319-17
Applicability
| YEAR(S) | MODEL(S) | Market | ADDITIONAL INFORMATION |
|---|---|---|---|
| 2017 | Prius Prime | USA | |
| 2016 - 2017 | Prius |
Introduction
Some 2016 – 2017 model year Prius and 2017 model year Prius Prime vehicles may exhibit a “Grille Shutter Inoperative, Please See Dealer" message on the combination meter and/or a Malfunction Indicator Lamp (MIL) “ON” condition with Diagnostic Trouble Code (DTC) P05A072 (Active Grille Air Shutter “A” Actuator Stuck Open) set due to debris stuck in the active grille shutter. Follow the Repair Procedure in this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below.
| MODEL | PLANT | LINE | DRIVETRAIN | PRODUCTION CHANGE EFFECTIVE VIN |
|---|---|---|---|---|
| Prius | Tsutsumi | 1 | 2WD | JTDKBRFU#H3050432 |
| Prius Prime | 2 | JTDKBRFU#H3570595 | ||
| Prius Prime | 1 | JTDKARFP#H3039725 |
Warranty Information
OP CODE: BD1704
DESCRIPTION: Replace Grille Shutter Sub-assembly, Swing Actuator Assembly, and Lower Front Bumper Absorber
TIME: 0.8
OFP: 53019-47010
T1: 87
T2: 88
APPLICABLE WARRANTY
- This repair is covered under the Toyota Federal Emissions Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.
- Warranty application is limited to occurrence of the specified condition described in this bulletin.
- For California specification vehicles sold, registered, and operated in California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon, Rhode Island, and Vermont, this repair is covered under the California Emission Warranty. This warranty is in effect for 180 months or 150,000 miles, whichever occurs first, from the vehicle's in-service date.
- In Delaware, Pennsylvania, and Washington, CA Emissions coverage is 36 months or 50,000 miles, whichever comes first, from the vehicle's in-service date.
Parts Information
| MODEL | PART NUMBER | PART NAME | QTY | |
|---|---|---|---|---|
| PREVIOUS | NEW | |||
| Prius | 53019-47010 | 53019-47011 | Shutter Sub-assy, Radiator | 1 |
| 52618-47080 | 52618-47081 | Absorber, Front Bumper, Lower | 1 | |
| 88940-47010 | 88940-47011 | Actuator Assy, Swing Grille | 1 | |
| Prius Prime | 53019-47010 | 53019-47011 | Shutter Sub-assy, Radiator | 1 |
| 52618-47110 | 52618-47111 | Absorber, Front Bumper, Lower | 1 | |
| 88940-47030 | 88940-47031 | Actuator Assy, Swing Grille | 1 | |
Required Tools & Equipment
| REQUIRED EQUIPMENT | SUPPLIER | PART NUMBER | QTY |
|---|---|---|---|
| Techstream 2.0* | ADE | TS2UNIT | |
| Techstream Lite | TSLITEPDLR01 | 1 | |
| Techstream Lite (Green Cable) | TSLP2DLR01 |
* Essential SST.
NOTE:
- ONLY ONE of the Techstream units listed above is required.
- Software version 12.20.024 or later is required.
- Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787.
SPECIAL SERVICE TOOLS (SST)
| PART NUMBER | QTY | |
|---|---|---|
| Digital Angle Gauge Kit | 11815-00009 | 1 |
NOTE: Additional SSTs may be ordered by calling 1-800-933-8335.
Inspection
NOTE: This bulletin will ONLY help reduce the possibility of debris causing the grille shutter to stick open. For all other causes of grille shutter malfunctions, continue diagnosis using the applicable Repair Manual.
Inspect the grille shutter for debris or witness marks where debris may have caused the grille shutter to stick open.
Are witness marks or debris present?
- ✔️ YES - Remove the debris and continue to the Repair Procedure.
