Craftsman 358.795200 2-Cycle Gasoline Brushwacker

Product Overview

This manual covers the Craftsman 32cc/1.9 cu.in. 2-Cycle Gasoline Brushwacker, Model No. 358.795200. It is designed for occasional use only.

Key sections covered include: Safety, Assembly, Operation, Maintenance, Parts List, and Spanish language instructions.

Important Safety Information

DANGER: Read and follow all Safety Rules and Operating Instructions before first use of this product.

For assistance or questions about this product, call 1-800-235-5878 (Mon.-Sat. 7 am-7 pm, Sun. 10 am-7 pm, Central Time).

Manufacturer: Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Table of Contents

• Warranty Statement
• Safety Rules
• Assembly
• Operation
• Maintenance
• Service & Adjustments
• Storage
• Troubleshooting Table
• Emissions Statement
• Parts List
• Spanish
• Parts and Ordering

Warranty Statement

FULL TWO YEAR WARRANTY ON CRAFTSMAN® GAS POWERED BRUSHWACKER® BLADED TRIMMER.

For two years from the date of purchase, Sears will repair, free of charge, any defect in materials or workmanship, provided the Brushwacker is maintained, lubricated, and tuned up according to the manual's instructions. This warranty excludes expendable parts like nylon line, spark plug, and air filter.

For commercial use, the warranty is 90 days. For rental use, it is 30 days. Warranty is valid only while the product is used in the United States.

Warranty service is available by returning the Brushwacker to the nearest Sears store or service center in the United States.

This warranty grants specific legal rights, and you may have other rights that vary by state.

Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179

Safety Rules

WARNING: When using gardening appliances, basic safety precautions must always be followed to reduce the risk of fire and serious injury.

DANGER: This power tool can be dangerous! It can cause serious injury, including amputation or blindness, to the operator and others. Follow all warnings and safety instructions in this manual and on the unit. Read the entire manual before assembly and use. Restrict use to persons who understand and follow instructions. Never allow children to operate this unit.

DANGER: Blade can thrust violently away from material it does not cut, potentially causing amputation of arms or legs. Keep people and animals 50 feet (15 meters) away.

WARNING: Trimmer line can throw objects violently, potentially causing blindness or injury. Wear safety glasses and leg protection.

ALWAYS WEAR: Eye Protection, Leg Guards, Boots.

WARNING: Hazard zone for thrown objects. Blade/Trimmer line can throw objects violently. Keep people and animals 50 feet (15 meters) away.

Illustration of a hazard zone circle extending 50 feet (15 meters).

WARNING: Do not use trimmer head as a fastening device for the blade.

WARNING: The blade continues to spin after the throttle is released or the engine is turned off. The coasting blade can throw objects or cause serious cuts if accidentally touched. Stop the blade by contacting its right side with cut material.

Illustration showing how to stop a coasting blade by contacting it with cut material.

OPERATOR SAFETY:

• Dress properly: Always wear safety glasses (marked Z87) or similar eye protection when operating or performing maintenance. A face or dust mask may be needed if dusty.
• Always wear heavy, long pants, long sleeves, boots, and gloves. Safety leg guards are recommended.
• Always wear foot protection. Do not go barefoot or wear sandals.
• Secure hair above shoulder length. Remove loose clothing, jewelry, or items with loosely hanging parts that can be caught in moving parts.
• Being fully covered also helps protect from debris and toxic plants.
• Stay Alert: Do not operate when tired, ill, upset, or under the influence of alcohol, drugs, or medication. Use common sense.
• Wear hearing protection.
• Never start or run the engine inside a closed room or building, as exhaust fumes can kill.
• Keep handles free of oil and fuel.
• Always use the handlebar and a properly adjusted shoulder strap with a blade (see ASSEMBLY).

UNIT/MAINTENANCE SAFETY:

WARNING: Stop unit and disconnect the spark plug before performing maintenance (except carburetor adjustments).

