Installation instructions & user manual 1 804545UK V2.03 Aug 2018 - Zip Hydroboil Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk Installation instructions & user manual Zip Hydroboil On wall boiling water. Model number: 301552, 303552, 305552, 307552, 310552, 315552, 325552, 340552
Installation instructions & user manual. Zip. Hydroboil. On wall boiling water. Model number: 301552, 303552, 305552, 307552, 310552, 315552, 325552, ...
Installation instructions & user manual 1 804545UK V2.03 Aug 2018 - Zip Hydroboil Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk Installation instructions & user manual Zip Hydroboil On wall boiling water. Model number: 301552, 303552, 305552, 307552, 310552, 315552, 325552, 340552
Installation instructions & user manual
Zip Hydroboil
On wall boiling water.
Model number:
301552, 303552, 305552, 307552, 310552, 315552, 325552, 340552
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
Technical support
1
Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
Table of contents
Intended Use................................................................................................................................. 2 Warnings and precautions............................................................................................................ 3 Before installation.......................................................................................................................... 4 Technical specification.................................................................................................................. 5
Installation instructions
Before you begin................................................................................................................ 6
Step 1 - Position the Hydroboil
Positioning.......................................................................................................................... 6
Step 2 - Fasten to the wall
Fastening........................................................................................................................... 6
Step 3 - Connection and venting
Plumbing connections........................................................................................................ 8 Venting............................................................................................................................... 8 Electrical connections........................................................................................................ 9
Step 4 - Assembly
Assembly............................................................................................................................ 10
Step 5 - Commission the Hydroboil
Earth continuity verification.................................................................................................. 11 Turn the mains power and water on..................................................................................... 11
Trouble shooting
Trouble shooting table................................................................................................................... 12
Operation
Operation...................................................................................................................................... 12 Appendix
Mounting templates....................................................................................................................... 13 Spare parts.................................................................................................................................... 15 End of life disposal........................................................................................................................ 19 Cleaning........................................................................................................................................ 19 Contact details.............................................................................................................................. 20
For list of models falling within the scope of this manual, please refer to the Technical specification table, page 5.
Intended use
This appliance is intended to be used in commercial applications such as: · Staff kitchens, shops, offices and other working environments. · Small hotels and bed and breakfast type environments. · Catering and similar non-retail applications.
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
WARNINGS AND PRECAUTIONS
This manual contains important safety and installation instructions for the Zip Hydroboil.
!
Please read all warnings, installation requirements and installation instructions before installing any Zip Hydroboil. This system must be installed in accordance with water supply byelaws, current IEE
regulations and relevant local authority byelaws.
Warnings
· The Zip Hydroboil must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1.
· All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.
· Never attempt to install a Zip Hydroboil instant boiling water heater without reading all of the applicable instructions.
· Do not remove the cover of the Hydroboil under any circumstances without first isolating it from the power supply.
· In hard water areas mineral scale accumulation in the boiling chamber of the Zip Hydroboil may become a problem, consideration should be given to the maintenance required. A suitable form of water treatment may be necessary.
· The Zip Hydroboil instant boiling water heater is not intended for use by young children or infirm people without supervision.
· Young children should be prevented from having access to ensure that they are not able to use or play with the Hydroboil.
· Do not use strong, corrosive or abrasive cleaners to clean the case of the Hydroboil.
· The ambient temperatures this Hydroboil must operate within is 5ºC - 50ºC.
· The Hydroboil is intended only for indoor use and should never be installed outdoors or be exposed to the elements of nature.
· This Hydroboil must not be positioned in an area that may be cleaned by a water jet. The Hydroboil must not be cleaned by a water jet.
· As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards.
· The Hydroboil is rated for 230V 50Hz AC operation.
· Due to the process of continuous improvement, Zip reserves the right to change details mentioned in this manual, without notice.
· Visit www.zipwater.co.uk to ensure you have the latest copy of this document.
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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WARNINGS AND PRECAUTIONS
Safety
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. For products sold in Europe, this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children should be supervised to ensure that they do not play with the appliance. Cleaning and user maintenance shall not be made by children. This appliance is intended to be used in commercial applications.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson.
