David Clark Over-Ear Headphones Right Dome Replacement
Written By: oldturkey03
Introduction
This document provides a guide for replacing the right dome of David Clark Over-Ear Headphones. The headset, identified as a possible H10-36 model, was acquired in a used condition. It shows signs of wear, with both domes loose and the left dome previously cracked and replaced. The right dome exhibits a rattling sound, suggesting internal component issues. The crossover cable also appears to have undergone a previous repair.
Tools Required:
- Flathead Screwdriver
- 2.5 mm Flathead Screwdriver
- Combination Pliers
Parts Required:
- Replacement Dome
Repair Steps
Step 1: Prepare for Right Dome Replacement
This guide focuses specifically on replacing the right side dome. Note that retainer pins may be missing. The image shows the headset that will have both domes replaced. It also indicates where the retainer rings are typically located to secure the dome to the stirrup. The exterior of the dome may bear personal markings from previous owners.
[Image: Close-up of the right headphone dome attached to the metal stirrup, highlighting attachment points. Another view shows a missing retainer pin. A third view shows the exterior of the dome with handwritten initials.]
Step 2: Detach the Right Dome
If the retainers are missing, the dome can be released by gently pulling upwards on the stirrup. This procedure is the same for the other side of the headset.
[Image: Hands demonstrating the detachment of the right headphone dome from the stirrup by pulling upwards on the attachment point.]
Step 3: Remove Earseal and Filter
With the dome detached from the stirrup, the earseal is accessible. The earseal is in decent condition, while the foam filter shows signs of wear and markings. The earseal is secured within a groove on the dome and can be removed by pulling it off.
[Image: The detached right headphone dome, showing its exterior with initials. The interior reveals the earseal and foam filter. A hand is shown pulling the earseal away from the dome.]
Step 4: Access the Speaker
After removing the earseal, the foam filter is visible. The next step is to remove this filter to expose the speaker. There may be an additional layer of foam filter surrounding the speaker.
[Image: The earseal and foam filter removed from the dome. Hands are shown removing the foam filter, and then a second layer of foam filter from around the speaker.]
Step 5: Remove Speaker Mounting Screws
Once the filters are removed, another filter may be visible around the speaker. The original headset design includes three filters in total. Two slotted screws are clearly visible, securing the speaker to the dome.
[Image: Components laid out after filter removal. A hand removes a foam filter. A close-up shows the speaker attached to the dome, with two screws highlighted.]
Step 6: Unscrew and Remove Speaker
Using a flathead screwdriver, remove the two slotted screws that hold the speaker in place. Once these screws are loosened, the speaker can be lifted out of the dome.
[Image: Close-up of the speaker attached to the dome with two screws. A screwdriver is shown removing a screw. The speaker is shown being lifted away from the dome.]
Step 7: Disconnect Speaker Wires
After flipping the speaker out, the last filter can be removed. With the speaker and filter detached, any damage to the speaker standoff on the dome becomes apparent. The speaker wires are held in place by two slotted screws.
[Image: Hand removing the last filter from the speaker. The speaker and filter are removed, revealing the damaged standoff on the dome. Speaker wires are shown secured by two screws.]
Step 8: Free the Speaker Wire
Loosen the two screws to fully detach the speaker. To free the speaker wire (overhead cord), pull it towards the inside of the dome. A cord clip secures the wire; use a pair of combination pliers to squeeze the two tabs of this clip.
[Image: Close-up of speaker wires secured by screws. Hands are shown using pliers to squeeze the cord clip holding the speaker wire.]
Step 9: Remove Cord Clip and Wire
Squeezing the cord clip tabs will open it. Remove the cord clip. The speaker wire (overhead cord) can then be pulled out of the dome.
[Image: Pliers opening the cord clip. A hand pulls the speaker wire out of the dome.]
Step 10: Remove Rubber Grommet
The damage to the speaker standoff is visible. To remove the rubber grommet from the speaker cable opening, use a jeweler's screwdriver. Gently push the lip of the grommet to ease it out of the opening.
[Image: Close-up of the damaged speaker standoff. A jeweler's screwdriver is used to remove the rubber grommet from the cable opening. The removed rubber grommet is shown.]
Step 11: Prepare for Reassembly
The old dome is now ready to be replaced with a new one. To reassemble the device, follow these instructions in reverse order.
[Image: Two headphone domes side-by-side, one appearing to be the original and the other a replacement.]
