installation guide for LENNOX models including: R-454B, R-454B Gas and Cooling Packaged Units, Gas and Cooling Packaged Units, Cooling Packaged Units, Packaged Units, Units
28 янв. 2025 г. — To prevent serious injury or death: 1- Lock-out. tag-out before performing maintenance. 2- If system power is required (e.g., smoke detector.
5 = EBM Direct Drive 500mm blower with Modbus control. FIGURE 45. Page 59. Page 59. [6] IAQ Options.
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DocumentDocument© 2024 IMPORTANT Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and ser vice must be performed by a licensed professional HVAC installer or equivalent, service agency, or the gas supplier Table of Contents Dimensions 4 Parts Arrangement 5 Shipping and Packing List 6 General 6 Requirements 6 Unit Support 8 Duct Connection 9 Rigging Unit for Lifting 9 Condensate Drains 9 Connect Gas Piping (Gas Units) 11 Pressure Test Gas Piping (Gas Units) 12 High Altitude Derate 13 Electrical Connections - Power Supply 13 Electrical Connections - Control Wiring 13 Mobile Service App 16 Blower Operation 19 Direct Drive Blower Start-Up 21 Refrigerant Leak Detection System 24 Cooling Start-Up 24 Prognostic & Diagnostic Sensors 33 RDS Sensors 36 Gas Heat Start-Up (Gas Units) 37 Heating Operation and Adjustments 38 INSTALLATION INSTRUCTIONS LGM/LCM092U (7.5 TON) LGM/LCM102U (8.5 TON) LGM/LCM120U (10 TON) LGM/LCM150U (12.5 TON) GAS AND COOLING PACKAGED UNITS 508464-01 6/2024 R-454B Electric Heat Start-Up (Cooling Units) 38 Cooling Operation 39 Modulating Hot Gas Reheat Start-Up and Operation 40 Preventative Maintenance / Repair 41 Field-Installed Accessories 55 Factory Unit Controller Settings 55 Decommissioning 60 WARNING To prevent serious injury or death: 1- Lock-out. tag-out before performing maintenance. 2- If system power is required (e.g., smoke detector maintenance), disable power to blower, remove fan belt where applicable, and ensure all controllers and thermostats are set to the OFF position before performing maintenance. 3- Always keep hands, hair clothing, jewelery, tools, etc., away from moving parts. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCES CAUTION As with any mechanical equipment, contact with sharp sheet metal edges can result in personal in jury. Take care while handling this equipment and wear gloves and protective clothing. WARNING Only manufacturer approved auxiliary devices are permitted to be installed in this unit. WARNING If this appliance is conditioning a space with an area smaller than TAmin or stored in a space with an area smaller than Amin as defined by this instruction, then that space must be without continuously operating open flames (e.g. an operating gas appliance) or other potential ignition sources (e.g. an operating electric heater or similar hot surface). A flame-producing device may be installed in the same space if the device is provided with an effective flame arrest system. CAUTION Auxiliary devices which may be a potential ignition source shall not be installed in the duct work. Examples of such potential ignition sources are hot surfaces with a temperature exceeding 700°C and electric switching devices. CAUTION The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction CAUTION Children should be supervised not to play with the appliance. CAUTION Any personnel installing, decommissioning, or performaing maintenance on the unit must be properly trained with A2L refrigerants. CAUTION Servicing shall be performed only as recommended by the manufacturer. WARNING ·This appliance must be installed in accordance with local and national wiring regulations. ·If the appliance is not fitted with an option for full disconnection from power, a means of disconnection must be incorporated in the fixed wiring in accordance with national and local wiring regulations. CAUTION Leak Detection System installed. Unit must be powered except for service. WARNING ·Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. ·The appliance shall be stored in a room without continuously operating ignition sources (for example: open flames, an operating gas appliance, or an operating electric heater). ·Do not pierce or burn. ·Be aware that refrigerants may not contain an odor WARNING Ducts connected to an appliance shall not contain a potential ignition source. IMPORTANT Pipe work, including piping material, pipe routing, and installation shall include protection from physical damage in operation and service, and be in compliance with national and local codes and standards, such as ASHRAE 15, ASHRAE 15.2, IAPMO Uniform Mechanical Code, ICC International Mechanical Code, or CSA B52. All field joints shall be accessible for inspection prior to being covered or enclosed. IMPORTANT Refrigerant sensors for refrigerant detection systems shall only be replaced with sensors specified by the appliance manufacture. CAUTION This unit is equipped with electrically powered safety measures. To be effective, the unit must be electrically powered at all times after installation, other than when servicing. Page 2 A2L Refrigerant Considerations Ensure that the work area is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere. Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects, taking into account the effects of aging or continual vibration from sources such as compressors or fans. Under no circumstances shall potential sources of ignition be used when searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used. Electronic leak detectors may be used to detect refrigerant leaks but, in the case of flammable refrigerants, the sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed, and the appropriate percentage of gas (25% maximum) is confirmed. Leak detection fluids are also suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak is suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut off valves) in a part of the system remote from the leak. When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used. However, for flammable refrigerants it is important that best practices be followed since flammability is a consideration. The following procedure shall be adhered to: -Safely remove refrigerant following local and national regulations. -Evacuate the circuit. -Purge the circuit with inert gas. -Evacuate. -Purge the circuit with inert gas. -Open the circuit The refrigerant charge shall be recovered into the correct recovery cylinders if venting is not allowed by local and national codes. For appliances containing flammable refrigerants, the system shall be purged with oxygenfree nitrogen to render the appliance safe for flammable refrigerants. This process might need to be repeated several times. Compressed air or oxygen shall not be used for purging refrigerant systems. Refrigerants purging shall be achieved by breaking the vacuum in the system with oxygen-free nitrogen and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to a vacuum. This process shall be vented down to atmospheric pressure to enable work to take place. Ensure that the outlet for the vacuum pump is not close to any potential ignition sources and that ventilation is available. Page 3 LGM/LCM092, 102, 120, 150 DIMENSIONS in. - Gas heat section shown 6-1/8 (156) AA 5-5/8 (143) BOTTOM SUPPLY AIR OPENING BB 58-1/8 (1476) 6-1/8 (156) 60-1/8 (1527) BASE BOTTOM POWER ENTRY 5-1/2 (140) Dia. 24 (610) 27 (686) 10-3/4 28 (273) 20 (711) (508) CENTER OF GRAVITY BOTTOM RETURN AIR OPENING EE FF 7 (178) 6-5/8 (168) DD BOTTOM CC 7 (178) CONDENSATE 34-7/8 (886) 101-1/4 BASE (2572) TOP VIEW OPTIONAL DISCONNECT (FACTORY INSTALLED) 99-1/4 (2521) 60-1/8 (1527) END VIEW 46-7/8 (1191) 43-3/8 (1102) 3-1/2 (89) 1 (25) ELECTRIC INLETS 15-1/2 (394) CONDENSATE DRAIN (FRONT) GAS SUPPLY INLET 5-3/8 (137) 18-1/2 (470) FLUE OUTLET 46-7/8 (1191) 34-7/8 (886) 39-7/8 (1013) FORKLIFT SLOTS (BOTH SIDES) LIFTING HOLES (FOR RIGGING) 101-1/4 (2572) SIDE VIEW 15-1/2 (394) 1-5/8 (41) HORIZONTAL SUPPLY AIR OPENING HORIZONTAL RETURN AIR OPENING 30 (762) 12-1/8 (308) CONDENSATE 6-1/8 DRAIN (BACK) 5-3/8 (156) (137) 31-1/2 (800) 66-3/8 (1686) 30 (762) Important - Do not install horizontal economizers on this opening. Refer to SIDE VIEW (Horizontal Openings) economizer instructions for proper installation. Page 4 LGM092, 102, 120, 150 PARTS ARRANGEMENT FILTERS (FOUR - 25 X 25 X 2") REHEAT COIL (OPTIONAL) EVAPORATOR COIL BLOWER (DIRECT DRIVE) COMPRESSOR INVERTER (BEHIND THE HINGED PANEL) CONDENSER FANS ECONOMIZER (OPTIONAL) WIFI ANTENNA UNIT CONTROLLER CONDENSER COIL WIRELESS BOARD IGNITION CONTROL COMPRESSORS BURNERS COMBUSTION AIR GAS VALVE INDUCER INDOOR COIL RDS SENSOR CONDENSATE DRAIN (BEHIND EVAPORATOR COIL) LCM092, 102, 120, 150 PARTS ARRANGEMENT FILTERS (FOUR - 25 X 25 X 2") REHEAT COIL (OPTIONAL) EVAPORATOR COIL BLOWER (DIRECT DRIVE) CONDENSER FANS COMPRESSOR INVERTER (BEHIND THE HINGED PANEL) ECONOMIZER (OPTIONAL) WIFI ANTENNA UNIT CONTROLLER WIRELESS BOARD COMPRESSORS CONDENSER COIL INDOOR COIL RDS SENSOR (BEHIND EVAPORATOR COIL) CONDENSATE DRAIN ELECTRIC HEAT (OPTIONAL) Page 5 Shipping and Packing List Package 1 of 1 contains: 1 - Assembled unit Check unit for shipping damage. Receiving party should contact last carrier immediately if shipping damage is found. General These instructions are intended as a general guide and do not supersede local codes in any way. Authorities having jurisdiction should be consulted before installation. The LGM092, 102, 120, & 150 gas/electric packaged rooftop unit is available in 130,000, 180,000, or 240,000 Btuh heating inputs. The LCM092, 102, 120, & 150 cooling packaged rooftop unit is the same basic design as the LGM unit except for the heating section. Optional electric heat is factory- or field-installed in LCM units. Units are equipped with Environ micro channel condenser coils. Units are available with an optional hot gas reheat coil which provides dehumidifying modes of operation. Refer to Reheat Operation section. Units are equipped with direct drive blowers. The blower will operate at lower speeds when demand is low and increase to higher speeds when demand is high. Refer to the Direct Drive Start-Up section. The following examples show the model numbers of ten ton units with blower options. LGM/LCM120U5E Single Zone VAV Direct Drive LGM/LCM120U5P VAV Direct Drive All units are available using R454B, an ozone-friendly HFC refrigerant. Refer to the Cooling Start-Up section for precautions when installing unit. Requirements See TABLE 1 for unit clearances. WARNING Electric shock hazard and danger of explosion. Can cause injury, death or product or property damage. Turn off gas and electrical power to unit before performing any maintenance or servicing operations on the unit. Follow lighting instructions attached to unit when putting unit back into operation and after service or maintenance. Optional Outdoor Air Hood UNIT CLEARANCES C B D A FIGURE 1 TABLE 1 UNIT CLEARANCES ¹ Unit Clear- A B C D Top Clear- ance in.(mm) in.(mm) in.(mm) in.