Venting
Occasionally steam and / or boiling water may discharge through a vent outlet or the tap. Ensure the tap body is located so the tap outlet safely dispenses into the drip tray or sink bowl area, and that the vent is plumbed to a safe location, see page 8.
Lifting
Take care when lifting. The Hydroboil may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. Do not lift the Hydroboil by the tap, fascia or any of its connections. Refer to the Technical specification, page 5 for the weight of the product.
Positioning
It is important to ensure the Hydroboil is positioned in an accessible area. The Hydroboil must have it's base mounted in a horizontal position.
Before installation
Before installation ensure that provision has been made for the
following
!
· Review of all the technical specifications. · Ensure the mounting wall can support the product weight when full of water
(See Technical specification, page 5).
· Sufficient space to install the Hydroboil and other components in accordance with these installation instructions.
· Position the heater so there is at least 150 mm clearance above the heater
!for service access, 65 mm to its left and 20 mm to its right the tap nozzle is usually positioned nominally 360 mm above a draining board, drip tray or sink bowl area.
· For under 3kW rated models Zip Hydroboil models user easy accessible 1 x 230V AC 13A double pole isolation switch, or socket ( correctly rated for the appliance) is required. For 5.6kW rated models connect via a separate 230V AC ring main rated at no less that 32A isolated by a user easy accessible double pole isolation switch.
· The Hydroboil must be connected in accordance with IEE regulations. See
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Installation instructions & user manual
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Before installation
Technical specification, page 5 for power ratings.
Note Check cable and plumbing against inlet /outlet positions before proceeding.
· A wholesome water supply connection with isolating valve within reach of the Hydroboil and positioned so that the stop cock will not be obstructed when the Hydroboil is installed.
· Vent / outlet drainage to a draining board, drip tray or sink bowl area. · A wholesome cold water supply with a minimum working pressure of:
(see Technical specification, below min. / max. water supply pressure). · A 0.35 MPa (3.5 bar) pressure limiting valve supplied must be fitted if the incoming mains water pressure is
likely to exceed 0.5 MPa (5.0 bar). · The Hydroboil must be placed with its base in a horizontal position.
IMPORTANT! Do not proceed with the installation if these requirements are not met.
Technical specification
Product code
301552 303552 305552 307552 310552 315552 325552 340552
Tank size (litres)
1.5 3.0 5.0 7.5 10.0 15.0 25.0 40.0
Heat up time (Inlet 15°C) 10mins
16mins
16mins
23mins
38mins
40mins
47mins
60mins
Heat up time (Inlet 10°C) 11mins
17mins
17mins
23mins
40mins
43mins
50mins
64mins
Rated voltage and power
220-240V, 50Hz, 1400W 220-240V, 50Hz, 1400W 220-240V, 50Hz, 2200W 220-240V, 50Hz, 2200W 220-240V, 50Hz, 2800W 220-240V~, 50Hz, 2800W 220-240V~, 50Hz, 2800W 380-415V, 2N~, 50Hz, 5600W
Dimensions (mm)
W x D x H
289 x 180 x 335 289 x 180 x 431 318 x 198 x 465 318 x 198 x 578 390 x 244 x 600 390 x 299 x 600 390 x 299 x 780 515 x 284 x 840
Filled weight(Kg)
10.0 12.5 16.5 20.5 29.5 34.5 47.0 71.0
Min / Max water supply pressure
Hydroboil.........................................0.07 MPa (0.7 bar) - 0.5 MPa (5.0 bar)
! WARNING ! If the incoming mains water pressure is likely to exceed 0.5 MPa (5.0 bar), a 0.35 MPa (3.5 bar) pressure limiting valve must be installed in the cold water supply line.
Note Optional Water Block is recommended to be fitted in the water supply line to minimise the potential damage in the event of leakage, call Zip on 0345 6 005 005.
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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Installation instructions
Cold Vent inlet outlet
Inlet Vent position position
Inlet clearance
Before You Begin
· Locate the paper mounting-hole template packed with the Hydroboil. (Also see pages 13, 14).
· Read the installation and operating instructions completely. · Decide whether to install with concealed or exposed plumbing connections. · Concealed connections are preferred for superior appearance.
