High Voltage Surge Arresters Buyer´s Guide

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132kV Surge Arresters | UK Stocks HV Surge Arresters | ABB PEXLIM

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High Voltage Surge Arresters Buyer´s Guide

Document ID 1HSM 9543 12-00en, High Voltage Surge Arresters, Byuer´s Guide, Edition 14, May-2018

Table of contents

Product information

Introduction

3

Definitions

4

Simplified selection procedure

7

Design features - Porcelain-housed surge arresters, EXLIM

15

Design features - Polymer-housed surge arresters PEXLIM and TEXLIM

17

The PEXLINK concept

22

Quality control and testing

28

Technical information

PEXLIM -- Zinc oxide surge arresters with silicone polymer-housed insulator:

PEXLIM R-Y, 10 kA, IEC arrester class designation SL

29

PEXLIM Q-Y, 10 kA, IEC arrester class designation SM

36

PEXLIM P-Z, 20 kA, IEC arrester class designation SH

43

PEXLIM P-Y, 20 kA, IEC arrester class designation SH

50

TEXLIM -- High strength zinc oxide surge arresters with silicone polymer-housed insulator:

TEXLIM Q-C, 10 kA, IEC arrester class designation SM

56

TEXLIM P-C, 20 kA, IEC arrester class designation SH

63

TEXLIM T-C, 20 kA, IEC arrester class designation SH

69

EXLIM -- Zinc oxide surge arresters with porcelain-housed insulator:

EXLIM R, 10 kA, IEC arrester class designation SL

75

EXLIM Q-E, 10 kA, IEC arrester class designation SM

81

EXLIM Q-D, 10 kA, IEC arrester class designation SM

88

EXLIM P, 20 kA, IEC arrester class designation SH

94

EXLIM T, 20 kA, IEC arrester class designation SH

102

Accessories:

Introduction

108

EXCOUNT-C

112

EXCOUNT-I

114

EXCOUNT-II

116

EXCOUNT-III

120

Other

Purchase order

119

Installations with ABB surge arresters

121

2 Product information | ABB Surge Arresters -- Buyer´s Guide

Safe, secure and economic supply of electricity -- with ABB surge arresters

ABB surge arresters are the primary protection against atmospheric and switching overvoltages. They are generally connected in parallel with the equipment to be protected to divert the surge current. The active elements (MO resistors) of ABB surge arresters are manufactured using a highly non-linear ceramic resistor material, composed primarily of zinc oxide mixed with other metal oxides and sintered together.

Strong focus on quality at all stages, from raw material through to finished product, ensures that ABB surge arresters survive the designed stresses with ease and with good margins. Different dimensions permit a large variety of standard arresters as well as client-specific solutions with regards protection levels, energy capability and mechanical performance.

This Buyer's Guide deals with high voltage surge arresters for standard AC applications. For other applications, such as series capacitors protection, shunt capacitor protection or DC applications, contact your ABB sales representative.

Product range
Arrester classification

Type

Max. system voltage 2) kVrms

Rated voltage 2) kVrms

Energy requirement/ Lightning intensity

Mechanical strength 3) Nm

PEXLIM -- Silicone polymer-housed arrester

Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required.

Major component for PEXLINKTM concept for transmission line protection.

10 kA, IEC station class designation SL

PEXLIM R-Y

24 - 170

18 - 144

Moderate

10 kA, IEC station class designation SM

PEXLIM Q-Y

52 - 420

42 - 396

High

20 kA, IEC station class designation SH

PEXLIM P-Z

52 - 420

42 - 396

Very high

20 kA, IEC station class designation SH

PEXLIM P-Y

300 - 550

228 - 444

Very high

1 600 4 000 6 000 9 000

TEXLIM -- High strength silicone polymer-housed arrester

Specially suited to extreme seismic zones.

10 kA, IEC station class designation SM

TEXLIM Q-C

20 kA, IEC station class designation SH

TEXLIM P-C

20 kA, IEC station class designation SH

TEXLIM T-C

123 - 420 245 - 550 245 - 800

90 - 420 180 - 444 180 - 624

High Very high Very high

40 000 40 000 40 000

EXLIM -- Porcelain-housed arrester 10 kA, IEC station class designation SL 10 kA, IEC station class designation SM 10 kA, IEC station class designation SM 20 kA, IEC station class designation SH 20 kA, IEC station class designation SH

EXLIM R EXLIM Q-E EXLIM Q-D EXLIM P EXLIM T

52 - 170 52 - 245 170 - 420 52 - 550 245 - 800

1) Arrester classification according to IEC 60099-4. 2) Arresters with lower or higher voltages may be available on request for special applications. 3) Specified short-term service load (SSL).

42 - 168 42 - 228 132 - 420 42 - 444 180 - 624

Moderate High High Very high Very high

7 500 7 500 20 000 20 000 20 000

ABB Surge Arresters -- Buyer´s Guide | Product information 3

Definitions

NOTE! The standards referred to hereunder are the latest editions of IEC 60099-4 and IEEE C62.11

es. Other sources of TOV are load-rejection, energization of unloaded lines, ferroresonance, etc. The TOV capability of the arresters is indicated with prior energy stress in the relevant catalogues.

Maximum system voltage (Us) The maximum voltage between phases during normal service.
Nominal discharge current (IEC) The peak value of the lightning current impulse which is used to classify the arrester.
Lightning classifying current (ANSI/IEEE) The designated lightning current used to perform the classification tests.
Rated voltage (Ur) An arrester fulfilling the IEC standard must withstand its rated voltage (Ur) for 10 s after being preheated to 60 °C and subjected to energy injection as defined in the standard. Thus, Ur shall equal at least the 10-second TOV capability of an arrester. Additionally, rated voltage is used as a reference parameter.
NOTE! TOV capability of ABB arresters exceeds the IEC requirements.
Duty-cycle voltage rating (IEEE) The designated maximum permissible voltage between its terminals at which an arrester is designed to perform its duty cycle.
Continuous operating voltage The maximum permissible r.m.s. power frequency voltage that may be applied continuously between the arrester terminals. This voltage is defined in different ways (verified by different test procedures) in IEC and IEEE.
-- IEC (Uc) IEC gives the manufacturer the freedom to decide Uc. The value is verified in the operating duty test.
-- IEEE (MCOV) IEEE lists the maximum continuous operating voltage (MCOV) for all arrester ratings used in a table. The value is used in all tests specified by IEEE.
Temporary overvoltages (TOV) Temporary overvoltages, as differentiated from surge overvoltages, are oscillatory power frequency overvoltages of relatively long duration (from a few cycles to hours). The most common form of TOV occurs on the healthy phases of a system during an earth-fault involving one or more phas-

Residual voltage/Discharge voltage The peak value of the voltage that appears between the terminals of an arrester during the passage of discharge current through it. Residual voltage depends on both the magnitude and the waveform of the discharge current. The voltage/current characteristics of the arresters are given in the relevant catalogues.
Arrester class -- Distribution class arrester (IEC designations: DL, DM,
DH) An arrester intended for use on distribution systems, typically of Us  52 kV, to protect components primarily from the effects of lightning.
-- Station class arrester (IEC designations: SL, SM, SH) An arrester intended for use in stations to protect the equipment from transient overvoltages, typically but not only intended for use on systems of Us  72,5 kV.
Energy capability The energy that a surge arrester can absorb, in one or more impulses, without damage and without loss of thermal stability. The energy capability of a surge arrester is different depending on the type, duration and grouping of applied impulses as well as what occurs afterwards. Arrester standards have historically not explicitly defined the energy capability of an arrester, and the current editions have specifically focused on attempting to resolve this deficiency in the following forms (IEC 60099-4 definitions):
-- Repetitive charge transfer rating, Qrs The maximum specified charge transfer capability of an arrester, in the form of a single event or group of surges that may be transferred through an arrester without causing mechanical failure or unacceptable electrical degradation to the MO resistors. This applies to both station and distribution class arresters.
-- Thermal charge transfer rating, Qth The maximum specified charge that may be transferred through an arrester or arrester section within 3 minutes in a thermal recovery test without causing a thermal runaway. This applies only to distribution class arresters.

4 Product information | ABB Surge Arresters -- Buyer´s Guide

-- Thermal energy rating, Wth The maximum specified energy, given in kJ/kV of Ur, that may be injected into an arrester or arrester section within 3 minutes in a thermal recovery test without causing a thermal runaway. This applies only to station class arresters.
Short-circuit capability The ability of an arrester, in the event of an overload due to any reason, to conduct the resulting system short-circuit current without violent shattering which may damage nearby equipment or injure personnel. After such an operation, the arrester must be replaced. The system short-circuit current may be high or low depending on the system impedance and earthing conditions and hence short-circuit capability is verified at different current levels.
External insulation withstand strength The maximum value of the applied voltage of a specified wave shape which does not cause the flashover of an arrester. Unlike other equipment, arresters are designed to discharge internally and the voltage across the housing can never exceed the protective levels. Thus, the external insulation of arrester housings is self-protected and need not fulfill a certain standardized insulation class provided its insulation withstand strength is higher than the protective levels by a designated safety factor and appropriately corrected for installation altitude.
NOTE! The insulation withstand of ABB surge arresters has been thoroughly considered in the design, and spacings between metal flanges as well as spacings between flanges and grading rings are sufficiently large to withstand overvoltages appearing during current discharges. All ABB arresters are suitable for installations up to at least 1000 m above sea level, often with a large margin.

Polymeric insulators of hydrophobicity transfer material (HTM), e.g. silicone, present advantages including a generally improved pollution withstand behaviour when compared to similar ceramic insulators of equal creepage distance. From a pollution withstand or flashover point of view, a reduced creepage distance may be used on PEXLIM and TEXLIM arresters with such HTM insulators.
The creepage distance is the length measured along the housing's external profile and serves as a measure of the arrester performance in polluted environments with respect to the risk of external flashover. Since the mean diameter for all the standard arresters is less than 300 mm, the specific creepage distance is the same as the nominal creepage distance.
SLL Specified long-term load allowed to be continuously applied during service without causing any mechanical damage to the arrester.
SSL Specified short-term load allowed to be applied during service for short periods and for relatively rare events without causing any mechanical damage to the arrester.
MBL Mean breaking load is the average breaking load for porcelain-housed arresters.

Pollution performance IEC 60815 defines five levels of pollution (from very light to very heavy), with the traditional correspondingly required creepage for porcelain housings as indicated in the table below.

Site pollution severity class
a b c d e

Pollution level Specific creepage in Unified specific

mm/kV (Us)

creepage distance

mm/kV (Us/ 3)

Very light

12.7

22.0

Light (L)

16

27.8

Medium (M)

20

34.7

Heavy (H)

25

43.3

Very heavy (V)

31

53.7

ABB Surge Arresters -- Buyer´s Guide | Product information 5

Definitions
Line Surge Arresters (LSA)

Backflashover Occurs when lightning strikes the tower structure or overhead shield wire. The lightning discharge current, flowing through the tower and tower footing impedance, produces potential differences across the line insulation. If the line insulation strength is exceeded, flashover occurs i.e. a backflashover. Backflashover is most prevalent when tower footing impedance is high.
Compact insulation lines Transmission lines with reduced clearances between phases and between phase and earth and with lower insulation level withstand than for normal lines for the same system voltage.

LSA Line Surge Arresters are intended for installation in overhead lines in parallel to the line insulators in order to prevent flashovers, which may be either:
-- non-gapped line arrester (NGLA) arrester without internal or external series gap
-- externally gapped line arrester (EGLA) arrester with series gap used to protect an insulator assembly from lightning-caused fast-front overvoltages only
NOTE! PEXLINK is a NGLA

Coupling factor The ratio of included surge voltage on a parallel conductor to that on a struck conductor. This factor is determined from the geometric relationships between phase and ground (or protected phase conductors). A value often used for estimation purposes is 0.25.
Keraunic level Number of annual thunderstorm days for a given region.

Shielding Protection of phase conductors from direct lightning strokes; generally, by means of additional conductor(s) running on the top of the towers and grounded through the tower structures.
Shielding angle The included angle, usually between 20 to 30 degrees, between shield wire and phase conductor.
Shielding failure Occurs when lightning strikes a phase conductor of a line protected by overhead shield wires.

Tower footing impedance The impedance seen by a lightning surge flowing from the tower base to true ground. The risk for backflashover increases with increasing footing impedance.

Travelling waves Occur when lightning strikes a transmission line span and a high current surge is injected on to the struck conductor. The impulse voltage and current waves divide and propagate in both directions from the stroke terminal at a velocity of approximately 300 meters per microsecond with magnitudes determined by the stroke current and line surge impedance.

6 Product information | ABB Surge Arresters -- Buyer´s Guide

Simplified selection procedure

The selection is carried out in two major steps:

System/arrester parameters

-- Matching the electrical characteristics of the arresters to the system's electrical demands
-- Matching the mechanical characteristics of the arresters to the system's mechanical and environmental requirements.

LIWV/SIWV

The final selection is reflected in the arrester type designation.
Us/3

Vocabulary

Us

Maximum system voltage

Uc

Continuous operating voltage

Ur

Rated voltage

TOV Temporary overvoltage

T

TOV strength factor

k

Earth fault factor

Ups Upl Uws Uwl SIWV

Switching impulse protective level Lightning impulse protective level Switching impulse withstand level Lightning impulse withstand level Switching impulse withstand voltage

LIWV Lightning impulse withstand voltage

ABB Surge Arresters -- Buyer´s Guide | Product information 7

Flowchart for simplified selection of surge arresters

Electrical selection

System voltage (Us ) System earthing
Earth-fault duration
Other TOV (amplitude & duration)
Line/apparatus energy

Rated voltage (Ur0) Uc > 1,05 x Us /3
See Table 1
Rated voltage (Ur1,...,rn = Utov1/T1...Utovn/Tn)
[TOV curves]
Arrester class, designation and type
See Table 2

Equipment external withstand values LIWV/SIWV

Arrester protection levels Upl and Ups at
co-ordination currents See Table 3
Calculate protection margins ((LIWV/Upl) -1) x 100 ((SIWV/Ups) -1) x 100

Select rated voltage = maximum (Ur0, Ur1,... Urn)
Choose next higher Arrester Class designation
NO Acceptable YES margins?

Mechanical selection

Pollution level

Creepage distance

Short-circuit rating

Housing dimensions

Terminal load Wind load
Seismic load Other loads

Static/dynamic Combination

NO Adequate YES
safety margins?
Mechanical strength See Table 4

SELECTION COMPLETE

8 Product information | ABB Surge Arresters -- Buyer´s Guide

Matching the system characteristics

Arrester rated voltage (Ur) For each system voltage, the tables "Guaranteed protective data" show a range of Ur and maximum continuous operating voltages Uc, all of which are capable of withstanding the actual continuous operating voltage (Uca) with sufficient margin. Hence, the selection of Ur is only a function of the applied temporary overvoltages, TOV, (Utov), taking into account their amplitudes and duration.
TOV, as differentiated from surge overvoltages, are oscillatory power frequency overvoltages, with or without harmonics, of relatively long duration (from a few cycles to hours or longer) which are generated by system events. The arresters must withstand the heat energy generated by them.
Most commonly, a single or two-phase earth fault leads to a TOV in the healthy phase(s) and also in the neutral of Yconnected transformers. Its amplitude is determined by the system earthing conditions and its duration by the fault-clearance time.
If the earth-fault factor, (k) = Utov/Uca, is 1.4 or less, the system is considered to be effectively earthed. Generally, this implies a solid connection of the neutral to the earth grid. All other forms of earthing via an impedance or a non-earthing of the neutral is considered as non-effective with, typically, k = 1.73

System earthing Effective Effective Non-effective Non-effective Table 1.

Fault duration
 10 s  1 s  10 s  1 h

System voltage Us (kV)  100  123  170  170

Min. Ur (kV)
 0.79 x Us  0.74 x Us  0.97 x Us  1.24 x Us

The table gives a suggested minimum value of the arrester rated volt-

age (Ur). based on common parameters. In each case, choose the next higher standard rating as given in the catalogue. This is only intended

as a general guide, and actual Ur necessary may depend on the specific parameters of the system and the chosen arrester.

Note: Do not select a lower value of Ur than obtained as above unless the parameters are known more exactly; other-
wise the arrester may be over-stressed by TOV.

Energy capability and Arrester Class designation IEC classifies arresters by their application and nominal discharge current. Station class 10 and 20 kA arresters are further classified by energy capability expressed as a repetitive charge transfer rating and thermal energy rating. These arresters are thereafter designated as either SL, SM, or SH where the letters "L", "M" and "H" in the designation stand for "low", "medium" and "high" duty, respectively.

For effectively earthed systems, the fault-clearance time is generally under 1 s but it can vary widely among different systems. The catalogues list the values of TOV capability for 1 and 10 s duration after a prior energy stress (as a conservative approach). For other durations or for specific TOV conditions, follow the procedure hereunder:

-- Consider each TOV separately.
-- From the TOV curves, read off the TOV strength factor (Tr) for the time corresponding to the fault-clearance time.
-- Utov/Tr gives the minimum value of Ur for withstanding this TOV. Choose the next higher standard rating.
-- The final choice of Ur will be the highest of the Ur values obtained from the above calculations for each TOV.

ABB Surge Arresters -- Buyer´s Guide | Product information 9

Matching the system characteristics

Arrester Arrester type

Energy capability

Normal

Class designation

SL SM
SH Table 2.

EXLIM R PEXLIM R-Z PEXLIM R-Y EXLIM Q-E EXLIM Q-D PEXLIM Q TEXLIM Q-C EXLIM P PEXLIM P-Z PEXLIM P-Y TEXLIM P-C EXLIM T TEXLIM T-C

Wth kJ/kV (Ur)
5 5 5 8 8 8 8 11 11 11 11 15 15

Qrs(C) 1.2 1.2 1.2 2.0 2.0 2.0 2.0 3.2 3.2 3.2 3.2 5.2 5.2

application range (Us)
 170 kV  145 kV  170 kV  245 kV 170-420 kV  420 kV 123-420 kV  550 kV  420 kV 300-550 kV 245-550 kV 245-800 kV 245-800 kV

Energy capability of ABB arresters: The normal application range is only a

guide, and depends on the specific parameters.

Though the energy capability is mentioned in a different manner in IEEE, the normal range of application as above applies even for IEEE systems. For specific and special cases, e.g. capacitor banks, it may be necessary to calculate the energy capability differently; for example as shown in the IEC 600995 and other guides.

Protection levels (Upl and Ups) For insulation coordination purposes, consider the lightning
impulse protection level (Upl) at 10 kA for Um  362 kV and at 20 kA for higher voltages. Similarly, the switching impulse
protection levels (Ups) for coordination purposes range from 0.5 kA (for Um  170 kV) to 2 kA (for Um  362 kV). The values can be read-off from the catalogue tables or easily computed
from Table 3. In the latter case, they must be rounded upwards.

Arrester type

Nom.

Upl/Ur

Upl/Ur

Discharge at 10 kAp at 20 kAp

Ups/Ur

EXLIM R

current (In) 10

2.590

2.060 at 0.5 kAp

PEXLIM R-Y

10

2.590

2.060 at 0.5 kAp

EXLIM Q

10

2.350

1.981 at 1.0 kAp

PEXLIM Q

10

2.350

1.981 at 1.0 kAp

TEXLIM Q-C

10

2.350

1.981 at 1.0 kAp

EXLIM P

20

2.275

2.5

2.020 at 2.0 kAp

PEXLIM P-Z

20

2.250

2.5

2.020 at 2.0 kAp

PEXLIM P-Y

20

2.275

2.5

2.020 at 2.0 kAp

TEXLIM P-C

20

2.275

2.5

2.020 at 2.0 kAp

EXLIM T

20

2.200

2.4

1.976 at 2.0 kAp

TEXLIM T-C

20

2.200

2.4

1.976 at 2.0 kAp

Table 3. Upl and Ups ratios for ABB arresters

10 Product information | ABB Surge Arresters -- Buyer´s Guide

Matching the system characteristics

Protection margins Protection margins (in %), calculated at coordinating impulse currents as per Table 3, are defined as follows:
-- Margin for lightning impulses = ((LIWV/Upl)-1) x 100, where LIWV is the external insulation withstand of the equipment against lightning impulses.
-- Margin for switching impulses = ((SIWV/Ups)-1) x 100 where SIWV is the external insulation withstand of the equipment for switching impulses.
Note: IEEE standards refer to LIWV as BIL and SIWV as BSL.
Margins are normally excellent due to the low Upl, Ups and also that most equipment at present have high external insulation withstand. However, depending on the electrical distance between the arrester and the protected equipment, the Upl margin is reduced and thus arresters fail to protect equipment that is not in the close vicinity of the arresters, i.e. within their protection zone. The flexible erection alternatives for PEXLIM arresters may be of benefit in reducing the distance effects. Additional line-entrance arresters may help too. For more detailed information, please refer to separate ABB technical publication regarding application guidelines for station protection.
Note! The "distance effect" reduction does not apply to Ups margin since the front-time of a switching surge impulse is longer.

It is recommended that the protection margins (after taking into account the "distance effect") should be of the order of 20% or more to account for uncertainties and possible reduction in the withstand values of the protected equipment with age.
Should the selected arrester type not give the desired protection margins, the selection should be changed to an arrester of a higher designated energy class, which automatically leads to lower Upl.
Note! Do NOT use a lower-than selected Ur to attempt improvement of the margins, as this may lead to unacceptably low TOV capability.
As an additional assistance in selection, please refer to the simplified flow chart at the beginning of this chapter. The MO resistor column must be suitably housed to withstand long-term effects of the system loading and the environmental stresses.
External creepage distance IEC 60815 defines the minimum creepage distances for different environmental conditions. Select the housing to give the desired creepage -- the same as for the other equipment in the same location. If the specific creepage demand exceeds 31 mm/kV, please refer to ABB for a special design.
PEXLIM and TEXLIM arresters, having a highly hydrophobic housing, are better suited for extremely polluted areas than EXLIM arresters and a lower creepage may be justified in many cases.

ABB Surge Arresters -- Buyer´s Guide | Product information 11

Matching the system characteristics

Mechanical strength Surge arresters are an active protective device, which means they are not inherently intended to be permanently mechanically loaded in service. Naturally their design includes consideration to withstanding rarely-occurring and short-term mechanical loads (e.g. external short-circuit, gust winds, earthquake, etc) as well as more likely and long-term mechanical loads (e.g. conductor weight, static wind, etc). However, such loads should always be limited as much as possible though proper installation.
All ABB arrester designs exhibit very high strength under tensile or compression loading; hence it is the cantilever loading that is of interest in defining mechanical strength. To be applicable to different arrester lengths, the loading is given in terms of bending moment in this guide. The line terminal and the insulating base (when supplied) match or exceed the strength of the arrester housing.
Standard arresters are intended for vertical, upright erection on a structure and require no bracing. Pedestalmounted arresters with mechanical strength higher than listed can be quoted on request. Special arresters for suspension, inverted mounting or other angular erection are also available.
Due to their otherwise advantageous flexible construction, PEXLIM arresters may exhibit a visible deflection at the line-end under maximum terminal loading. Such deflection

is nevertheless limited by our specified value for long-term load (SLL) given in Table 4. This maximum recommended continuous loading ensures that the electrical and mechanical functions of the arrester are not impaired in any way, even during long-term cyclic loading. Importantly, the value for specified short-term load (SSL) can be upheld even after such cyclic loading.
If the permissible bending moment for a certain arrester appears insufficient for a given loading, consider one of the following methods to reduce the loading demand.
-- Use lighter terminal clamps and/or optimized tee-offs for arresters. In contrast to the current capability (and thus the size of clamps and conductors) required for other substation equipment, the continuous current through an arrester is of the order of only a few mA. Hence, using a lighter terminal clamp and/or connecting the arresters by lighter and more vertical tee-offs can considerably reduce the demand for mechanical strength.
-- Use another erection alternative (suspension, underhung, etc). Since PEXLIM arresters are very light compared to equivalent porcelain-housed arresters, they permit innovative erection alternatives, which could reduce the bending moment demands. This in turn can lead to the additional benefit of lighter structures with subsequent reduced costs, or even the complete elimination of the need for a separate structure at all.

