Installation Guide for SDC models including: 1091AI, 1091AI Fail Safe Concealed Mortise Bolt Lock, Fail Safe Concealed Mortise Bolt Lock, Safe Concealed Mortise Bolt Lock, Mortise Bolt Lock

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INST-1091AI
SECURITY DOOR CONTROLS  WWW.SDCSECURITY.COM [t] 800.413.8783  805.494.0622  E-mail: service@sdcsecurity.com  801 Avenida Acaso, Camarillo, CA 93012  PO Box 3670, Camarillo, CA 93011
INSTALLATION INSTRUCTIONS
1091AI & 1091AIDL FAIL-SAFE CONCEALED MORTISE BOLT LOCK
OVERHEAD INSTALLATION HORIZONTAL 1a. Examine the top rail of the door for the most suitable location for the strike plate. Mark the door for the end of the strike closet to
the lock stile, and make a corresponding mark on the header to line up with the first mark. 2a. Locate center line of door thickness on the header and attach adhesive cut out template to header. Lining it up with marks, center
punch the tab-mounting screw locations and counter-sink for #10 screw. Saw or rout out the cutout area. Continue to step 5. SIDEJAMB INSTALLATION VERTICAL
1b. Examine the lock stile jamb for the point nearest the center of the door height, with space available for the lock and strike. Mark the door stile horizontal for the top end of the strike plate and make a corresponding mark on the jamb.
2b. Locate center line of door thickness on the jamb and attach adhesive cutout template to jamb, lining up the top of the cutout with the horizontal mark on the jamb. Center punch the tab mounting screw locations and counter sink for #10 screw. Saw or rout the cutout.
3. Attach the mounting tabs inside. 4. Attach power supply leads to lock leads as shown on page 2. Handle the lock carefully; do not hang it by the wire leads. Insert
wiring into the header cavity carefully so they do not interfere with proper locating of the lock in the cutout. 5. Insert lock. When installed horizontally, the bolt end is nearest the lock stile. When installed vertically on the sidejamb, the bolt
must be at the top end of the cutout. Secure with #10-32 machine screw. 6. Using strike plate as a template, mark screw hole location and drill holes for screws supplied. Mortise as required. Attach strike. 7. The Automatic Relock Switch (ARS) is set for 1/8" clearance between the top of the door and transom bar or head jamb. Any
additional gap may be compensated for by loosening the lock nut and turning the switch assembly clockwise until proper adjustment is reached. Be sure to tighten lock nut when adjustment is satisfactory.

Auto Relock Switch (ARS) Adjustable for Wide Door Gap

Loosen nut. Turn assembly clockwise for wide door gap. Tighten nut.

Fig. 1

Fig. 2

Easy Installation or Servicing
All Space Saver locks are easily installed in any existing entrance merely by mortising out a cutout, attaching the wiring, inserting the lock, and bolting it into position with two attaching tabs. Cutting studs is no longer a problem or expense.

1. Mortise cutout in tube for face plate (fits flush with surface of tube).
2. Position screws for attaching tabs, drill holes, attach tabs.

P:\INSTALLATION INST\BOLT LOCKS\INST-1091AI REV L 01-25 Page 1

3. Connect wiring to lock.
4. Slide lock into position, attach to tabs.
Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or email engineer@sdcsecurity.com

SECURITY DOOR CONTROLS  WWW.SDCSECURITY.COM [t] 800.413.8783  805.494.0622  E-mail: service@sdcsecurity.com  801 Avenida Acaso, Camarillo, CA 93012  PO Box 3670, Camarillo, CA 93011

The SDC PR-1000 Power Regulator in included with the bolt lock. Although the solenoid is rated for continuous duty, continuously powering the solenoid will generate heat. Installing the PR-1000 reduces the power consumption of the bolt locks after activation of the lock, allowing for a heat reduction to the bolt lock, and increasing the life of the solenoid. DC voltage is recommended for improved heat reduction.
Solenoid Voltage Configuration:

24VDC SOLENOID CONFIGURATION

RED (+) BLK BLU
WHT (-)
Wiring without PR-1000:

24VDC @ 450mA (max)

12VDC SOLENOID CONFIGURATION

RED (+) BLK BLU
WHT (-)

12VDC @ 900mA (max)

Access Control or Push Button (N/C)
(+) SOLENOID (-)

YEL

N/C

N/O

COM

(DOOR CLOSED)

Auto Relock Switch

YEL

DC
(+) POWER (-) INPUT

Wiring with PR-1000; recommended:

(~) AC (~) POWER

PR-1000 VOLTAGE REGULATOR

YEL/BLK (~) YEL (~) or (+DC)

BLK (-DC) RED (+) WHT (-) ORG BLU WHT/BLK

Solenoid
Not Used

COM

N/C N/O

Access Control or Push Button
(N/C)

* See above for solenoid wiring. (DOOR CLOSED)

YEL

YEL

Auto Relock Switch

(+) DC (-) POWER
INPUT

PR-1000 Input Voltage: 12/24 VDC/VAC (+/-10%). DC voltage is recommended for optimal performance.

Electrical Data

Dual Voltage Solenoid:
12VDC @ .9 Amp (Max) Continuous Duty 24VDC @ .45 Amp (Max) Continuous Duty

OPTIOINAL BOLT POSITION SENSOR (BPS-MAGNETIC)

B

Indicates bolt locked or unlocked 5 Watt

OPTIOINAL DOOR POSITION SWITCH (DPS-MECHANICAL)

D

Indicates door opened or closed 4A @ 30VDC (Resistive)

TROUBLE SHOOTING

Problem:

Solution

Bolt does not project.

Check voltage and alignment of

strike.

Bolt projects but chatters. Voltage too low.

DPS

Bolt will not retract.

Strike is mis-aligned.

BPS

ARS

DPS / BPS CONFIGURATION

BLU = N/O RED = N/C WHT = COM

DPS polarity shown with door closed

BLU = N/O RED = N/C WHT = COM

P:\INST INSTRUCTIONS\BOLT LOCKS\INST-1091AI REV L 01-25 Page 2

BPS polarity shown with bolt retracted.

SECURITY DOOR CONTROLS  WWW.SDCSECURITY.COM [t] 800.413.8783  805.494.0622  E-mail: service@sdcsecurity.com  801 Avenida Acaso, Camarillo, CA 93012  PO Box 3670, Camarillo, CA 93011

1091AI & 1091AIDL METAL DOOR & FRAME INSTALLATION

.750"

6.50"

NOTE: NOT TO SCALE. DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
1.50"

.375"

1.20"

1.450"

8.00"

.375"

.125"

CLOF DOOR

1-1/2"

CLOF BOLT
1.35"
4"

NO. 10-32 TAP (2)
1/8"

3/8"

8"

6.70"

7-1/4"

NO. 10-32 TAP (2)
2"

3/4" 1-1/2"
1-3/8"

3-1/4" 4"
DOOR PREPARATION

1-1/2" 3/4"
CLOF DOOR

FRAME PREPARATION

TECHNICAL DATA (FOR STANDARD UNIT)

FACE PLATE: STRIKE: ID REQUIREMENTS: BOLT: BOLT THROW: PR-1000 MODULE:

8" x 1-1/2" X 1/8" 4" x 1-1/2" x 1/8" 8" x 1-1/2" x 1-1/2" 5/8" DIA. SOLID STAINLESS STEEL 3/4" 3-3/4" x 1-1/4" x 1/2" (Required when mounted in frame.)

P:\INST INSTRUCTIONS\BOLT LOCKS\INST-1091AI REV L 01-25 Page 3



References

Acrobat Distiller 25.0 (Windows)