Step 1 Positioning
· Position the Hydroboil so the spout will drain onto a draining board or drip tray. · Position the base of the tap nozzle to be not less than 280mm (nominally
360mm) above the draining board (height should be increased only if essential for filling larger vessels). · Provide clearance for service access of not less than 150mm top, 65 mm left, 20mm right. · Mark corner positions for the Hydroboil on the wall in order to position the paper mounting-hole template.
45mm
Elbow 3 to 7.5 litre models
Step 2 Fastening
· Position mounting-hole template on wall and drill holes where shown. · Drill holes for water inlet and vent outlet if rear access is intended. · Install plumbing and wiring and prepare pipe ends as shown adjacent & on
page 8. · Remove cover fastening screws from Hydroboil and lift off cover. · Screw Hydroboil chassis to the wall using screws or bolts suited to the wall,
(supplied).
· Fasteners must be able to support the product weight when full, (see Technical specification, page 5).
Escutcheon
Concealed access
Tap nut Terminal block
Tap
Strain relief bush (cable gland)
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
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10 litre models
Installation instructions
Terminal block
Concealed access
Strain relief bush (cable gland)
Escutcheon Tap
Tap nut
15 - 40 litre models
Terminal block
Concealed access
Strain relief bush (cable gland)
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
Escutcheon Tap
Tap nut
Technical support
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installation instructions
45mm
Concealed Concealed
Inlet
vent
Internal bulkhead connections
Vent
External tundish
Step 3 Connecting
Plumbing · For exposed plumbing connection, connect the cold water inlet pipe from the
base of the Hydroboil directly to the ½" BSP compression fittings with nuts and olives supplied. · For concealed plumbing connections, connect the cold water pipe through the rear of the chassis using a ½" BSP capillary elbow. · Cold water pipes must be flushed before connection to the inlet. Any clogging due to sediment or fines will adversely affect the operation of the Hydroboil. · The Hydroboil must be installed with an isolating valve which allows it to be isolated from the mains water supply for servicing.
· Water pressure requirements. (See Technical specification , page 5). Venting
The Hydroboil is an open vented water heater, and as such it is
! essential to provide an air gap in the venting arrangements, as shown in the adjacent diagram. · A vent at the base of the Hydroboil must be plumbed to a safe location as, under certain conditions, it may discharge cold, boiling water and/or steam. · For concealed or exposed vent plumbing, connect vent outlet from the base of Hydroboil to a Ø15 mm pipe which has a continuous fall, is no more than 3m long, has no more than 3 right angle bends, and discharges to a waste water drain. (the vent outlet must be visible). · For concealed vent plumbing, direct the vent outlet from the rear of the Hydroboil. · Alternatively install a visible tundish. (see adjacent diagram) and plumb to trapped waste.
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
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Mains input
Electrical Electrical circuit diagrams
N E A
Terminal Block
Grn/ Yel
Brn
Blk
Heating Indicator
Thermostat
Installation instructions
1 Blk 1 Blk
Brn Brn
L1 L2 L3 L4
Contactor
A1 A2
T1 T2 T3 T4
Brn Brn
Heating Element
Heating Element
2 Red/Blk
1(Red)
Overload
1(Red)
2(Blu) 2(Blu)
Blk
Red
Red
Blk
2
2
Blk
Red
Blk
2(Blu) 2(Blu)
1(Red)
Overload
1(Red)
Heating Element
Single Element models up to 3kW
Red
Mains input
Thermostat
Heating Indicator
804815
Blk Blk
L2
L1
Brn
Grn/Yel
E
N
Chassis
Blu
Earth Tab
40 litre model with contactor
Electrical connection Cable rating
! · Connect products rated under 3kW via a 3 core cable, minimum cross sectional area of 1.5mm2. · Connect 5.6kW rated products on dedicated ring main, via a 3 core cable, minimum cross sectional area of 4.0mm2. · Refer to current IEE guidelines for cable size and selection to ensure suitability for local installation conditions.
Exposed electrical connection · Connect the cable to the terminal block, via the strain relief bush. (See diagrams above and pages 6 to 7). · Tighten the strain relief bush, to secure the cable. Concealed electrical connection · Connect the concealed power cable through the rear access opening to the terminal block, via the strain relief
bush. (See diagrams above and pages 6 to 7). · Tighten the strain relief bush, to secure the cable. · Do not turn the power ON until the Hydroboil can dispense water from the tap outlet. · Verify the earth continuity (see page 11).