EXLIM

Porcelain-housed

insulator

Arrester type Cantilever strength (Nm)

SSL

SLL

EXLIM R-C

7 500

3 000

EXLIM Q-D

20 000

8 000

EXLIM Q-E

7 500

3 000

EXLIM T-B

20 000

8 000

EXLIM P-G

20 000

8 000

PEXLIM

Silicone polymer-housed

insulator

Arrester type Cantilever strength (Nm)

SSL

SLL

PEXLIM R-Y

1 600

1 000

PEXLIM Q-Y

4 000

2 500

PEXLIM P-Z

6 000

3 000

PEXLIM P-Y

9 000

6 000

TEXLIM

High stregth silicone

polymer-housed insulator

Arrester type Cantilever strength (Nm)

SSL

SLL

TEXLIM Q-C

40 000 Nm

21 000

TEXLIM P-C

40 000 Nm

21 000

TEXLIM T-C

40 000 Nm

21 000

SSL Specified short-term load. | SLL Specified long-term load. (For PEXLIM and TEXLIM arresters this is a declared value based on cyclic loading.)

Table 4. Permissible mechanical loading for ABB arresters

12 Product information | ABB Surge Arresters -- Buyer´s Guide

Matching the system characteristics

Neutral-ground arresters For neutral-ground arresters the recommended rated voltage is approximately the maximum system voltage divided by 3. The recommended neutral-ground arresters in the relevant sections are calculated for unearthed systems with relatively long fault duration. The electrical characteristics are identical to standard catalogue arresters with the corresponding rated voltage. For such arresters, Uc is zero since they are not subject to any continuous voltage stress during normal service conditions. The neutral-ground arresters should preferably be of the same type as the phase-ground arresters. For resonant-earthed systems with long radial lines special considerations must be taken and a higher rated voltage (20% to 40%) than listed may be necessary.

Type designation The type designation itself gives detailed information of the arrester and its application. See the figure below. As standard, the arresters are meant for upright vertical erection. For under-hung erection, when desired, the type designation has the suffix letter "H". For other angular erection, please inform us at order. For non-standard arresters the type designation will have additional suffix letters, for example:

E

Non-standard electrical data

M

Non-standard mechanical data

P

Non-standard metal-oxide columns

s
Y

Special applications Please consult your nearest ABB representative for help in selection of arresters for special applications such as protection of shunt or series capacitor banks, cables and cable-aerial junctions, rotating machines, traction systems, overhead lines, HVDC or for non-standard arrester ratings or extreme mechanical demands.

Ordering data for arresters The following information, at a minimum, is required with your order:

-- Quantity and type designation -- Rated voltage -- Type of line terminal -- Type of earth terminal -- Type of surge counter, if any -- Type of insulating base, if any.

(Insulating base is required if surge counter and/or leakage current measurements are desired. One base is required for each arrester.)

Ordering example Below is a typical example of an order with three PEXLIM arresters and its accessories.

Number 3 3 3 3 3

Item PEXLIM Q192-YH245, rated voltage 192 kV Line terminal type 1HSA 410 000-L Earth terminal type 1HSA 420 000-A Insulating base type 1HSA 430 000-A Surge counter type EXCOUNT-C

For line surge arresters, letter to be added here.

Note! We recommend that the order form, on page 137, be filled-in and attached to your order to ensure inclusion of all the important parameters and commercial conditions.

ABB Surge Arresters -- Buyer´s Guide | Product information 13

Simple selection example

Substation data Maximum system voltage Arrester location System earthing System fault clearance time Creepage distance

145 kV Phase-ground Effective 1 s 3625 mm

1. Ur0 = 0.74xUs (according to table 1) = 0.74x145 = 107.3 kVrms. Select the next higher standard Ur (see "Guaranteed protective data"), i.e. 108 kVrms.
2. According to table 2, a common choice selection for 145 kVrms would be a Arrester Class designation SL arrester, i.e. PEXLIM R. This arrester has a Upl/Ur of 2.59, i.e. Upl of 280 kVpeak at 10 kA (according to table 3). With a LIWV of 650 kVpeak this would give a protective margin of (650/280-1)x100 = 132%.

tude. Thus, it is very important that the arrester is installed as close as possible to the protected object.
4. If the margin is considered insufficient, choose a higher class designation arrester, e.g. PEXLIM Q, with the same rated voltage 108 kV.
5. With a required creepage distance of 3625 mm, i.e. 25 mm/kV SCD, a H145 housing is suitable from the range.

3. This margin appears to be excellent but it must be noted that, after considering distance effect and possible insulation ageing, the margin could be reduced to below 20% depending on the impinging impulse steepness and ampli-

6. The type designation of the selected arrester will then be: PEXLIM R108-YH145 (or PEXLIM Q108-YH145)

14 Product information | ABB Surge Arresters -- Buyer´s Guide

Design features
Porcelain-housed arresters EXLIM

The design is based on successful experience of over 80 years, first as gapped SiC arresters, in all climates and conditions all over the world. EXLIM arresters live up to their name: EXcellent voltage LIMiters. The design is robust and well-matched with the other apparatus in substations.

Each arrester is built up of one or more units. Each unit is a porcelain housing containing a single column of MO resistors (blocks), all individually extensively routine-tested during manufacture, dispersed with the necessary spacers as determined by the electrical design for the arrester. It is necessary, therefore, that the units are series-connected at site in the pre-determined order as marked on the units. Consult the installation instructions supplied with each arrester.
Longer arresters often require (and are supplied with) external grading rings to maintain a uniform and acceptable voltage stress along their length. Operation of such arresters without the grading rings, therefore, may lead to failure and invalidates our guarantees/warranties.

in turn causes the sealing plate to flap open and the ionized gases to flow out through the venting ducts. Since the ducts at the two ends are directed towards each other, this results in an external arc; thus relieving the internal pressure and preventing a violent shattering of the insulator.

7

3 10

56

2

The standard porcelain color is brown but grey porcelain is

supplied on request.

8

1

Seaworthy packing of the arresters is standard.

Sealing and pressure-relief function The flanges are cemented to the porcelain and enclose also the sealing arrangement. Please see the figures herein. For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The sealing arrangement at each end of each unit consists of a pre-stressed stainless steel plate with a rubber gasket. This plate exerts a continuous pressure on the gasket against the surface of the insulator and ensures effective sealing even if the gasket "sets" due to ageing. It also serves to fix the column of the blocks in the longitudinal direction by means of springs. The sealing is verified for each unit after manufacture in routine tests.
The sealing plate is designed to act also as an over-pressure relief system. Should the arrester be stressed in excess of its design capability, an internal arc is established. The ionized gases cause rapid increase in the internal pressure, which

9

7

4

1 Porcelain insulator 2 Venting duct 3 Spring 4 Desiccant bag 5 Copper sheet

8

6

2

6 Sealing cover 7 Sealing ring 8 Indication plates 9 MO resistors 10 Flange cover

ABB Surge Arresters -- Buyer´s Guide | Product information 15

Design features
Porcelain-housed arresters EXLIM

Mechanical Strength The mechanical strength of the housing is defined in accordance with IEC 60099-4. Thus the guaranteed mean breaking load (MBL) is at least 20% above the specified figure for short-term service load (SSL). The insulating base (when supplied) matches the strength of the housing.
The specified long-term load (SLL) should be limited to 40% of the SSL in accordance with IEC 60099-4.

EXLIM arresters are easy to install following the instructions packed with each arrester. Installation does not need any special tools or instruments. Properly chosen and installed arresters are practically maintenance-free for their lifetime and do not need any monitoring. However, if such monitoring is demanded, it is easily performed online by using the EXCOUNT-II/EXCOUNT-III with it's built-in features for correctly measuring the resistive leakage current.

Arresters with mechanical strength higher than listed are quoted on request.

Mechanical loading -- Horizontal (cantilever) load The maximum permissible continuous horizontal load is calculated as the maximum continuous (static) moment divided by the distance between the base of the arrester and the centre of the terminal load.

The continuous current through an arrester is of the order of a few mA. Hence, using a lighter terminal clamp and/or connecting the arrester by a lighter tee-off considerably reduces the demand for mechanical strength.

Installation, maintenance and monitoring Standard EXLIM arresters are intended for vertical, upright erection on a structure and require no bracing. Special EXLIM arresters for suspension, inverted mounting or other angular erection are available on request.

16 Product information | ABB Surge Arresters -- Buyer´s Guide

Design features
Polymer-housed arresters PEXLIM and TEXLIM

PEXLIM and TEXLIM arresters use the same MO resistors as the EXLIM arresters and match their electrical performance. Silicone as outer insulation material has been used for over 30 years with good results and has been chosen by ABB for arresters as well. It confers the additional benefits of low weight, improved pollution performance, increased personnel safety and flexibility in erection.
Two basic designs The ABB polymer-housed arresters comes in two different designs:

4 1
5
7

4 5

1

6

2

6

2

3

7

8

3

8

1 Protective winding 3 Base 5 Top yoke 7 Fibre glass loop

Moulded PEXLIM design 2 Silicone rubber insulator 4 Line terminal 6 MO resistors 8 Bottom yoke

1 Sealing cover 3 Fibre glass tube 5 Spacers 7 Spring

TEXLIM tube design 2 Silicone rubber insulator 4 Line terminal 6 MO resistors 8 Venting duct

ABB Surge Arresters -- Buyer´s Guide | Product information 17

Design features
Moulded PEXLIM design

Design Highlights Each arrester is built-up of one or more units, which in turn may be made up of one or more modules. Each module contains a single column of MO resistors (blocks), which are extensively individually routine-tested during manufacture, dispersed with the necessary spacers as determined by the electrical design for the arrester. The modules are standardized into different sizes based on electrical, mechanical and process considerations.

Hence, special pressure-relief vents are not required for this design; with the fail-safe short-circuit capability well verified by short-circuit tests in accordance with IEC/IEEE.

ABB employs a unique patented design to enclose the blocks in each module under axial pre-compression in a cage formed of fibreglass reinforced loops fixed between two yokes which also serve as electrodes. A protective fibre-winding is then wound over the loops resulting in an open cage design for the module. This results in high mechanical strength and excellent short-circuit performance. See the figures hereunder.

Each module is then passed through a computer-controlled cleaning and priming process. The module is then loaded in a highly automated vulcanizing press and silicone injected at a high pressure and temperature (HTV process) to completely bond to the active parts, leaving no internal voids or air spaces. Individual modules are thereafter assembled into units and routine tested before packing and dispatch.

For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The HTV moulding process under vacuum ensures this by bonding along the entire length from electrode to electrode. There is no air or any gas entrapped between the active parts and the housing. Hence, gaskets or sealing rings are not required.

Should the arrester be electrically stressed in excess of its design capability, an internal arc will be established. Due to the open cage design, it will easily burn through the soft silicone material, permitting the resultant gases to escape quickly and directly. At the same time, the fibre-windings prevent the explosive expulsion of the internal components.

Cutaway view of a typical PEXLIM module showing the internal arrangements and the open-cage construction designed to improve both mechanical strength and personnel safety.

18 Product information | ABB Surge Arresters -- Buyer´s Guide

Design features
High strength TEXLIM tube design
In special cases with very high demands for mechanical strength, the moulded design may not provide the optimal solution -- particularly at system voltages above 420 kV. Instead, what is required is a mix between the features of the standard EXLIM and the moulded PEXLIM designs. The TEXLIM tube design provides this by offering comparable mechanical strength to EXLIM arresters, but with much less mass. The seismic and pollution performance is in line with the moulded PEXLIM arresters and thus superior to conventional porcelain designs.
Design highlights The basic concept is the replacement of the porcelain housing used with EXLIM arresters by a fibreglass tube housing onto which the silicone sheds are vulcanized and metal flanges are integrated. The internal arrangement and the pressure-relief devices are similar to those for EXLIM arresters.
For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The sealing arrangement at each end of each unit is shown in the figure hereunder and consists of a pre-stressed stainless steel plate with a rubber gasket. This plate exerts a continuous pressure on the gasket against the inner surface of the flanges and ensures effective sealing even if the gasket "sets" due to ageing. It also serves to fix the column of the blocks in the longitudinal direction by means of heavy spring washers.
To maintain the interior free of any humidity, the unit is evacuated after the sealing plate and gaskets are fitted and then filled with dry air at low dew point. Additionally, a small bag of a desiccant is placed in each unit during assembly. Sealing is verified for each unit after manufacture during routine tests.
The sealing plate is designed to also act as an over-pressure relief system. Should the arrester be electrically stressed in excess of its design capability, an internal arc is established. The ionized gases cause a rapid increase in the internal pressure, which in turn causes the sealing plate to flap open and the ionized gases to flow out through openings in the flanges. Since the openings at the two ends are directed towards each other this results in an external arc; thus relieving the internal pressure and preventing a violent breaking of the insulator.
Cutaway view of a typical TEXLIM unit showing the internal arrangements.
ABB Surge Arresters -- Buyer´s Guide | Product information 19

Silicone as an insulator
All PEXLIM and TEXLIM arresters utilize silicone for the external insulation. Silicone rubber is highly hydrophobic and resistant to UV radiation and has been shown to be the best insulation (compared to both porcelain and other polymers) based on world wide independent laboratory and field tests. ABB uses special fillers to enhance these properties as well as giving it high pollution resistance, tracking resistance and fire-extinguishing features. The silicone housing is available only in grey color. For additional information, please refer to publication 1HSM 9543 01-06en. In a form-fit-function comparison, PEXLIM is the most optimized and cost-effective of the available polymer designs. A separately defining criteria often becomes the mechanical strength demands. TEXLIM would seemly have the advantage in this regard, and it could be that specific applications do require a very strong composite tube solution. However, mechanical loads should always be limited as much as possible though proper installation using good engineering practices, and by so doing, the PEXLIM design remains the first choice for the vast majority of applications.
20 Product information | ABB Surge Arresters -- Buyer´s Guide

Installation, maintenance and monitoring
All ABB arresters are easy to install following the instructions packed with each arrester. Installation does not need any special tools or instruments. The units of multiple-unit arresters must be series-connected at site in a pre-determined order as marked on the units and explained in the instructions that are packed in each case. An incorrect assembly may lead to failure and invalidates our warranty. The design of tall arresters often requires external grading rings to maintain a uniform and acceptable voltage stress along their length. Such rings are included in the delivery of arresters. Installation or operation of such arresters without these grading rings may lead to failure and invalidates our warranty. Properly chosen and installed arresters are practically maintenance-free for their lifetime and do not need any monitoring. However, if such monitoring is desired, it is easily performed online by using EXCOUNT-II/ EXCOUNT-III with its built-in features for diagnostic analysis of resistive leakage current. More information is available in the chapter dealing with accessories.
ABB Surge Arresters -- Buyer´s Guide | Product information 21

Line surge arresters PEXLINK
The concept
Both large and small public/private utility owners of transmission systems face a sharpened competitive situation which demands increased availability and reliability of the systems. Consumers have become more demanding as their processes are dependent on constant and reliable energy supply of good quality.

In many countries, it has also been increasingly difficult to obtain permission to build new lines of normal dimensions. Hence, new lines under construction may mostly be "compact-insulation" lines. This, in turn, requires optimal control of overvoltages caused by lightning or switching events. Surge arresters installed along the line or at a few selected critical towers, in this case, may be an attractive solution or a complement to other means.
Improvement in the reliability and availability of a transmission system can be obtained in one or more of the following ways:
1. Duplication of the system (more than one line) This is a very expensive method and often impractical.
2. Increased insulation withstand. It can both be expensive and create other problems such as the need for increased insulation of station equipment.

4. Shield wires If the provision was not in the original tower design, it can be expensive to retrofit such shielding. It helps eliminate a large number of interruptions, but it may not be enough to obtain the now-demanded degree of reliability.
5. Protection of line insulation by surge arresters Surge arresters connected in parallel with them at selected towers. In this application usually the term line surge arresters (LSA) is used. Protection using polymer-housed arresters (ABB type PEXLIM) along with additional accessories for fixing the arresters across the insulators and providing automatic disconnection of the arresters in the event of their being overstressed is called the PEXLINK concept. This method is simple, costeffective and, in many cases, an attractive alternative to the methods mentioned above.

3. Improved footing impedance Often difficult and expensive, especially in hilly terrain.

More information on internet Visit www.abb.com/arrestersonline for viewing the PEXLINK video.

22 Product information | ABB Surge Arresters -- Buyer´s Guide

PEXLINK
ABB's protection philosophy
ABB's philosophy is to provide protection for line insulation at selected locations by using standard available components. The main item is the gapless silicone polymer-housed arrester, PEXLIM, with metal-oxide (MO) active elements. Such arresters have been used for many years for protection of equipment in substations and hence their protective performance and reliability is well-known.

Line surge arresters, incorporating PEXLIM Q arresters and disconnecting devices on earth leads, erected on ESKOM 300 kV system in South Africa.

The low weight permits installation on existing structures and the polymer housing gives increased safety of the line equipment as well as people and animals which may be in the vicinity of the lines during overstress conditions.
With regard to lightning energy, line arresters are exposed to more severe conditions than arresters placed in substations. The latter are benefited by the reduction of surge steepness due to line corona effect and reduction in surge amplitude as the lightning current finds parallel paths through shielding wires, flashover and parallel lines. Thus, it is necessary to ensure that the MO resistors of the LSA are not under-dimensioned from an energy and current point-of-view. A computer program is used to determine the optimum number of locations (generally where the footing impedance is high) and to calculate the arrester stresses at each of the chosen locations.

If very high availability is desired, a very large number of locations may have to be protected, mainly due to the unpredictable nature of lightning. In such a case it may not be economically justified to select arresters with "sufficient energy capability" and instead a higher failure rate may be acceptable.
To ensure quick, safe, automatic and controlled disconnection of a failed arrester, ABB uses a special disconnecting device with a suitable link, often in the earthing circuit of the arresters.
The recommended earth lead is designed to withstand the short-circuit currents and the disconnecting device is tested to ensure no false operations. Thus, at a failure, the tripped line does not have to be locked-out and attended to immediately.

The design permits installation using standard transmissionline hardware normally available locally. The design also permits mounting at different positions based on tower geometry and conductor spacing.

ABB Surge Arresters -- Buyer´s Guide | Product information 23

PEXLINK
Application

Increased line availability By locating the PEXLINK on sections of lines with high footing impedance towers and one additional low footing-impedance tower at each end of the section, PEXLINK protects existing shielded and non-shielded lines from abnormal lightning surges (frequent or high amplitudes) and reduces the outages.
The reduced outages are beneficial also indirectly in that sensitive equipment is not damaged and the circuit breakers overhaul interval can be increased. Thus, total maintenance costs are also reduced.
This protection may be used for all system voltages where the stated abnormal conditions exist. Arresters with moderate energy capability are often sufficient. However, the high-current capability must be large and distribution-type arresters may not be suitable.

Switching overvoltage control For long EHV lines, surge arresters usually are located at lineends. In addition, by locating arresters at one or more points along the line e.g. at midpoint or 1/3 and 2/3 line length switching surge overvoltages and thus line insulation requirements could be limited without using preinsertion resistors. Arresters used for this type of application should be designed for high energy capability, especially at the receiving end of the line.
Compact-insulation lines Arresters placed in parallel with line insulators permit a large degree of compacting of a transmission line with lower rightof-way costs as a result.
Line upgrading The existing insulation level of a line, when suitably protected by arresters, may be upgraded for service at a higher system voltage leading to greater power transfer without much additional capital cost.

Extended station protection By locating arresters on towers near a substation, the risk of backflashovers near the station is eliminated. This results in reduction of steepness and amplitude of incoming travelling waves, thus improving the protection performance of station arresters and eliminating the need for additional expensive metal-enclosed arresters even for large GIS.

The diagram shows overvoltages phase-ground generated by threephase reclosing of 550 kV, 200 km transmission line with a previous ground fault. For long EHV lines pre-insertion resistors traditionally are used to limit switching overvoltages. Surge arresters, as a robust and efficient alternative, could be located at line ends and along the line at selected points.

Substitute for shield wires In cases where provision of shield wires is not practical physically or is very expensive, e.g. very long spans, very high towers etc, arresters are a good and economical substitute.
Arresters located in all phases on each tower eliminate the need for both shield wires and good footing impedance and may be economically justified in cases where the cost of reduction in footing impedance and the cost of overhead shield wire are very high.

24 Product information | ABB Surge Arresters -- Buyer´s Guide

PEXLINK
Application

Low TFI

Low TFI

50 45 40 35 30 25 20 15 10 Normal insulation strength (LIWV)
5 1

1

2

High TFI
3

High TFI
4

High TFI
5

High TFI
6

High TFI
7

Low TFI
8

Low TFI
9

No arresters at all. Lightning stroke to tower number 5
Very high risk for flashover due to high TFI (Tower Footing Impedance) with an earth fault followed by a circuit breaker operation as a consequence.

Low TFI

Low TFI

11

10

9

8

7

6

Normal insulation strength (LIWV)

5

4

3

2

1

1

2

High TFI
3

High TFI
4

High TFI
5

High TFI
6

High TFI
7

Arresters in all 9 towers. Lightning stroke to tower number 5
The overvoltage profile is well below the LIWV of the system all along the section. An ideal protection is obtained.

Low TFI
8

Low TFI
9

ABB Surge Arresters -- Buyer´s Guide | Product information 25

PEXLINK
Features

Lightning discharge capability In general, arresters on lines are subjected to higher energy and current stresses caused by lightning than arresters installed in stations. Furthermore, the associated waveform and durations differ considerably from those specified for station arrester applications. Thus, line arresters are defined in terms of their lightning discharge capability, and PEXLIM arresters perform well in this regard.

Arrester type
PEXLIM R PEXLIM Q PEXLIM P * Ur = Rated voltage ** As = Ampere second

Lightning discharge capability

as per IEC 60099-4 Annex H

Energy

Charge

2.5 kJ/kV (Ur)* 4.0 kJ/kV (Ur)* 7.0 kJ/kV (Ur)*

1.0 As ** 1.8 As ** 2.8 As **

Standard components The suspension of the arresters is simplified and standard clamps and similar hardware normally available may be used for this purpose. This leads to overall economy for the user.

A few examples can be seen in the figures for "Some erection alternatives" on next page.
The disconnecting device is carefully chosen to perform its function only at the overload of the arrester.
The separation of the disconnector is quick and effective and the method of connection advised by ABB in each particular case ensures that neither the disconnected conductor nor the damaged arrester cause any interference with other live parts. Thus, after a failure, the line can be re-charged without attending to it immediately.
The disconnection is easily visible from the ground and thus locating it is simple for the maintenance crew.
Easy to install The PEXLIM arresters are built-up of optimum-length modules and hence can be easily designed for use on various voltages. They are light and easily transported up the towers.