• Look for and replace damaged or loose parts before each use. Look for and repair fuel leaks before use. Keep unit in good working condition.
• Discard blades that are bent, warped, cracked, broken, or damaged. Replace trimmer head parts that are cracked, chipped, broken, or damaged.
• Maintain unit according to recommended procedures. Keep blade sharp. Keep cutting line at the proper length.
• Use only Craftsman brand replacement line. Never use wire, rope, string, etc.
• Install required shield properly before use (metal shield for metal blade use, plastic shield for line trimmer use).
• Use only specified blade or trimmer head; ensure it is properly installed and securely fastened.
• Never start engine with clutch shroud removed, as the clutch can fly off and cause serious injury.

Operation

Know Your Brushwacker

Read this instruction manual and safety rules before operating. Compare illustrations with your unit to familiarize yourself with controls and adjustments. Save this manual for future reference.

Illustration of the brushwacker with parts labeled: Trimmer Head, Shield, Line Limiter Blade, Tube, Handlebar, Starter Handle, Primer Bulb, Blade, Throttle Trigger, Choke Lever, Muffler, ON/STOP Switch.

ON/STOP Switch

Used to stop the engine. Push and release the engine ON/STOP switch.

Primer Bulb

Removes air from the carburetor and fuel lines, filling them with fuel for easier starting with fewer pulls on the starter rope. Activate by pressing and releasing.

Choke

Helps supply fuel to the engine for cold starting. Move the choke lever to the FULL CHOKE position. After the engine attempts to start, move to HALF CHOKE. Once the engine has started, move to OFF CHOKE.

Before Starting Engine

WARNING: Read fuel information in safety rules before fueling. Call 1-800-235-5878 if unsure.

Fueling Engine

WARNING: Remove fuel cap slowly when refueling.

This engine is certified for unleaded gasoline. Mix gasoline with a good quality synthetic 2-cycle air-cooled engine oil (Craftsman recommended) at a 40:1 ratio (3.2 ounces of oil per 1 gallon of unleaded gasoline). The included 3.2 oz container of oil is for 1 gallon of gasoline. DO NOT USE automotive or boat oil, as they will damage the engine.

Follow container instructions for mixing fuel. Shake the mixture well. Always read and follow fuel safety rules before fueling.

IMPORTANT: Alcohol-blended fuels (gasohol) can attract moisture, leading to separation and acid formation, which can damage the fuel system during storage.

How to Stop Your Unit

• Release the throttle trigger.
• Push and release the engine ON/STOP switch. The switch will automatically return to the ON position. Wait 5 seconds before attempting to restart to allow the switch to reset.
• If the engine does not stop, move the choke lever to the FULL CHOKE position.

How to Start Your Unit

WARNING: The trimmer head will turn while starting the engine. Avoid contact with the muffler, as a hot muffler can cause serious burns.

Starting a Cold Engine (or a warm engine after running out of fuel):

1. Set unit on a flat surface.
2. Slowly press the primer bulb 6 times.
3. Move the choke lever to FULL CHOKE (align with decal).
4. Squeeze and hold the throttle trigger.
5. Pull the starter rope sharply (max 6 pulls) until the engine sounds like it's trying to start.
6. As soon as the engine sounds like it's trying to start, move the choke lever to HALF CHOKE (align with decal).
7. Pull the starter rope sharply (max 6 pulls) until the engine runs. If it doesn't start after 6 pulls (at HALF CHOKE), move choke to FULL CHOKE, press primer bulb 6 times, squeeze trigger, pull rope 2 more times. Move choke to HALF CHOKE, pull rope until engine runs (max 6 pulls). Repeat start procedure 2 more times if needed. If still no start, it may be flooded.
8. Once the engine starts, run for 10 seconds, then move the choke lever to OFF CHOKE (align with decal). Run for 30 more seconds at OFF CHOKE before releasing the throttle trigger. If the engine dies with the choke lever in the OFF CHOKE position, move the choke lever to HALF CHOKE and pull the rope until the engine runs (max 6 pulls).

Starting a Warm Engine:

1. Move the choke lever to HALF CHOKE.
2. Squeeze and hold the throttle trigger until the engine runs smoothly.
3. Pull the starter rope sharply (max 5 pulls) until the engine runs.
4. Run for 15 seconds, then move the choke lever to OFF CHOKE. If the engine has not started, pull the starter rope 5 more pulls. If it still does not run, it is probably flooded.

