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Installation Guide for VACON models including: FR4, FR5, FR6, FR6 NXS NXP Flange Mount Kit, NXS NXP Flange Mount Kit, Flange Mount Kit, Mount Kit
File Info : application/pdf, 11 Pages, 603.53KB
DocumentDocumentvacon® nxs/p ac drives flange mounting kit for fr4-fr6 installation manual INDEX 1. General 2. Vacon Flange Mounting Kit contents 2.1 FR4 (Type designation code: THR-FR4) 2.2 FR5 (Type designation code: THR-FR5) 2.3 FR6 (Type designation code: THR-FR6) 3. Installation 4. Information sticker Document code: DPD01899A Date: 20.9.2016 2 3 3 4 4 5 8 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 2 · vacon General 1. General Using the Vacon Flange Mounting Kit, you can mount your Vacon NX AC drive through the cabinet wall so that the control unit of the drive remains inside the cabinet. The correct installation of the Flange Mounting Kit affects the IP protection class of the AC drive. After the installation, the control unit is protected according to IP21 and the power unit according to IP54 (unless the AC drive was originally IP21-protected). See figure below. Cabinet IP21 IP54 According to standard IEC 60529 (EN 60529), the IP54 AC drive enclosure provides protection against dust and water sprayed from all directions. Limited ingress of both is permitted. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 1 vacon · 3 2. Vacon Flange Mounting Kit contents The contents of the Flange Mounting Kits for different frames are shown in the following pictures. 2.1 FR4 (Type designation code: THR-FR4) 1 Flange, top 2 Flange, bottom 3 Fan & protection plate 4 Plastic sealing 5 Screws (4*16) 6 Screws (4*10) 7 Sealing tape Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 2 4 · vacon Vacon Flange Mounting Kit contents 2.2 FR5 (Type designation code: THR-FR5) 1 Flange, top 2 Flange, bottom 3 Fan & protection plate 4 Screws (4*16) 5 Rubber sealing 6 Sealing tape 2.3 FR6 (Type designation code: THR-FR6) 1 Flange, top 2 Flange, bottom 3 Fan 4 Rubber sealings 5 Cable ties 6 Screws (6*12) 7 Adhesive backed mounts 8 Sealing tape Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 2 vacon · 5 3. Installation These instructions guide you through the installation of the Flange Mounting Kit that you have purchased for your FR4, FR5 or FR6 size AC drive. Please note the white triangles in the lower left corners of the installation pictures. They designate the frame(s) the picture applies to. If no triangles exist, the step is applicable to all frames. 1. Open the control cable cover 2. Detach the protection plate. 3. Attach the bottom flange to its place and remove the cable entry flange. Keep the plate and the screws to with screws. Do not tighten the screws hand, they will still be needed. yet. FR5 FR4 4. Place the cable entry flange be- 5. Detach the fan. tween the frame and the bottom flange. Now tighten the screws. FR4 6a. Insert the plastic sealing (#4). FR5 FR5 6b. Insert the rubber sealings (#5). 7. Fix the top flange to its place. FR4 8. Attach the protection plate with fan (#3) with the screws you set aside at step 2. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 3 6 · vacon Installation FR5 FR4 9. Detach the grounding rack from the protection plate you removed at step 2 and fix it to the plate with fan using the screws from the old rack. FR5 10a. Remove the plastic cover of the AC drive and open the small lid on the power unit cover. Leave the opening uncovered. FR6 10b. Remove the plastic cover of the AC drive and open the small lid on the power unit cover. Set the screws aside for later use. FR5 FR6 11. Seal the air inlets with the rubber sealings (#4). Leave the opening uncovered. FR6 12. Fix the lid with fan (#3) on the power unit cover using the screws set aside at step 10b. FR4 13. Carefully re-install the fan ensuring that the connector clip fits accurately. Do not slam, do not force! FR6 14. Attach the adhesive-backed 15. Connect the fan cables to termi- mounts (#7) as shown in the picture nals #6 (red) and #7 (black) of the and use the ties (#5) to fix the cables basic I/O board (NXOPTA1 or on the power unit. NXOPTA8)* Continues on next page * Or any other free 24Vout terminal on your available I/O Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 3 vacon · 7 16. Apply the sealing tape attached around the opening along the edge. Place the tape so that it runs inside the screw holes. The kit contains a greater amount of tape than what you might need. Only use such an amount of tape required by the dimensions of the opening. See Figure 1. 17. Fit the AC drive in the opening. NOTE: The AC drive will not fit in the opening in a straight position. Tip the converter positioning the lower end first in the opening. See Figures 2 and 3. Sealing tape Figure 1. Figures 2 and 3. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 3 8 · vacon Information sticker 4. Information sticker Each Flange Mounting Kit delivered by the factory includes a sticker (shown below). Please check IP54/Collar (1) and mark the installation date (2) on the sticker. Finally, attach the sticker on the drive. Dri ve m odified: Option board: NXOPT.. ........ ... .. . Date:....... ... ........ . 1 in slot: A B C D E IP54 upgrade/ Collar Date:....... ... ........ . 2 EMC level modified: H to T / T to H Date:....... ... ........ . Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ 4 www.danfoss.com Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland Document ID: DPD01899A Rev. A