Standard line clamp
Line terminal

Shunt Clevis link

Standard line clamp
Line terminal

Shunt Clevis link

Earth cable to tower leg
Disconnecting device
PEXLINK line surge arrester
26 Product information | ABB Surge Arresters -- Buyer´s Guide

EXCOUNT-II sensor

Disconnecting device

Earth cable to tower leg

PEXLINK line surge arrester with ABB surge arrester monitor EXCOUNT-II

PEXLINK
Some erection alternatives
Different arrangements showing how easy it is to install the PEXLINK concept in towers of different design.
ABB Surge Arresters -- Buyer´s Guide | Product information 27

Quality control and testing

ABB is certified to fulfil the requirements of ISO 9001
Type tests Type (design) tests have been performed in accordance with IEC 60099-4. Test reports are available on request.
Routine tests Routine tests are performed on MO resistors as well as on assembled arrester units and accessories. The most important type tests data is verified on all batches of MO resistors, thus verifying catalogue data.

Tests on assembled mechanical units
Routine tests on units fulfil the demands of both IEC 600994 and ANSI/IEEE C62.11. Each arrester has a unique serial number.
Guaranteed residual voltage The residual voltage at 10 kA, 8/20 µs impulse current of each unit is calculated as the sum of the residual voltages for all blocks connected in series in the unit.
The residual voltage of the complete arrester is the sum of the residual voltages for its units.

Tests on MO resistors
Energy withstand test on all blocks Each individual MO resistor passes three energy test cycles with cooling in-between. In each cycle, the injected energy is in excess of the rated energy capability. Blocks with insufficient energy capability are automatically rejected.
Classification and inspection Each individual MO resistor is classified at 1 mA (d.c.) and 10 kA (8/20 µs) and the voltages are printed on each block together with a batch identification. Finally all blocks are visually inspected.
Accelerated life test on samples Power losses after 1000 hours calculated from a test with shorter duration (approximately 300 hours) at an elevated temperature of 115 °C at 1.05 times Uc shall not exceed the losses at start of the test. Batches in which unapproved blocks appear are rejected.

Tightness check (only for EXLIM and TEXLIM arresters) During manufacture, a vacuum is drawn on the internal volume and then dry air is pumped in, together with a small amount of helium tracer gas, before sealing off the unit. A leakage test is performed by placing each unit in a vacuum chamber connected to a He-spectrometer. Maximum permissible leakage rate of Helium is 0.0001 mbarl/s at a pressure difference of 0.1 MPa as a pass/ no pass test.
Power frequency reference voltage Reference voltage is measured on each arrester unit.
Internal corona The satisfactory absence of partial discharge is checked on each unit at 0.9 times Ur. A steady internal corona level of not greater than 10 pC is required in a pass/no-pass test.
Grading current The total leakage current passing through the arrester unit is measured at Uc for information only.

Energy capability test on samples Validation of repetitive charge transfer rating (Qrs), based on the same sampling and test procedure and criteria as the IEC 60099-4 type test for station class. The samples are representative of the highest residual voltage of MO resistors from the individual batch in order to verify the statistical quality of each produced batch of all sizes of MO resistors. Batches which do not fulfill the criteria are rejected.
Impulse current test on samples Selected blocks are subjected to two 100kA current impulses (4/10 µs) at spaced intervals.
Other sample tests In addition to the above, low current characteristics, protection characteristics, power losses and capacitance are checked to verify the inherent MO resistor parameters.

Power losses Power loss is measured at Uc on each unit verifying that the thermal performance is in compliance with performed type tests.
Test reports Routine test reports are filed and are available on request.
Tests on accessories
Surge counters and monitors All such devices are routinely function-tested before leaving the factory.

28 Product information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester PEXLIM R-Y

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. For use when requirements of lightning intensity, energy capability and pollution are moderate.
Superior where low weight, reduced clearances, flexible

mounting, non-fragility and additional personnel safety is required. Major component in PEXLINKTM concept for transmission line protection.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2 Further data according to the IEEE standard can be supplied on request

Station; SL Station
24 - 170 kV
18 - 144 kV
10 kApeak 10 kApeak
1.2 C 5 kJ/kV (Ur) 2.5 kJ/kV (Ur)
100 kApeak 600 Apeak C 1.2 C 1.5 C
50 kArms(sym)
1000 Nm 1600 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 2

ABB Surge Arresters -- Buyer´s Guide | Technical information 29

PEXLIM R-Y
Guaranteed protective data 24 - 100 kV

Max. system voltage

Rated voltage

Max. continuous operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 243) 363) 52 72
100

kVrms 18 21 24 27 30 33 36 39 42 48 42 48 51 54 60 66 54 60 66 72 75 84 90 96 75 84 90 96

kVrms 14,4 16,8 19,2 21,6 24,0 26,4 28,8 31,2 34 38 34 38 41 43 48 53 43 48 53 58 60 67 72 77 60 67 72 77

kVrms 15.3 17.0 19.5 22.0 24.4 26.7 29.0 31.5 34.0 39.0 34.0 39.0 41.3 43.0 48.0 53.4 43.0 48.0 53.4 58.0 60.7 68.0 72.0 77.0 60.7 68.0 72.0 77.0

kVrms 19.7 23.0 26.3 29.6 32.9 36.2 39.5 42.8 46.1 52.7 46.1 52.7 56.0 59.3 65.9 72.5 59.3 65.9 72.5 79.1 82.4 92.3 98.9 105 82.4 92.3 98.9 105

kVrms 18.5 21.6 24.7 27.8 30.9 34.0 37.1 40.2 43.3 49.5 43.3 49.5 52.6 55.7 61.9 68.1 55.7 61.9 68.1 74.3 77.4 86.7 92.9 99.1 77.4 86.7 92.9 99.1

kVpeak 37.1 43.2 49.4 55.6 61.7 67.9 74.1 80.3 86.4 98.8 86.4 98.8 105 112 124 136 112 124 136 149 155 173 186 198 155 173 186 198

kVpeak 38.5 44.9 51.3 57.7 64.2 70.6 77.0 83.4 89.8 103 89,8 103 109 116 129 142 116 129 142 154 161 180 193 206 161 180 193 206

kVpeak 40.3 47.0 53.8 60.5 67.2 73.9 80.6 87.3 94.0 108 94,0 108 115 121 135 148 121 135 148 162 168 188 202 215 168 188 202 215

kVpeak 44.0 51.3 58.7 66.0 73.3 80.6 88.0 95.3 103 118 103 118 125 132 147 162 132 147 162 176 184 206 220 235 184 206 220 235

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 5 kJ/kV (Ur)
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 46.7 54.4 62.2 70.0 77.7 85.5 93.3 102 109 125 109 125 133 140 156 171 140 156 171 187 195 218 234 249 195 218 234 249

kVpeak 52.3 61.0 69.7 78.4 87.1 95.8 105 114 122 140 122 140 148 157 175 192 157 175 192 209 218 244 262 279 218 244 262 279

kVpeak 59.7 69.7 79.6 89.6 100 110 120 130 140 160 140 160 170 180 199 219 180 199 219 239 249 279 299 319 249 279 299 319

30 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM R-Y
Guaranteed protective data 123 - 170 kV

Max. system voltage

Rated voltage

Max. continuous operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 123
145 170

kVrms 90 96 102 108 120 132 138 144 108 120 132 138 144 132 138 144

kVrms 72 77 78 78 78 78 78 78 86 92 92 92 92 106 108 108

kVrms 72.0 77.0 82.6 84.0 98.0 106 111 115 86.0 98.0 106 111 115 106 111 115

kVrms 98.9 105 112 118 131 145 151 158 118 131 145 151 158 145 151 158

kVrms 92.9 99.1 105 111 123 136 142 148 111 123 136 142 148 136 142 148

kVpeak 186 198 210 223 247 272 284 297 223 247 272 284 297 272 284 297

kVpeak 193 206 218 231 257 283 295 308 231 257 283 295 308 283 295 308

kVpeak 202 215 229 242 269 296 309 323 242 269 296 309 323 296 309 323

kVpeak 220 235 250 264 294 323 338 352 264 294 323 338 352 323 338 352

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 5 kJ/kV (Ur)
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 234 249 265 280 311 342 358 373 280 311 342 358 373 342 358 373

kVpeak 262 279 296 314 349 383 401 418 314 349 383 401 418 383 401 418

kVpeak 299 319 339 359 398 438 458 478 359 398 438 458 478 438 458 478

ABB Surge Arresters -- Buyer´s Guide | Technical information 31

PEXLIM R-Y
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us kVrms 24 36 52 72
100 123
145
170

Ur

kVrms 18-27 30-48 42-60 66 54-60 54-72 75-96 75-96 90 96-120 90-96 102-132 138-144 108 120 108 120-144 132-144

YV024 YV036 YV052 YV052 YH072 YV072 YV072 YV100 YH123 YH123 YV123 YV123 YV123 YH145 YH145 YV145 YV145 YH170

mm 1863 1863 1863 2270 1863 2270 3726 3726 3726 3726 4133 4133 4540 3726 3726 4540 4540 4540

1.2/50 µs 50 Hz

60 Hz

250/2500 µs Mass

Amax

B

C

Fig.

dry

wet (60s) wet (10s) wet

kVpeak 310 310 310 370 310 370 620 620 620 620 680 680 740 620 620 740 740 740

kVrms 150 150 150 180 150 180 300 300 300 300 330 330 360 300 300 360 360 360

kVrms 150 150 150 180 150 180 300 300 300 300 330 330 360 300 300 360 360 360

kVpeak 250 250 250 300 250 300 500 500 500 500 550 550 600 500 500 600 600 600

kg

mm

mm

mm

16

641

-

-

1

15

641

-

-

1

15

641

-

-

1

17

727

-

-

1

15

641

-

-

1

17

727

-

-

1

27

1216 -

-

2

27

1216 -

-

2

29

1219 400

160

3

27

1216 -

-

2

31

1305 400

160

3

29

1302 -

-

2

30

1388 -

-

2

29

1219 400

160

3

26

1216 -

-

2

33

1391 400

160

3

30

1388 -

-

2

32

1391 400

160

3

Neutral-ground arresters

52

30-36

YN052 1863

310

72

42-54

YN072 1863

310

100

60

YN100 1863

310

123

72

YN123 2270

370

84-120 YN123 3726

620

145

75-120 YN145 3726

620

170

75-120 YN170 3726

620

*) Sum of withstand voltages for empty units of arrester.

150

150

250

150

150

250

150

150

250

180

180

300

300

300

500

300

300

500

300

300

500

14

641

-

-

1

14

641

-

-

1

14

641

-

-

1

16

727

-

-

1

25

1216 -

-

2

25

1216 -

-

2

25

1216 -

-

2

32 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM R-Y
Technical data for housings

Figure 1

Figure 2

Figure 3

ABB Surge Arresters -- Buyer´s Guide | Technical information 33

PEXLIM R-Y
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-L Aluminium
1HSA410 000-M Aluminium flag with other
items in stainless steel
1HSA410 000-N Aluminium
1HSA410 000-P Stainless steel

1HSA420 000-A Stainless steel
1HSA420 000-B Stainless steel

Without insulating base Aluminium

Insulating base 1HSA430 000-H
Epoxy resin
M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

34 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM R-Y
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Three Volume

Gross

Six Volume

Gross

kVrms

m3

kg

18-27

YV024

0.5

35

30-48

YV036

0.5

36

42-60

YV052

0.5

36

66

YV052

0.5

38

54-60

YH072

0.5

36

54-72

YV072

0.5

38

75-96

YV072

0.7

51

75-96

YV100

0.7

51

90

YH123

0.7

53

96-120

YH123

0.7

52

90-96

YV123

0.7

55

102-132

YV123

0.7

54

138-144

YV123

0.9

61

108-120

YH145

0.7

54

108

YV145

0.9

62

120-144

YV145

0.9

61

132-144

YH170

0.9

63

m3

kg

m3

kg

0.5

65

0.9

110

0.5

68

0.9

116

0.5

68

0.9

116

0.5

74

0.9

128

0.5

68

0.9

116

0.5

74

0.9

128

0.7

103

1.2

181

0.7

103

1.2

181

0.7

109

1.2

193

0.7

106

1.2

187

0.7

115

1.2

205

0.7

112

1.2

199

0.9

123

1.5

216

0.7

112

1.2

199

0.9

126

1.5

222

0.9

123

1.5

216

0.9

129

1.5

228

Neutral-ground arresters

30-36

YN052

0.5

36

42-54

YN072

0.5

36

60

YN100

0.5

36

72

YN123

0.5

38

84-120

YN123

0.7

52

75-120

YN145

0.7

52

75-120

YN170

0.7

52

0.5

68

0.9

116

0.5

68

0.9

116

0.5

68

0.9

116

0.5

74

0.9

128

0.7

106

1.2

187

0.7

106

1.2

187

0.7

106

1.2

187

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

ABB Surge Arresters -- Buyer´s Guide | Technical information 35

Zinc Oxide Surge Arrester PEXLIM Q-Y

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with high lightning intensity and high energy
requirements. -- where grounding or shielding conditions are poor or
incomplete.

Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required. Major component in PEXLINKTM concept for transmission line protection.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SM Station
52 - 420 kV
42 - 396 kV
10 kApeak 10 kApeak
2.0 C 8 kJ/kV (Ur) 4.5 kJ/kV (Ur)
100 kApeak
1000 Apeak
E 2.2 C 2.7 C
65 kArms(sym)
2500 Nm 4000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 3

36 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM Q-Y
Guaranteed protective data 24 - 145 kV

Max. system voltage

Rated voltage

Max. continuous operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 243) 363) 52
72
100 123
145

kVrms 24 30 33 36 42 48 51 54 60 66 72 54 60 66 72 75 78 81 84 75 78 81 84 90 96 90 96 102 108 120 129 132 138 144 150 108 114 120 132

kVrms 19.2 24.0 26.4 28.8 34 38 41 43 48 53 58 43 48 53 58 60 62 65 67 60 62 65 67 72 77 72 77 78 78 78 78 78 78 78 78 86 91 92 92

kVrms 19.5 24.4 26.7 29.0 34.0 39.0 41.3 43.0 48.0 53.4 58.0 43.0 48.0 53.4 58.0 60.7 63.1 65.6 68.0 60.7 63.1 65.6 68.0 72.0 77.0 72.0 77.0 82.6 84.0 98.0 104 106 111 115 121 86.0 92.3 98.0 106

kVrms 26.4 33.0 36.3 39.6 46.2 52.8 56.1 59.4 66.0 72.6 79.2 59.4 66.0 72.6 79.2 82.5 85.8 89.1 92.4 82.5 85.8 89.1 92.4 99.0 105 99.0 105 112 118 132 141 145 151 158 165 118 125 132 145

kVrms 24.9 31.2 34.3 37.4 43.7 49.9 53.0 56.2 62.4 68.7 74.9 56.2 62.4 68.7 74.9 78.0 81.1 84.3 87.4 78.0 81.1 84.3 87.4 93.6 99.9 93.6 99.9 106 112 124 134 137 143 149 156 112 118 124 137

kVpeak 46.1 57.6 63.4 69.2 80.7 92.2 98.0 104 116 127 139 104 116 127 139 144 150 156 162 144 150 156 162 173 185 173 185 196 208 231 248 254 265 277 288 208 219 231 254

kVpeak 47.6 59.5 65.4 71.4 83.3 95.1 102 107 119 131 143 107 119 131 143 149 155 161 167 149 155 161 167 179 191 179 191 203 214 238 256 262 274 286 298 214 226 238 262

kVpeak 49.5 61.8 68.0 74.2 86.5 98.9 105 112 124 136 149 112 124 136 149 155 161 167 173 155 161 167 173 186 198 186 198 210 223 248 266 272 285 297 309 223 235 248 272

kVpeak 53.6 67.0 73.7 80.4 93.8 108 114 121 134 148 161 121 134 148 161 168 175 181 188 168 175 181 188 201 215 201 215 228 242 268 288 295 309 322 335 242 255 268 295

kVpeak 56.4 70.5 77.6 84.6 98.7 113 120 127 141 156 170 127 141 156 170 177 184 191 198 177 184 191 198 212 226 212 226 240 254 282 304 311 325 339 353 254 268 282 311

kVpeak 62.1 77.6 85.4 93.1 109 125 132 140 156 171 187 140 156 171 187 194 202 210 218 194 202 210 218 233 249 233 249 264 280 311 334 342 357 373 388 280 295 311 342

kVpeak 69.4 86.8 95.4 105 122 139 148 157 174 191 209 157 174 191 209 217 226 235 243 217 226 235 243 261 278 261 278 295 313 347 373 382 399 417 434 313 330 347 382

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.

Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters -- Buyer´s Guide | Technical information 37

PEXLIM Q-Y
Guaranteed protective data 145 - 420 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Um

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 145 170
245
300 362 420

kVrms 138 144 150 162 168 180 132 144 150 162 168 180 192 180 192 198 210 216 219 222 228 216 240 258 264 276 258 264 276 288 330 336 342 360 372 378 381 390 396

kVrms 92 92 92 92 92 92 106 108 108 108 108 108 108 144 154 156 156 156 156 156 156 173 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267

kVrms 111 115 121 131 131 144 106 115 121 131 131 144 152 144 154 160 170 175 177 179 180 175 191 209 212 220 209 212 221 230 267 272 277 291 301 306 308 315 318

kVrms 151 158 165 178 184 198 145 158 165 178 184 198 211 198 211 217 231 237 240 244 250 237 264 283 290 303 283 290 303 316 363 369 376 396 409 415 419 429 435

kVrms 143 149 156 168 174 187 137 149 156 168 174 187 199 187 199 206 218 224 227 231 237 224 249 268 274 287 268 274 287 299 343 349 356 374 387 393 396 405 412

kVpeak 265 277 288 312 323 346 254 277 288 312 323 346 369 346 369 381 404 415 421 427 438 415 461 496 507 530 496 507 530 553 634 646 657 692 715 726 732 749 761

kVpeak 274 286 298 321 333 357 262 286 298 321 333 357 381 357 381 393 417 428 434 440 452 428 476 512 523 547 512 523 547 571 654 666 678 714 737 749 755 773 785

kVpeak 285 297 309 334 346 371 272 297 309 334 346 371 396 371 396 408 433 445 451 458 470 445 495 532 544 569 532 544 569 593 680 692 705 742 766 779 785 803 816

kVpeak 309 322 335 362 376 402 295 322 335 362 376 402 429 402 429 443 469 483 489 496 510 483 536 576 590 617 576 590 617 643 737 751 764 804 831 844 851 871 885

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 325 339 353 381 395 423 311 339 353 381 395 423 452 423 452 466 494 508 515 522 536 508 564 607 621 649 607 621 649 677 776 790 804 846 875 889 896 917 931

kVpeak 357 373 388 419 435 466 342 373 388 419 435 466 497 466 497 512 543 559 567 574 590 559 621 667 683 714 667 683 714 745 854 869 885 931 962 978 985 1013 1029

kVpeak 399 417 434 469 486 521 382 417 434 469 486 521 555 521 555 573 608 625 634 642 660 625 694 746 764 798 746 764 798 833 954 972 989 1046 1080 1098 1106 1132 1150

38 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM Q-Y
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Um kVrms 24 36 52 72 100 123 145
170
245
300
362
420

Ur

kVrms 24 30-36 42-72 54-84 75-84 75-96 90-120 90-150 108-120 108-150 162-168 180 132-150 132-168 180-192 180-198 210-228 180-198 210-228 216 240 258-264 276 216-240 258-276 258-276 288 258-288 330-360 330-396

YV024 YV036 YV052 YV072 YH100 YV100 YH123 YV123 YH145 YV145 YV145 YV145 YH170 YV170 YV170 YH245 YH245 YV245 YV245 YH300 YH300 YH300 YH300 YV300 YV300 YH362 YH362 YV362 YH420 YV420

mm 1363 1363 2889 2889 2889 3740 3740 4549 3740 4549 5778 6629 4549 5778 6629 6629 7438 8289 8289 8289 8289 8289 9098 9518 9518 9098 9098 11220 11178 13647

1.2/50 µs dry
kVpeak 269 269 390 390 390 499 499 580 499 580 780 889 580 780 889 889 970 1079 1079 1079 1079 1079 1160 1279 1279 1160 1160 1497 1469 1740

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (10s) wet

kVrms 120 120 200 200 200 238 238 295 238 295 400 438 295 400 438 438 495 533 533 533 533 533 590 638 638 590 590 714 733 885

kVrms 120 120 200 200 200 238 238 295 238 295 400 438 295 400 438 438 495 533 533 533 533 533 590 638 638 590 590 714 733 885

kVpeak 223 223 333 333 333 409 409 461 409 461 666 742 461 666 742 742 794 870 870 870 870 870 922 1075 1075 922 922 1227 1203 1383

Mass
kg 18 18 28 28 28 35 35 42 34 42 49 57 40 50 57 57 63 76 76 74 73 74 81 90 90 91 83 111 104 109

Amax
mm 483 483 743 743 743 956 956 1127 956 1147 1431 1644 1147 1431 1644 1627 1798 2028 2028 2028 2028 2028 2306 2419 2419 2306 2306 2845 2803 3358

B

C

D

Fig.

mm mm mm

-

-

-

1

-

-

-

1

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

3

-

-

-

4

-

-

-

4

-

-

-

3

-

-

-

4

-

-

-

4

400 -

160 5

400 -

160 5

800 -

400 6

600 -

300 5

800 -

400 6

800 -

200 6

800 -

200 7

800 -

200 7

900 800 400 10

900 -

300 9

1400 1000 600 8

900 -

300 7

1400 1000 600 10

1400

500 9

1400 1000 600 10

Neutral-ground arresters

52

30-36

YN052 1363

269

72

42-54

YN072 2889

390

100

60

YN100 2889

390

123

72-84

YN123 2889

390

90-120 YN123 3740

499

145

84

YN145 2889

390

90-120 YN145 3740

499

170

96-120 YN170 3740

499

132

YN170 4549

580

245

108-120 YN245 3740

499

132-144 YN245 4549

580

*) Sum of withstand voltages for empty units of arrester.