Starting a Flooded Engine:

Move the choke lever to OFF CHOKE, then pull the rope to clear excess fuel. This may require many pulls. If the unit still doesn't start, refer to the TROUBLESHOOTING TABLE or call 1-800-235-5878.

Operating Position

ALWAYS WEAR: Eye Protection, Long Pants, Boots.

Cut only from your left to your right.

When operating the unit:

• Clip the shoulder strap onto the clamp.
• Stand as shown in the illustration.
• Wear eye protection and heavy clothing.
• Extend your left arm and hold the handlebar grip with your left hand.
• Hold the throttle grip with your right hand, finger on the throttle trigger.
• Keep the unit below waist level.
• Keep the shoulder strap pad centered on your left shoulder and the danger sign centered on your back.
• Maintain full weight of the tool on your left shoulder.
• Cut from left to right to ensure debris is thrown away from you. Keep the blade or trimmer head near and parallel to the ground, not crowded into material being cut.

Operating Instructions for Use with Trimmer Head

WARNING: Always wear eye protection. Never lean over the trimmer head. Rocks or debris can ricochet or be thrown into eyes and face, causing blindness or other serious injury.

Before trimming, bring the engine to a speed sufficient to cut the material. Do not run the engine at a higher speed than necessary. The cutting line will cut efficiently when the engine is run at less than full throttle. Lower speeds result in less engine noise and vibration. The cutting line will last longer and be less likely to "weld" onto the spool.

Always release the throttle trigger and allow the engine to return to idle speed when not cutting.

WARNING: Use minimum speed and do not crowd the line when cutting around hard objects (rock, gravel, fence posts, etc.) to avoid damage, entanglement, or thrown objects causing a serious hazard.

The tip of the line does the cutting. Best performance and minimum line wear are achieved by not crowding the line into the cutting area.

Illustration comparing correct cutting with the tip of the line versus incorrect cutting by crowding the line.

Cutting Techniques

The line can easily remove grass and weeds from around walls, fences, trees, and flower beds, but it can also cut the tender bark of trees or shrubs and scar fences.

• For trimming or scalping, use less than full throttle to increase line life and decrease head wear, especially during light duty cutting or near objects where the line can wrap (e.g., small posts, trees, fence wire).
• For mowing or sweeping, use full throttle for a good clean job.

Trimming

Hold the bottom of the trimmer head about 3 inches (8 cm) above the ground and at an angle. Allow only the tip of the line to make contact. Do not force trimmer line into the work area.

Illustration showing the trimming technique.

Scalping

The scalping technique removes unwanted vegetation down to the ground. Hold the bottom of the trimmer head about 3 inches (8 cm) above the ground and at an angle. Allow the tip of the line to strike the ground around trees, posts, monuments, etc. This technique increases line wear.

Illustration showing the scalping technique.

Mowing

Your trimmer is ideal for mowing in places conventional lawn mowers cannot reach. In the mowing position, keep the line parallel to the ground. Avoid pressing the head into the ground, as this can scalp the ground and damage the tool.

Illustration showing the mowing technique.

Sweeping

The fanning action of the rotating line can be used to blow away loose debris from an area. Keep the line parallel to and above the area surface and swing the tool from side to side.

Illustration showing the sweeping technique.

Operating Instructions for Use with Weed Blades

Blade Thrust: This is a reaction that only occurs when using a bladed unit. It can cause serious injury, such as amputation. It is important to understand what causes blade thrust, how to reduce the chance of its occurrence, and how to remain in control if blade thrust occurs.

What Causes Blade Thrust: Blade thrust can occur when the spinning blade contacts an object that it does not cut. This contact causes the blade to stop momentarily and then suddenly move or "thrust" away from the object. This reaction can be violent enough to propel the operator in any direction and cause loss of control. An uncontrolled unit can cause serious injury if the blade contacts the operator or others.

When Blade Thrust Occurs: Blade thrust can occur without warning if the blade snags, stalls, or binds. This is more likely in areas where it is difficult to see the material being cut. Proper use of the unit reduces the occurrence of blade thrust and the likelihood of losing control.