(mm) ance Service Clearance 60 (1524) 36 (914) 36 (914) 60 (1524) Unobstructed Clearance to 36 1 1 1 Unob- Combustibles (914) (25) (25) (25) structed Minimum Operation Clearance 36 (914) 36 (914) 36 (914) 36 (914) Unobstructed NOTE - Entire perimeter of unit base requires support when elevated above mounting surface. ¹ Service Clearance - Required for removal of serviceable parts Clearance to Combustibles - Required clearance to combustible material (gas units). On LCM units, see clearance to combustible materials as outlined on heater rating plate. Minimum Operation Clearance - Required clearance for proper unit operation. NOTICE Roof Damage! This system contains both refrigerant and oil. Some rubber roofing material may absorb oil, causing the rubber to swell. Bubbles in the rubber roofing material can cause leaks. Protect the roof surface to avoid exposure to refrigerant and oil during service and installation. Failure to follow this notice could result in damage to roof surface. IMPORTANT The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC's and HCFC's) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance. Page 6 Minimum R454B Space and CFM Requirements Minimum Airflow¹ Unit LCM/LGM092 Qmin(CFM) 193 Qmin(m³h) 328 LCM/LGM102 193 328 LCM/LGM120 217 369 LCM/LGM150 214 364 LCM/LGM092 W/ Humidtrol 193 328 LCM/LGM102 W/ Humidtrol 193 328 LCM/LGM120 W/ Humidtrol 217 369 LCM/LGM150 W/ Humidtrol 214 364 ¹ NOTE - The minimum airflow is the lowest CFM allowed during venting operation (leak mitigation). Minimum Room Area of Conditioned Space² Unit LCM/LGM092 TAmin(ft²) 107 TAmin(m²) 9.9 LCM/LGM102 107 9.9 LCM/LGM120 121 11.2 LCM/LGM150 119 11.0 LCM/LGM092 W/ Humidtrol 107 9.9 LCM/LGM102 W/ Humidtrol 107 9.9 LCM/LGM120 W/ Humidtrol 121 11.2 LCM/LGM150 W/ Humidtrol 119 11.0 Refrigerant Charge R-454B Unit LCM/LGM092 STG 1 Mc(lbs) 7.3 LCM/LGM092 STG 2 5.1 LCM/LGM102 STG 1 7.3 LCM/LGM102 STG 2 5.1 LCM/LGM120 STG 1 8.22 LCM/LGM120 STG 2 4.59 LCM/LGM150 STG 1 8.1 LCM/LGM150 STG 2 5.78 LCM/LGM092 W/ Humidtrol STG 1 7.3 LCM/LGM092 W/ Humidtrol STG 2 5.1 LCM/LGM102 W/ Humidtrol STG 1 7.3 LCM/LGM102 W/ Humidtrol STG 2 5.1 LCM/LGM120 W/ Humidtrol STG 1 8.22 LCM/LGM120 W/ Humidtrol STG 2 4.59 LCM/LGM150 W/ Humidtrol STG 1 8.1 LCM/LGM150 W/ Humidtrol STG 2 5.78 Mc(kg) 3.31 2.31 3.31 2.31 3.73 2.08 3.67 2.62 3.31 2.31 3.31 2.31 3.73 2.08 3.67 2.62 ² NOTE - The minimum room area of conditioned space is the smallest area the unit can service. Altitude Adjustment Factor³ Halt 0 200 400 600 800 1000 1200 1400 1600 AF 0 200 400 600 800 1000 1200 1400 1600 Halt 1 1 1 1 1.02 1.05 1.04 1.1 1.12 AF 1600 1800 2000 2200 2400 2600 2800 3000 3200 1.12 1.15 1.18 1.21 1.25 1.28 1.32 1.36 1.4 ³ NOTE - Use the Altitude Adjustment Factor to adjust the values in the tables above to different altitudes. Find the relevant altitude above sea level in the two "Halt" rows and then multiply the value needed from the tables above by the altitude factor number. Example: For the minimum airflow in CFM for an LCM/LGM092 at 1000 ft. above see level, multiply 193 by 1.05 to get 202.65 CFM as the new Qmin. Page 7 Use of this unit as a construction heater or air conditioner is not recommended during any phase of construction. Very low return air temperatures, harmful vapors and operation of the unit with clogged or misplaced filters will damage the unit. If this unit has been used for heating or cooling of buildings or structures under construction, the following conditions must be met or the warranty will be void: · A room thermostat or zone air temperature sensor must control the unit. The use of fixed jumpers that will provide continuous heating or cooling is not allowed. · A pre-filter must be installed at the entry to the return air duct. · The return air duct must be provided and sealed to the unit. · Return air temperature range between 55°F (13°C) and 80°F (27°C) must be maintained. · Air filters must be replaced and pre-filters must be removed upon construction completion. · The input rate and temperature rise must be set per the unit rating plate. · The heat exchanger, components, duct system, air filters and evaporator coil must be thoroughly cleaned following final construction clean-up. · The unit operating conditions (including airflow, cooling operation, ignition, input rate, temperature rise and venting) must be verified according to these installation instructions. This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Unit Support In downflow discharge installations, install the unit on a non-combustible surface only. Unit may be installed on combustible surfaces when used in horizontal discharge applications or in downflow discharge applications when installed on an C1CURB7*B roof mounting frame. NOTE - Securely fasten roof frame to roof per local codes. CAUTION To reduce the likelihood of supply / return air by pass and promote a proper seal with the RTU, duct work / duct drops / diffuser assemblies must be supported independently to the building structure. A-Downflow Discharge Application Roof Mounting with C1CURB7*B 1 - The C1CURB7*B roof mounting frame must be installed, flashed and sealed in accordance with the instructions provided with the frame. 2 - The C1CURB7*B roof mounting frame should be square and level to 1/16" per linear foot (5mm per linear meter) in any direction. 3 - Duct must be attached to the roof mounting frame and not to the unit; supply and return plenums must be installed before setting the unit. Installer's Roof Mounting Frame Many types of roof frames can be used to install the unit depending upon different roof structures. Items to keep in mind when using the building frame or supports are: 1 - The base is fully enclosed and insulated, so an enclosed frame is not required. 2 - The frames or supports must be constructed with non-combustible materials and should be square and level to 1/16" per linear foot (5mm per linear meter) in any direction. 