MARSHALLTOWN® - Professional Quality Tools for All
Instruction Manual for MARSHALLTOWN models including: SW200H Shockwave 2.0 Power Screed, SW200H, Shockwave 2.0 Power Screed, 2.0 Power Screed, Power Screed
File Info : application/pdf, 16 Pages, 4.31MB
DocumentDocumentSHOCKWAVETM 2.0 POWER SCREED Part# SW200H | EDI# 32856 104 S. 8th Ave. | Marshalltown, IA Phone 800-888-0127 / 641-753-0127 | Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA TABLE OF CONTENTS Safety Precautions ......................................................................................................................................................................................... 2 Warranty ........................................................................................................................................................................................................... 3 Common Components................................................................................................................................................................................... 4 Installing Handle Bars & Kickstand .............................................................................................................................................................. 5 Attaching Blade ............................................................................................................................................................................................... 5 Installing Throttle Cable ..............................................................................................................................................................................6-7 Machine Adjustments .................................................................................................................................................................................... 8 Technical Data/Capacities ............................................................................................................................................................................9 Maintenance..................................................................................................................................................................................................... 9 Parts Breakdown......................................................................................................................................................................................10-11 How to Wet Screed....................................................................................................................................................................................... 12 How to Screed Form to Form ..................................................................................................................................................................... 13 How to Operate.............................................................................................................................................................................................. 14 Operating on Wet Concrete ........................................................................................................................................................................ 15 SAFETY PRECAUTIONS · DANGER or WARNING safety signs are located near specific hazards. DANGER! WARNING! · General precautions are listed on CAUTION safety signs. CAUTION! This machine was built with user safety in mind; however, it can present hazards if improperly operated and serviced. Follow operating instructions carefully and use good judgement when operating! If you have questions about operating or servicing this equipment, please contact your MARSHALLTOWN distributor or MARSHALLTOWN at 800-888-0127 or 641-753-0127. ALWAYS · Always stop engine between loads of concrete · Always screed while walking backwards · Always clearly mark and be aware of all grade pins, form stakes or other trip hazards · Always follow all safety warnings and labels of the engine manufacturer · Always read and understand the owners manual of the engine manufacturer · Always wear approved hearing, eye and breathing protection · Always use form oil to coat blade or other parts susceptible to concrete build up (avoiding electrical connections) before each use · Always properly secure screed before transporting · Always follow recommended maintenance schedules · Always make sure all connections and fasteners are tight before every use · Always always make sure engine is in "OFF" position when servicing or not in use · Always use in a well ventilated area · Always keep ShockwaveTM 2.0 engine manual handy on the job site · Always replace parts as they become damaged or worn NEVER · Never operate screed without all parts and safety covers correctly attached · Never allow children to operate · Never operate under the influence of drugs or alcohol · Never use screed for anything other