• Cut only grass, weeds, and woody brush up to 1/2 inch in diameter with the weed blade. Do not let the blade contact material it cannot cut, such as stumps, rocks, fences, metal, etc., or clusters of hard, woody brush having a diameter greater than 1/2 inch.
• Keep the blade sharp. A dull blade is more likely to snag and thrust.
• Cut only at full throttle. The blade will have maximum cutting power and is less likely to bind or stall.
• "Feed" the blade deliberately and not too rapidly. The blade can thrust away if fed too rapidly.
• Cut only from your left to your right. Cutting on the right side of the shield will throw debris away from the operator.
• Use the shoulder strap and keep a firm grip on the unit with both hands. A properly adjusted shoulder strap supports the unit's weight, freeing your arms and hands to control and guide the cutting motion.
• Keep feet comfortably spread apart and braced for a possible sudden, rapid thrust. Do not overreach. Keep firm footing and balance.
• Keep blade below waist level for easier control.
• Do not raise the engine above your waist, as the blade can come dangerously close to your body.
• Do not swing the unit with such force that you risk losing balance.

Bring the engine to cutting speed before entering the material. If the blade does not turn when you squeeze the throttle trigger, ensure the tube is fully inserted into the engine. Always release the throttle trigger and allow the engine to return to idle speed when not cutting. The blade should not turn while the engine is running at idle. If the blade turns at idle, do not use the unit. Refer to the CARBURETOR ADJUSTMENT section or contact your Sears Service Center.

Maintain good firm footing while using the unit by planting feet firmly in a comfortable apart position.

Cut while swinging the upper part of your body from left to right.

As you move forward to the next area to cut, maintain your balance and footing.

Recommended Cutting Position: Cut using the 2 o'clock to 4 o'clock position of the blade.

Maintenance

Maintenance Schedule

WARNING: Disconnect the spark plug before performing maintenance, except for carburetor adjustments.

General Recommendations

The warranty does not cover items subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the unit as instructed in this manual. Periodic adjustments are necessary.

Check for Loose Fasteners and Parts

• Spark Plug Boot
• Air Filter
• Housing Screws
• Assist Handle Screw
• Debris Shield

Check for Damaged or Worn Parts

Contact Sears Service Center for replacement of damaged or worn parts.

• ON/STOP Switch: Ensure it functions properly by pushing and releasing. Make sure the engine stops. Wait 5 seconds before attempting to restart to allow the switch to reset. Restart engine and continue.
• Fuel Tank: Discontinue use if the fuel tank shows signs of damage or leaks.
• Debris Shield: Discontinue use if the debris shield is damaged.

Inspect and Clean Unit and Decals

• After each use, inspect the complete unit for loose or damaged parts.
• Clean the unit and decals using a damp cloth with a mild detergent.
• Wipe the unit with a clean, dry cloth.

Clean Air Filter

A dirty air filter decreases engine performance, increases fuel consumption, and contributes to harmful emissions. Always clean after every 5 hours of operation.

1. Clean the cover and the area around it to prevent dirt from falling into the carburetor chamber when the cover is removed.
2. Remove parts by pressing the button to release the air filter cover.
3. NOTE: To avoid fire hazards or producing harmful evaporative emissions, do not clean the filter in gasoline or other flammable solvents.
4. Wash the filter in soap and water.
5. Allow the filter to dry completely.
6. Add a few drops of oil to the filter and squeeze to distribute the oil.
7. Replace parts.

Illustration of air filter components: Button, Air Filter, Air Filter Cover.

Replace Spark Plug

Replace the spark plug annually to ensure easier starting and better engine performance. Set the spark plug gap at 0.025 inches. Ignition timing is fixed and nonadjustable.

1. Twist and pull off the spark plug boot.
2. Remove and discard the old spark plug.
3. Replace with a Champion RCJ-6Y spark plug and tighten securely with a 3/4 inch socket wrench.
4. Reinstall the spark plug boot.

Service and Adjustments

Line Replacement

• Always use Craftsman replacement line.
• Choose the line size best suited for the job. Red line is for grass and small weeds. Black line is for larger weeds and light brush.
• NOTE: Before inserting new line into the cutting head holes, identify the proper holes. Follow directions on the line glide plate.

1. Remove the old line and line glide plate from the cutting head.
2. Clean the entire surface of the cutting head.
3. Reinstall the line glide plate (see illustration). Align the arrow with:

A: When using medium (red) or large (black) line.