3 - Frame or supports must be high enough to prevent any form of moisture from entering unit. Recommended minimum frame height is 14" (356mm). 4 - Duct must be attached to the roof mounting frame and not to the unit. Supply and return plenums must be installed before setting the unit. 5 - Units require support along all four sides of unit base. Supports must be constructed of steel or suitably treated wood materials. NOTE - When installing a unit on a combustible surface for downflow discharge applications, an C1CURB7*B roof mounting frame is required. B-Horizontal Discharge Applications 1 - Units installed in horizontal airflow applications must use a horizontal conversion kit K1HECK00. 2 - Specified installation clearances must be maintained when installing units. Refer to FIGURE 1. 3 - Top of support slab should be approximately 4" (102mm) above the finished grade and located so no run-off water from higher ground can collect around the unit. 4 - Units require support along all four sides of unit base. Supports must be constructed of steel or suitably treated wood materials. Page 8 Duct Connection All exterior ducts, joints and openings in roof or building walls must be insulated and weather-proofed with flashing and sealing compounds in accordance with applicable codes. Any duct passing through an unconditioned space must be insulated. CAUTION In downflow applications, do not drill or punch holes in base of unit. Leaking in roof may occur if unit base is punctured. Rigging Unit for Lifting Rig unit for lifting by attaching four cables to holes in unit base rail. See FIGURE 2. 1 - Detach wooden base protection before rigging. NOTE - Remove all 7 base protection brackets before setting unit. 2 - Connect rigging to the unit base using both holes in each corner. 3 - All panels must be in place for rigging. 4 - Place field-provided H-style pick in place just above top edge of unit. Frame must be of adequate strength and length. (H-style pick prevents damage to unit.) Condensate Drains Make drain connection to the 1" N.P.T. drain coupling provided on unit. NOTE - The drain pan is made with a glass reinforced engineered plastic capable of withstanding typical joint torque but can be damaged with excessive force. Tighten pipe nipple hand tight and turn an additional quarter turn. A trap must be installed between drain connection and an open vent for proper condensate removal. See FIGURE 3 or FIGURE 4. It is sometimes acceptable to drain condensate onto the roof or grade; however, a tee should be fitted to the trap to direct condensate downward. The condensate line must be vented. Check local codes concerning condensate disposal. Refer to page 1 and page 4 for condensate drain location. RIGGING Unit *Weight Lbs. Kg. LGM LCM 1321 599 1286 583 *Maximum weight with all available factory-installed accessories. CAUTION - Do not walk on unit. IMPORTANT - ALL PANELS MUST BE IN PLACE FOR RIGGING. LIFTING POINT SHOULD BE DIRECTLY ABOVE CENTER OF GRAVITY FIGURE 2 CONDENSATE SIDE DRAIN CONNECTION CAULK AROUND CONDENSATE COUPLING NOTE - Allow clearance to open doors when installing condensate piping. Minimum Pitch 1" (25 mm) per 10' (3 m) of line OPEN VENT UNIT FIGURE 3 MOUNTING FRAME Page 9 CONDENSATE BOTTOM DRAIN CONNECTION UNIT DRAIN PAN CAULK AROUND CONDENSATE COUPLING OPEN VENT MOUNTING FRAME Minimum Pitch 1" (25 mm) per 10' (3 m) of line FIGURE 4 Units are shipped with the drain coupling facing the front of the unit. Condensate can be drained from the back or bottom of the unit with the following modifications. The unit can be installed in either downflow or horizontal air discharge regardless of condensate drain location. Rear Drain Connection 1 - Open blower and heat access doors. See FIGURE 5. FILTER ACCESS DOOR BLOWER ACCESS DOOR 2 - Remove six screws from filter access door. Refer to FIGURE 6. UNITS WITH HINGED PANELS FILTER DOOR CONDENSATE DRAIN MULLION REMOVE THREE SCREWS (PER HINGE) FIGURE 6 3 - Open filter access door hinges and carefully remove door. 4 - Remove eight screws holding condensate drain mullion and remove mullion. 5 - Lift front edge of the drain pan (to clear bottom drain plug) and slide drain pan out of unit. See FIGURE 7. HEAT ACCESS DOOR CONDENSATE DRAIN MULLION FIGURE 5 DRAIN PAN FIGURE 7 6 - Make sure the cap over the unit bottom drain hole is secure. 7 - Rotate the drain pan until the downward slope is toward the back of the unit. Slide the drain pan back into the unit. Be careful not to dislodge the cap over the bottom drain hole. 8 - From the back side of the unit, pull the drain pan coupling through the rear condensate opening. 9 - Replace the condensate drain mullion and reinstall eight screws. 10 - Reinstall filter door on hinges. Page 10 Bottom Drain Connection 1 - Open blower and heat access doors. See FIGURE 5. 2 - Remove six screws from filter access door. Refer to FIGURE 6. 3 - Open filter access door hinges and carefully remove door. 4 - Remove eight screws holding condensate drain mullion and remove mullion. 5 - Lift front edge of the drain pan (to clear bottom drain plug) and slide drain pan out of unit. See FIGURE 7. 6 - Turn the drain pan upside down and drill a pilot hole through the bottom of the drain pan in the center of the coupling. See FIGURE 8. BOTTOM CONDENSATE DRAIN CAUTION: Be careful not to damage the coupling threads when drilling the hole. DRILL A PILOT HOLE IN CENTER OF COUPLING After drilling the pilot hole, drill a 7/8" hole from the inside of the pan. FIGURE 8 7 - From the inside of the pan, use a Vari-Bit® bit to enlarge the hole to 7/8". Do not damage coupling threads. 