MGate 5119 Series Quick Installation Guide

Version 1.0, December 2021

For technical support, visit: www.moxa.com/support

Overview

The MGate 5119 Series is an Ethernet gateway designed for the power industry to integrate Modbus, DNP3, IEC 60870-5-101/104 devices to an IEC 61850 MMS network.

Package Checklist

Before installing the MGate 5119, verify that the package contains the following items:

Please notify your sales representative if any of the above items is missing or damaged.

Optional Accessories (can be purchased separately)

Hardware Introduction

LED Indicators

LED Color Description
Ready Off Power is off or a fault condition exists
Ready Green Steady Power is on, and the MGate is functioning normally
Ready Red Steady Power is on, and the MGate is booting up
Ready Red Blinking slowly Indicates an IP conflict, or the DHCP or BOOTP server is not responding properly
Ready Red Flashing quickly The microSD card failed
MB/101/104/DNP3 Off No communication with a Modbus/101/104/DNP3 device
MB/101/104/DNP3 Green Steady Normal Modbus/101/104/DNP3 communication in progress
MB/101/104/DNP3 Red Steady When the MGate 5119 acts as a Modbus master:
1. Received an exception code from the slave device
2. Received a framing error (parity error, checksum error)
3. Timeout (the master sent a request but no response was received)
When the MGate 5119 acts as an IEC 60870-5-101/104/ DNP3 master:
1. Received an outstation exception (format error, checksum error, invalid data, outstation responds are not supported)
2. Timeout (the master sent a command, but no response was received)
850 Off No communication with the IEC 61850 system
850 Green Steady Normal IEC 61850 communication in progress
850 Red Steady When the MGate 5119 acts as an IEC 61850 server:
1. Received an abnormal package (wrong format, unsupported function code)
2. Failed to establish an IEC 61850 connection
3. Disconnected the IEC 61850 connection

Dimensions

The device has dimensions of 36 mm (height) x 120 mm (width) x 150 mm (depth), or 1.42 x 4.72 x 5.91 inches. The diagram shows the device from the side, top, and front, illustrating the placement of ports and mounting points.

Reset Button

Restore the MGate to factory default settings by using a pointed object (such as a straightened paper clip) to hold the reset button down until the Ready LED stops blinking (approximately five seconds).

Pull-high, Pull-low, and Terminator for RS-485

Beneath the MGate 5119's top cover, you will find DIP switches to adjust each serial port's pull-high resistor, pull-low resistor, and terminator.

SW 1 Pull-high resistor 2 Pull-low resistor 3 Terminator
ON 1 kΩ 1 kΩ 120 Ω
OFF 150 kΩ* 150 kΩ* -
*Default

Hardware Installation Procedure

  1. Connect the MGate 5119's terminal block to the power supply, which could provide 12 to 48 VDC.
  2. Use a serial or Ethernet cable to connect the MGate to the Modbus RTU/ASCII/TCP, DNP3 Serial/TCP, IEC60870-5-101/104 device.
  3. Use an Ethernet cable to connect the MGate to the IEC 61850 MMS system.
  4. The MGate 5119 is designed to be attached to a DIN rail or mounted on a wall. For DIN-rail mounting, push down the spring and properly attach it to the DIN rail until it “snaps” into place. For wall mounting, install the wall-mount kit (optional) first and then screw the device onto the wall. An M3 screw is suggested, and the minimum length of the screw should be 10 mm.

The following figures illustrate the two suggested mounting options:

Wall-Mount Installation: Shows the device being attached to a wall. Step 1 involves installing a wall-mount kit (two plates) using screws. Step 2 shows the device being screwed onto the installed kit.

DIN-Rail Installation: Shows the device being attached to a DIN rail. Step 1 involves pushing down a spring mechanism on the device. Step 2 shows the device being clicked onto the DIN rail.

The following figures illustrate how to attach screws to the mounting kits:

DIN Rail Mounting Screws: Two M3 x 6 mm screws are used.

Wall Mounting Screws: Two M3 x 10 mm screws are used for the top bracket and two M3 x 10 mm screws for the bottom bracket.

Note on Power Supply: The equipment is intended to be supplied by an external power source (UL listed/ IEC 60950-1/ IEC 62368-1) with output complying with ES1/SELV, PS2/LPS. The output rating is 12 to 48 VDC, 0.455 A min., at an ambient temperature of 75°C minimum.

Note on DC Power Input: Before connecting to DC power inputs, ensure the DC power source voltage is stable. The wiring of the input terminal block shall be installed by a skilled person. Use Cu wire, 28-18 AWG wire size, with a torque value of 0.5 N-m. Ensure one individual conductor is in each clamping point.

Note on Class I Adapter: If using a Class I adapter, the power cord should be connected to an outlet with an earthing connection.

Software Installation Information

You can download the User's Manual and Device Search Utility (DSU) from Moxa's website: www.moxa.com. Please refer to the User's Manual for additional details on using the DSU.

The MGate 5119 also supports login via a web browser.

Pin Assignments

Serial Port (Male DB9)

Pin RS-232 RS-422/ RS-485 (4W) RS-485 (2W)
1 DCD TxD-(A) -
2 RXD TxD+(B) -
3 TXD RxD+(B) Data+(B)
4 DTR RxD-(A) Data-(A)
5* GND GND GND
6 DSR - -
7 RTS - -
8 CTS - -
9 - - -

*Signal ground

Ethernet Port (RJ45)

Pin Signal
1 Tx+
2 Tx-
3 Rx+
6 Rx-

Power Input and Relay Output Pinouts

The terminal block features connections for DC power inputs (V1+, V1-, V2+, V2-) and relay outputs (N.O. - Normally Open, Common, N.C. - Normally Closed). It also includes a connection for Shielded Ground.

Visual representation of terminal block:

Shielded Ground | DC Power Input 2 (V2+) | DC Power Input 2 (V2-) | N.O. | Common | N.C. | DC Power Input 1 (V1+) | DC Power Input 1 (V1-)

Specifications

Category Details
Power Requirements 12 to 48 VDC
Input Current 455 mA max.
Operating Temperature -40 to 75°C (-40 to 167°F)
Ambient Relative Humidity 5 to 95% (non-condensing)
Dimensions 36 x 120 x 150 mm (1.42 x 4.72 x 5.91 in)
Reliability (Alert Tools) Built-in buzzer and RTC
Reliability (MTBF) 1,180,203 hrs.

Manufacturer Information

Moxa Inc.

No. 1111, Heping Rd., Bade Dist., Taoyuan City 334004, Taiwan

Models: MGate 5119 Series Modbus TCP Gateway, MGate 5119 Series, Modbus TCP Gateway

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References

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