B: When using lines with a diameter smaller than medium (red) line (optional).

Illustration showing the line glide plate and alignment arrow.

NOTE: The line glide plate must be reinstalled in the cutting head before inserting new line.

4. Insert both ends of your line through the proper holes in the side of the cutting head.
5. Pull the line, ensuring it is against the hub and extended through the positioning tunnels.
6. Correctly installed line will be the same length on both ends.

Illustration showing line insertion into the cutting head.

Blade Replacement

Refer to the ASSEMBLY section for blade replacement instructions and illustrations.

Carburetor Adjustment

WARNING: Keep others away when making idle speed adjustments. The trimmer head or blade will be spinning during most of this procedure. Wear protective equipment and observe all safety precautions. After adjustments, the trimmer head or blade must not move/spin at idle speed.

The carburetor has been carefully set at the factory. Adjustments may be necessary if:

• The engine will not idle when the throttle is released.
• The trimmer head or blade moves/spins at idle.

Make adjustments with the unit supported so the cutting attachment is off the ground and not contacting any object. Hold the unit by hand while running and making adjustments. Keep all body parts away from the cutting attachment and muffler.

Idle Speed Adjustment

Allow the engine to idle. Adjust speed until the engine runs without the trimmer head or blade moving or spinning (idle too fast) or stalling (idle speed too slow).

• Turn the idle speed screw clockwise to increase engine speed if the engine stalls or dies.
• Turn the idle speed screw counter-clockwise to decrease engine speed if the trimmer head or blade moves or spins at idle.

WARNING: Recheck the idle speed after each adjustment. The trimmer head or blade must not move or spin at idle speed to avoid serious injury to the operator or others.

Illustration showing the location of the idle speed screw and air filter cover.

If you require further assistance or are unsure about performing this procedure, contact your Sears Service Center or call 1-800-235-5878.

Storage

WARNING: Perform the following steps after each use:

• Allow the engine to cool before storing or transporting.
• Store the unit and fuel in a well-ventilated area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors, switches, or furnaces.
• Store the unit with all guards in place. Position it so that sharp objects cannot cause accidental injury.
• Store the unit and fuel well out of the reach of children.

Seasonal Storage

Prepare the unit for storage at the end of the season or if it will not be used for 30 days or more.

• Clean the entire unit before lengthy storage.
• Store in a clean, dry area.
• Lightly oil external metal surfaces.

Fuel System

Refer to the IMPORTANT message under FUELING ENGINE in the OPERATION section regarding gasohol. Fuel stabilizers are an acceptable alternative to minimize fuel gum deposits during storage. Add stabilizer to the gasoline in the fuel tank or storage container, following the mix instructions on the container. Run the engine for at least 5 minutes after adding stabilizer.

Craftsman 40:1, 2-cycle engine oil (air cooled) is pre-mixed with fuel stabilizer. If you do not use this oil, you can add a fuel stabilizer to your fuel tank.

Engine

• Remove the spark plug and pour 1 teaspoon of 40:1, 2-cycle engine oil (air cooled) through the spark plug opening. Slowly pull the starter rope 8 to 10 times to distribute the oil.
• Replace the spark plug with a new one of the recommended type and heat range.
• Clean the air filter.
• Check the entire unit for loose screws, nuts, and bolts. Replace any damaged, broken, or worn parts.
• At the beginning of the next season, use only fresh fuel with the proper gasoline-to-oil ratio.

Other

• Do not store gasoline from one season to another.
• Replace your gasoline can if it starts to rust.

Troubleshooting

WARNING: Always stop the unit and disconnect the spark plug before performing recommended remedies, except for those that require the unit to be in operation.

Emissions Control Warranty Statement (U.S. EPA)

YOUR WARRANTY RIGHTS AND OBLIGATIONS: The U.S. Environmental Protection Agency and Sears, Roebuck and Co., U.S.A., explain the emissions control system warranty on your year 2001-2004 small off-road engine. Sears warrants the system provided there has been no abuse, neglect, or improper maintenance. The system includes parts like the carburetor and ignition system. Sears will repair your engine at no cost for warrantable conditions, covering diagnosis, parts, and labor.