120

120

223

200

200

333

200

200

333

200

200

333

238

238

409

200

200

333

238

238

409

238

238

409

295

295

461

238

238

409

295

295

461

18

483

-

-

-

1

28

743

-

-

-

2

28

743

-

-

-

2

27

743

-

-

-

2

35

956

-

-

-

2

27

743

-

-

-

2

35

956

-

-

-

2

34

956

-

-

-

2

40

1127 -

-

-

2

34

956

-

-

-

2

40

1127 -

-

-

2

ABB Surge Arresters -- Buyer´s Guide | Technical information 39

PEXLIM Q-Y
Technical data for housings

Figure 1
D B

Figure 2

Figure 3

Figure 4

D

D

C

D

B

B

B

Figure 5

Figure 6

D C

D

B

B

Figure 7

Figure 8

Figure 9

Figure 10

40 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM Q-Y
Accessories

Line terminals

Earth terminals

1HSA410 000-L Aluminium

1HSA420 000-A Stainless steel

1HSA410 000-M Aluminium flag with other
items in stainless steel

1HSA420 000-B Stainless steel

Drilling plans

120° (3x)

90° (4x)

14
R127 (3x) R111 (3x)
Ø14 (3x) R120 (3x)

75 20
NOTE! Alternative drilling plan 3 slotted holes (120 º), n14 at R111-127
Without insulating base Aluminium

1HSA410 000-N Aluminium
1HSA410 000-P Stainless steel

Insulating base 1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 41

PEXLIM Q-Y
Shipping data

Rated voltage Housing

Ur kVrms 24 30-36 42-72 54-84 75-84 75-96 90-120 90-150 108-120 108-150 162-168 180 132-150 132-168 180-192 180-198 210-228 180-198 210-228 216-240 258-264 276 216-240 258-276 258-276 288 258-288 330-360 330-396

YV024 YV036 YV052 YV072 YH100 YV100 YH123 YV123 YH145 YV145 YV145 YV145 YH170 YV170 YV170 YH245 YH245 YV245 YV245 YH300 YH300 YH300 YV300 YV300 YH362 YH362 YV362 YH420 YV420

Neutral-ground arresters

30-36

YN052

42-54

YN072

60

YN100

72-84

YN123

90-120

YN123

84

YN145

90-120

YN145

96-120

YN170

132

YN170

108-120

YN245

132-144

YN245

Number of arresters per crate

One

Volume

Gross

m3

kg

0.14

28

0.14

28

0.14

38

0.14

37

0.14

37

0.20

48

0.20

48

0.20

55

0.20

55

0.20

55

0.27

64

0.27

72

0.20

53

0.27

65

0.27

70

0.87

92

1.06

95

1.06

111

1.06

108

1.06

109

0.70

100

0.70

106

1.31

165

1.31

163

1.48

191

1.14

155

1.84

225

1.65

210

2.0

252

0.14

28

0.14

38

0.14

38

0.14

37

0.20

48

0.14

37

0.20

48

0.20

47

0.20

53

0.20

47

0.20

53

Three Volume m3 0.51 0.51 0.51 0.51 0.51 0.69 0.69 0.69 0.69 0.69 0.87 0.87 0.69 0.87 0.87 0.87 1.06 1.06 1.06 1.06 1.22 1.22 1.97 1.97 2.22 1.66 2.87 2.53 3.16
0.51 0.51 0.51 0.51 0.69 0.51 0.69 0.69 0.69 0.69 0.69

Gross kg 74 74 104 104 101 130 130 151 127 151 177 201 145 180 225 206 224 263 254 257 250 268 348 336 383 340 453 424 552
74 104 104 101 130 101 130 127 145 127 145

Six Volume m3 0.90 0.90 0.90 0.90 0.90 1.22 1.22 1.22 1.22 1.22 1.51 1.51 1.22 1.51 1.51 1.51 1.87 1.87 1.87 1.87 -
0.90 0.90 0.90 0.90 1.22 0.90 1.22 1.22 1.22 1.22 1.22

Gross kg 128 128 188 188 182 235 235 277 229 277 324 372 265 330 420 372 413 491 473 479 -
128 188 188 182 245 182 245 229 265 229 265

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.
The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

42 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester PEXLIM P-Z

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions are poor or
incomplete -- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).

Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required.
Major component in PEXLINKTM concept for transmission line protection.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
52 - 420 kV
42 - 360 kV
20 kApeak 10/15 kApeak
3.2 C 11 kJ/kV (Ur) 7.0 kJ/kV (Ur)
100 kApeak 1 600 Apeak G 3.2 C 4.0 C
65 kArms(sym)
3 000 Nm
6 000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 4

ABB Surge Arresters -- Buyer´s Guide | Technical information 43

PEXLIM P-Z
Guaranteed protective data 24 - 145 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 24 3) 36 3) 52
72
100 123
145

kVrms 24 30 33 36 42 48 51 54 60 66 72 54 60 66 72 75 78 81 84 75 78 81 84 90 96 90 96 102 108 120 129 132 138 144 150 108 114 120 132

kVrms 19.2 24.0 26.4 28.8 34 38 41 43 48 53 58 43 48 53 58 60 62 65 67 60 62 65 67 72 77 72 77 78 78 78 78 78 78 78 78 86 91 92 92

kVrms 19.5 24.4 26.7 29.0 34.0 39.0 41.3 43.0 48.0 53.4 58.0 43.0 48.0 53.4 58.0 60.7 63.1 65.6 68.0 60.7 63.1 65.6 68.0 72.0 77.0 72.0 77.0 82.6 84.0 98.0 104 106 111 115 121 86.0 92.3 98.0 106

kVrms 26.5 33.1 36.4 39.7 46.4 53.0 56.3 59.6 66.3 72.9 79.5 59.6 66.3 72.9 79.5 82.8 86.1 89.5 92.8 82.8 86.1 89.5 92.8 99.4 106 99.4 106 112 119 132 142 145 152 159 165 119 125 132 145

kVrms 25.2 31.5 34.6 37.8 44.1 50.4 53.5 56.7 63.0 69.3 75.6 56.7 63.0 69.3 75.6 78.7 81.9 85.0 88.2 78.7 81.9 85.0 88.2 94.5 100.3 94.5 100.3 107 113 126 135 138 144 151 157 113 119 126 138

kVpeak 46.1 57.6 63.4 69.1 80.7 92.2 98 104 116 127 139 104 116 127 139 144 150 156 162 144 150 156 162 173 185 173 185 196 208 231 248 254 265 277 288 208 219 231 254

kVpeak 47.7 59.7 65.6 71.6 83.5 95.4 102 108 120 132 144 108 120 132 144 150 155 161 167 150 155 161 167 179 191 179 191 203 215 239 257 263 275 287 299 215 227 239 263

kVpeak 49.1 61.3 67.5 73.6 85.9 98 105 111 123 135 148 111 123 135 148 154 160 166 172 154 160 166 172 184 197 184 197 209 221 246 264 270 282 295 307 221 233 246 270

kVpeak 51.3 64.2 70.6 77.0 89.8 103 110 116 129 142 154 116 129 142 154 161 167 174 180 161 167 174 180 193 206 193 206 219 231 257 276 283 295 308 321 231 244 257 283

kVpeak 54.0 67.5 74.3 81.0 94.5 108 115 122 135 149 162 122 135 149 162 169 176 183 189 169 176 183 189 203 216 203 216 230 243 270 291 297 311 324 338 243 257 270 297

kVpeak 59.2 74.0 81.4 88.7 104 119 126 134 148 163 178 134 148 163 178 185 193 200 207 185 193 200 207 222 237 222 237 252 267 296 318 326 340 355 370 267 281 296 326

kVpeak 64.8 81.0 89.1 97 114 130 138 146 162 179 195 146 162 179 195 203 211 219 227 203 211 219 227 243 260 243 260 276 292 324 349 357 373 389 405 292 308 324 357

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur)

3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.

Arresters with lower or higher rated voltages may be available on request for special applications.

44 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM P-Z
Guaranteed protective data 145 - 420 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 145 170
245
300 362 420

kVrms 138 144 150 162 168 180 132 144 150 162 168 180 192 180 192 198 210 216 219 222 228 216 240 258 264 276 258 264 276 288 330 336 342 360 372 378 381 390 396

kVrms 92 92 92 92 92 92 106 108 108 108 108 108 108 144 154 156 156 156 156 156 156 173 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267

kVrms 111 115 121 131 131 144 106 115 121 131 131 144 152 144 154 160 170 175 177 179 180 175 191 209 212 220 209 212 221 230 267 272 277 291 301 306 308 315 318

kVrms 152 159 165 179 185 198 145 159 165 179 185 198 212 198 212 218 232 238 241 245 251 238 265 285 291 304 285 291 304 318 364 371 377 397 411 417 421 430 437

kVrms 144 151 157 170 176 189 138 151 157 170 176 189 201 189 201 207 220 226 229 233 239 226 252 270 277 289 270 277 289 302 346 352 359 378 390 396 400 409 415

kVpeak 265 277 288 311 323 346 254 277 288 311 323 346 369 346 369 381 404 415 421 427 438 415 461 496 507 530 496 507 530 553 634 645 657 691 714 726 732 749 761

kVpeak 275 287 299 322 334 358 263 287 299 322 334 358 382 358 382 394 418 430 436 442 453 430 477 513 525 549 513 525 549 573 656 668 680 716 740 751 757 775 787

kVpeak 282 295 307 331 344 368 270 295 307 331 344 368 393 368 393 405 430 442 448 454 466 442 491 528 540 564 528 540 564 589 675 687 699 736 760 773 779 797 810

kVpeak 295 308 321 347 360 385 283 308 321 347 360 385 411 385 411 424 449 462 469 475 488 462 513 552 565 590 552 565 590 616 706 719 732 770 796 808 815 834 847

kVpeak 311 324 338 365 378 405 297 324 338 365 378 405 432 405 432 446 473 486 493 500 513 486 540 581 594 621 581 594 621 648 743 756 770 810 837 851 858 878 891

kVpeak 340 355 370 400 414 444 326 355 370 400 414 444 474 444 474 488 518 533 540 547 562 533 592 636 651 680 636 651 680 710 814 828 843 887 917 932 939 961 976

kVpeak 373 389 405 438 454 486 357 389 405 438 454 486 519 486 519 535 567 584 592 600 616 584 648 697 713 746 697 713 746 778 891 908 924 972 1009 1026 1034 1058 1074

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur)
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters -- Buyer´s Guide | Technical information 45

PEXLIM P-Z
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us kVrms 24 36 52 72 100 123 145
170
245
300
362
420

Ur

kVrms 24

ZV024

30 - 36 ZV036

42 - 72 ZV052

54 - 84 ZV072

75 - 84 ZH100

75 - 96 ZV100

90 - 120 ZH123

90 - 150 ZV123

108 - 120 ZH145

108 - 150 ZV145

162 - 168 ZV145

180

ZV145

132 - 150 ZH170

132 - 168 ZV170

180 - 192 ZV170

180 - 198 ZH245

210 - 228 ZH245

180 - 198 ZV245

210 - 228 ZV245

216 - 240 ZH300

258 - 264 ZH300

276

ZH300

216 - 240 ZV300

258 - 276 ZV300

258 - 264 ZH362

276 - 288 ZH362

258 - 288 ZV362

330 - 342 ZH420

360

ZH420

330 - 390 ZV420

396

ZV420

mm 1363 1363 2889 2889 2889 3740 3740 4549 3740 4549 5778 6629 4549 5778 6629 6629 7438 8289 8289 8289 8289 9098 9518 9518 9098 9098 11220 11178 11178 13647 13647

1.2/50 µs dry
kVpeak 269 269 390 390 390 499 499 580 499 580 780 889 580 780 889 889 970 1079 1079 1079 1079 1160 1279 1279 1160 1160 1497 1469 1469 1740 1740

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (10s) wet

kVrms 120 120 200 200 200 238 238 295 238 295 400 438 295 400 438 438 495 533 533 533 533 590 638 638 590 590 714 733 733 885 885

kVrms 120 120 200 200 200 238 238 295 238 295 400 438 295 400 438 438 495 533 533 533 533 590 638 638 590 590 714 733 733 885 885

kVpeak 223 223 333 333 333 409 409 461 409 461 666 742 461 666 742 742 794 870 870 870 870 922 1075 1075 922 922 1227 1203 1203 1383 1383

Mass
kg 19 19 35 34 33 44 43 52 42 52 61 71 50 63 72 72 79 95 92 92 92 100 112 108 108 103 136 128 121 160 153

Amax
mm 483 483 742 742 742 955 955 1126 955 1146 1430 1643 1146 1430 1643 1626 1797 2027 2027 2027 2133 2305 2418 2418 2305 2305 2844 2802 2802 3357 3357

B

C

D

Fig.

mm mm mm

-

-

-

1

-

-

-

1

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

2

-

-

-

3

-

-

-

4

-

-

-

4

-

-

-

3

-

-

-

4

-

-

-

4

400 -

160 5

400 -

160 5

800 -

400 5

600 -

300 5

800 -

200 5

800 -

200 6

800 -

200 6

900 800 400 8

900 -

-

7

1400 -

500 6

900 -

300 6

1400 1000 600 8

1400 -

500 7

900 -

200 7

1400 1000 600 8

1400 -

500 7

Neutral-ground arresters

52

30 - 36 ZN052 1363

269

72

42 - 54 ZN072 2889

390

100

60

ZN100 2889

390

123

72 - 84 ZN123 2889

390

90 - 120 ZN123 3740

499

145

84

ZN145 2889

390

90 - 120 ZN145 3740

499

170

96 - 120 ZN170 3740

499

132

ZN170 4549

580

245

108 - 120 ZN245 3740

499

132 - 144 ZN245 4549

580

*) Sum of withstand voltages for empty units of arrester.

120

120

223

200

200

333

200

200

333

200

200

333

238

238

409

200

200

333

238

238

409

238

238

409

295

295

461

238

238

409

295

295

461

19

483

-

-

-

1

35

742

-

-

-

2

34

742

-

-

-

2

34

742

-

-

-

2

43

955

-

-

-

2

33

742

-

-

-

2

43

955

-

-

-

2

43

955

-

-

-

2

50

1126 -

-

-

2

42

955

-

-

-

2

50

1126 -

-

-

2

46 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM P-Z
Technical data for housings

Figure 1
ø 244 Figure 4
D B

ø 244 Figure 2
D B

ø 244
Figure 3 D
B

ø 244
Figure 5
D C B

ø 244 Figure 6

ø 244 Figure 7

ø 244 Figure 8

ABB Surge Arresters -- Buyer´s Guide | Technical information 47

PEXLIM P-Z
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-L Aluminium
1HSA410 000-M Aluminium flag with other
items in stainless steel
1HSA410 000-N Aluminium
1HSA410 000-P Stainless steel

1HSA420 000-A Stainless steel

NOTE! Alternative drilling plan 3 slotted holes (120 º), n14 at R111-127
Without insulating base Aluminium

1HSA420 000-B Stainless steel

Insulating base 1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

48 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM P-Z
Shipping data

Rated voltage Housing

Ur

kVrms 24 30-36 42-72 54-84 75-84 75-96 90-120 90-150 108-120 108-150 162-168 180 132-150 132-168 180-192 180-198 210-228 180-198 210-228 216-240 258-264 276 216-240 258-276 258-264 276-288 258-288 330-342 360 330-390 396

ZV024 ZV036 ZV052 ZV072 ZH100 ZV100 ZH123 ZV123 ZH145 ZV145 ZV145 ZV145 ZH170 ZV170 ZV170 ZH245 ZH245 ZV245 ZV245 ZH300 ZH300 ZH300 ZV300 ZV300 ZH362 ZH362 ZV362 ZH420 ZH420 ZV420 ZV420

Number of arresters per crate

One

Two

Volume

Gross

Volume

m3

kg

0.15

29

0.15

29

0.15

45

0.15

45

0.15

43

0.21

57

0.21

56

0.21

65

0.21

55

0.21

65

0.28

76

0.28

86

0.21

63

0.28

78

0.28

87

1.87

107

1.87

114

1.87

130

1.87

127

1.87

127

1.2

117

1.2

125

1.25

188

1.25

184

1.67

208

1.25

174

1.84

241

1.63

233

1.63

197

1.96

264

1.96

258

m3 0.51 0.51 0.51 0.51 0.51 0.69 0.69 0.69 0.69 0.69 0.85 0.85 0.69 0.85 0.85 1.5 1.87 1.87 1.87 1.87 1.24 1.24 1.9 1.9 3.02 1.64 2.65 1.28 1.9 2.94 2.94

Gross
kg 58 58 90 88 86 113 111 129 109 129 152 172 125 156 174 174 193 225 219 219 219 225 300 292 316 277 382 361 318 443 431

Three Volume
m3 0.51 0.51 0.51 0.51 0.51 0.69 0.69 0.69 0.69 0.69 0.85 0.85 0.69 0.85 0.85 1.5 1.87 1.87 1.87 1.87 1.24 1.24 1.9 1.9 2.24 1.84 2.65 2.5 2.5 2.94 2.94

Gross
kg 77 77 125 122 119 157 154 181 151 181 213 243 175 219 246 246 272 320 311 311 301 325 412 400 434 380 528 459 439 612 594

Six Volume
m3 0.9 0.9 0.9 0.9 0.9 1.22 1.22 1.22 1.22 1.22 1.51 1.51 1.22 1.51 1.51 -

Gross
kg 134 134 230 224 218 289 283 337 277 337 396 456 325 408 462 -
-

ABB Surge Arresters -- Buyer´s Guide | Technical information 49

PEXLIM P-Z
Shipping data

Neutral-ground arresters

Rated voltage Housing

Ur
kVrms 30-36 42-54 60 72-84 90-120 84 90-120 96-120 132 108-120 132-144

ZN052 ZN072 ZN100 ZN123 ZN123 ZN145 ZN145 ZN170 ZN170 ZN245 ZN245

Number of arresters per crate

One

Two

Volume

Gross

Volume

m3

kg

0.15

29

0.15

45

0.15

44

0.15

44

0.21

56

0.15

43

0.21

56

0.21

56

0.21

63

0.21

55

0.21

63

m3 0.51 0.51 0.51 0.51 0.69 0.51 0.69 0.69 0.69 0.69 0.69

Gross
kg 58 90 88 88 111 86 111 111 125 109 125

Three Volume
m3 0.51 0.51 0.51 0.51 0.69 0.51 0.69 0.69 0.69 0.69 0.69

Gross
kg 77 125 122 122 154 119 154 154 175 151 175

Six Volume
m3 0.9 0.9 0.9 0.9 1.22 0.9 1.22 1.22 1.22 1.22 1.22

Gross
kg 134 230 224 224 283 218 283 283 325 277 325

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most

effective/economic combination. Alternate or non-standard crates may involve additional charges.
The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

50 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester PEXLIM P-Y

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions are poor or
incomplete -- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).

Superior where low weight, reduced clerances, flexible mounting, non-fragility and additional personnel safety is required.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
300 - 550 kV
228 - 444 kV
20 kApeak 10/15 kApeak
3.2 C 11 kJ/kV (Ur) 7.0 kJ/kV (Ur)
100 kApeak 1 600 Apeak G 3.2 C 4.0 C
65 kArms(sym)
6000 Nm 9000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 4

ABB Surge Arresters -- Buyer´s Guide | Technical information 51

PEXLIM P-Y
Guranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 300 362 420
550

kVrms 228 240 258 264 276 258 264 276 288 330 336 342 360 378 390 396 396 420 444

kVrms 182 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 317 336 349

kVrms 182 191 209 212 220 209 212 221 230 267 272 277 291 306 315 318 318 336 353

kVrms 251 265 285 291 304 285 291 304 318 364 371 377 397 417 430 437 437 464 490

kVrms 239 252 270 277 289 270 277 289 302 346 352 359 378 396 409 415 415 441 466

kVpeak 445 468 504 515 539 504 515 539 562 644 656 667 702 737 761 773 773 819 866

kVpeak 461 485 522 534 558 522 534 558 582 667 679 691 728 764 788 800 800 849 897

kVpeak 473 497 535 547 572 535 547 572 597 684 696 709 746 783 808 820 820 870 920

kVpeak 493 519 558 571 597 558 571 597 623 714 727 740 779 817 843 856 856 908 960

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur)

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 519 546 587 601 628 587 601 628 656 751 765 779 819 860 888 901 901 956 1015

kVpeak 568 598 643 658 688 643 658 688 718 823 838 852 897 942 972 987 987 1051 1111

kVpeak 623 656 705 721 754 705 721 754 787 901 918 934 983 1037 1070 1086 1086 1152 1217

52 Technical information | ABB Surge Arresters -- Buyer´s Guide

PEXLIM P-Y
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us

Ur

1.2/50 µs dry

kVrms 300
362
420
550

kVrms 228-240 258-276 228-276 258-276 258-288 258-288 330-360 378-396 330-396 396-444

YH300 YH300 YV300 YM362 YH362 YV362 YH420 YH420 YV420 YH550

mm 7500 8863 9770 8863 9770 11250 11125 12613 13520 14875

kVpeak 1156 1439 1556 1439 1556 1734 1734 2017 2134 2312

*) Sum of withstand voltages for empty units of arrester.

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (10s) wet

kVrms 586 712 773 712 773 879 879 1005 1066 1172

kVrms 586 712 773 712 773 879 879 1005 1066 1172

kVpeak 924 1159 1254 1159 1254 1386 1386 1621 1716 1848

Mass
kg 112 126 139 134 145 180 170 188 202 226

Amax
mm 2220 2625 2880 2625 2880 3330 3225 3740 3995 4335

B

C

D

Fig.

mm mm mm

800 -

400 1

800 -

500 2

800 -

400 2

1200 1000 600 3

1200 1000 600 3

1400 1000 700 4

1400 -

500 2

1400 1000 700 5

1400 1000 700 5

2000 1000 1000 6

ABB Surge Arresters -- Buyer´s Guide | Technical information 53

PEXLIM P-Y
Technical data for housings

D B

210

D

D

B

210
C B

235 Figure 1

235 Figure 2

210
D C B
D C
B

235
Figure 3
900 210 325
D C B

235 Figure 4 54 Technical information | ABB Surge Arresters -- Buyer´s Guide

235 Figure 5

235 Figure 6

PEXLIM P-Y
Accessories

Line terminals
1HSA410 000-L Aluminium
1HSA410 000-M Aluminium flag with other
items in stainless steel
1HSA410 000-N Aluminium
1HSA410 000-P Stainless steel

Earth terminals

M12 (4x)

max 34 4
18

45

75

15 45 69 145

1HSA420 000-U Stainless steel

45
15 45 69 145

4 18 75

1HSA420 000-V Stainless steel

Drilling plans without insulating base

225 17.5 (4x)
225

32

280

12

Standard

14.5 (5.8") (6x) 60°
R127 (5")
32

297

12

Optional

Drilling plan with insulating base
225 M16 (4x)
225

80
M16 Ø100
Insulating base 1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not supplied by ABB. Required threaded
grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 55

PEXLIM P-Y
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Three Volume

Gross

kVrms

m3

kg

288-240

YH300

1.18

162

258-276

YH300

1.18

176

228-276

YV300

1.18

189

258-276

YM362

1.69

230

258-288

YH362

1.69

240

330-360

YH420

1.85

280

258-288

YV362

1.85

290

378-396

YH420

1.85

298

330-396

YV420

1.85

312

396-444

YH550

3.38

426

m3

kg

1.18

386

1.18

429

1.18

467

1.94

499

1.94

531

2.19

621

2.19

652

2.19

675

2.19

716

3.38

879

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specification. ABB reserves

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

56 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc-Oxide Surge Arrester TEXLIM Q-C

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions are poor or
incomplete -- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).