than its intended purpose · Never allow engine to run unattended or idle on top of wet concrete · Never place concrete higher than the leading "curl edge" of the blade · Never fill gas tank while engine is running · Never start engine near spilled fuel · Never fill gas tank, operate, or service screed near open flame · Never use parts or blades from other manufacturers · Never service a hot engine · Never operate without proper training · Never spray water or other liquid on a hot engine 2 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA 12 MONTH WARRANTY This product is warranted to the original purchaser only to be free of defects in material and workmanship, under normal use and servicing, for a period of 12 months from the purchase date, excluding the engine. Warranty on the engine is limited to the warranty extended by the engine manufacturer and any warranty claims related to the engine should be directed to the engine manufacturer. MARSHALLTOWN's sole obligation under this warranty is limited to the replacement or repair of the product or covered part(s) at no charge delivered to you F.O.B standard ground rates from its designated facility if the product is determined upon inspection by MARSHALLTOWN to have been defective in materials or workmanship. MARSHALLTOWN's warranty for replacement parts will extend for the duration of the original product warranty. This warranty will not apply when the product becomes damaged or inoperative due to misuse, abuse, normal wear and tear, neglect, improper maintenance, accident, or freight damage; if the product has not been operated and maintained in accordance with the instructions furnished in the Operator's Manual; or when the product has been altered or modified without approval from MARSHALLTOWN. Under no circumstances shall MARSHALLTOWN be responsible or liable for any consequential, special, or punitive damages, pickup and delivery of the unit, inbound shipping charges to MARSHALLTOWN's service facility, rental charges for a replacement unit, loss of income, or other loss resulting from the failure of the product to function properly because of a defect in material or workmanship covered under this warranty. There are no warranties which extend beyond the description of this warranty. No employee or agent of MARSHALLTOWN has the authority to modify this warranty. If you wish to make a warranty claim, contact Customer Service at 1-800-888-0127 for return authorization and instructions. THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER REMEDIES. MARSHALLTOWN'S TOTAL LIABILITY ARISING OUT OF SUPPLYING AND THE USE OF THE EQUIPMENT, WHETHER BASED ON A CLAIM OF WARRANTY, NEGLIGENCE, OR OTHERWISE, SHALL NOT EXCEED THE COST PAID BY YOU FOR THE EQUIPMENT. WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 3 of 16 REF # 1 2 3 4 5 6 7 8 9 10 COMMON COMPONENTS DESCRIPTION START/STOP SWITCH ENGINE RECOIL STARTER OIL CAP GAS CAP THROTTLE LEVER HANDLE BAR MOUNTING BLOCKS HANDLE BARS ADJUSTABLE HAND GRIPS KICKSTAND REF # 11 12 13 14 15 16 17 18 19 20 DESCRIPTION DRIVE SHAFT VIBRATION DAMPENERS BLADE ECCENTRIC WEIGHT COVER FRAME LIFTING BAR TACHOMETER/HOUR METER BOARD MOUNTING PLATE THROTTLE CABLE (NOT PICTURED) AIR FILTER 1 17 9 6 7 8 16 3 4 5 2 20 10 15 12 18 13 11 14 4 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA ASSEMBLY INSTRUCTIONS Assembly is easy, following these steps: INSTALLING HANDLE BARS AND KICKSTAND A B Step 1 Remove the 4 hex screws (A) that hold down the two handle mounting blocks. Step 2 Slide kickstand arm onto kickstand end and fasten with nut & bolt (B) as shown. Step 3 Place handle bars into mounting blocks, making sure handle bars are centered evenly across the mounting blocks. Step 4 Making sure all mounting block and frame holes are aligned, insert hex screws and tighten with 7/16" wrench or socket. ATTACHING BLADE Attach blade as shown, making sure the blade is positioned on the "back side" of the base casting with blade spacers (A) on both sides of the blade. ! Make sure bolts are tight before each use. ! WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 5 of 16 INSTALLING THROTTLE CABLE A B Step 1 Remove carburetor cover by pressing clips. Step 2 The throttle has a rotating silver peg (A) with a slot on one side of it. One end of the throttle cable has a metal barrel (B) that fits into this slot. Insert barrel into the slot so when the throttle cable is pulled, it will pull the throttle open (toward the base plate of the screed). Step 3 Fasten the throttle cable as shown. Make sure there is a nut on each side of plastic fitting. Make sure the cable does not work itself out of the plastic fitting while tightening. Step 4 Attach the throttle lever to the "T" grip handle, as shown above. 