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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Installation instructions
Step 4 - Assembly
· Refit the outer case and secure the 2 sets of screws top and bottom (see page 6 to 7). · Before installing the tap, ensure enough P.T.F.E thread tape is applied to the thread. · With the cover on, fit the red escutcheon over the outlet tube, secure with the locknut. · Screw the tap assembly clockwise onto the outlet tube until it touches the escutcheon locknut. Continue to turn the
tap until the handle is fully vertical. Tighten the locknut against the tap with spanner provided.
Use the spanner provided to tighten the lock nut.
!
Fit the boiling water safety label supplied in a prominent visible position for users of the Hydroboil
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
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Commissioning
Step 5 Commissioning
· Check previous steps. · Check the earth continuity (see below).
!
Warning! This appliance must be earthed
Upon installation or following service, the earthing continuity of the Hydroboil must be tested by a qualified technician using a resistance meter of minimum accuracy of 5% full scale deflection. · Isolate power supply. · Verify meter ohms range, connect leads together, reading should be 0 ohms. · Connect one test lead to the earth of the power lead. · Connect the other test lead to a cover fixing screw, then the tap.
!
Warning ! The water may be boiling
· Verify that in every instance the electrical resistance does not exceed 1 ohm.
Note depending upon installation connect to either the earth pin of the 3 pin plug, or the earth conductor of the mains cable.
! Do not turn the power ON until the Hydroboil can dispense water from the tap outlet.
· Turn water supply ON. Water will flow into the Hydroboil, check connections for leaks. Wait approximately 5 minutes then pull the tap forward to test for water flow.
· Turn the mains electrical power ON only after the water flows freely from this outlet. · After a short period, boiling water will be available and will be maintained close to boiling point thereafter.
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Trouble-shooting table
Symptom
Possible cause
Fails to dispense water.
Water isolating valve turned off. Blocked filter, blocked meter tube,
blocked strainer, jammed ball valve assy, airlock in transfer tube.
Water not boiling.
No power. Faulty thermostat, faulty element,
faulty cut-out.
Runs out of boiling water and fails to refill.
Outlet tap drips. Overflow from vent. Excessive steam from vent. Power "on" but no heat. Overload repeatedly tripping with excessive steam. Overload repeatedly tripping
without excessive steam.
Internal adjustment, blocked vent,
vented incorrectly (see page 8)
Solution Check water supply valve. Contact Zip authorised agent.
Check power supply. Contact Zip authorised agent.
Contact Zip authorised agent.
Operation
Tap Operation
Boiling water · Zip Hydroboil is fitted with a two-way tap for instant boiling water. · For instant boiling water, gently pull the top of the tap forward. · Boiling water will flow until the tap handle is released. · This operation gives fingertip flow control for safe filling of cups and mugs. · To fill larger vessels such as teapots and saucepans, rotate the tap 180º and depress it until it locks into a
horizontal position. Boiling water will flow until the tap is returned to its normal vertical position. · This operation allows the vessel to be filled without holding your hand where it may be affected by steam.