8 - Remove the cap over the unit bottom drain hole. 9 - Slide the drain pan back into the unit. 10 - From the back side of the unit, pull the drain pan coupling through the rear condensate opening. 11 - From the front side of the unit, move the drain pan until the bottom coupling settles into the unit bottom drain opening. Once in place, check to make sure the coupling is still positioned through the rear condensate drain hole. 12 - Use a field-provided 1" plug to seal side drain connection. 13 - Replace the condensate drain mullion and reinstall eight screws. 14 - Reinstall filter door on hinges. Connect Gas Piping (Gas Units) Before connecting piping, check with gas company or authorities having jurisdiction for local code requirements. When installing gas supply piping, length of run from gas meter must be considered in determining pipe size for 0.5" w.c. (.12kPa) maximum pressure drop. Do not use supply pipe smaller than unit gas connection. For natural gas units, operating pressure at the unit gas connection must be a minimum of 4.7" w.c. (1.17kPa) and a maximum of 10.5" (2.60kPa) w.c. For LP/propane gas units, operating pressure at the unit gas connection must be a minimum of 10.8" w.c. (2.69kPa) and a maximum of 13.5" w.c. (3.35kPa). When making piping connections a drip leg should be installed on vertical pipe runs to serve as a trap for sediment or condensate. A 1/8" N.P.T. plugged tap is located on gas valve for test gauge connection. Refer to Heating Start-Up section for tap location. Install a ground joint union between the gas control manifold and the main manual shut-off valve. See FIGURE 9 for gas supply piping entering outside the unit. FIGURE 10 shows bottom gas entry piping through the curb. FIGURE 11 shows bottom gas entry piping through the unit. Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. OUTSIDE OF UNIT GAS PIPE CONNECTION GROUND JOINT UNION TO GAS SUPPLY TO GAS VALVE GAS PIPING SUPPORT MANUAL MAIN SHUT-OFF VALVE DRIP LEG (REFER TO LOCAL CODES) FIGURE 9 Page 11 BOTTOM ENTRY GAS PIPING THROUGH THE CURB MULLION BETWEEN SOR SECTIONS 4" NIPPLE 4" NIPPLE TO GAS VALVE GROMMET ALL ELBOWS ARE 3/4" MANUAL MAIN SHUT-OFF VALVE 5" NIPPLE 7-1/2" NIPPLE GROUND JOINT UNION 4" NIPPLE TO GAS SUPPLY 10" NIPPLE ROOF MOUNTING FRAME FIGURE 10 3-1/2" NIPPLE 3" NIPPLE DRIP LEG BOTTOM GAS ENTRY THROUGH THE UNIT ALL ELBOWS ARE 3/4" MULLION BETWEEN 10" NIPPLE GROMMET GROMMET 7-1/2" NIPPLE SOR SECTIONS 5" NIPPLE 4" NIPPLE 4" NIPPLE TO GAS VALVE 7" NIPPLE TO GAS SUPPLY GROUND JOINT UNION ALTERNATE KNOCKOUTS ROOF MOUNTING FRAME DRIP LEG 4" NIPPLE MANUAL MAIN SHUT-OFF VALVE 3-1/2" NIPPLE 3" NIPPLE Pressure Test Gas Piping (Gas Units) When pressure testing gas lines, the gas valve must be disconnected and isolated. Gas valves can be damaged if subjected to more than 0.5 psig (3.48kPa). See FIGURE 12. NOTE - Codes may require that manual main shut-off valve and union (furnished by installer) be installed in gas line external to unit. Union must be of the ground joint type. After all connections have been made, check all piping connections for gas leaks. Also check existing unit gas connections up to the gas valve; loosening may occur during installation. Use a leak detection solution or other preferred means. Do not use matches candles or other sources of ignition to check for gas leaks. NOTE - In case emergency shut down is required, turn off the main manual shut-off valve and disconnect main power to unit. These devices should be properly labeled by the installer. PRESSURE TEST GAS LINE MANUAL MAIN SHUT-OFF VALVE GAS VALVE CAP FIGURE 12 CAUTION Some soaps used for leak detection are corrosive to certain metals. Carefully rinse piping thoroughly after leak test has been completed. Do not use matches, candles, flame or other sources of ignition to check for gas leaks. WARNING Danger of explosion. Can cause injury or product or property damage. Do not use matches, candles, flame or other sources of ignition to check for leaks. FIGURE 11 Page 12 High Altitude Derate Locate the high altitude conversion sticker in the unit literature bag. Fill out the conversion sticker and affix next to the unit nameplate. High altitude kits are available for field-installation. Refer to TABLE 2 for high altitude adjustments. TABLE 2 HIGH ALTITUDE DERATE Altitude Ft.* Gas Manifold Pressure 2000-4500 See Unit Nameplate 4500 and Above Derate 4% / 1000 Ft. above Sea Leavel *Units installed at 0-2000 feet do not need to be modified. NOTE - This is the only permissible derate for these units. Electrical Connections - Power Supply Route field wiring in conduit between bottom power entry disconnect. See FIGURE 13. This does not supersede local codes or authorities having jurisdiction. Do not apply power or close disconnect switch until installation is complete. Refer to start-up directions. Refer closely to unit wiring diagram. Refer to unit nameplate for minimum circuit ampacity and maximum fuse size. 1 - 230/460/575 volt units are factory wired. For 208V supply, disconnect the orange wire (230V) at all control power transformer(s). Reconnect the red wire (208V). Tape the exposed end of the 230V orange wire. 2 - Route power through the bottom power entry area. On gas units or units with electric heat, connect power wiring to TB2. On cooling only units, connect power to F4. If unit contains an optional factory-installed circuit breaker or disconnect switch, connect line voltage to CB10 or S48. See unit wiring diagram. 