6 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA INSTALLING THROTTLE CABLE Step 5 Thread the exposed metal end of the throttle cable into the throttle lever. The lever will need to be "opened" to expose the hole it fits into. Back out the set screw to allow the cable to pass through. Step 6 - Once cable is through throttle lever, return the lever to the "idle" position shown above. Using pliers, pull all extra slack out of the cable, making sure you are not actually opening the throttle at the carburetor. Once all slack is removed, tighten locking screw. NOTE: the plastic housing of the throttle cable will fit up into the throttle cable housing. Step 7 Secure throttle cable using clips, as shown above. WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 7 of 16 MACHINE ADJUSTMENTS ADJUSTABLE ADJUSTABLE HANDLES Your ShockwaveTM 2.0 screed has handles that can be adjusted for a customized fit. The height of the handle can be adjusted right below the motor. GRIPS The grips can also be moved to accommodate wider and narrower grips, as well as flipped to the inside of the machine for an even narrower grip. The pitch of the grips can be adjusted 360° vertically. ! CAUTION Always make sure engine is stopped with switch in "OFF" position before making adjustments. ! 8 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA TECHNICAL DATA/CAPACITIES Model Number Drive System Weight Blade Lengths Blade Weight Engine Type Engine Make Engine Model Engine Horsepower Engine Displacement Spark Plug Spark Plug Gap Engine Speed - Idle Oil Type - Engine Oil Capacity - Engine Fuel Type Fuel Tank Capacity SW200H Flexible Shaft 31.5 lbs. (14.3 kg) 4, 4.5, 6, 8, 10, 12, 14, 16' 1.2, 1.8, 2.4, 3, 3.7, 4.3, 4.9 M 1.85 lb./ft. 2.75 (kg/m) 4-stroke, overhead cam, single cylinder Honda GX35 1.6 hp (1.2 kW) @ 7,000 RPM 2.18 cu-in (35.8 cm3) CM5H (NGK) CMR5H (NGK) 0.60 - 0.70 mm (0.024 - 0.028 in) 3,100 ± 200 RPM SAE 10W-30 (refer to engine manual) 0.11 qt (3.5 oz., 0.10 L) Pump octane rating 86 or higher (refer to engine manual) 0.166 US gal (0.63 L) CAUTION ! ! Your ShockwaveTM 2.0 ships with a pre-measured bottle of oil (3.5 oz). Do not at anytime have more than 3.5 oz. of oil in the engine. Too much oil will foul out the spark plug resulting in an engine that is hard to start and keep running. Check and retighten eccentric weights Check oil level Change engine oil Check fuel level Inspect air filter Replace air filter Spark plug - check and adjust Spark plug - replace Cooling fins Electronic connections Check nuts and bolts Replace nuts and bolts MAINTENANCE Every 10 hours or every month Before each use First month or 10 hrs. - 6 mo. or 50 hrs after Before each use Before each use Every 25 hours or every 3 months Every 100 hours or 1 year Every 300 hours or 2 years Every 50 hours Before each use Before each use As necessary The ShockwaveTM 2.0's hour meter is a great way to keep track of maintenance schedules and track service life. WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 9 of 16 PARTS BREAKDOWN DET. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 QTY. 1 8 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 3 1 2 4 2 4 16 16 4 1 1 5 4 2 4 2 1 2 2 1 2 1 DESCRIPTION GX35 HONDA MOTOR HANDLEBAR CLAMP HANDLEBAR ASSEMBLY MACHINE BASE HOUR METER ON/OFF SWITCH VIBRATION ISOLATOR ECCENTRIC WEIGHT LOCK WASHER ECCENTRIC SHAFT ECCENTRIC TIGHTENING CAP BOLT WEIGHT TIGHTENING CAP LOWER BEARING HOUSING COUPLING DRIVE SHAFT DRIVE SHAFT (NOT PICTURED) CLUTCH HANDLEBARS, L-GRIP HANDLEBARS, T-GRIP BLADE MOUNTING LOCKNUT BLADE KICKSTAND END KICKSTAND ARM KICKSTAND EYEBOLT KICKSTAND BUMPER EXTENSION SPRING UPPER FRAME LOWER FRAME ENGINE MOUNTING PLATE ECCENTRIC COVER CAP DRIVETRAIN MOUNTING BOLT ECCENTRIC WEIGHT LOCKNUT BLADE MOUNTING BOLT ECCENTRIC SCREW CAP KICKSTAND BRACKET MOUNTING BOLT FRAME MOUNTING BOLT 1/4" -20 BOLT 1/4" -20 LOCKNUT CAP PLUG (NOT PICTURED) KICKSTAND BRACKET, REAR KICKSTAND BRACKET, FRONT #10-24 LOCKNUT BLADE MOUNTING WASHER BLADE MOUNTING LOCK WASHER ENGINE MOUNTING SCREW TACHOMETER MOUNTING SCREW THROTTLE LEVER HANDLEBAR GRIP BLADE SPACER KICKSTAND STOP BOLT BLADE SPACER ON/OFF SWITCH WIRES (NOT PICTURED) EDI PART# 13308 13308 13309 13309 13310 ENG-HONDA 13313 13313 13314 13314 13315 13315 13316 13316 13317 13317 13318 13318 13319 13319 13324 13324 13330 13330 13331 13331 33010 SW-STRIKERSP 13334 13334 32858 SW200FR 32859 SW200MB 32860 SW200VD 32861 SW200KICK 32862 13323 SW200EC 13323 REPLACEMENT PARTS INDEX DESCRIPTION HANDLES WITH GRIPS GRIPS HONDA ENGINE THROTTLE CABLE & LEVER HANDLEBARS HANDLEBAR CLAMPS W/HARDWARE HANDLEBAR CLAMP HARDWARE ONLY ON/OFF SWITCH W/WIRES ON/OFF SWITCH WIRES TACHOMETER CLUTCH ECCENTRIC WEIGHT & HARDWARE ECCENTRIC WEIGHT HARDWARE ONLY BLADE LOCKING HARDWARE W/SPACER DRIVE SHAFT REPLACEMENT FRAME 2.0 - SW MACHINE BASE 2.0 VIBRATION DAMPENING KIT KICKSTAND ECCENTRIC COVER WITH HARDWARE DRIVE TRAIN DETAILS INCLUDED 17, 18, 47 47 1, 44 46 3 2, 36 36 6, 51 51 5, 45 15, 44 8, 9, 11, 12, 31 9, 11, 12, 31 19, 32, 42, 43, 50 15 26, 27, 28, 35, 36, 37, 38 4 7, 37 21, 22, 23, 24, 25, 34, 36, 37, 39, 40, 41, 49 29, 33 10, 13, 14, 16, 30 EDI 32403 32404 32405 32406 32407 32408 32409 32410 32411 Part # 32403 32404 32405 32406 32407 32408 32409 32410 32411 BLADE SIZE CHART SIZE-FT. 4 4.5 6 8 10 12 14 16 16 SIZE-M 1.2 1.37 1.8 2.4 3.0 3.7 4.3 4.9 4.9 10 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA PARTS BREAKDOWN 41 27 39 40 19 50 43 42 37 36 49 23 25 21 41 37 34 7 30 29 33 9 41 11 37 34 4 8 31 12 35 1 46 16 7 44 15 18 14 4 DETAIL A SCALE 1 / 5 8 31 12 35 1 16 44 15 13 10 45 5 28 14 13 10 26 2 36 17 47 3 6 36 2 32 42 48 24 22 A . . . . 