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
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Wall mounting dimension 3 - 7.5 Litre models
Dimensions in mm Not to scale
37 (1.5 & 3.0)L 52 (5.0 & 7.5)L
19
150 TOP CLEARANCE
38 (1.5 & 3.0)L 52 (5.0 & 7.5)L 198
20 SIDE CLEARANCE
65 SIDE CLEARANCE
310 1.5L 395 3.0L 429 5.0L 542 7.5L
COLD INLET Positioning pin Ø6 BOILING WATER VENT
72 40 25
37 56 76
External plumbing Concealed electrical connection Internal plumbing
273 (1.5 & 3.0)L 302 (5.0 & 7.5)L
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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Wall mounting dimensions 10 - 40 litre models
Dimensions in mm Not to scale
39.5
150 TOP CLEARANCE
295 (10-25)L
39.5
420 40L
20 SIDE CLEARANCE
65 SIDE CLEARANCE
573 10L 573 15L 753 25L 813 40L
Concealed electrical connection Internal plumbing COLD INLET Positioning pin Ø6 BOILING WATER VENT External plumbing
41 25
41 62 84 145 (10 -25)L 333 (10 -25)L 458 40L
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
374 (10 - 25)L 499 40L
Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
Spare parts list 3 - 7.5 Litre models
Ref
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 & 20 21 21 22 22 22 23 24 25 25 26 27
Part number
94443 94444 94445 94750 94758 94448 SP90501 93730
SP90081 94752 94753
94454 94755 94456 94457 SP93118 90100 94458 SP90494 SP90485 SP90486 94465 94466 94467 94757 94470 94473 94474 94759 94760
Description
HB 3Ltr Tank Assy HB 5Ltr Tank Assy HB 7.5Ltr Tank Assy
Earth Wire Fascia HB UK Tap Lock Nut Tap Top Assy
Flow Insert Not available Thermostat Loom Ther-Overload Wire Brown 140mm 6.3QC x 1sqmm Not available Cistern Tank Ball Valve Assy Cistern Gasket Cistern Lid Elbow Stem 1/4" Grommet, Cistern to Tank Overload 4 terminal, 2 pole, 90 deg Seal Transfer Tube & Metering Tube Element Assy 1500W 3Ltr Element Assy 2400W 5 & 7.5Ltr Bush Vent Assy 3Ltr Bush Vent Assy 5Ltr Bush Vent Assy 7.5Ltr UK Inlet Assy Tap Assy (inc: 5,6,7) Hot Tank Gasket Kit 3Ltr Hot Tank Gasket Kit 5&7.5Ltr Light Pilot series 2000 365 lg Lens, HB UK
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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Spare parts diagram 3 - 7.5 litre models
18 15
25
14
17
13
12
20
19 1
16
23 22 9
21 11
8 27
32 64
10 2 5 7 24
26
3
16
Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
Spare parts list 10 - 40 litre models
Ref Part number
1
94766
1
94767
1
94768
1
94769
2
SP90491
3
SP90492
4
94448
5
SP90501
6
93730
7
8
SP90081
9
94447
10
94758
11
94470
12
94454
13
94755
14
94456
15
94457
16
SP93118
17
94609
18
94458
19
94460
20
94510
21
SP90530
22
94762
22
94763
22
94764
23
94757
24
90100
25
94759
26
94760
27
94625
Description
UK HB 10Ltr Tank Assy UK HB 15Ltr Tank Assy UK HB 25Ltr Tank Assy UK HB 40Ltr Tank Assy Cleaning Hole Cover Kit HB/AB Drain Cap and Seal Kit HB/AB
Tap Lock Nut Tap Top Assy Flow Insert Not available Thermostat Kit Escutcheon
Fascia HB Tap Assy (inc: 5,6,7)
Cistern Tank Ball Valve Assy Cistern Gasket
Cistern Lid Elbow Stem 1/4" Contactor 4 Pole Overload 4 terminal, 2 pole, 90 deg Seal Transfer Tube Metering Tube Kit 3.0kW Element LBW Bush Vent Assy 10-15Ltr Bush Vent Assy 25Ltr Bush Vent Assy 40Ltr
Inlet Assy Kit Grommets Cistern Light Pilot series 2000 365 lg
Lens, HB UK Kit Loom Contactor to Overload 40lt
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
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Spare parts diagram 10 - 40 litre models
18
Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
End of life disposal
The use of this crossed out wheeled bin logo indicates that this product needs to be disposed of separately to any other household waste. Within each of the European Union member countries, provisions have been made for collection and recycling of unwanted electrical and electronic equipment. In order to help preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer Service on 0345 6 005 005 for advice.
Cleaning
Cleaning Case Do not use strong, corrosive, spray or abrasive cleaners. Clean the case with a soft cloth or brush and mild soap and water.
Installation instructions & user manual 804545UK V2.03 Aug 2018 - Zip Hydroboil
Technical support
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Installation instructions & user manual
804545UK V2.03 Aug 2018 - Zip Hydroboil
Zip Water UK 14 Bertie Ward Way, Dereham, Norfolk NR19 1TE
0345 6 005 005 sales@zipindustries.co.uk
www.zipwater.co.uk
Technical support Tel: 0345 6 005 005 Email: service@zipindustries.co.uk www.zipwater.co.uk
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