- ❌ NO - This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
Repair Procedure
- Remove the front bumper. Refer to the Technical Information System (TIS), applicable model and model year Repair Manual:
- 2016-2017 Prius: Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels / Trim: Front Bumper: Removal”
- 2017 Prius Prime: Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels / Trim: Front Bumper: Removal”
- Remove the LH and RH front energy absorber mounting reinforcement. LH removal is as shown.
? HINT: Use the same procedure for the RH side.
Illustration showing the front of the vehicle with the LH front energy absorber mounting reinforcement highlighted.
- Remove the front bumper energy absorber as shown.
Illustration showing the front bumper energy absorber.
Repair Procedure (Continued)
- Remove the three clips and the lower front bumper absorber.
Illustration showing the lower front bumper absorber and clips.
- Disengage the clamp and remove the thermistor assembly.
Illustration showing the thermistor assembly and its clamp.
1: Clamp
2: Thermistor Assembly
Repair Procedure (Continued)
- Remove the radiator shutter sub-assembly.
A. Disconnect the connector.
B. Disengage the two clamps.
Illustration showing the radiator shutter sub-assembly with connector and clamps.
1: Connector
2: Clamp
C. Remove the three bolts.
Illustration showing the radiator shutter sub-assembly mounting bolts.
D. Disengage the two guides and remove the radiator shutter sub-assembly.
Illustration showing the radiator shutter sub-assembly guides.
1: Guides
Repair Procedure (Continued)
- Disengage the four claws to remove the motor cover as shown.
Illustration showing the motor cover and its claws.
1: Claws
- Disconnect the connector and remove the swing grille actuator assembly as shown.
Illustration showing the swing grille actuator assembly connector.
1: Connector
- Reconnect the connector and install the NEW swing grille actuator assembly to the NEW radiator shutter sub-assembly as shown.
Illustration showing the swing grille actuator assembly connector being reconnected.
1: Connector
Repair Procedure (Continued)
- Engage the four claws to install the motor cover as shown.
Illustration showing the motor cover being installed with claws.
1: Claws
- Install the NEW radiator shutter sub-assembly.
A. Engage the two guides as shown.
Illustration showing the radiator shutter sub-assembly guides being engaged.
1: Guides
B. Install the radiator shutter sub-assembly with the three bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in*lbf)
C. Engage the two clamps.
D. Connect the connector.
- Install the thermistor assembly.
A. Connect the connector.
B. Engage the clamp to install the thermistor assembly.
Repair Procedure (Continued)
- Install the NEW lower front bumper absorber with the three clips.
Illustration showing the NEW lower front bumper absorber and clips.
- Install the front bumper energy absorber as shown.
Illustration showing the front bumper energy absorber being installed.
- Install the LH and RH front energy absorber mounting reinforcement. LH installation is as shown.
? HINT: Use the same procedure for the RH side.
Illustration showing the LH and RH front energy absorber mounting reinforcement installation.
Repair Procedure (Continued)
- Install the front bumper. Refer to TIS, applicable model and model year Repair Manual:
- 2016 - 2017 Prius: Vehicle Exterior – Exterior Panels/Trim – "Exterior Panels / Trim: Front Bumper: Installation"
- 2017 Prius Prime: Vehicle Exterior – Exterior Panels/Trim – "Exterior Panels / Trim: Front Bumper: Installation"
- Perform calibration with the Intuitive Parking Assist System. Refer to TIS, applicable model and model year Repair Manual:
- 2016 - 2017 Prius: Audio/Visual/Telematics – Park Assist/Monitoring – “Park Assist / Monitoring: Intelligent Clearance Sonar System: Calibration”
- 2017 Prius Prime: Audio/Visual/Telematics – Park Assist/Monitoring – “Park Assist / Monitoring: Intelligent Clearance Sonar System: Calibration”
- Using Techstream, perform a Health Check and clear ANY DTCs.
- Test drive the vehicle to confirm normal operation of the vehicle and the active grille shutter.