3 - Connect separate 120v wiring to optional GFCI outlet. Route field wiring in conduit between bottom power entry and GFCI. See FIGURE 13. FIELD WIRE ROUTING SIDE ENTRY KNOCKOUTS MAKE-UP BOX OPTIONAL 120V GFI SEAL WATERTIGHT RUN FIELD WIRING IN VIDED CONDUIT BOTTOM POWER ENTRY FIGURE 13 Electrical Connections - Control Wiring Connect either a thermostat, room/zone sensor, or direct digital controller; one of the three are required for unit function. Refer to the literature provided with each device and the following information. NOTE - Optional wireless sensors are available for use with this unit. CAUTION Electrostatic discharge can affect electronic components. Take precautions during unit installation and service to protect the electronic controls. Precautions will help to avoid control exposure to electrostatic discharge by putting the unit, the control and the technician at the same electrostatic potential. Neutralize electrostatic charge by touching hands and all tools on an unpainted unit surface, such as the gas valve or blower deck, before performing any service procedure. A-Thermostat Location Applied to units in default thermostat control mode only. Room thermostat mounts vertically on a standard 2" X 4" handy box or on any non-conductive flat surface. Locate thermostat approximately 5 feet (1524mm) above the floor in an area with good air circulation at average temperature. Avoid locating the room thermostat where it might be affected by: · drafts or dead spots behind doors and in corners · hot or cold air from ducts · radiant heat from sun or appliances · concealed pipes and chimneys B-Control Wiring The Unit Controller will operate the unit from a thermostat or zone sensor based on the System Mode. The default Page 13 System Mode is the thermostat mode. Refer to the Unit Controller Setup Guide to change the System Mode. Use the mobile service app menu and select Settings > Install. Thermostat Mode 1 - Route thermostat cable or wires from subbase to control area above compressor (refer to unit dimensions to locate bottom and side power entry). IMPORTANT - Unless field thermostat wires are rated for maximum unit voltage, they must be routed away from line voltage wiring. Use wire ties located near the lower left corner of the controls mounting panel to secure thermostat cable. Use18 AWG wire for all applications using remotely installed electro-mechanical and electronic thermostats. 2 - Install thermostat assembly in accordance with instructions provided with thermostat. 3 - Connect thermostat wiring to Unit Controller on the lower side of the controls hat section. 4 - Wire as shown in FIGURE 14 for electromechanical and electronic thermostats. If using other temperature control devices or energy management systems see instructions and wiring diagram provided by manufacturer. IMPORTANT - Terminal connections at the Unit Controller must be made securely. Loose control wire connections may allow unit to operate but not with proper response to room demand. Zone Sensor Mode The Unit Controller will operate heating and cooling based on the Unit Controller internal setpoints and the temperature from the A2 room sensor. An optional Network Control Panel (NCP) can also be used to provide setpoints. A thermostat or return air sensor can be used as a back-up mode. Make room sensor wiring connections as shown in FIGURE 15. C-Hot Gas Reheat Units Only 1 - Install humidity sensor in accordance with instructions provided with sensor. A DDC input may be used to initiate dehumidification instead of a sensor. 2 - Make wiring connections as shown in FIGURE 14 for Thermostat Mode or FIGURE 15 for Zone Sensor Mode. In addition, connect either a humidity sensor or a dehumidification input. See FIGURE 17 or FIGURE 18 for humidity sensor wiring or FIGURE 16 for dehumidification input wiring. P262 J262C 24 VOLT FIELD WIRING IN THERMOSTAT MODE 24 V POWER J297A P297 R 1 A55 10 C 2 B 11 G 3 W1 4 W1 W2 5 W2 12 Y1 6 Y2 7 OCP 8 C 9 10 D FIGURE 14 FIELD WIRING IN ZONE SENSOR MODE (Zone Sensor Mode) UNIT CONTROLLER 24VAC SENSOR SENSOR IAQ INPUTS R C AI1 HUM TMP AI2 C R J298 A2 SENSOR FIGURE 15 FIELD WIRING HOT GAS REHEAT UNITS (Using A Dehumidification Switch) J299 7 R DEHUMIDIFICATION SWITCH 8 DI-4 9 C 10 Use 24 VAC (R) from any terminal available on J299-2, -5, or -7. FIGURE 16 Humidity Sensor Cable Applications: Wire runs of 50 feet (mm) or less: Use two separate shielded cables containing 20AWG minimum, twisted pair conductors with overall shield. Belden type 8762 or 88760 (plenum) or equivalent. Connect both cable shield drain wires to the Unit Controller Page 14 as shown in FIGURE 17. Wire runs of 150 feet (mm) or less: Use two separate shielded cables containing 18AWG minimum, twisted pair conductors with overall shield. Belden type 8760 or 88760 (plenum) or equivalent. Connect both cable shield drain wires to the Unit Controller as shown in FIGURE 17. Wire runs over 150 feet (mm) Use a local, isolated 24VAC transformer such as Lennox cat #18M13 (20VA minimum) to supply power to RH sensor as shown in figure 19. Use two shielded cables containing 20AWG minimum, twisted pair conductors with overall shield. Belden type 8762 or 88760 (plenum) or equivalent. FIELD WIRING HOT GAS REHEAT UNITS (Using A Humidity Sensor With Less Than 150 Ft. Wire NOT CONNECTED Runs) J298A 1 A55 UNIT CONTROLLER P298 R A91 VIN 2 C B 3 AI1 4 C 5 HUM GND DRAIN VO 6 7 TMP D 8 AI2 9 C 10 R NOT UNUSED FIGURE 17 FIELD WIRING HOT GAS REHEAT UNITS (Using A Humidity Sensor With More than 150Ft. Wire NOT Runs) CONNECTED ISOLATED 24V TRANSFORMER A55 UNIT CONTROLLER J298A 1 P298 R A91 DRAIN 2 B VIN NOT 3 CONNECTED 4 C 5 C AI1 HUM GND VO 6 7 TMP D 8 AI2 9 C 10 R FIGURE 18 Page 15 Mobile Service App Setup and configure each rooftop unit using the mobile service app (Android or iOS devices supported). A-Mobile Device Requirements · Bluetooth connection. · Android hardware requires 2GB RAM and a 2Ghz core processor. Tablets are supported. · The app is available for both iOS 11.0 or higher (App Store) and Android 9.0 or higher (Google Play). B-Download the App Use your mobile device to scan the QR code from the cover page and download the mobile service app to your mobile device. C-Pair the App to the Unit Controller 1 - Apply power to the unit and wait until the Unit Controller has booted-up (approximately two minutes). 