MANUFACTURER'S WARRANTY COVERAGE: If any emissions-related part is defective, or if defects in materials or workmanship cause failure of such a part, Sears will repair or replace it.

OWNER'S WARRANTY RESPONSIBILITIES: You are responsible for performing required maintenance as listed in the manual. Retain all maintenance receipts. Sears may deny warranty coverage for failures due to abuse, neglect, improper maintenance, unapproved modifications, or use of non-Sears parts.

Present your engine to a Sears authorized repair center promptly when a problem exists. Warranty repairs should be completed within 30 days. Contact your nearest authorized service center or call Sears at 1-800-469-4663 for warranty questions.

WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the engine is purchased.

LENGTH OF COVERAGE: Two years from the initial date of purchase.

WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS. This will be performed at no charge to the owner at an approved Sears servicing center.

WARRANTY PERIOD: Parts not scheduled for replacement are warranted for 2 years. Parts scheduled for replacement are warranted up to the first scheduled replacement point.

DIAGNOSIS: You will not be charged for diagnostic labor that determines a warranted part is defective, if performed at an approved Sears center.

CONSEQUENTIAL DAMAGES: Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance.

ADD-ON OR MODIFIED PARTS: Use of these parts can be grounds for disallowing a warranty claim. Sears is not liable for failures caused by add-on or modified parts.

HOW TO FILE A CLAIM: Contact your nearest authorized service center or call Sears at 1-800-469-4663.

WHERE TO GET WARRANTY SERVICE: All Sears service centers. Call 1-800-469-4663.

MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS: Sears-approved replacement parts for emission-related parts will be provided at no charge if the part is under warranty.

EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System (Spark Plug up to maintenance schedule), Ignition Module.

MAINTENANCE STATEMENT: The owner is responsible for performing all required maintenance as defined in the instruction manual.

This engine is certified to be emissions compliant for the following use:

• Moderate (50 hours)
• Intermediate (125 hours)
• Extended (300 hours)

Assembly

Carton Contents

Check carton contents against the following list:

• Model 358.795200
• Brushcutter
• Blade Shield Screws (4)
• Cupped Washer
• Large Nut for installing Blades
• Hex Wrench
• Metal Shield
• Plastic Shield
• Shoulder Strap with Warning
• 4-Point Weed Blade
• 8-Point Weed Blade
• Trimmer Head (assembled on unit)
• Handlebar (assembled on unit)
• Wing Nut (screwed onto shield)
• Container of line
• Container of oil

Examine parts for damage. Do not use damaged parts.

NOTE: If you need assistance or find parts missing or damaged, call 1-800-235-5878.

It is normal for the fuel filter to rattle in the empty fuel tank. It is normal to find fuel or oil residue on the muffler due to carburetor adjustments and testing done by the manufacturer.

Assembly Warnings

WARNING: Always stop the unit and disconnect the spark plug before performing any assembly procedures.

WARNING: If the unit was received assembled, repeat all steps to ensure it is properly assembled and all fasteners are secure.

Tools Required

• Hex Wrench (provided)
• Adjustable Wrench

Adjust and Secure the Handlebar

DANGER: To avoid serious injury, the barrier portion of the handlebar must be adjusted and remain installed as shown to provide a barrier between the operator and the spinning blade. The handlebar clamp must be positioned between the arrows on the handlebar decal.

1. Lift the handlebar to the upright position.
2. Rotate the handlebar/clamp counter-clockwise toward the engine until the clamp falls into the groove of the base.
3. Place the handlebar in a comfortable position.
4. Retighten the handlebar by turning the clamp knob clockwise until the handlebar is secure and stationary in the clamp base (the clamp knob cannot be overtightened).

Illustration showing handlebar adjustment.

Assembly of Shoulder Strap

WARNING: Proper shoulder strap and handlebar adjustments must be made with the engine completely stopped before using the unit.

1. Insert your right arm and head through the shoulder strap, allowing it to rest on your left shoulder. Ensure the danger sign is on your back and the hook is to the right side of your waist. (Note: A one-half twist is built into the shoulder strap to allow it to rest flat on the shoulder.)
2. Adjust the strap, allowing the hook to be about 6 inches below the waist.
3. Fasten the strap hook to the clamp located between the trigger handle and the handlebar clamp base, and lift the tool to the operating position.
4. Try on the shoulder strap and adjust for fit and balance before starting the engine or beginning a cutting operation.