-- Specially suited to extreme seismic zones.
Superior where low weight, non-fragility and additional personnel safety is required.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SM Station
123 - 420 kV
90 - 420 kV
10 kApeak 10 kApeak
2.0 C 8 kJ/kV (Ur) 4.5 kJ/kV (Ur)
100 kApeak 1 000 Apeak E 2.2 C 2.7 C
80 kArms(sym)
21000 Nm 40000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 3

ABB Surge Arresters -- Buyer´s Guide | Technical information 57

TEXLIM Q-C
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 123
145
170 245

kVrms 090 096 102 108 120 129 132 138 144 150 108 120 132 138 144 150 162 168 132 144 150 162 168 180 192 180 192 198 210 216 219 222 228

kVrms 72 77 78 78 78 78 78 78 78 78 86 92 92 92 92 92 92 92 106 108 108 108 108 108 108 144 154 156 156 156 156 156 156

kVrms 72.0 77.0 82.0 84.0 98.0 104 106 111 115 121 86.0 98.0 106 111 115 121 131 131 106 115 121 131 131 144 152 144 154 160 170 174 177 179 180

kVrms 98.5 105 111 118 131 141 144 151 157 164 118 131 144 151 157 164 177 183 144 157 164 177 183 197 210 197 210 216 229 236 239 243 249

kVrms 92.7 98.9 105 111 123 132 136 142 148 154 111 123 136 142 148 154 167 173 136 148 154 167 173 185 197 185 197 204 216 222 225 228 235

kVpeak 173 185 196 208 231 248 254 265 277 288 208 231 254 265 277 288 312 323 254 277 288 312 323 346 369 346 369 381 404 415 421 427 438

kVpeak 178 190 202 214 237 255 261 273 285 297 214 237 261 273 285 297 320 332 261 285 297 320 332 356 380 356 380 391 415 427 433 439 451

kVpeak 185 197 210 222 247 265 271 284 296 308 222 247 271 284 296 308 333 345 271 296 308 333 345 370 394 370 394 407 431 444 450 456 468

kVpeak 201 215 228 242 268 288 295 309 322 335 242 268 295 309 322 335 362 376 295 322 335 362 376 402 429 402 429 443 469 483 489 496 510

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 212 226 240 254 282 304 311 325 339 353 254 282 311 325 339 353 381 395 311 339 353 381 395 423 452 423 452 466 494 508 515 522 536

kVpeak 233 249 264 280 311 334 342 357 373 388 280 311 342 357 373 388 419 435 342 373 388 419 435 466 497 466 497 512 543 559 567 574 590

kVpeak 261 278 295 313 347 373 382 399 417 434 313 347 382 399 417 434 469 486 382 417 434 469 486 521 555 521 555 573 608 625 634 642 660

58 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM Q-C
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 300
362 420

kVrms 216 228 240 258 264 276 258 264 276 288 330 336 342 360 372 378 381 390 396 420

kVrms 173 182 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 267

kVrms 174 182 191 209 212 220 209 212 221 230 267 272 277 291 301 306 308 315 318 335

kVrms 236 249 262 282 289 302 282 289 302 315 361 367 374 394 407 413 417 427 433 459

kVrms 222 235 247 265 272 284 265 272 284 296 340 346 352 371 383 389 392 402 408 433

kVpeak 415 438 461 496 507 530 496 507 530 553 634 646 657 692 715 726 732 749 761 807

kVpeak 427 451 474 510 522 545 510 522 545 569 652 664 676 711 735 747 753 770 782 830

kVpeak 444 468 493 530 542 567 530 542 567 591 678 690 702 739 764 776 782 801 813 862

kVpeak 483 510 536 576 590 617 576 590 617 643 737 751 764 804 831 844 851 871 885 938

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 508 536 564 607 621 649 607 621 649 677 776 790 804 846 875 889 896 917 931 987

kVpeak 559 590 621 667 683 714 667 683 714 745 854 869 885 931 962 978 985 1013 1029 1091

kVpeak 625 660 694 746 764 798 746 764 798 833 954 972 989 1046 1080 1098 1106 1132 1150 1219

ABB Surge Arresters -- Buyer´s Guide | Technical information 59

TEXLIM Q-C
Technical data for housings

Max. system voltage

Rated voltage

Housing

Creepage External insulation *) distance

Dimensions

Us kVrms 123 145 170
245 300
362
420

Ur

kVrms 90-150 108-168 132-180 132-150 162-192 180-198 210-228 216-240 258 216-228 240-258 264-276 258-264 276-288 258-264 276-288 330-360 372-420 330-420

CV123 CV145 CH170 CV170 CV170 CV245 CV245 CH300 CH300 CV300 CV300 CV300 CH362 CH362 CV362 CV362 CH420 CH420 CV420

mm 4800 4800 4800 7700 7700 7700 7700 7700 7700 9600 9600 9600 9600 9600 12500 12500 12500 12500 15400

1.2/50 µs dry
kVpeak 620 620 620 980 980 980 980 980 980 1240 1240 1240 1240 1240 1600 1600 1600 1600 1960

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (10s) wet

kVrms 270 270 270 430 430 430 430 430 430 540 540 540 540 540 700 700 700 700 860

kVrms 270 270 270 430 430 430 430 430 430 540 540 540 540 540 700 700 700 700 860

kVpeak 440 440 440 690 690 690 690 690 690 880 880 880 880 880 1130 1130 1130 1130 1380

Mass
kg 95 97 98 125 128 132 133 136 137 190 195 190 194 195 226 225 232 237 267

Amax
mm 1562 1562 1562 2282 2282 2282 2282 2282 2282 3109 3109 3109 3109 3109 3829 3829 3829 3829 4549

B

C

D

Fig.

mm mm mm

-

-

-

1

-

-

-

1

-

-

-

1

600 -

300 2

-

-

-

1

800 -

400 2

600 -

300 2

900 -

400 2

800 -

200 2

1200 1000 800 3

1200 1000 600 3

900 800 400 3

1400 1000 600 3

1200 1000 600 3

1600 1000 1200 3

1400 1000 700 3

1200 1000 800 3

1200 1000 600 3

1200 1000 800 3

Neutral-ground arresters

123

72-120 CN123

4800

620

145

84-120 CN145

4800

620

170

96-132 CN170

4800

620

245

108-144 CN245

4800

620

270

270

440

270

270

440

270

270

440

270

270

440

92

1562 -

-

-

1

92

1562 -

-

-

1

93

1562 -

-

-

1

94

1562 -

-

-

1

*) Sum of withstand voltages for empty units of arrester.

60 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM Q-C
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4 ABB Surge Arresters -- Buyer´s Guide | Technical information 61

TEXLIM Q-C
Accessories

Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430000-V
M20 bolts for connection to structure are not supplied by ABB.

62 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM Q-C
Shipping data

Rated voltage Housing Without insulating base

Number of arresters per crate

One

Two

Ur

Volume Gross Volume Gross

Three Volume Gross

With insulating base

Number of arresters per crate

One

Two

Volume Gross Volume Gross

Three Volume Gross

kVrms 90-150 108-168 132-180 132-150 162-192 180-198 210-228 216-240 258 216-228 240-258 264-276 258-264 276-288 258-264 276-288 330-360 372-420 330-360 372-420

m3

kg

CV123 2.96

170

CV145 2.96

172

CH170 2.96

173

CV170 4.16

200

CV170 4.16

203

CV245 4.16

207

CV245 4.16

208

CH300 4.16

211

CH300 4.16

212

CV300 2.96

265

CV300 2.96

270

CV300 2.96

265

CH362 3.74

344

CH362 2.96

270

CV362 5.76

426

CV362 4.94

380

CH420 4.16

307

CH420 4.16

312

CV420 4.16

337

CV420 4.16

342

m3

kg

2.96

265

2.96

269

2.96

271

4.16

325

4.16

331

4.16

339

4.16

341

4.16

347

4.16

349

5.54

500

5.54

510

5.54

500

5.54

508

5.54

510

5.54

572

5.54

570

5.54

584

5.54

594

5.54

644

5.54

654

m3

kg

2.96

360

2.96

366

2.96

369

4.16

450

4.16

459

4.16

471

4.16

474

4.16

483

4,16

486

5.54

690

5.54

705

5.54

690

5.54

702

5.54

705

5.54

798

5.54

795

5.54

816

5.54

831

5.54

906

5.54

921

m3

kg

2.96

197

2.96

199

2.96

200

4.16

227

4.16

230

4.16

234

4.16

235

4.16

238

4.16

239

2.96

292

2.96

297

2.96

292

3.74

371

2.96

297

5.76

453

4.94

402

4.16

334

4.16

339

4.16

364

4.16

369

m3

kg

2.96

319

2.96

323

2.96

325

4.16

379

4.16

385

4.16

393

4.16

395

4.16

401

4.16

403

5.54

554

5.54

564

5.54

554

5.54

562

5.54

564

5.54

626

5.54

624

5.54

638

5.54

648

5.54

698

5.54

708

m3

kg

2.96

441

2.96

447

2.96

450

4.16

531

4.16

540

4.16

552

4.16

555

4.16

564

4,16

567

5.54

726

5.54

741

5.54

726

5.54

738

5.54

741

5.54

834

5.54

831

5.54

852

5.54

867

5.54

942

5.54

957

Neutral-ground arresters

Rated voltage Housing Without insulating base

Number of arresters per crate

One

Two

Ur

Volume Gross Volume Gross

Three Volume Gross

With insulating base

Number of arresters per crate

One

Two

Volume Gross Volume Gross

Three Volume Gross

kVrms 72-120 84-120 96-132 108-144

m3

kg

CN123 2.96

167

CN145 2.96

167

CN170 2.96

168

CN245 2.96

169

m3

kg

2.96

259

2.96

259

2.96

261

2.96

263

m3

kg

2.96

351

2.96

351

2.96

354

2.96

357

m3

kg

2.96

194

2.96

194

2.96

195

2.96

196

m3

kg

2.96

313

2.96

313

2.96

315

2.96

317

m3

kg

2.96

432

2.96

432

2.96

435

2.96

438

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.
The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

ABB Surge Arresters -- Buyer´s Guide | Technical information 63

Zinc-Oxide Surge Arrester TEXLIM P-C

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions are poor or
incomplete -- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).

-- Specially suited to extreme seismic zones.
Superior where low weight, non-fragility and additional personnel safety is required.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
245 - 550 kV
180 - 444 kV
20 kApeak 10/15 kApeak
3.2 C 11 kJ/kV (Ur) 7 kJ/kV (Ur)
100 kApeak 1 600 Apeak G 3.2 C 4.0 C
80 kArms(sym)
21000 Nm 40000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 4

64 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM P-C
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 245
300 362 420
550

kVrms 180 192 198 210 216 219 222 228 216 228 240 258 264 276 258 264 276 288 330 336 342 360 372 378 381 390 396 420 396 420 444

kVrms 144 154 156 156 156 156 156 156 173 182 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 267 317 336 349

kVrms 144 154 160 170 174 177 179 180 174 182 191 209 212 221 209 212 221 230 267 272 277 291 301 306 308 315 318 336 318 336 353

kVrms 196 209 216 229 236 239 242 249 236 249 262 281 288 301 281 288 301 314 360 367 373 393 406 413 416 426 432 459 432 459 485

kVrms 186 199 205 217 223 227 230 236 223 236 248 267 273 286 267 273 286 298 342 348 354 373 385 391 395 404 410 435 410 435 460

kVpeak 350 373 385 408 420 425 431 443 420 443 466 501 513 536 501 513 536 559 641 653 664 699 722 734 740 757 769 816 769 816 862

kVpeak 362 386 398 422 434 440 446 459 434 459 483 519 531 555 519 531 555 579 663 675 688 724 748 760 766 784 796 844 796 844 892

kVpeak 372 397 410 434 447 453 459 471 447 471 496 533 546 571 533 546 571 595 682 695 707 744 769 781 788 806 819 868 819 868 918

kVpeak 390 415 428 454 467 474 480 493 467 493 519 558 571 597 558 571 597 623 714 727 740 779 804 817 824 843 856 908 856 908 960

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur).

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 410 437 451 478 492 499 506 519 492 519 546 587 601 628 587 601 628 656 751 765 779 819 847 860 867 888 901 956 901 956 1015

kVpeak 449 479 494 524 539 546 554 568 539 568 598 643 658 688 643 658 688 718 823 838 852 897 927 942 950 972 987 1051 987 1051 1111

kVpeak 492 525 541 574 590 598 607 623 590 623 656 705 721 754 705 721 754 787 901 918 934 983 1021 1037 1045 1070 1086 1152 1086 1152 1217

ABB Surge Arresters -- Buyer´s Guide | Technical information 65

TEXLIM P-C
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us kVrms 245 300
362
420
550

Ur

kVrms 180-228 216-240 258 216-240 258-276 258-264 276-288 258-264 276-288 330-360 372-420 330-360 372-420 396-420 396-444 396-444

CV245 CH300 CH300 CV300 CV300 CH362 CH362 CV362 CV362 CH420 CH420 CV420 CV420 CM550 CH550 CV550

mm 7700 7700 7700 9600 9600 9600 9600 12500 12500 12500 12500 15400 15400 12500 15400 17300

1.2/50 µs dry
kVpeak 980 980 980 1240 1240 1240 1240 1600 1600 1600 1600 1960 1960 1600 1960 2220

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (60s) wet

kVrms 430 430 430 540 540 540 540 700 700 700 700 860 860 700 860 970

kVrms 430 430 430 540 540 540 540 700 700 700 700 860 860 700 860 970

kVpeak 690 690 690 880 880 880 880 1130 1130 1130 1130 1380 1380 1130 1380 1570

Mass
kg 145 148 150 202 203 207 209 236 239 249 254 278 287 267 302 348

Amax
mm 2282 2282 2282 3109 3109 3109 3109 3829 3829 3829 3829 4549 4549 4162 4882 5709

B

C

D

Fig.

mm mm mm

600 -

-

2

900 -

-

2

800

2

1200 1000 600 3

900 800 400 3

1400 1000 700 3

1200 1000 600 3

1400 1000 700 3

1200 1000 800 3

1200 1000 600 3

900 800 400 3

1200 1000 800 3

1200 1000 600 3

1800 1000 800 4

2000 1000 1000 4

2000 1000 1000 5

Neutral - ground arresters

245

108-144 CN245 4800

620

*) Sum of withstand voltages for empty units of arrester.

270

270

440

102

1562 -

-

-

1

66 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM P-C
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

ABB Surge Arresters -- Buyer´s Guide | Technical information 67

TEXLIM P-C
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430000-V
M20 bolts for connection to structure are not supplied by ABB.

68 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM P-C
Shipping data

Rated voltage Housing Without insulating base

Number of arresters per crate

One

Two

Ur

Volume Gross Volume Gross

Three Volume Gross

With insulating base

Number of arresters per crate

One

Two

Volume Gross Volume Gross

Three Volume Gross

kVrms 180-228 216-240 258 216-240 258-276 258-264 276-288 258-264 276-288 330-360 372-420 330-360 372-420 396-420 396-444 396-444

m3

kg

CV245 4.16

220

CH300 4.16

223

CH300 4.16

225

CV300 2.96

277

CV300 2.96

278

CH362 3.74

357

CH362 2.96

284

CV362 5.76

386

CV362 4.16

314

CH420 4.16

324

CH420 4.16

329

CV420 4.16

353

CV420 4.16

362

CM550 5.76

467

CH550 6.13

527

CV550 6.13

573

m3

kg

4.16

365

4.16

371

4.16

375

5.54

524

5.54

526

5.54

534

5.54

538

5.54

592

5.54

598

5.54

618

5.54

628

5.54

676

5.54

694

7.14

779

7.51

874

7.51

966

m3

kg

m3

kg

4.16

510

4.16

247

4.16

519

4.16

250

4.16

525

4.16

252

5.54

726

2.96

304

5.54

729

2.96

305

5.54

741

3.74

384

5.54

747

2.96

311

5.54

828

5.76

413

5.54

837

4.16

341

5.54

867

4.16

351

5.54

882

4.16

356

5.54

954

4.16

380

5.54

981

4.16

389

7.14

1046 5.76

494

7.51

1176 6.13

554

7.51

1389 6.13

600

m3 4.16 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 7.14 7.51 7.51

kg 419 425 429 578 580 588 592 646 652 672 682 730 748 833 928 1020

m3 4.16 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 7.14 7.51 7.51

kg 591 600 606 807 810 822 828 909 918 948 963 1035 1062 1127 1257 1470

Neutral-ground arresters

108-144

CN245 2,96

177

2,96

279

2,96

381

2,96

204

2,96

333

2,96

462

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

ABB Surge Arresters -- Buyer´s Guide | Technical information 69

Zinc-Oxide Surge Arrester TEXLIM T-C

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions are poor or
incomplete -- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).

-- Specially suited to extreme seismic zones.
Superior where low weight, non-fragility and additional personnel safety is required.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
245 - 800 kV
180 - 624 kV
20 kApeak 10/15/20kApeak
5.2 C 15 kJ/kV (Ur) 11 kJ/kV (Ur)
150 kApeak 2 600 Apeak J 5.2 C 6.2 C
80 kArms(sym)
21000 Nm
40000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 5

70 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM T-C
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 245
300 362 420
550 800

kVrms 180 192 198 210 216 219 222 228 216 228 240 258 264 276 258 264 276 288 330 336 342 360 372 378 381 390 396 420 396 420 444 588 612 624

kVrms 144 154 156 156 156 156 156 156 173 182 191 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 267 317 336 349 470 490 499

kVrms 144 154 160 170 174 177 179 180 174 182 191 209 212 220 209 212 221 230 267 272 277 291 301 306 308 315 318 336 318 336 353 470 490 499

kVrms 199 212 218 232 238 242 245 252 238 252 265 285 291 305 285 291 305 318 364 371 378 398 411 418 421 431 437 464 437 464 491 650 676 690

kVrms 189 201 208 220 227 230 233 239 227 239 252 271 277 290 271 277 290 302 347 353 359 378 391 397 400 410 416 441 416 441 467 618 643 656

kVpeak 346 369 381 404 415 421 427 438 415 438 461 496 508 531 496 508 531 554 634 646 657 692 715 726 732 750 761 807 761 807 853 1134 1180 1203

kVpeak 356 380 392 415 427 433 439 451 427 451 475 510 522 546 510 522 546 569 652 664 676 712 735 747 753 771 783 830 783 830 878 1167 1214 1238

kVpeak 363 387 399 423 435 441 447 459 435 459 484 520 532 556 520 532 556 580 665 677 689 725 749 761 767 786 798 846 798 846 894 1189 1237 1261

kVpeak 381 406 419 444 457 463 469 482 457 482 507 545 558 583 545 558 583 609 697 710 723 761 786 799 805 824 837 888 837 888 938 1247 1298 1323

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 15 kJ/kV (Ur).
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 396 423 436 462 476 482 489 502 476 502 528 568 581 608 568 581 608 634 726 740 753 792 819 832 839 858 872 924 872 924 977 1299 1351 1378

kVpeak 428 457 471 499 514 521 528 542 514 542 571 614 628 656 614 628 656 685 785 799 813 856 884 899 906 927 941 998 941 998 1060 1402 1459 1488

kVpeak 466 497 512 543 559 567 574 590 559 590 621 667 683 714 667 683 714 745 854 869 885 931 962 978 985 1013 1029 1091 1029 1091 1153 1525 1587 1618

ABB Surge Arresters -- Buyer´s Guide | Technical information 71

TEXLIM T-C
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us kVrms 245 300 362
420
550
800

Ur

kVrms 180-228 216-240 216-228 240-276 258-264 276-288 258-264 276-288 330-360 372-420 330-360 372-381 390-420 396-420 396 420-444 396-444 588 612 624

CV245 CH300 CV300 CV300 CH362 CH362 CV362 CV362 CH420 CH420 CV420 CV420 CV420 CM550 CH550 CH550 CV550 CH800 CH800 CH800

mm 7700 7700 9600 9600 9600 9600 12500 12500 12500 12500 15400 15400 15400 12500 15400 15400 17300 23100 23100 23100

1.2/50 µs dry
kVpeak 980 980 1240 1240 1240 1240 1600 1600 1600 1600 1960 1960 1960 1600 1960 1960 2220 2940 2940 2940

50 Hz

60 Hz

250/2500 µs

wet (60s) wet (10s) wet

kVrms 430 430 540 540 540 540 700 700 700 700 860 860 860 700 860 860 970 1290 1290 1290

kVrms 430 430 540 540 540 540 700 700 700 700 860 860 860 700 860 860 970 1290 1290 1290

kVpeak 690 690 880 880 880 880 1130 1130 1130 1130 1380 1380 1380 1130 1380 1380 1570 2070 2070 2070

Mass
kg 180 185 240 251 256 257 295 298 309 314 338 343 350 329 366 371 432 555 555 555

Amax
mm 2282 2282 3109 3109 3109 3109 3829 3829 3829 3829 4549 4549 4549 4162 4882 4882 5709 7149 7149 7149

B

C

D

Fig.

mm mm mm

600 -

300 2

900 -

400 2

1200 1000 600 3

900 800 400 3

1400 1000 700 3

1200 1000 600 3

1400 1000 700 3

1200 1000 800 3

1200 1000 600 3

900 800 400 3

1200 1000 800 3

1200 1000 600 3

900 800 400 3

1800 1000 800 4

2000 1000 1000 4

1800 1000 800 4

2000 1000 1000 5

2500 1400 1000 5

2500 1200 1000 5

2500 1000 1000 5

Neutral-ground arresters

245

108-144 CN245

4800

620

270

270

440

102

1562 -

-

-

1

*) Sum of withstand voltages for empty units of arrester.

72 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM T-C
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

ABB Surge Arresters -- Buyer´s Guide | Technical information 73

TEXLIM T-C
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430000-V
M20 bolts for connection to structure are not supplied by ABB.

74 Technical information | ABB Surge Arresters -- Buyer´s Guide

TEXLIM T-C
Shipping data

Rated voltage Housing Without insulating base

Number of arresters per crate

One

Two

Ur

Volume Gross Volume Gross

Three Volume Gross

With insulating base

Number of arresters per crate

One

Two

Volume Gross Volume Gross

Three Volume Gross

kVrms 180-228 216-240 216-228 240-276 258-264 276-288 258-264 276-288 330-360 372-420 330-360 372-381 390-420 396-420 396 420-444 396-444 588 612 624

CV245 CH300 CV300 CV300 CH362 CH362 CV362 CV362 CH420 CH420 CV420 CV420 CV420 CM550 CH550 CH550 CV550 CH800 CH800 CH800

m3 4.16 4.16 2.96 2.96 3.74 2.96 5.76 4.16 4.16 4.16 4.16 4.16 4.16 5.76 6.13 5.76 6.13 9.0 9.0 9.0

kg 255 260 315 326 406 332 445 373 384 389 413 418 425 529 591 571 657 1005 1005 1005

m3 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.76 6.13 5.76 6.13 9.0 9.0 9.0

kg 435 445 600 622 632 634 710 716 738 748 796 806 820 903 1002 987 1134 1605 1605 1605

m3 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 7.14 7.51 7.51 11.67 14.55 14.55 14.55

kg 615 630 840 873 888 891 1005 1014 1047 1062 1134 1149 1170 1232 1368 1358 1641 2205 2223 2232

m3 4.16 4.16 2.96 2.96 3.74 2.96 5.76 4.16 4.16 4.16 4.16 4.16 4.16 5.76 6.13 5.76 6.13 9.0 9.0 9.0

kg 282 287 342 353 433 359 472 400 411 416 440 445 452 556 618 598 684 1032 1032 1032

m3 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.76 6.13 5.76 6.13 9.0 9.0 9.0

kg 489 499 654 676 686 688 764 770 792 802 850 860 874 957 1056 1041 1188 1659 1659 1659

m3 4.16 4.16 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 7.14 7.51 7.51 11.67 14.55 14.55 14.55

kg 696 711 921 954 969 972 1086 1095 1128 1143 1215 1230 1251 1313 1449 1439 1722 2286 2304 2313

Neutral-ground arresters

108-144

CN245 2,96

200

2,96

325

2,96

450

2,96

227

2,96

379

2,96

531

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

ABB Surge Arresters -- Buyer´s Guide | Technical information 75

Zinc Oxide Surge Arrester EXLIM R

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. For use when requirements of lightning intensity, energy capability and pollution are moderate.

Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SL Station
52 - 170 kV
42 - 168 kV
10 kApeak 10 kApeak
1.2 C 5 kJ/kV (Ur) 2.5 kJ/kV (Ur)
100 kApeak 600 Apeak 1.2 C 1.5 C
50 kArms(sym)
3000 Nm 7500 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 2

76 Product information | ABB Surge Arresters -- Buyer´s Guide

EXLIM R
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 363) 52
72
100 123
145 170

kVrms 24 30 33 36 39 42 45 48 51 54 60 54 60 66 72 75 84 75 84 90 96 90 96 108 120 132 138 108 120 132 138 144 106 108 108 108

kVrms 19.2 24.0 26.4 28.8 31.2 34 36 38 41 43 48 43 48 53 58 60 67 60 67 72 77 72 77 78 78 78 78 86 92 92 92 92 106 115 131 131

kVrms 19.5 24.4 26.7 29.0 31.5 34.0 36.5 39.0 41.3 43.0 48.0 43,0 48,0 53,4 58,0 60,7 68,0 60,7 68,0 72,0 77,0 72,0 77,0 84,0 98,0 106 111 86,0 98,0 106 111 115 145 158 178 184

kVrms 26.3 32.9 36.2 39.5 42.8 46.1 49.4 52.7 56.0 59.3 65.9 59.3 65.9 72.5 79.1 82.4 92.3 82.4 92.3 98.9 105 98.9 105 118 131 145 151 118 131 145 151 158 136 148 167 173

kVrms 24.7 30.9 34.0 37.1 40.2 43.3 46.4 49.5 52.6 55.7 61.9 55.7 61.9 68.1 74.3 77.4 86.7 77.4 86.7 92.9 99.1 92.9 99.1 111 123 136 142 111 123 136 142 148 272 297 334 346

kVpeak 49.4 61.7 67.9 74.1 80.3 86.4 92.6 98.8 105 112 124 112 124 136 149 155 173 155 173 186 198 186 198 223 247 272 284 223 247 272 284 297 283 308 347 359

kVpeak 51.3 64.2 70.6 77.0 83.4 89.8 96.2 103 109 116 129 116 129 142 154 161 180 161 180 193 206 193 206 231 257 283 295 231 257 283 295 308 296 323 363 376

kVpeak 53.8 67.2 73.9 80.6 87.3 94.0 101 108 115 121 135 121 135 148 162 168 188 168 188 202 215 202 215 242 269 296 309 242 269 296 309 323 323 352 396 411

kVpeak 58.7 73.3 80.6 88.0 95.3 103 110 118 125 132 147 132 147 162 176 184 206 184 206 220 235 220 235 264 294 323 338 264 294 323 338 352 342 373 420 436

kVpeak 62.2 77.7 85.5 93.3 102 109 117 125 133 140 156 140 156 171 187 195 218 195 218 234 249 234 249 280 311 342 358 280 311 342 358 373 383 418 470 488

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 5 kJ/kV (Ur). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 69.7 87.1 95.8 105 114 122 131 140 148 157 175 157 175 192 209 218 244 218 244 262 279 262 279 314 349 383 401 314 349 383 401 418 438 478 538 557

kVpeak 79.6 99.5 110 120 130 140 150 160 170 180 199 180 199 219 239 249 279 249 279 299 319 299 319 359 398 438 458 359 398 438 458 478 438 478 538 557

ABB Surge Arresters -- Buyer´s Guide | Product information 77

EXLIM R
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us

Ur

1.2/50 µs

50 Hz

250/2500 µs Mass

Amax

B

C

Fig.

dry

wet (60s)

wet

kVrms 52 72 100 123
145 170

kVrms 42-60 54-75 54-84 75-96 84-96 90-108 90-138 90-96 108-138 108-144 108-144 132-144 132-144 162-168 132-168

CV052 CM072 CV072 CH100 CV100 CM123 CH123 CV123 CV123 CH145 CV145 CM170 CH170 CH170 CV170

mm 1615 1615 2651 2651 3685 2651 3685 4266 4266 3685 5302 3685 4266 4266 5302

kVpeak 275 275 394 394 537 394 537 669 669 537 788 537 669 669 788

kVrms 129 129 221 221 287 221 287 350 350 287 442 287 350 350 442

kVpeak 212 212 320 320 433 320 433 532 532 433 640 433 532 532 640

kg

mm

mm

mm

45

725

-

-

1

46

725

-

-

1

62

997

-

-

1

63

997

-

-

1

78

1268

-

-

1

64

997

-

-

1

81

1268

-

-

1

103

1697

600

300

3

103

1697

-

-

2

82

1268

-

-

1

119

1969

600

300

3

82

1268

-

-

1

105

1697

600

300

3

105

1697

-

-

2

120

1969

600

300

3

Neutral-ground arresters

52

30-36

CN052 1615

275

129

212

43

725

-

-

1

72

42-54

CN072 1615

275

129

212

45

725

-

-

1

100

60

CN100 1615

275

129

212

45

725

-

-

1

123

72

CN123 1615

275

129

212

62

725

-

-

1

84-108 CN123 2651

394

221

320

64

997

-

-

1

120

CN123 3685

537

287

433

79

1268

-

-

1

145

84

CN145 2651

394

221

320

62

997

-

-

1

90-108 CN145 2651

394

221

320

64

997

-

-

1

120

CN145 3685

537

287

433

79

1268

-

-

1

170

96-108 CN170 2651

394

221

320

64

997

-

-

1

120

CN170 3685

537

287

433

79

1268

-

-

1

*) Sum of withstand voltages for empty units of arrester.

78 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM R
Technical data for housings

Figure 1

Figure 2

Figure 3

ABB Surge Arresters -- Buyer´s Guide | Technical information 79

EXLIM R
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-A Stainless steel
1HSA420 000-B Stainless steel

Without insulating base Aluminium

Insulating base 1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

80 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM R
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Three Volume

Gross

Six Volume

Gross

kVrms

m3

kg

24-39

CV036

0.3

74

m3

kg

m3

kg

0.5

171

1.0

337

42-60

CV052

0.3

76

0.5

177

1.0

349

54-75

CM072

0.3

77

0.5

180

1.0

355

54-84

CV072

0.3

93

0.7

228

1.4

451

75-96

CH100

0.3

94

0.7

231

1.4

457

84-96

CV100

0.4

115

0.8

276

1.7

547

90-108

CM123

0.3

92

0.7

234

1.4

463

90-138

CH123

0.4

116

0.8

279

1.7

553

90-138

CV123

0.7

131

1.4

367

-

-

108-144

CH145

0.4

119

0.9

288

1.7

571

108-144

CV145

0.7

147

1.4

415

-

-

132-144

CM170

0.4

119

0.9

288

1.7

571

132-168

CH170

0.7

133

1.4

373

-

-

132-168

CV170

0.7

148

1.4

418

-

-

Neutral-ground arresters

30-36

CN052

0.3

75

0.5

175

1.0

340

42-54

CN072

0.3

80

0.5

180

1.0

350

60

CN100

0.3

80

0.5

180

1.0

350

72

CN123

0.3

80

0.5

180

1.0

355

84-108

CN123

0.3

95

0.7

235

1.4

465

120

CN123

0.4

115

0.8

280

1.7

555

84

CN145

0.3

95

0.7

230

1.4

455

90-108

CN145

0.3

95

0.7

235

1.4

465

120

CN145

0.4

115

0.8

280

1.7

555

96-108

CN170

0.3

95

0.7

235

1.4

465

120

CN170

0.4

115

0.8

280

1.7

555

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

ABB Surge Arresters -- Buyer´s Guide | Technical information 81

Zinc Oxide Surge Arrester EXLIM Q-E

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with high lightning intensity and high energy
requirements.

-- where grounding or shielding conditions are poor or incomplete.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SM Station
52 - 245 kV
43 - 228 kV
10 kApeak 10 kApeak
2.0 C 8 kJ/kV (Ur) 4.5 kJ/kV (Ur)
100 kApeak 1000 Apeak E 2.2 C 2.7 C
65 kArms(sym)
3000 Nm 7500 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 3

82 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM Q-E
Guaranteed protective data 36 - 145 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 363) 52 72
100 123
145

kVrms 24 30 33 36 39 42 48 51 54 60 54 60 66 72 75 78 81 84 84 90 96 90 96 108 120 132 138 108 120 132 138 144

kVrms 19.2 24.0 26.4 28.8 31.2 34 38 41 43 48 43 48 53 58 60 62 65 67 67 72 77 72 77 78 78 78 78 86 92 92 92 92

kVrms 19.5 24.4 26.7 29.0 31.5 34.0 39.0 41.3 43.0 48.0 43.0 48.0 53.4 58.0 60.7 63.1 65.6 68.0 68.0 72.0 77.0 72.0 77.0 84.0 98.0 106 111 86.0 98.0 106 111 115

kVrms 26.2 32.8 36.1 39.4 42.7 45.9 52.5 55.8 59.1 65.7 59.1 65.7 72.2 78.8 82.1 85.4 88.6 91.9 91.9 98.5 105 98.5 105 118 131 144 151 118 131 144 151 157

kVrms 24.7 30.9 34.0 37.1 40.2 43.3 49.4 52.5 55.6 61.8 55.6 61.8 68.0 74.2 77.3 80.4 83.5 86.6 86.6 92.7 98.9 92.7 98.9 111 123 136 142 111 123 136 142 148

kVpeak 46.1 57.6 63.4 69.2 74.9 80.7 92.2 98.0 104 116 104 116 127 139 144 150 156 162 162 173 185 173 185 208 231 254 265 208 231 254 265 277

kVpeak 47.6 59.5 65.4 71.4 77.3 83.3 95.1 102 107 119 107 119 131 143 149 155 161 167 167 179 191 179 191 214 238 262 274 214 238 262 274 286

kVpeak 49.5 61.8 68.0 74.2 80.3 86.5 98.9 105 112 124 112 124 136 149 155 161 167 173 173 186 198 186 198 223 248 272 285 223 248 272 285 297

kVpeak 53.6 67.0 73.7 80.4 87.1 93.8 108 114 121 134 121 134 148 161 168 175 181 188 188 201 215 201 215 242 268 295 309 242 268 295 309 322

kVpeak 56.4 70.5 77.6 84.6 91.7 98.7 113 120 127 141 127 141 156 170 177 184 191 198 198 212 226 212 226 254 282 311 325 254 282 311 325 339

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 62.1 77.6 85.4 93.1 101 109 125 132 140 156 140 156 171 187 194 202 210 218 218 233 249 233 249 280 311 342 357 280 311 342 357 373

kVpeak 69.4 86.8 95.4 105 113 122 139 148 157 174 157 174 191 209 217 226 235 243 243 261 278 261 278 313 347 382 399 313 347 382 399 417

ABB Surge Arresters -- Buyer´s Guide | Technical information 83

EXLIM Q-E
Guaranteed protective data 170 - 245 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 170
245

kVrms 132 144 162 168 180 192 198 210 216 219 222 228

kVrms 106 108 108 108 144 154 156 156 156 156 156 156

kVrms 106 115 131 131 144 154 160 170 175 177 179 180

kVrms 144 157 177 183 197 210 216 229 236 239 243 249

kVrms 136 148 167 173 185 197 204 216 222 225 228 235

kVpeak 254 277 312 323 346 369 381 404 415 421 427 438

kVpeak 262 286 321 333 357 381 393 417 428 434 440 452

kVpeak 272 297 334 346 371 396 408 433 445 451 458 470

kVpeak 295 322 362 376 402 429 443 469 483 489 496 510

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).
Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 311 339 381 395 423 452 466 494 508 515 522 536

kVpeak 342 373 419 435 466 497 512 543 559 567 574 590

kVpeak 382 417 469 486 521 555 573 608 625 634 642 660

84 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM Q-E
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Um kVrms 36 52 72 100 123
145
170
245

Ur

kVrms 24-39 42-60 54-84 84-96 84-96 90-108 90-138 90-96 108-138 108-144 108-120 132-144 132-144 132 144-168 132-144 150-168 180-198 210-228 180-228

EV036 EV052 EV072 EH100 EV100 EM123 EH123 EV123 EV123 EH145 EV145 EV145 EM170 EH170 EH170 EV170 EV170 EH245 EH245 EV245

mm 1615 1615 2651 2651 3685 2651 3685 4266 4266 3685 5302 5302 3685 4266 4266 5302 5302 6336 6336 7953

1.2/50 µs 50 Hz

60 Hz

250/2500 µs Mass Amax B

C

D

Fig.

dry

wet (60s) wet (10s) wet

kVpeak 275 275 394 394 537 394 537 669 669 537 788 788 568 669 669 788 788 931 931 1182

kVrms 129 129 221 221 287 221 287 350 350 287 442 442 287 350 350 442 442 508 508 663

kVrms 133 133 203 203 261 203 261 336 336 261 406 406 261 336 336 406 406 464 464 609

kVpeak n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. 753 753 960

kg

mm mm mm mm

45

725 -

-

-

1

48

725 -

-

-

1

66

997 -

-

-

1

67

997 -

-

-

1

82

1268 -

-

-

1

69

997 -

-

-

1

88

1268 -

-

-

1

106 1697 600 -

300 3

110 1697 -

-

-

2

88

1268 -

-

-

1

124 1969 600 -

300 3

125 1969 -

-

-

2

88

1268 -

-

-

1

111 1697 600 -

300 3

113 1697 -

-

-

2

127 1969 600 -

300 3

128 1969 -

-

-

2

151 2240 800 -

500 3

153 2240 600 -

300 3

201 2941 1000 1400 700 4

Neutral-ground arresters

52

30-36

EN052 1615

275

72

42-54

EN072 1615

275

100

60

EN100 1615

275

123

72-108 EN123 2651

394

120

EN123 3685

537

145

84-108 EN145 2651

394

120

EN145 3685

537

170

96-108 EN170 2651

394

120

EN170 3685

537

245

108

EN245 2651

394

120-144 EN245 3685

537

*) Sum of withstand voltages for empty units of arrester.

129

133

n.a.

129

133

n.a.

129

133

n.a.

221

203

n.a.

287

261

n.a.

221

203

n.a.

287

261

n.a.

221

203

n.a.

287

261

n.a.

221

203

n.a.

287

261

n.a.

45

725 -

-

-

1

48

725 -

-

-

1

48

725 -

-

-

1

69

997 -

-

-

1

88

1268 -

-

-

1

69

997 -

-

-

1

88

1268 -

-

-

1

69

997 -

-

-

1

88

1268 -

-

-

1

69

997 -

-

-

1

88

1268 -

-

-

1

ABB Surge Arresters -- Buyer´s Guide | Technical information 85

EXLIM Q-E
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4 86 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM Q-E
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-A Stainless steel
1HSA420 000-B Stainless steel

Without insulating base Aluminium

Insulating base 1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 87

EXLIM Q-E
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Three Volume

Gross

Six Volume

Gross

kVrms

m3

kg

24-39

EV036

0.3

76

m3

kg

m3

kg

0.5

177

1.0

349

42-60

EV052

0.3

79

0.5

186

1.0

367

54-84

EV072

0.3

97

0.7

240

1.4

475

84-96

EH100

0.3

98

0.7

243

1.4

481

84-96

EV100

0.4

119

0.8

288

1.7

571

90-108

EM123

0.3

100

0.7

249

1.4

493

90-138

EH123

0.4

125

0.8

306

1.7

607

90-138

EV123

0.7

138

1.4

389

-

-

108-144

EH145

0.4

125

0.9

306

1.7

607

108-144

EV145

0.7

152

1.4

431

-

-

132-144

EM170

0.4

125

0.9

306

1.7

607

132-168

EH170

0.7

141

1.4

398

-

-

132-168

EV170

0.7

156

1.4

662

-

-

180-228

EH245

0.8

181

1.7

518

-

-

180-228

EV245

1.7

320

3.1

743

-

-

Neutral-ground arresters

30-36

EN052

0.3

80

42-54

EN072

0.3

80

60

EN100

0.3

80

72-108

EN123

0.3

100

120

EN123

0.4

125

84-108

EN145

0.3

100

120

EN145

0.4

125

96-108

EN170

0.3

100

120

EN170

0.4

125

108

EN245

0.3

100

120-144

EN245

0.4

125

Each crate contains a certain number of arrester units and

accessories for assembly and erection. A packing list is at-

tached externally on each crate.

0.5

180

1.0

350

0.5

190

1.0

370

0.5

190

1.0

370

0.7

250

1.4

495

0.8

310

1.7

610

0.7

250

1.4

495

0.8

310

1.7

610

0.7

250

1.4

495

0.8

310

1.7

610

0.7

250

1.4

495

0.8

310

1.7

610

tion. ABB reserves the right to pack arresters in the most

effective/economic combination. Alternate or non-standard

crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

88 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester EXLIM Q-D

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with high lightning intensity and high energy
requirements.

-- where grounding or shielding conditions are poor or incomplete.
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SM Station
170 - 420 kV
132 - 420 kV
10 kApeak 10 kApeak
2.0 C 8 kJ/kV (Ur) 4.5 kJ/kV (Ur)
100 kApeak 1000 Apeak E 2.2 C 2.7 C
65 kArms(sym)
8000 Nm
20000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 3

ABB Surge Arresters -- Buyer´s Guide | Technical information 89

EXLIM Q-D
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs 0.5 kA 1 kA

2 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 170 245
300 362 420

kVrms 132 144 162 168 180 192 198 210 216 219 228 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420

kVrms 106 108 108 108 144 154 156 156 156 156 156 173 182 191 191 191 206 211 211 230 264 267 267 267 267 267 267 267 267

kVrms 106 115 131 131 144 154 160 170 175 177 180 175 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 335

kVrms 144 157 177 183 197 210 216 229 236 239 249 236 249 262 282 289 282 289 302 315 361 367 394 407 413 417 427 433 459

kVrms 136 148 167 173 185 197 204 216 222 225 235 222 235 247 265 272 265 272 284 296 340 346 371 383 389 392 402 408 433

kVpeak 254 277 312 323 346 369 381 404 415 421 438 415 438 461 496 507 496 507 530 553 634 646 692 715 726 732 749 761 807

kVpeak 262 286 321 333 357 381 393 417 428 434 452 428 452 476 512 523 512 523 547 571 654 666 714 737 749 755 773 785 833

kVpeak 272 297 334 346 371 396 408 433 445 451 470 445 470 495 532 544 532 544 569 593 680 692 742 766 779 785 803 816 865

kVpeak 295 322 362 376 402 429 443 469 483 489 510 483 510 536 576 590 576 590 617 643 737 751 804 831 844 851 871 885 938

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 8 kJ/kV (Ur).

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 311 339 381 395 423 452 466 494 508 515 536 508 536 564 607 621 607 621 649 677 776 790 846 875 889 896 917 931 987

kVpeak 342 373 419 435 466 497 512 543 559 567 590 559 590 621 667 683 667 683 714 745 854 869 931 962 978 985 1013 1029 1091

kVpeak 382 417 469 486 521 555 573 608 625 634 660 625 660 694 746 764 746 764 798 833 954 972 1046 1080 1098 1106 1132 1150 1219

90 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM Q-D
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us

Ur

1.2/50 µs dry

kVrms 170 245 300
362 420

kVrms 132 144-168 132-144 162-168 180-219 228 180 192-198 210-228 228-264 216 228-240 258-264 216 228-240 258-264 258-264 276-288 258-288 258-288 330-360 330-360 372-396 420 330-420

DH170 DH170 DV170 DV170 DH245 DH245 DV245 DV245 DV245 DM300 DH300 DH300 DH300 DV300 DV300 DV300 DM362 DM362 DH362 DV362 DM420 DH420 DH420 DH420 DV420

mm 4432 4432 6570 6570 6570 6570 7717 7717 7717 6570 7717 7717 7717 9855 9855 9855 7717 7717 9855 12149 8864 11002 11002 11002 13296

kVpeak 765 765 1160 1160 1160 1160 1345 1345 1345 1160 1345 1345 1345 1740 1740 1740 1345 1345 1740 2110 1530 1925 1925 1925 2295

*) Sum of withstand voltages for empty units of arrester.

50 Hz

60 Hz

250/2500 µs Mass Amax B

C

D

Fig.

wet (60s) wet (10s) wet

kVrms 378 378 556 556 556 556 656 656 656 556 656 656 656 834 834 834 656 656 834 1034 756 934 934 934 1134

kVrms 359 359 546 546 546 546 632 632 632 546 632 632 632 819 819 819 632 632 819 991 718 905 905 905 1077

kVpeak n.a. n.a. 924 924 924 924 1078 1078 1078 924 1078 1078 1078 1386 1386 1386 1078 1078 1386 1694 1232 1540 1540 1540 1848

kg

mm mm mm mm

155 1645 600 -

300 2

155 1645 -

-

-

1

230 2585 800 -

500 3

230 2585 600 -

300 3

230 2585 800 -

500 3

235 2585 600 -

300 3

270 2915 1400 1000 700 4

270 2915 1200 1000 600 4

270 2915 800 -

500 3

240 2585 800 -

500 3

275 2915 1400 1000 700 4

280 2915 1200 1000 600 4

275 2915 800 -

500 3

350 3859 1600 1000 1200 6

355 3859 1600 1000 1000 6

355 3859 1200 1000 800 6

280 2915 1400 1000 700 5

285 2915 1200 1000 600 5

360 3859 1600 1000 1000 6

415 4520 1800 1000 1000 6

325 3245 1400 1000 700 5

400 4190 1800 1000 1000 6

400 4190 1400 1000 700 6

400 4190 1200 1000 600 6

465 4850 1800 1000 1000 6

ABB Surge Arresters -- Buyer´s Guide | Technical information 91

EXLIM Q-D
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

92 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM Q-D
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 93

EXLIM Q-D
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Three Volume

Gross

Six Volume

Gross

kVrms

m3

132-168

DH170

0.5

132-168

DV170

1.4

180-228

DH245

1.4

180

DV245

2.4

192-198

DV245

2.2

210-228

DV245

1.7

228-264

DM300

1.4

216

DH300

2.4

228-240

DH300

2.2

258-264

DH300

1.7

216-240

DV300

2.9

258-264

DV300

1.9

258-264

DM362

2.4

276-288

DM362

2.2

258-288

DH362

2.9

258-264

DV362

3.2

276-288

DV362

3.2

330-360

DM420

4.2

330-360

DH420

3.2

372-396

DH420

2.4

420

DH420

2.2

330-360

DV420

3.2

kg

m3

195

1.7

275

2.8

280

2.8

375

4.2

360

3.8

315

3.1

290

2.8

380

4.2

365

3.8

320

3.1

500

5.7

445

3.6

385

4.2

375

3.8

505

5.7

575

6.3

575

6.0

475

4.9

545

6.0

505

5.6

485

5.2

615

6.6

kg

m3

365

1.7

545

2.8

555

2.8

685

4.1

670

3.9

615

3.1

575

2.8

695

4.1

680

3.9

630

3.1

930

6.1

875

5.0

705

4.1

690

3.9

940

6.1

1075

6.7

1060

6.7

835

5.3

1015

6.7

970

5.5

945

5.3

1150

7.0

kg 530 790 805 960 950 890 835 975 965 910 1315 1240 995 985 1330 1535 1525 1175 1430 1380 1370 1450

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

94 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester EXLIM P

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity. -- where grounding or shielding conditions
are poor or incomplete.