20 WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 11 of 16 HOW TO WET SCREED 1 SETTING ELEVATION OF SLAB · Use grade pins (A) to set height of slab in the middle of the pour. · Chalk line or expansion joint sets elevation around walls. Blade Length A A 12-18 inches · Form boards set elevation where there are no walls. A A 12" - 18" MAKING WET PADS 2 A B A 1. Using hand float, make wet pads around all grade pins (A). NOTE: Make sure all wet pad distances are shorter than the length of blade being used. 2. Use blade to stretch from wet pad to wet pad forming rows (B). 3. Once rows are formed, run screed blade off of the two rows leveling the previously untouched concrete (C) in between. NOTE: Height of concrete in area (C) must be slightly higher than wet pad rows (B) prior to striking off. A B A Once floated, wet pads (B) and concrete (C) will all be the same height. 3 A B A C A B A 12 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA HOW TO SCREED FORM TO FORM Length of blade should overlap form boards on both sides of the pour. Width of Screed Blade Width of Form Keep bottom of blade as flat as possible while striking off of forms. To ensure the longest possible blade life, use the lowest possible vibration setting in relationship to the slump of concrete being used. Form Board KEEP SCREED BLADE FLAT Form Board ELEVATED TRAILING EDGE Form Board ELEVATED LEADING EDGE An elevated trailing edge may provide an area for concrete to build up resulting in a slab elevation that is too high. An elevated leading edge can trap rocks between the blade and forms resulting in a slab elevation that is too high. WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 13 of 16 FUEL AND OIL HOW TO OPERATE Make sure gas tank has plenty of 86 octane or higher gasoline. Your 4 stroke Honda engine uses straight gasoline. NEVER USE A GAS/OIL MIX. Empty entire bottle of provided Honda engine oil into crank case. The maximum oil capacity is 3.5 oz. Always lay screed down on roll cage as shown when filling gas and oil or checking oil. NEVER OVERFILL. STARTING 1. On a cold engine, move choke lever to CLOSED position. To restart a warm engine leave choke in OPEN position 2. Press priming bulb repeatedly until fuel can be seen in the clear-plastic fuel-return tube. 3. Press On/Off Switch to the On Position. 4. Pull the starter grip lightly until you feel resistance, then pull briskly. Repeat until engine starts. 5. If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up. RESTARTING A WARM ENGINE 1. Leave the choke lever in the OPEN position. 2. If there is no fuel in the clear-plastic fuel-return tube, press priming bulb repeatedly until fuel can be seen in the tube. 3. Press On/Off Switch to the On Position 4. Pull the starter grip lightly until you feel resistance, then pull briskly. Repeat until engine starts. 1 CLOSED OPEN 2 3 4 14 of 16 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS3664revA OPERATING ON WET CONCRETE Once the engine is warm and running by itself with the choke OPEN you can begin screeding concrete. For specific instructions on Wet Screeding and Form to Form screeding please see pages 12 and 13. 1. Begin by placing concrete within your forms slightly higher than the forms themselves. 2. Place screed on top of concrete and start engine. 3. Increase engine RPM until the clutch engages causing the screed to vibrate. 4. Walking backwards, begin screeding concrete. 5. Your throttle lever does not require constant contact, but you can adjust RPM and vibration to accommodate wet or dry concrete. Dry or low slump concrete may require more vibration to level and screed. 6. Continue moving backwards while keeping concrete placed in front of the blade. The roll back feature of the blade will help keep concrete from sliding over the blade. Concrete placed too high may slide over the board! This could make the screed too hard to pull and result in a slab that is out of level. DO NOT OVER VIBRATE CONCRETE The following are signs of too much vibration: · Excessive concrete splatter ! · Blade sinking below wet pads · Ripple or "wake marks" following the blade ! · Concrete easily sliding underneath form boards causing dips along the form edge Always remember, the less vibration the better. Use only enough vibration to be able to comfortably pull screed backwards, leaving a smooth, level surface. WS3664revA 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com 15 of 16 104 S. 8th Ave., Marshalltown, IA Phone 800-888-0127 / 641-753-0127 Fax 800-477-6341 / 64 1-753-6341 www.MARSHALLTOWN.com WS3664revA