Illustration showing shoulder strap adjustment.

To Relocate Shoulder Strap Clamp

It may be necessary to relocate the shoulder strap clamp on the shaft for proper balancing of the unit.

1. Loosen and remove both clamp screws.
2. Place the upper shoulder strap clamp over the tube.
3. Position the lower shoulder strap clamp under the tube and align the upper and lower clamp screw holes.
4. Insert two screws into the screw holes.
5. Secure the shoulder strap clamp by tightening screws with a hex wrench.

Illustration showing shoulder strap clamp relocation.

Harness Adjustment for Balance

Diagram showing approximate measurements for harness adjustment: 6 inches below waist, 30 inches strap length, 4-12 inches above ground.

Configuring Your Unit

You can configure your unit using a cutting head for grass and light weeds, or a weed blade for cutting grass, weeds, and brush up to 1/2 inch in diameter. Follow the instructions for the desired configuration.

Assembly Information - Trimmer Head

NOTE: Remove the blade and metal shield before attaching the plastic shield and trimmer head. To remove the trimmer head, align the hole in the dust cup with the hole in the side of the gearbox by rotating the dust cup. Insert a small screwdriver into the aligned holes to keep the shaft from turning while loosening the blade nut. Remove the blade nut (clockwise), screwdriver, washers, and blade. To remove the metal shield, loosen and remove the four mounting screws. Refer to ATTACHING THE METAL SHIELD and INSTALLATION OF THE METAL BLADE for illustrations. Store all parts and instructions for future use.

Installation of the Cutting Head (if not already installed)

NOTE: Before installing the trimmer head, ensure the dust cup and retaining washer are positioned on the gearbox shaft. The retaining washer must be positioned with the raised section toward the gearbox.

1. Align the hole in the dust cup with the hole in the side of the gearbox by rotating the dust cup.
2. Insert a small screwdriver into the aligned holes to keep the shaft from turning while tightening the trimmer head.

Illustration showing screwdriver inserted into gearbox/dust cup holes.

While holding the screwdriver in position, thread the trimmer head onto the shaft by turning counter-clockwise. Tighten hand tight only!

Illustration showing trimmer head being threaded onto shaft.

Remove the screwdriver.

Attaching the Plastic Shield

WARNING: The shield must be properly installed. It provides partial protection from thrown objects and is equipped with a line limiter blade which cuts excess line to the proper length. The line limiter blade (on the underside of the shield) is sharp and can cut you.

1. Remove the wing nut from the shield.
2. Insert the bracket into the slot on the shield.
3. Pivot the shield until the bolt passes through the hole in the bracket.
4. Tighten the wing nut securely.

Illustration showing plastic shield attachment.

NOTE: Remove the trimmer head and plastic shield before attaching the metal shield and installing a weed blade. To remove the trimmer head, align the dust cup hole with the gearbox hole, insert a small screwdriver, remove the blade nut (clockwise), screwdriver, washers, and blade. To remove the plastic shield, loosen the wing nut and pivot the shield to release the bracket. Store all parts and instructions. Never use the trimmer head with the metal blade installed.

Attaching the Metal Shield

WARNING: The metal shield must be properly installed on the tool anytime it is used with a blade. The forward tip helps reduce blade thrust, which can cause serious injury. Failure to install the shield correctly can result in serious injury. The shield's length must align with the tube's length.

1. Place the metal shield under the gearbox and align the screw holes.
2. Insert and thread the 4 mounting screws through the holes of the gearbox and the metal shield. Tighten evenly and securely with the hex wrench provided.

Illustration showing metal shield attachment.

Installation of the Metal Blade

WARNING: Wear protective gloves when handling or performing maintenance on the blade to avoid injury. The blade is sharp and can cut you even when it is not moving.

WARNING: Do not use any blades or fastening hardware other than the washers and nuts shown. These parts must be provided by Sears and installed as shown. Failure to use proper parts can cause the blade to fly off and cause serious injury.

NOTE: The dust cup and retaining washer are on the gearbox shaft, not in the parts bag. Other fasteners are in the parts bag.