-- for important installations. -- where energy requirements are very high (e.g. very long
lines, capacitor protection).
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
52 - 550 kV
42 - 444 kV
20 kApeak 10/15 kApeak
3.2 C 11 kJ/kV (Ur) 7 kJ/kV (Ur)
100 kApeak 1600 Apeak G 3.2 C 4.0 C
80 kArms(sym)
8000 Nm
20000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 4

ABB Surge Arresters -- Buyer´s Guide | Technical information 95

EXLIM P
Guaranteed protective data 36 - 170 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 363) 52 72
100 123
145 170

kVrms 30 33 36 39 42 48 54 60 54 60 66 72 75 78 84 84 90 96 90 96 108 120 132 138 108 120 132 138 144 132 144 150 162 168

kVrms 24.0 26.4 28.8 31.2 34 38 43 48 43 48 53 58 60 62 67 67 72 77 72 77 78 78 78 78 86 92 92 92 92 106 108 108 108 108

kVrms 24.4 26.7 29.0 31.5 34.0 39.0 43.0 48.0 43.0 48.0 53.4 58.0 60.7 63.1 68.0 68.0 72.0 77.0 72.0 77.0 84.0 98.0 106 111 86.0 98.0 106 111 115 106 115 121 131 131

kVrms 32.7 36.0 39.3 42.6 45.9 52.4 59.0 65.5 59.0 65.5 72.1 78.6 81.9 85.2 91.8 91.8 98.3 104 98,3 104 118 131 144 150 118 131 144 150 157 144 157 163 177 183

kVrms 31.1 34.2 37.3 40.4 43.5 49.7 55.9 62.2 55.9 62.2 68.4 74.6 77.7 80.8 87.1 87.1 93.3 100 93,3 100 111 124 136 143 111 124 136 143 149 136 149 155 167 174

kVpeak 58.5 64.4 70.2 76.1 81.9 93.6 106 117 106 117 129 141 147 153 164 164 176 188 176 188 211 234 258 270 211 234 258 270 281 258 281 293 316 328

kVpeak 60.7 66.7 72.8 78.8 84.9 97.0 110 122 110 122 134 146 152 158 170 170 182 194 182 194 219 243 267 279 219 243 267 279 291 267 291 304 328 340

kVpeak 62.2 68.4 74.6 80.8 87.0 99.4 112 125 112 125 137 150 156 162 174 174 187 199 187 199 224 249 274 286 224 249 274 286 299 274 299 311 336 348

kVpeak 64.9 71.4 77.9 84.3 90.8 104 117 130 117 130 143 156 163 169 182 182 195 208 195 208 234 260 286 299 234 260 286 299 312 286 312 325 351 364

kVpeak 68.3 75.1 81.9 88.8 95.6 110 123 137 123 137 151 164 171 178 192 192 205 219 205 219 246 273 301 314 246 273 301 314 328 301 328 342 369 383

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.

Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 74.8 82.3 89.7 97.2 105 120 135 150 135 150 165 180 187 195 210 210 225 240 225 240 270 299 329 344 270 299 329 344 359 329 359 374 404 419

kVpeak 81.9 90.1 98.3 107 115 132 148 164 148 164 181 197 205 213 230 230 246 263 246 263 295 328 361 377 295 328 361 377 394 361 394 410 443 459

96 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM P
Guaranteed protective data 245 - 550 kV

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 245
300 362 420
550

kVrms 180 192 198 210 216 219 228 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420 396 420 444

kVrms 144 154 156 156 156 156 156 173 182 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 317 336 349

kVrms 144 154 160 170 174 177 180 174 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 336 318 336 353

kVrms 196 209 216 229 236 239 249 236 249 262 281 288 281 288 301 314 360 367 393 406 413 416 426 432 459 432 459 485

kVrms 186 199 205 217 223 227 236 223 236 248 267 273 267 273 286 298 342 348 373 385 391 395 404 410 435 410 435 460

kVpeak 351 375 387 410 422 427 445 422 445 468 504 515 504 515 539 562 644 656 702 726 737 743 761 773 819 773 819 866

kVpeak 364 388 400 425 437 443 461 437 461 485 522 534 522 534 558 582 667 679 728 752 764 770 788 800 849 800 849 897

kVpeak 373 398 410 435 448 454 473 448 473 497 535 547 535 547 572 597 684 696 746 771 783 789 808 820 870 820 870 920

kVpeak 390 415 428 454 467 474 493 467 493 519 558 571 558 571 597 623 714 727 779 804 817 824 843 856 908 856 908 960

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 11 kJ/kV (Ur). Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 410 437 451 478 492 499 519 492 519 546 587 601 587 601 628 656 751 765 819 847 860 867 888 901 956 901 956 1015

kVpeak 449 479 494 524 539 546 568 539 568 598 643 658 643 658 688 718 823 838 897 927 942 950 972 987 1051 987 1051 1111

kVpeak 492 525 541 574 590 598 623 590 623 656 705 721 705 721 754 787 901 918 983 1021 1037 1045 1070 1086 1152 1086 1152 1217

ABB Surge Arresters -- Buyer´s Guide | Technical information 97

EXLIM P
Technical data for housings 36 - 362 kV

Max. system voltage

Rated voltage

Housing Creepage External insulation distance

Dimensions

Us

Ur

1.2/50 µs dry

kVrms 36 52 72 100 123 145
170
245
300
362

kVrms 30-39 42-60 42-60 54-84 84-96 90-138 90-138 108-138 108-120 132-144 108-144 132-168 132 144-150 162-168 180-198 210-228 180 192-210 216-228 228-264 216 228-264 216 228 240 258-264 258 264-288 258-264 276-288 258-288

GV036 GH052 GV052 GV072 GV100 GH123 GV123 GM145 GH145 GH145 GV145 GH170 GV170 GV170 GV170 GH245 GH245 GV245 GV245 GV245 GM300 GH300 GH300 GV300 GV300 GV300 GV300 GM362 GM362 GH362 GH362 GV362

mm 1444 1444 3285 3285 3285 3285 4432 3285 4432 4432 4729 4432 6570 6570 6570 6570 6570 7717 7717 7717 6570 7717 7717 9855 9855 9855 9855 7717 7717 9855 9855 12149

kVpeak 300 300 580 580 580 580 765 580 765 765 880 765 1160 1160 1160 1160 1160 1345 1345 1345 1160 1345 1345 1740 1740 1740 1740 1345 1345 1740 1740 2110

*) Sum of withstand voltages for empty units of arrester.

50 Hz

60 Hz

250/2500 µs Mass Amax B

C

D

Fig.

wet (60s) wet (10s) wet

kVrms 151 151 278 278 278 278 378 278 378 378 429 378 556 556 556 556 556 656 656 656 556 656 656 834 834 834 834 656 656 834 834 1034

kVrms 135 135 273 273 273 273 359 273 359 359 408 359 546 546 546 546 546 632 632 632 546 632 632 819 819 819 819 632 632 819 819 991

kVpeak 228 228 462 462 462 462 616 462 616 616 690 616 924 924 924 924 924 1078 1078 1078 924 1078 1078 1386 1386 1386 1386 1078 1078 1386 1386 1694

kg

mm mm mm mm

85

785 -

-

-

1

90

785 -

-

-

1

115 1315 -

-

-

1

115 1315 -

-

-

1

120 1315 -

-

-

1

120 1315 -

-

-

1

150 1645 -

-

-

1

120 1315 -

-

-

1

150 1645 -

-

-

1

155 1645 -

-

-

1

200 2060 -

-

-

2

155 1645 -

-

-

1

230 2585 800 -

500 3

230 2585 600 -

300 3

230 2585 -

-

-

2

240 2585 800 -

500 4

240 2585 600 -

300 4

275 2915 1200 1000 600 5

270 2915 800 -

500 3

270 2915 600 -

300 4

245 2585 800 -

500 4

280 2915 1400 1000 700 5

275 2915 800 -

500 4

355 3860 1600 1000 1000 6

355 3860 1400 1000 700 6

355 3860 1200 1000 800 6

355 3860 1200 1000 600 6

285 2915 1400 1000 700 5

285 2915 1200 1000 600 5

360 3860 1600 1000 1000 6

360 3860 1400 1000 700 6

420 4850 1600 1000 1200 6

98 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM P
Technical data for housings 420 - 550 kV

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Um kVrms 420
550

Ur

kVrms 330-360 330-336 360-372 378-420 330-396 420 396 420 444 396-444

GM420 GH420 GH420 GH420 GV420 GV420 GM550 GM550 GM550 GH550

mm 8864 11002 11002 11002 13296 13296 11002 11002 11002 14287

1.2/50 µs dry
kVpeak 1530 1925 1925 1925 2295 2295 1925 1925 1925 2505

50 Hz

60 Hz

250/2500 µs Mass Amax B

C

D

Fig.

wet (60s) wet (10s) wet

kVrms 756 934 934 934 1134 1134 934 934 934 1212

kVrms 718 905 905 905 1077 1077 905 905 905 1178

kVpeak 1232 1540 1540 1540 1848 1848 1540 1540 1540 2002

kg

mm mm mm mm

325 3245 1200 1000 600 5

405 4190 1800 1000 1000 6

405 4190 1400 1000 700 6

405 4190 1200 1000 600 6

460 4850 1600 1000 1000 6

460 4850 1400 1000 700 6

425 4500 2000 1000 1200 7

420 4500 1800 1000 1000 7

420 4500 1800 1000 800 7

530 5763 2000 1000 1200 8

Neutral-ground arresters

123

72-84

GN123 3285

580

90-120 GN123 3285

580

145

84

GN145 3285

580

90-120 GN145 3285

580

170

96-120 GN170 3285

580

245

108-120 GN245 3285

580

132

GN245 3285

580

144

GN245 4432

765

*) Sum of withstand voltages for empty units of arrester.

278

273

462

278

273

462

278

273

462

278

273

462

278

273

462

278

273

462

278

273

462

378

359

616

115 1315 -

-

-

1

120 1315 -

-

-

1

115 1315 -

-

-

1

120 1315 -

-

-

1

120 1315 -

-

-

1

120 1315 -

-

-

1

125 1315 -

-

-

1

155 1645 -

-

-

1

ABB Surge Arresters -- Buyer´s Guide | Technical information 99

EXLIM P
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

100 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM P
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 101

EXLIM P
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Two Volume

Gross

Three Volume

Gross

kVrms 30-39

m3

GV036

0.4

42-60

GH052

0.4

42-60

GV052

0.5

54-84

GV072

0.5

84-96

GV100

0.5

90-138

GH123

0.5

90-138

GV123

0.5

108-138

GM145

0.5

108-144

GH145

0.5

108-144

GV145

1.4

132-168

GH170

0.5

132-168

GV170

1.4

180-228

GH245

1.4

180

GV245

2.2

192-228

GV245

1.7

228-264

GM300

1.4

216

GH300

2.4

228-264

GH300

1.7

216

GV300

2.5

228

GV300

2.1

240-264

GV300

1.9

258

GM362

2.4

264-288

GM362

2.2

258-264

GH362

2.5

276-288

GH362

2.1

258-288

GV362

3.2

330-360

GM420

2.2

330-336

GH420

3.2

360-372

GH420

2.4

378-420

GH420

2.2

330-420

GV420

3.2

396

GM550

5.1

420-444

GM550

3.2

396-444

GH550

5.1

kg

m3

115

0.9

120

0.9

150

1.4

150

1.4

155

1.4

155

1.4

190

1.7

155

1.4

190

1.7

245

2.3

195

1.7

275

2.8

285

2.8

365

3.8

315

3.1

290

2.8

385

4.2

320

3.1

500

5.2

460

5.2

445

4.9

390

4.2

375

3.8

505

5.2

465

5.2

565

6.3

410

4.1

545

6.0

505

5.5

490

3.8

610

6.6

615

6.5

565

6.0

805

7.9

kg 225 235 285 285 295 295 355 295 355 470 365 545 565 665 615 575 690 630 930 890 875 705 690 940 900 1050 770 1010 970 960 1150 1100 1045 1330

m3 0.90 0.9 1.4 1.4 1.4 1.4 1.7 1.4 1.7 2.3 1.7 2.8 2.8 3.9 3.1 2.8 4.1 3.1 6.1 5.2 5.0 4.1 3.9 6.1 5.2 6.7 4.2 6.0 5.5 5.3 7.0 6.5 6.0 7.9

kg 320 335 410 410 425 425 515 425 515 690 530 780 810 945 895 825 975 905 1315 1255 1240 995 985 1330 1270 1500 1105 1440 1375 1370 1645 1520 1485 1860

Neutral-ground arresters

72-78

GN123

0.4

150

1.4

285

1.4

410

84

GNxxx

0.4

150

1.4

285

1.4

410

90-132

GNxxx

0.4

155

1.4

295

1.4

425

144

GNxxx

0.5

190

1.7

355

1.7

515

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

102 Technical information | ABB Surge Arresters -- Buyer´s Guide

Zinc Oxide Surge Arrester EXLIM T

Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. -- in areas with very high lightning intensity -- where grounding or shielding conditions
are poor or incomplete

-- for important installations -- where energy requirements are very high (e.g. very long
lines, capacitor protection).
Other data can be ordered on request. Please contact your local sales representative.

Brief performance data
Arrester classification as per IEC 60099-4 Ed 3.0 Arrester classification as per IEEE Std C62.11-2012
System voltages (Us)
Rated voltages (Ur)
Nominal discharge current (IEC)
Lightning impulse classifying current (ANSI/IEEE)
Charge, energy and current withstand: Repetitive charge transfer rating, Qrs (IEC) Thermal energy rating, Wth (IEC) Single impulse energy capability (2 ms to 4 ms impulse) Discharge current withstand strength:
High current 4/10 µs
Low current 2000 µs, (based on Qrs)
Energy class as per IEEE standard (switching surge energy rating) Single-impulse withstand rating as per IEEE standard Repetitive charge transfer test value - sample tests on all manufactured block batches
Short-circuit/Pressure relief capability
Mechanical strength: Specified long-term load (SLL) Specified short-term load (SSL)
Service conditions: Ambient temperature Design altitude Frequency
Line discharge class (as per IEC60099-4, Ed. 2.2) Further data according to the IEEE standard can be supplied on request

Station; SH Station
245 - 800 kV
180 - 624 kV
20 kApeak 10/15/20 kApeak
5.2 C 15 kJ/kV (Ur) 11 kJ/kV (Ur)
150 kApeak 2600 Apeak J 5.2 C 6.2 C
80 kArms(sym)
8000 Nm
20000 Nm
-50 °C to +45 °C
max. 1000 m
15 - 62 Hz
Class 5

ABB Surge Arresters -- Buyer´s Guide | Technical information 103

EXLIM T
Guaranteed protective data

Max. system voltage

Rated Max. continuous voltage operating voltage 1)

TOV capability 2)

as per IEC

as per ANSI/IEEE

Us

Ur

Uc

MCOV

1 s

10 s

Max. residual voltage with current wave

30/60 µs

1 kA

2 kA

3 kA

8/20 µs

5 kA

10 kA

20 kA

40 kA

kVrms 245
300 362 420
550 800

kVrms 180 192 198 210 216 219 228 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420 396 420 444 588 612 624

kVrms 144 154 156 156 156 156 156 173 182 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 317 336 349 470 490 499

kVrms 144 154 160 170 174 177 180 174 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 336 318 336 353 470 490 499

kVrms 199 212 218 232 238 242 252 238 252 265 285 291 285 291 305 318 364 371 398 411 418 421 431 437 464 437 464 491 650 676 690

kVrms 189 201 208 220 227 230 239 227 239 252 271 277 271 277 290 302 347 353 378 391 397 400 410 416 441 416 441 467 618 643 656

kVpeak 346 369 381 404 415 421 438 415 438 461 496 508 496 508 531 554 634 646 692 715 726 732 750 761 807 761 807 853 1134 1180 1203

kVpeak 356 380 392 415 427 433 451 427 451 475 510 522 510 522 546 569 652 664 712 735 747 753 771 783 830 783 830 878 1167 1214 1238

kVpeak 363 387 399 423 435 441 459 435 459 484 520 532 520 532 556 580 665 677 725 749 761 767 786 798 846 798 846 894 1189 1237 1261

kVpeak 381 406 419 444 457 463 482 457 482 507 545 558 545 558 583 609 697 710 761 786 799 805 824 837 888 837 888 938 1247 1298 1323

1) The continuous operating voltages Uc (as per IEC) and MCOV (as per IEEE) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.

2) With prior duty equal to the thermal energy rating of 15 kJ/kV (Ur). Arresters with lower or higher rated voltages may be available on request for special applications.

kVpeak 396 423 436 462 476 482 502 476 502 528 568 581 568 581 608 634 726 740 792 819 832 839 858 872 924 872 924 977 1299 1351 1378

kVpeak 428 457 471 499 514 521 542 514 542 571 614 628 614 628 656 685 785 799 856 884 899 906 927 941 998 941 998 1060 1402 1459 1488

kVpeak 466 497 512 543 559 567 590 559 590 621 667 683 667 683 714 745 854 869 931 962 978 985 1013 1029 1091 1029 1091 1153 1525 1587 1618

104 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM T
Technical data for housings

Max. system voltage

Rated voltage

Housing Creepage External insulation *) distance

Dimensions

Us kVrms 245 300 362 420
550 800

Ur

kVrms 180-192 BH245

198-228 BH245

180-198 BV245

210-228 BV245

228-264 BM300

216-264 BH300

216-240 BV300

258-264 BV300

258

BM362

264-288 BM362

258-288 BH362

258-288 BV362

330-360 BM420

330-336 BH420

360

BH420

372-420 BH420

330-372 BV420

378-396 BV420

420

BV420

396-444 BM550

396-444 BH550

On request

mm 6570 6570 7717 7717 6570 7717 9855 9855 7717 7717 9855 12149 8864 11002 11002 11002 13296 13296 13296 11002 14287

1.2/50 µs dry
kVpeak 1160 1160 1345 1345 1160 1345 1740 1740 1345 1345 1740 2110 1530 1925 1925 1925 2295 2295 2295 1925 2505

50 Hz

60 Hz

250/2500 µs Mass Amax B

C

D

Fig.

wet (60s) wet (10s) wet

kVrms 556 556 656 656 556 656 834 834 656 656 834 1034 756 934 934 934 1134 1134 1134 934 1212

kVrms 546 546 632 632 546 632 819 819 632 632 819 991 718 905 905 905 1077 1077 1077 905 1178

kVpeak 924 924 1078 1078 924 1078 1386 1386 1078 1078 1386 1694 1232 1540 1540 1540 1848 1848 1848 1540 2002

kg

mm mm mm mm

270 2585 800 -

500 2

275 2585 600 -

300 2

300 2915 800 -

500 2

305 2915 600 -

300 2

295 2585 800 -

500 2

315 2915 800 -

500 2

395 3860 1600 1000 1000 4

400 3860 1200 1000 800 4

330 2915 1400 1000 700 3

335 2915 1200 1000 600 3

410 3859 1600 1000 1000 4

470 4520 1600 1000 1200 4

385 3245 1200 1000 600 3

460 4190 1600 1000 1000 4

465 4190 1400 1000 700 4

475 4190 1200 1000 600 4

515 4850 1600 1000 1000 4

530 4850 1400 1000 700 4

540 4850 1200 1000 600 4

490 4500 1800 1000 800 5

595 5763 2000 1000 1200 6

Neutral-ground arresters

245

108

BN245 3285

580

120-132 BN245 3285

580

144

BN245 4432

765

*) Sum of withstand voltages for empty units of arrester.

278

273

462

278

273

462

378

359

616

140 1315 -

-

-

1

145 1315 -

-

-

1

180 1645 -

-

-

1

ABB Surge Arresters -- Buyer´s Guide | Technical information 105

EXLIM T
Technical data for housings

Figure 1

Figure 2

Figure 3

Figure 4

ø 306 Figure 5

Figure 6

106 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM T
Accessories
Line terminals

Earth terminals

Drilling plans

1HSA410 000-A Aluminium
1HSA410 000-B Aluminium flag with other
items in stainless steel
1HSA410 000-C Aluminium
1HSA410 000-D Stainless steel

1HSA420 000-C Stainless steel

Without insulating base Aluminium

1HSA420 000-D Stainless steel

Insulating base 1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm.

ABB Surge Arresters -- Buyer´s Guide | Technical information 107

EXLIM T
Shipping data

Rated voltage Housing Ur

Number of arresters per crate

One

Volume

Gross

Two Volume

Gross

Three Volume

Gross

kVrms

m3

180-228

BH245

1.4

180-228

BV245

1.7

228-264

BM300

1.4

216

BH300

2.2

228-264

BH300

1.7

216-240

BV300

2.9

258-264

BV300

1.9

258

BM362

2.4

264-288

BM362

2.2

258-288

BH362

2.9

258-288

BV362

3.2

330-360

BM420

2.2

330-336

BH420

3.2

360

BH420

2.4

372-420

BH420

2.2

330-336

BV420

3.2

360-378

BV420

3.2

381-396

BV420

2.4

420

BV420

2.2

396-420

BM550

5.1

444

BM550

3.2

396-444

BH550

5.1

kg

m3

320

2.8

360

3.1

340

2.8

410

3.8

375

3.1

540

5.7

490

3.5

435

4.2

430

3.8

555

5.7

620

6.3

485

4.1

605

6.3

570

4.2

575

3.8

665

6.6

680

6.6

640

6.1

635

5.8

710

6.5

665

6.0

805

7.9

kg

m3

635

2.8

705

3.1

675

2.8

755

3.8

730

3.1

1010

6.1

965

5.0

800

4.2

800

3.8

1040

6.1

1150

6.3

900

3.4

1130

6.3

1100

4.2

1120

3.8

1255

7.0

1280

7.0

1240

6.1

1225

5.9

1270

6.5

1215

6.0

1500

7.9

kg 925 1025 985 1080 1060 1435 1375 1140 1145 1480 1500 1300 1620 1570 1610 1805 1840 1780 1795 1795 1745 2105

Neutral-ground arresters

108-132

BN245

0.5

180

1.4

345

1.4

500

144

BN245

0.5

220

1.7

415

1.7

605

Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate.

tion. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges.

Each separate crate is numbered and the numbers of all crates and their contents are listed in the shipping specifica-

The table above is to be seen as an approximation and specific data for deliveries may differ from the values given.

108 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXCOUNT
Surge arrester monitors matched with the surge arresters

With our state-of-the-art product family EXCOUNT, ABB has the full range of counters and monitors to cater for all customer needs ­ from simple discharge operation count (EXCOUNT-C) through leakage current measurement (EXCOUNT-I), remote wireless monitoring and diagnostics (EXCOUNT-II) to online real-time monitoring, diagnostics and analysis (EXCOUNT-III).

EXCOUNT-C

EXCOUNT-I

EXCOUNT-II

EXCOUNT-III

Surge registration

Number of impulses

Yes

Impulse amplitude classification

-

Impulse amplitude measurement

-

Time stamp

-

Wave steepness

-

Advanced surge analytics

-

Leakage current measurement

Total current

-

Resistive leakage current

-

Overvoltage estimation

-

Online real-time monitoring

-

Display

6-digit, electromechanical counter

Power supply

Not applicable

Yes

Yes

Yes

-

Yes

Yes

-

-

Yes

(also available without)

-

Yes

Yes

-

-

Yes

(also available without)

-

-

Yes

(also available without)

Yes (also available without)
-
-
-

Yes
Yes (also available without)
-
-

Yes
Yes
Yes (also available without)
Yes

6-digit, Ch-LCD

Remote reading, PC connectivity

Remotely monitored through network connec-
tion

Solar panel

Solar panel and field probe

100-250 Volt, AC (50-60 Hz) or DC, Max. 5 Watt,
Max 0.1 A

ABB Surge Arresters -- Buyer´s Guide | Technical information 109

EXCOUNT
Monitoring the health of surge arresters

Well-designed and tested, ABB surge arresters are maintenance-free and can reasonably be expected to have a long service life. Nevertheless, considering the type of expensive equipment which an arrester is protecting, together with how costly and devastating an unplanned power outage can be, there are good reasons for "monitoring" the condition of arresters.

