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User Manual for truflo models including: TIM Series, TIM Series Multi Function Paddle Wheel Flow Meter, Multi Function Paddle Wheel Flow Meter, Paddle Wheel Flow Meter, Wheel Flow Meter, Flow Meter, Meter
ICON FLOW
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DocumentDocumentTIM Series Multi-Function Paddle Wheel Flow Meter Quick Start Manual Rotates 330° Read the user's manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice. 23-0089 © Icon Process Controls Ltd. 1 TIM Series Multi-Function Paddle Wheel Flow Meter Safety Information De-pressurize and vent system prior to installation or removal ° DO NOT° ALWAYS DO NOT Warning | Caution | Danger UF Hand Tighten Only Note | Technical Notes O Do Not Use Tools Ä WARNING Personal Protective Equipment (PPE) ¤¤- ½ Pressurized System Warning ¯½ F General Information General Operating Voltage Current Consumption Control Output Transmitter Communication Flow Rate GPM | LPM Fluid Accuracy Response Frequency Max Flow Rate Min Flow Rate Materials of Construction O-ring material Operating Temperature Protection Rating Approval *Optional Description 10 30VDC 60mA max. NPN | 150mA max. 4-20mA RS485* 0.0 999.9 H2O | Liquid Chemical Media ± 0.5% of F.S. @25ºC 5K Hz 10m/s | 33ft/s 0.1m/s | 0.3ft/s Rotor: ETFE Tefzel® | Rotor Pin: Zirconium Ceramic | Rotor Bushings: Ceramic Sensor Body: PVC/PP/PVDF/316SS FPM | EPDM Optional | FFKM Optional PVC < 60ºC | PP < 80ºC | PF < 100ºC NEMA 4X | IP66 | General Purpose CE |RoHS 23-0089 © Icon Process Controls Ltd. 2 TIM Series Multi-Function Paddle Wheel Flow Meter Industry's Most Accurate & Reliable Paddle Wheel Flow Meters ½½i¯ ½½® O½®í ½" 24" Line Sizes Flow Rate | Total Pulse | 4 20mA | Voltage Outputs New ShearPro® Design F¤° Reduced Turbulence = Increased Longevity 78% Less Drag than Old Flat Paddle Design* §v¯¯-% Tefzel® Paddle Wheel Superior Chemical And Wear Resistance vs PVDF vs. Flat Paddle Zirconium Ceramic Rotor | Bushings Up to 15x the Wear Resistance Integral Rotor Bushings Reduce Wear and Fatigue Stress 360º Shielded Rotor Design Eliminates Finger Spread No Lost Paddles vs. Competitor 23-0089 © Icon Process Controls Ltd. 3 TIM Series Multi-Function Paddle Wheel Flow Meter Installation Retention Cap Very Important j Ä| °| Do Not Force |F -||F Lubricate with silicone inside of ° O%v½ °F Fig - 1 Fig - 2 Retention Cap Flow Process Pipe Locating Pin Ensure O-rings are well lubricated Notch Fig - 3 1¼" G Sensor Blade Ensure tab is parallel direction Fig - 4 ½Ü Correct Sensor Position 01 Tab Notch VERY IMPORTANT Lubricate O-rings with a viscous 02 lubricant, compatible with the system 03 Flow Meter Positioning Tab Fig - 5 Notch Hand tighten using the retention cap DO NOT use display to tighten j tab andclamp saddle notch. 23-0089 © Icon Process Controls Ltd. Engage one thread of the sensor cap, then turn the sensor until the alignment ° - · Hand tighten the screw cap · DO NOT use any tools -- threads may be damaged · -° 4 TIM Series Multi-Function Paddle Wheel Flow Meter Correct Sensor Position Setup ½U¯½ ½ °½ Flange Inlet Outlet 2x 90º Elbow Inlet Outlet Reducer Inlet Outlet 10xID 5xID 25xID 5xID 15xID 5xID 90º Downward Flow 90º Elbow Downward Flow Upward Inlet Outlet Inlet Outlet Ball Valve Inlet Outlet 40xID 5xID Installation Positions Figure - 1 20xID 5xID Figure - 2 50xID 5xID Figure - 3 Good if NO SEDIMENT present Good if NO AIR BUBBLES present *Maximum % of solids: 10% with particle size not exceeding 0.5mm cross section or length Preferred installation if SEDIMENT* or AIR BUBBLES may be present 23-0089 © Icon Process Controls Ltd. 5 TIM Series Multi-Function Paddle Wheel Flow Meter Terminal Connections Cable Grip Wire Connector Combo (no Internal wiring required) Cable Grip Connection Terminal Description 1 + 10-30VDC 2 OUT 2 (NPN) 3 - VDC 4 OUT 1 (NPN) 5 4-20mA - 6 4-20mA + M12 Connection (no Internal wiring required) Terminal Description 1 + 10-30 VDC 2 Totalizer Pulse Output NPN 3 - VDC 4 Flow Rate Pulse Output NPN 5 4-20mA + 6 4-20mA - Color Brown White Blue Black Yellow Grey Fittings and K-Factor TEE FITTINGS CLAMP-ON SADDLES CPVC SOCKET WELD-ON ADAPTERS Tee Fitting IN