1. Remove the retaining washer from the threaded shaft of the gearbox. Leave the dust cup on the shaft.
2. Install the blade and the retaining washer over the threaded shaft.
3. Ensure the raised part of the retaining washer faces the gearbox and fits into the center hole of the blade.
4. Slide the blade and retaining washer onto the gearbox shaft.

NOTE: When installing an 8-point weed blade, ensure the side with the decal faces the gearbox and the points of the blade will rotate counter-clockwise.

Illustration of an 8-point blade showing the decal side that must face the gearbox.

5. Place the cupped washer onto the shaft, ensuring the cupped side faces the blade.
6. Install the blade nut by threading it onto the shaft counter-clockwise.

Illustration showing blade installation components.

NOTE: Ensure all parts are in place as illustrated, and the blade is sandwiched between the dust cup and the retaining washer. There should be no space between the blade and the dust cup or retaining washer.

7. Rotate the blade to align the hole in the dust cup with the hole in the side of the gearbox.
8. Insert a small screwdriver into the aligned holes to keep the shaft from turning while tightening the blade nut.

Illustration showing screwdriver inserted for tightening blade nut.

9. Tighten the blade nut firmly with a wrench while holding the screwdriver in position.
10. Remove the screwdriver.
11. Turn the blade by hand. If the blade binds against the shield or appears uneven, it is not centered and must be reinstalled.

NOTE: To remove the blade, insert the screwdriver into the aligned holes. Unthread the nut and remove parts. Store parts and instructions for future use.

Maintenance Schedule

WARNING: Disconnect the spark plug before performing maintenance, except for carburetor adjustments.

Troubleshooting

WARNING: Always stop the unit and disconnect the spark plug before performing remedies, except for those requiring operation.

Emissions Control Warranty Statement (U.S. EPA)

YOUR WARRANTY RIGHTS AND OBLIGATIONS: The U.S. Environmental Protection Agency and Sears, Roebuck and Co., U.S.A., explain the emissions control system warranty on your year 2001-2004 small off-road engine. Sears warrants the system provided there has been no abuse, neglect, or improper maintenance. The system includes parts like the carburetor and ignition system. Sears will repair your engine at no cost for warrantable conditions, covering diagnosis, parts, and labor.

MANUFACTURER'S WARRANTY COVERAGE: If any emissions-related part is defective, or if defects in materials or workmanship cause failure of such a part, Sears will repair or replace it.

OWNER'S WARRANTY RESPONSIBILITIES: You are responsible for performing required maintenance as listed in the manual. Retain all maintenance receipts. Sears may deny warranty coverage for failures due to abuse, neglect, improper maintenance, unapproved modifications, or use of non-Sears parts.

Present your engine to a Sears authorized repair center promptly when a problem exists. Warranty repairs should be completed within 30 days. Contact your nearest authorized service center or call Sears at 1-800-469-4663 for warranty questions.

WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the engine is purchased.

LENGTH OF COVERAGE: Two years from the initial date of purchase.

WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS. This will be performed at no charge to the owner at an approved Sears servicing center.

WARRANTY PERIOD: Parts not scheduled for replacement are warranted for 2 years. Parts scheduled for replacement are warranted up to the first scheduled replacement point.

DIAGNOSIS: You will not be charged for diagnostic labor that determines a warranted part is defective, if performed at an approved Sears center.

CONSEQUENTIAL DAMAGES: Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance.

ADD-ON OR MODIFIED PARTS: Use of these parts can be grounds for disallowing a warranty claim. Sears is not liable for failures caused by add-on or modified parts.

HOW TO FILE A CLAIM: Contact your nearest authorized service center or call Sears at 1-800-469-4663.

WHERE TO GET WARRANTY SERVICE: All Sears service centers. Call 1-800-469-4663.

MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS: Sears-approved replacement parts for emission-related parts will be provided at no charge if the part is under warranty.

EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System (Spark Plug up to maintenance schedule), Ignition Module.

MAINTENANCE STATEMENT: The owner is responsible for performing all required maintenance as defined in the instruction manual.

This engine is certified to be emissions compliant for the following use:

• Moderate (50 hours)
• Intermediate (125 hours)
• Extended (300 hours)