Surge arresters present a high impedance at normal service voltage such that they behave as an insulator for the majority of their life. This is necessary to assure a long life for the arrester itself as well as stability of the electrical network as a whole. A deterioration of an arrester's insulating properties is therefore important to detect early before the situation becomes acute.
In order to truly evaluate the health of an arrester, testing of the kind made as routine during manufacture would need to be performed. However, such testing is not practical to make in the field and removal of the arrester to a HV lab is deemed uneconomic. Instead some kind of in-service diagnostic is required.
Surge registration The primary reason for the use of surge counters on modern gapless ZnO arresters is to check if a particular transmission line or phase suffers from an exceptionally high number of overvoltages leading to arrester operation -- lightning faults on a line, for example. If this is the case, whilst it validates the need for the arresters, use of some preventative countermeasures may be warranted to limit the number of surges. A sudden increase in the counting rate may also indicate an internal arrester fault, in which case the arrester should be investigated further.
However, simple surge counters tell only part of the story, as they only register the number of surges according to their operating characteristic. The user therefore has no way of telling the magnitude of the surge and if it was significant, nor when it occurred and if it was coincident with a system event.

Leakage current measurement Surge counters can be complimented with the facility to measure leakage currents (total and/or resistive), with the intention of monitoring and diagnosing the condition of the arrester and its state of fitness for continued service. However it is important to understand the validity of the information provided.
At continuous operating voltage (Uc), a metal-oxide varistor acts as a capacitor, leading to a predominantly capacitive component of current and a significantly smaller resistive part. For a complete surge arrester, the capacitive current is further dependent on stray capacitances, pollution currents on the insulator surface, number of varistor columns in parallel and the actual operating voltage. Meanwhile the small resistive component of the leakage current is temperature and voltage dependant.
Since the capacitive component of the current dominates so greatly, the total leakage current measured on a basic mAmeter will be very sensitive to the installation; making interpretation of the readings difficult. Furthermore, the capacitive current does not change significantly due to deterioration of the voltage-current characteristic of the surge arrester. Consequently, measurement of capacitive current cannot reliably indicate the condition of metal-oxide arresters. Nevertheless, increasing values may be of some use in indicating that cleaning of the insulators is necessary.

110 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXCOUNT
Monitoring the health of surge arresters

Instead, it is generally recognized (IEC 60099-5) that the only reliable indicator for the condition of a gapless arrester that can be assessed during normal service is to measure the resistive component of the leakage current (or estimate it from the 3rd harmonic). The obtained value may then be compared with the maximum allowable resistive current as given by the manufacturer under prevailing service conditions i.e. temperature and applied voltage.

Diagnostic plan A surge arrester does not contain any moving parts or items that can break. Consequently there is nothing to maintain, adjust, correct or repair, which is why there is normally no need to perform any form of periodical checking or monitoring. In general, a correctly chosen and installed arrester is maintenance free during its entire lifetime. A correctly chosen arrester in this context means that its electrical and mechanical characteristics are matched to actual service conditions.

Nonetheless, since external factors can place stresses on the arrester, potentially leading to its deterioration and ultimate overload, it may be prudent to draw up a schedule for regular checks. Such consideration is all the more important if an unplanned outage is unacceptable for reasons of system stability or economics. The older the arrester, the more regular these checks may need to be, since the statistical risk for overload increases with age.

As a guide, the following strategy is proposed to be made at regular intervals as required and determined by site availability and importance:

Remote reading with EXCOUNT-II

-- Visual inspection and possible cleaning -- Diagnostics in advance of the designated lighting season and
thereafter following periods with bad weather conditions. -- Diagnostics after special fault conditions causing flashover in
the network or TOV's of high amplitude and/or long duration.

If a metal-oxide varistor ages or is damaged by impulses etc, the arrester resistive leakage current, and hence power losses, increase permanently. This may result in an increase in temperature, which in turn, increases the leakage current and so on until a so-called thermal runway occurs. Early detection of a possible harmful increase may prevent a failure and subsequent unplanned shutdown. Hence, to provide true diagnostics, a good monitor must be able to detect the arrester leakage current and isolate and measure the resistive component flowing internally.

Because of their nature, old-style gapped arresters should be removed as soon as possible as part of a scheduled replacement program. Their age and inherent design does not warrant detailed evaluation. Early models of gapless arresters may require additional visual checks to look for signs of mechanical or physical deterioration as well as monitoring of the internals. Newly purchased arresters can also benefit from diagnostic monitoring right from first installation since this permits easy trend analysis to detect potential deterioration later on in its service life.

ABB Surge Arresters -- Buyer´s Guide | Technical information 111

EXCOUNT
When safety comes first

EXCOUNT draws upon over 80 years of experience by ABB in the development of arresters and associated accessories. Safety, functionality and longevity are key elements which are given priority in selection and design of components. In stark contrast to many other competing products, EXCOUNT has not neglected short-circuit safety which lies inherent in the design concept.

The EXCOUNT family is characterized by:
Highest personnel safety -- Same safe performance as ABB arresters

Negligible residual voltage -- Does not reduce protection margins -- Minimized risk for injury in case of accidental contact
during surges
Maintenance free -- Sealed components -- Requires no external power supply
(except for EXCOUNT-III)
Long life -- Moulded components, non-sensitive to humidity or
temperature variations
Universal application -- All makes and types of gapless surge arresters. -- All weather and temperature conditions.

Design The use of an impulse current transformer with a single-turn primary ensures that the voltage drop across the counter is negligible, even at the highest impulse currents encountered in service. This leads to added personnel safety and no increase in the protection level of the arrester. Since no gaps or series impedance are used, there is no risk of internal arcing and consequent explosive failure in the event of a short-circuit following an arrester failure.
One further common feature with the entire EXCOUNT family is that all internal components are fully encapsulated in polymer. This provides sealing to IP67, which ensures no harmful ingress of dust or moisture as well as providing personal safety through complete protection against contact with the internals.
EXCOUNT is available in different variants, depending on the user's needs: simple, basic or extensive.

112 Technical information | ABB Surge Arresters -- Buyer´s Guide

Surge counter EXCOUNT-C
EXCOUNT-C is a simple surge counter with all the essentials for easy installation and highest personnel safety. The counter is maintenance free; powered by the surge current and suitable for all weather and temperature conditions.
Design features EXCOUNT-C is to be fitted in the earth circuit between the arrester and ground. For simplicity, the EXCOUNT-C does not have a termination point for the earth cable. Instead an opening is provided to draw the entire earth conductor from the arrester completely through and down to ground. In case the conductor is too large to fit through the hole, an optional conductor kit may be ordered separately. The secondary circuit is connected to a mechanical counting relay and all components are totally sealed in polymer. A viewing window permits easy reading of the six-digit cyclometer-type counter. Surge registration The counting threshold for EXCOUNT-C is adapted for gapless surge arresters. Only pulses that are considered significant to the arrester capability and life are therefore registered. Maintenance free A robust plastic casing is fitted over the encapsulated internals, which makes EXCOUNT-C non-sensitive to humidity or temperature variations. It can be exposed to all environments regardless of weather and temperature conditions. The current transformer secondary output is sufficient for driving the counter and an external supply source is hence not needed.
ABB Surge Arresters -- Buyer´s Guide | Technical information 113

EXCOUNT-C
Technical data

General
Item number Climatic conditions Short-circuit capability Power supply

1HSA448000-A Sealed water-tight design, IP67 65 kA according to IEC 60099-4 Impulse current

Surge registration
Minimum counting threshold (8/20 µs)

1.5 kA

Current - ampere 10000

1000

Stepping

Not stepping

100 4/10 8/20

30/60 90/180 200/400 600/1200

Current waveform: front time/half-value in µs

Stepping criteria

19.5 45.4
80

93

M10 (2x)

98.4

81 138 105

285
Dimensions

13 max

300 270

17

80

25
Optional accessory EXCOUNT-C current conductor Item number: 1HSA448427-A

114 Technical information | ABB Surge Arresters -- Buyer´s Guide

Surge counter EXCOUNT-I
with mA-meter

EXCOUNT-I is a surge counter with basic leakage current measurement function. The counter provides a number of unique features such as short-circuit safety and a well proven electronic display which is easy to read, even in direct sunlight. EXCOUNT-I is specially designed for use with all makes and types of gapless arresters and in diverse environments.

The electronic display is of Cholesteric Liquid Crystal Display type. This ensures highest readability, even in direct sunlight. The display is Bi-stable, which means that power is only required during refresh of the display.

Surge registration EXCOUNT-I registers the surge each time the arrester has discharged a current over 10 A. The accumulated number of surges is continuously shown on the electronic display.

Leakage current measurement ABB's unique design ensures that total leakage current through the arrester can be measured without risking personnel safety.

Design features. As with all surge counters from ABB, EXCOUNT-I does not negatively affect the residual voltage of the arrester. EXCOUNT-I is housed in a sealed, weather-proof case, suitable for outdoor use and proven to match the short circuit capability of the arresters. EXCOUNT-I has been designed for highest personal safety and has been successfully short circuit tested at 65 kA.
EXCOUNT-I requires no external power supply as it incorporates its own internal power source in the form of a highefficiency capacitor charged by solar cells.

The measurement is initiated by triggering a light sensitive diode using a standard laser pointer. This will initiate EXCOUNT-I to start measuring the total leakage current for several cycles and shortly thereafter display the average value (in mA). The counter will then automatically return to its normal state and display number of impulses. Thus, the measurement can be made at a discreet distance without coming into direct contact with the equipment.
Maintenance free EXCOUNT-I is a maintenance free product in outdoor applications. The display and solar panels might however need to be wiped off before measurement in extremely polluted conditions.

ABB Surge Arresters -- Buyer´s Guide | Technical information 115

100 Surge counting Leakage current measurement Auxiliary contact Laser pointer included

EXCOUNT-I
Technical data

General
Climatic conditions Short-circuit capability Power supply

Sealed water-tight design, IP67 65 kA according to IEC 60099-4 Built-in solar cells (battery alternative for indoor use)

EXCOUNT-I versions EXCOUNT-I can be supplied with an output connection (auxiliary contact) for interfacing to external signalling equipment. Versions with only surge counting function are also available.

Surge registration
Minimum counting threshold (8/20 µs) Surge counting memory capacity Time resolution

10 A 999999 registrations (wrap-around) < 0.5 s

Leakage current measurement

Measuring range of total leakage current

0.1 - 50 mApeak

Measuring frequency range

48 - 62 Hz

Laser pointer wavelength

630 nm

Model

1HSA440000-C

Yes

-

-

-

1HSA440000-E

Yes

-

Yes

-

1HSA440000-J

Yes

Yes

-

Yes

1HSA440000-L

Yes

Yes

Yes

Yes

The auxiliary pulse contact is suitable for use with AC or DC voltage (max.

250V, 1A). An auxiliary relay of suitable type must be connected separately

to the EXCOUNT-I auxiliary contact (not included as standard).

30

Dimensions

Approx. 500 76
Auxiliary contact brought out via dual-core (2 x 1 mm) cable 1HSA440000-E and 1HSA440000-L

116 Technical information | ABB Surge Arresters -- Buyer´s Guide

Surge arrester monitor EXCOUNT-II
Remote wireless monitoring and diagnostics

EXCOUNT-II is our remote wireless monitoring and diagnostics product combining outstanding looks with the most extensive and powerful features. Included are a variety of surge counting features together with all the essential leakage current measurement functions. EXCOUNT-II enables users to keep track of overvoltages in the network as well as providing state-of-the art on-line condition monitoring of arresters.

The measured data can then be transferred to a computer for statistical analysis. Included with EXCOUNT-II is specially designed software which facilitates download of the measured data from the transceiver and permits analysis and reporting of the collected information.

Surge registration EXCOUNT-II does more than just count surges. It also registers the date and time as well as amplitude of the surge each time the arrester has discharged a current over 10 A. Time and amplitude measurement gives the user better information about overvoltages in the network and the operation of the arrester.

Design features EXCOUNT-II is a unique monitoring system, which can be used as an aid to assess the health of the entire substation by monitoring surges transmitted in and out of the network. Each surge arrester is fitted with a sensor, which detects the total number of discharges, the surge amplitude, date and time of occurrence, as well as the leakage current through the arrester. The measurements can be remotely read when convenient with the aid of a hand-held transceiver (and optional external antenna).
Remote reading provides increased personnel safety compared with conventional counters. With a communication distance of up to 60 m (120 m with external antenna), the person does not necessarily have to even be inside the substation perimeter, so saving the need to arrange entry permits or have electrically trained personnel perform the work.

Leakage current measurement and condition monitoring EXCOUNT-II gives the user the possibility to measure both the total leakage current as well as the resistive component of the current through the arrester. Measurement of the resistive current gives a good indication of the arrester's condition and fitness for continued service. The measurement method employed is based on third-harmonic analysis which is considered the most reliable measuring method for condition monitoring according to IEC 60099-5.
Safe and secure The sensor is housed in a sealed, weather-proof case, suitable for outdoor use and proven to match the short-circuit capability of the arrester to which it is connected. The sensor requires no external power supply as it incorporates its own internal power source in the form of a high-efficiency capacitor automatically charged by solar cells and electric field probe.

ABB Surge Arresters -- Buyer´s Guide | Technical information 117

EXCOUNT-II
Technical data

General
Climatic conditions Short-circuit capability Power supply

Sealed water-tight design, IP67 65 kA according to IEC 60099-4 Built-in solar cells and field probe (battery alternative for indoor use)

Surge registration
Minimum counting threshold (8/20 µs) Amplitude classification (8/20 µs)
Time stamp Time resolution Memory capacity

10 A
10 - 99 A 100 - 999 A 1000 - 4999 A 5000 - 9999 A > 10000 A Yes < 0.5 s 1000 registrations (wrap-around)

Leakage current measurement

Measuring range of total leakage current

0.2 - 12 mApeak

Measuring range of resistive

10 - 2000 µA

leakage current (peak level)

Measuring frequency range

48 - 62 Hz

EXCOUNT-II versions EXCOUNT-II are available for two different frequencies depending on national regulations. Contact ABB for guidance.

Sensor
Model 1HSA441 000-A 1HSA441 000-C

Frequency for 868.35 MHz for 916.50 MHz

Sensors for inverted mounting

Model

Frequency

1HSA441 000-D

for 868.35 MHz

1HSA441 000-E

for 916.50 MHz

Transceiver model 1

Application: Measuring total leakage current and surge data

Model

Frequency

1HSA442 000-C

for 868.35 MHz

1HSA442 000-E

for 916.50 MHz

Transceiver model 2

Application: Measuring total leakage current, resistive leakage current

and surge data.

Model

Frequency

1HSA442 000-A

for 868.35 MHz

1HSA442 000-D

for 916.50 MHz

External antenna
Model 1HSA446 000-A 1HSA446 000-B

Frequency for 868.35 MHz for 916.50 MHz

118 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXCOUNT-II
Dimensions

Sensor

Transceiver

External antenna

ABB Surge Arresters -- Buyer´s Guide | Technical information 119

Online surge arrester monitor EXCOUNT-III
Remote real-time monitoring, diagnostics and analysis

ABB introduces the next generation of monitoring equipment for surge arresters: EXCOUNT-III, utilizing unique features previously unseen on the market.
Given that much of the other station equipment is already being condition and activity monitored, there has been a clear desire to include arresters as well. Not only does EXCOUNT-III monitor the arrester itself, it can also give an estimate of overvoltage occurring at nearby apparatus within the arrester's protection zone - providing valuable information about whether the protection against potentially damaging surges is sufficient or not. In this way, EXCOUNT-III provides the user with remote real-time monitoring of arresters as well as useful input to the insulation co-ordination of the station as a whole.

With market pressure on utilities to obtain near 100% power availability, taking all actions to avoid even a rare unplanned outage is considered worthwhile. As users push their systems harder accordingly, it can be expected to see stresses from system events leading to the arresters also being called upon to act more often than they perhaps did in the past. Monitoring how they handle those stresses - as well as what the consequences of those events are on the system itself - may be included as part of the user's strategy for improving the overall availability. EXCOUNT-III has been developed with this strategy in mind.

Design features For each surge arrester it is fitted on, the advanced version (EXCOUNT-IIIA) registers the total number of discharges, the surge amplitude and wave-steepness, the date and time of occurrence, the total leakage current as well as the resistive leakage current through the arrester by third-harmonic analysis (method B2 according to IEC 60099-5). Using high speed sampling and sweep time, complete surge current impulses at the arrester's connection point are recorded and available for analysis.
The standard version (EXCOUNT-IIIM) is available for users who do not desire to analyze the overvoltages in detail. With this, discharges are only categorized by their amplitude along with a date and time stamp of occurrence. Other generic features are the same between the versions.
A web browser interface via an optical fibre connection permits online interrogation and data analysis from each unit individually and is also used for configuration setup. The introduction of smart grid and the communication protocol IEC 61850 has made users more focused on integration with

existing SCADA systems. EXCOUNT-III supports this protocol and communicates remotely via the fibre optic cable to permit the user to add signals into an existing data collection system.
Surge registration In addition to surge counting, a special feature of the advanced version is the registration of the surge amplitude and wave-steepness. This can be used to define the residual voltage across the arrester for the actual surge, which in turn can be used to better estimate overvoltages in the station for a more detailed evaluation of insulation co-ordination than has been possible in the past.
This added-value feature will help users to verify if they have adequate protection or if they need to reconsider their choice of arrester or even increase the number of arresters in the station. Furthermore, there is particular interest to correlate front time and overvoltage levels with pre-existing transformer monitoring equipment as a means to support total system condition monitoring diagnostics.

120 Technical information | ABB Surge Arresters -- Buyer´s Guide

Online surge arrester monitor EXCOUNT-III
Remote real-time monitoring, diagnostics and analysis

Leakage current measurement and condition monitoring EXCOUNT-III gives the user the possibility to measure both the total leakage current as well as the resistive component of the current through the arrester. The measurement of the resistive current especially gives a good indication of the arrester's condition and fitness for continued service. With the aid of the SCADA system, these measurements can readily be used to co-ordinate maintenance work and possible replacement in order to assist with minimizing unnecessary and costly unplanned outages.

gized arrester to perform online diagnostic measurements. All components are housed in a sealed, weather-proof case, suitable for outdoor use. The base unit is mounted on the support structure and interconnected similar to a traditional counter, while the separate field probe is fixed at the bottom of the arrester. An external power connection from the station auxiliary supply (100 - 250 V, AC or DC) as well as a fibre optic cable connection are additionally to be provided by the user.

Safe and secure EXCOUNT-III remote retrieval of data via the optical fibre cable eliminates the need for substation visits solely to monitor arrester condition, while also enabling the highest possible personnel safety standard by not having to approach an ener-

ABB Surge Arresters -- Buyer´s Guide | Technical information 121

EXCOUNT-III
Technical data

General
Climatic conditions Power supply
Surge registration
Minimum counting threshold (8/20 µs)
Amplitude classification/ measurement (8/20 µs)

Sealed water-tight design, IP67 100-250 Volt, AC (50-60 Hz) or DC
Adjustable 100 -1000 A
EXCOUNT-IIIM The surge amplitude is classified as follows: 100-999 A 1000- 4999 A 5000 ­ 9999 A >10 000 A

Time stamp Time resolution Memory capacity

Yes 1 s 30 years of data

Leakage current measurement

Measuring range of total leakage current

0.2 - 12 mApeak

Measuring range of resistive

10 - 2000 µA

leakage current (peak level)

Measuring frequency range

48 - 62 Hz

Communication
Optical fibre connection Protocol

Yes IEC 61850, Ed. 2. TCP/IP with web server in the device

EXCOUNT-IIIA The surge amplitude is classified as follows: 100-999 A 1000- 4999 A 5000 ­ 9999 A >10 000 A Additionally, EXCOUNT-IIIA provides the measured surge amplitude between 100-20 000 A. EXCOUNT-IIIA register amplitude, wave-steepness and calculates estimated overvoltage at connection point.

EXCOUNT-III versions EXCOUNT-III is available in two versions, EXCOUNT-IIIM and EXCOUNT-IIIA.

EXCOUNT-IIIM
Version Model Surge counting Time stamp Impulse amplitude classification Impulse amplitude measurement Leakage current measurement Resistive leakage current measurement Online real-time monitoring Wave steepness Advanced surge analytics Overvoltage estimation

EXCOUNT-IIIM 1HSA449000-C Yes Yes Yes Yes Yes
Yes -

EXCOUNT-IIIA
Version Model Surge counting Time stamp Impulse amplitude classification Impulse amplitude measurement Leakage current measurement Resistive leakage current measurement Online real-time monitoring Wave steepness Advanced surge analytics Overvoltage estimation

EXCOUNT-IIIA 1HSA449000-A Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes

122 Technical information | ABB Surge Arresters -- Buyer´s Guide

105 158
26 122 192
81 126
138

EXCOUNT-III
Dimensions
285
EXCOUNT-IIIM/IIIA 38 Ø17
Ø14 EXCOUNT-IIIM/IIIA
259,5
Field probe

11 14 EXCOUNT-IIIM/IIIA
Ø17
Field probe

ABB Surge Arresters -- Buyer´s Guide | Technical information 123

Purchase order

Project

Buyer

End user

Shipping terms

Destination

Freight forwarder (if FCA or FOB)

Goods marking

No

Yes

Inspection of routine tests Routine test standard

Handled by, e-mail or fax

Tender reference no (if any)

Date (yyyy-mm-dd)

Buyer reference

End user reference (if any)

Means of transport

Payment terms

Delivery address

Documentation language Rating plate language Currency

Items
Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Earth terminal Unit price (if known)

Insulating base Total price (if known)

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Earth terminal Unit price (if known)

Insulating base Total price (if known)

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Earth terminal Unit price (if known)

Insulating base Total price (if known)

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Earth terminal Unit price (if known)

Insulating base Total price (if known)

It is recommended that the following form is used when ordering EXLIM/PEXLIM/TEXLIM surge arresters and accessories. Send to fax: +46 (0)240 179 83 or mail to ordersa.swg@se.abb.com.

124 Technical information | ABB Surge Arresters -- Buyer´s Guide

Installations with ABB surge arresters
PEXLIM surge arresters protecting a 420 kV power transformer in Norway PEXLIM surge arresters protecting a 420 kV power transformer in Sweden TEXLIM surge arresters connected to the line entrance
ABB Surge Arresters -- Buyer´s Guide | Technical information 125

PEXLIM surge arresters connected to the 420 kV the secondary winding on a step-up transformer in a nuclear power plant

PEXLIM surge arresters protecting a cable entrance 126 Technical information | ABB Surge Arresters -- Buyer´s Guide

EXLIM surge arresters protecting a 420 kV power transformer

Contact us
ABB AB High Voltage Products Surge Arresters SE-771 80 Ludvika, Sweden Phone: +46 (0)240 78 20 00 Fax: +46 (0)240 179 83 www.abb.com/arrestersonline

©Copyright 2018 ABB All rights reserved
NOTE: ABB AB works continuously with product improvements. We therefore reserve the right to change designs, dimensions and data without prior notice.

Document ID 1HSM 9543 12-00en, High Voltage Surge Arresters, Byuer´s Guide, Edition 14, May-2018


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