DN K-Factor LPM GPM Sensor Length ½" 15 156.8 593.5 S ¾" 20 96.7 366 S 1" 25 58.8 222.6 S 1½" 40 20.5 77.6 S 2" 50 11.9 45.0 L 2½" 65 8.4 31.8 L 3" 80 3.2 12.1 L 4" 100 2.0 7.6 L Pressure vs. Temperature Clamp Saddles K-Factor IN DN LPM GPM 2" 50 11.9 45.0 3" 80 3.2 12.1 4" 100 2.0 7.6 6" 150 0.77 2.9 8" 200 0.51 1.9 Sensor Length S S S L L Note: During system design the must be considered. | Non-Shock bar psi 15.2 220 = PVC = PP = PVDF 13.8 200 12.4 180 11.0 160 9.7 140 8.3 120 6.9 100 5.5 80 4.1 60 2.8 40 1.4 20 00 °F 60 104 140 175 212 248 °C 20 40 60 80 100 120 Weld On Adapter IN DN 2" 50 2½" 65 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 K-Factor LPM 11.9 8.4 3.2 2.0 0.77 0.51 0.33 0.31 0.28 0.25 0.22 0.19 0.16 GPM 45.0 31.8 12.1 7.6 2.9 1.9 1.2 1.1 1.0 0.9 0.8 0.7 0.6 Sensor Length S S S S L L L L L L L L L Min/Max Flow Rates Pipe Size (O.D.) ½" | DN15 ¾" | DN20 1" | DN25 1 ½" | DN40 2" | DN50 2 ½" | DN60 3" | DN80 4" | DN100 6" | DN150 8" | DN200 LPM | GPM 0.3m/s min. 3.5 | 1.0 5.0 | 1.5 9.0 | 2.5 25.0 | 6.5 40.0 | 10.5 60.0 | 16.0 90.0 | 24.0 125.0 | 33.0 230.0 | 60.0 315.0 | 82.0 LPM | GPM 10m/s max 120.0 | 32.0 170.0 | 45.0 300.0 | 79.0 850.0 | 225.0 1350.0 | 357.0 1850.0 | 357.0 2800.0 | 739.0 4350.0 | 1149.0 7590.0 | 1997.0 10395.0 | 2735.0 23-0089 © Icon Process Controls Ltd. 6 TIM Series Multi-Function Paddle Wheel Flow Meter Programming STEPS 1 Press and Hold SET + 3 sec 2 Pasword 3 Units of Flow 4 K Factor 5 Transmitter Range Select/Save/Continue DISPLAY Move selection left STR OPERATION Home Screen Change digit value F%j Otherwise meter will enter Lockout Mode* Press Press / to change STR to save ÄGGF ÄjjÄgjg Press to change Press to save Enter K Factor Value Refer to Page 6 for K-Factor Values F% ½ Programming Frequency Pulse Relay Output STEPS 1 Press and Hold SET + 3 sec DISPLAY Home Screen OPERATION 2 Flow Rate Pulse Output 3 Flow Total Pulse Output CV - Program Value of (Flow Rate) Pulse (NPN) Output Preset Value of Flow Rate Change to a Value that meets your Flow Rate Pulse Output SV -ܯÜF§¤v ܯÜF§¤FF CV - Program Value of Flow Totalizer Pulse (NPN) Output SV: Preset Value of Flow Total SV -ܯÜF§¤v 2000 Default§¤ OP2 Output" for totalizer options Flow Totalizer Pulse - (Step #2 - Next) 23-0089 © Icon Process Controls Ltd. 7 TIM Series Multi-Function Paddle Wheel Flow Meter Programming Relay Output STEPS 1 Press and Hold SET DISPLAY + 3 sec 2 OP2 Output Pulse Control (Frequency) 3 Pulse Relay 4 Hysteresis 5 Time Delay Home Screen OPERATION ¤t§ ¯§Ä½ ¯§Ä½¤¯ §½ÜÜ¯Ü¯Ü -¤Ä%G¤ F --Paddle Pulse --Frequence Max 5 KHz (For TVF) Refer to Relay Selection Mode Below Press to change Press to save O Relay Option Outputs ALt No. Description ALt = 0 CV > SV --vܯÜO--FFv§ ALt = 1 CV < SV --vܯÜO--FFv§ ALt = 2 ¯ÜOܯÜO--vܯÜOܯÜO¯--FF ALt = 3 ¯ÜOܯÜO--FFܯÜOܯÜO¯--v OOG¤t CV: Current Value = Flow Rate | SV = Selected or Programmed Value 23-0089 © Icon Process Controls Ltd. 8 TIM Series Multi-Function Paddle Wheel Flow Meter Rotor Pin | Paddle Replacement 01 Line up pin with hole 02 GENTLY tap Small Pin 02 Tap until pin is 50% out Pin Hole 04 Pull out 05 Pull out 06 Paddle Insert new paddle in 07 Push in pin approx. 50% 08 GENTLY tap 09 Congratulations! Replacement procedure is complete! Ensure holes are aligned 23-0089 © Icon Process Controls Ltd. 9 TIM Series Multi-Function Paddle Wheel Flow Meter Warranty, Returns and Limitations Warranty Icon Process Controls Ltd Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd U¤j Icon Process Controls Ltd warranty period. Icon Process Controls Ltd° warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will Returns ¤Icon Process Controls Ltd½ t§ warranty and non-warranty product returns to Icon Process Controls LtdIcon Process Controls Ltd Limitations ½ ° Icon Process Controls Ltd 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd½Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND I NCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd½ U° provision of this warranty. For additional product documentation and technical support visit: www.iconprocon.com | e-mail: sales@iconprocon.com or support@iconprocon.com | Ph: 905.469.9283 23-0089 © Icon Process Controls Ltd. 10