2 - Press and hold the pair button for five seconds. See FIGURE 20. 3 - The unit (or list of units) will appear; select the appropriate unit. When the app code matches the four-character code on the Unit Controller display, the unit is paired (within 10 seconds). Note the following: · The app will list the units by signal strength; the RTU name will be displayed. · Once paired, the RTU name, model number, serial number and firmware version will be displayed. Please refer to the manufacturer's website for additional technical information and self-help support. D-App Menus See FIGURE 19 for the menu overview. Follow the app prompts in the Install, Network Integration, and Test and Balance menus. Verify the app is setup properly for the unit application (including the date and time). Refer to FIGURE 21, FIGURE 22, and FIGURE 23. MOBILE SERVICE APP MENU OVERVIEW MENU RTU MENU SETUP INSTALL NETWORK INTEGRATION TEST AND BALANCE SERVICE SETTINGS ALARM HISTORY DATA TRENDING FACTORY RUNTIMES SYSTEM DATA / SENSORS / OUTPUTS COMPONENT TEST REPORT ADVANCED CONTROL FIRMWARE UPDATE RTU OPTION INSTALL FIGURE 19 W4 COMMUNICATION MODULE Supports BLE Wireless Sensors and Repeaters, Ethernet (BACnet IP) and BACnet (MS/TP) Connections Service App QR Code LED Status: Solid Blue - Controller still in boot-up state (check 7-segment LED) or app is already connected. Green - Controller is powered-up and no Bluetooth® devices are currently connected. Blinking Blue-Controller is looking for a device to connect to via bluetooth. Pair Button and LED 2-Port Ethernet Switch BACnet IP * Au * Allows daisy-chain connection BACnet USB port * Manual Firmware Updates * System Logs and Reports * Co Reset Button and Heart Beat LED Cloud / IP Button and LED * Button not used at this time * LED indicates BACnet and cloud connectivity. BACnet MS/TP * Standard on CORE Unit Controller * New objects supported FIGURE 20 Page 16 INSTALL* SELECT INSTALL OPTION *Under "Settings" section INSTALL MENU NEW UNIT SETUP DATE AND TIME RTU NAME MODEL NUMBER SERIAL NUMBER CATALOG NUMBER CONFIGURATION ID 1 CONFIGURATION ID 2 Partial menu shown. Complete all three menu paths and select "Finish" at the summary screen. FIGURE 21 TEST AND BALANCE MENU TEST AND BALANCE TEST AND BALANCE BLOWER DAMPER Partial menu shown. Complete all three menu paths and select "Finish" at the summary screen. FIGURE 22 NETWORK INTEGRATION MENU NETWORK INTEGRATION NETWORK SETUP WIZARD FIGURE 23 E-Unit Controller Components See FIGURE 24 for Unit Controller components. See FIGURE 24 and TABLE 3 for pushbutton and LED functions. UNIT CONTROLLER (A55) J380 Four Character 7-Segment LED White Push Button J379 J298 Black Push Button Sensor IAQ Sensor A11 HUM TMP Inputs A12 C R J297 24VAC Gnd J299 Duct Sensor J378 Room Sensor and RH IAQ Sensors R + C Spare Analog Inputs Humidistat Thermostat Smoke Inputs 24VAC Digital P5 GLO+Service Relay Inputs S-BUS Factory Test S-BUS SmartWireTM System J304 LONTalk Module FIGURE 24 Page 17 TEST BUTTON * Short press will put the unit into test mode - tESt * Long press will put the unit into setup mode for two-stage thermostate - StAt * Short press is about 2 to 5 seconds in duration. * Long press is about 5 to 8 seconds in duration RESET BUTTON * Short press will clear unit delays (lockouts) - CLdL * Long press will reset the M4 Unit Controller - rSt FIGURE 25 TABLE 3 UNIT CONTROLLER PUSHBUTTON CODES Code Cause Action CLdL Black Button: Short Press Clear Delays rSt Black Button: Long Press Reset tESt White Button: Short Press TSTAT Test White Button: Long StAt Press (In Pre-Install TSTAT Override state) White Button: Long tESt Press (NOT in TSTAT Test Pre-Install State) Short Press : 2 to 5 seconds. Long Press : 5 to 8 seconds. Page 18 Blower Operation Units are equipped with variable speed, direct drive blowers. The installer is able to enter the design-specified supply air CFM into the Unit Controller for optimal efficiency. The Unit Controller calibrates the supply air volume which eliminates the need to manually take duct static measurements. Refer to C-Adjusting Unit CFM Ultra High Efficiency Direct Drive Blowers. IMPORTANT Compressor two is the only component that must be checked to ensure proper phasing. Follow "COOLING START-UP" section of installation instructions to en sure proper compressor and blower operation. The Unit Controller checks the incoming power during start-up. If the voltage or phase is incorrect, the Unit Controller will display an alarm and the unit will not start. A-Blower Operation Refer to the Unit Controller Setup Guide to energize blower. Use the mobile service app menu; see SERVICE > TEST. In thermostat control mode, the Unit Controller will stage the blower between low and high speed. In zone sensor control mode, the Unit Controller will vary (VAV) the blower between low and high speed. WARNING 1- Make sure that unit is installed in accordance with the installation instructions and applicable codes. 2- Inspect all electrical wiring, both field and factoryinstalled, for loose connections. Tighten as required. 3- Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines. 4- Check voltage at disconnect switch. Voltage must be within range listed on nameplate. If not, consult power company and have voltage condition corrected before starting unit. 5- Make sure filters are new and in place before start-up. Initiate blower only (G) demand at thermostat according to instructions provided with thermostat. Unit will cycle on thermostat demand. The following steps apply to applications using a typical electro-mechanical thermostat. 1 - Blower operation is manually set at the thermostat subbase fan switch. With fan switch in ON position, blowers will operate continuously. 2 - With fan switch in AUTO position, the blowers will cycle with demand. Blowers and entire unit will be off when system switch is in OFF position. NOTE - Blower operation mode can also be initiated by the mobile service app. Direct-drive motor may not immediately stop when power is interrupted to the Unit Controller. Disconnect unit power before opening the blower compartment. The Controller's digital inputs must be used to shut down the blower. See Unit Controller manual for operation sequences. B-Blower Access The blower assembly is secured to a sliding frame which allows the blower assembly to be pulled out of the unit. See FIGURE 27. 1 - Loosen the reusable wire tie which secures the controls and high voltage blower wiring to the blower housing. Disconnect the pressure sensor low voltage wire harness. 2 - Remove and retain screws on either side (and on the front for direct drive) of sliding frame. Use the metal handle to pull frame toward outside of unit. 3 - Slide frame back into original position when finished servicing. Reattach the blower wiring in the previous location using the wire tie. Reconnect pressure sensor low voltage wire harness. 4 - Replace retained screws. Page 19 LOCATION OF STATIC PRESSURE READINGS INSTALLATIONS WITH DUCTWORK INSTALLATIONS WITH CEILING DIFFUSERS ROOFTOP UNIT ROOFTOP UNIT RETURN AIR READING LOCATION SUPPLY TURN MAIN DUCT RUN FIRST BRANCH OFF OF MAIN RUN SUPPLY AIR READING LOCATION SUPPLY AIR READING LOCATION FIGURE 26 SUPPLY TURN DIFFUSER DIRECT DRIVE BLOWER ASSEMBLY BLOWER HOUSING RETURN AIR READING LOCATION BLOWER MOTOR SECURED TO THIS SIDE OF HOUSING REMOVE TWO SCREWS ON EACH SIDE TO SLIDE BLOWER OUT OF UNIT INLET GRID FIGURE 27 Page 20 Direct Drive Blower Start-Up The supply CFM can be adjusted by changing Unit Controller settings. Refer to TABLE 4 for menu paths and default settings. Record any CFM changes on the parameter settings label located on the inside of the compressor access panel. IMPORTANT The BLOWER CALIBRATION process starts the in door blower at operational speeds and moves the economizer damper blades. Before starting this process, replace any access panels and close all unit doors except compressor compartment door. Blower calibration is required only on units that are newly installed or if there is a change in the duct work or air filters after installation. Use the mobile service app to navigate to the SETUP>TEST & BALANCE>BLOWER menu. After the new CFM values are entered, select START CALIBRATION. The blower calibration status is displayed as a % complete. Upon successful completion, the mobile service app will display CALIBRATION SUCCESS and go back to the blower calibration screen. IMPORTANT - The default value for Cooling Low CFM is lower than a traditional singe- or two-speed unit. If operating the unit with a 2- or 3-stage controller (2- or 3-stage thermostat, DDC controller, etc.), it is recommended to increase the Cooling Low CFM default value to a suitable level for part load cooling (typically 60% of full load CFM). TABLE 4 DIRECT DRIVE PARAMETER SETTINGS Parameter Factory Setting 092 102 120 150 Field Setting Description NOTE - Any changes to Smoke CFM setting must be adjusted before the other CFM settings. Use SETTINGS > RTU OPTIONS > EDIT PARAMETERS = 12 BLOWER SMOKE CFM 3000 3400 4000 5000 CFM Smoke blower speed SETUP > TEST & BALANCE > BLOWER BLOWER HEATING HIGH CFM 3000 3400 4000 5000 CFM Heating blower speed BLOWER COOLING HIGH CFM 2625 2975 3500 4375 CFM High cooling blower speed BLOWER COOLING LOW CFM 800 800 875 1100 CFM Low cooling blowr speed BLOWER VENTILATION CFM 800 800 875 1100 CFM Ventilation blower speed SETUP > TEST & BALANCE > DAMPER BLOWER HIGH CFM DAMPER POS % 0% 0% 0% 0% % Minimum damper position for high speed blower operation. BLOWER LOW CFM DAMPER POS % 0% 0% 0% 0% % Minimum damper position for low speed operation. BLOWER EXHAUST DAMPER POS % 50% 50% 50% SETTINGS > RTU OPTIONS > EDIT PARAMETERS = 216 50% % Minimum damper position for power exhaust operation. POWER EXHAUST DEADBAND % 10% 10% 10% 10% % Deadband % for power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETER = 10 (Applies to Thermostat Mode ONLY) FREE COOLING STAGE-UP DELAY 300 300 300 300 sec, sec. sec. sec. sec Number of seconds to hold indoor blower at low speed before switching to indoor blower at high speed. Installer - Circle applicable unit model number and record any parameter changes under "Field Setting" column. Settings need to be recorded by installer for use when Unit Controller is replaced or reprogrammed. Page 21 BLOWER DATA BLOWER TABLE INCLUDES RESISTANCE FOR BASE UNIT ONLY (NO HEAT SECTION) WITH DRY INDOOR COIL AND AIR FILTERS IN PLACE. FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. 2 - Any factory installed options air resistance (heat section, Economizer, etc.) 3 - Any field installed accessories air resistance (duct resistance, diffuser, etc.) See page 23 for wet coil and option/accessory air resistance data. See page 23 for minimum air volume required for use with optional electric heat. Maximum Static Pressure With Gas Heat - 2.0 in. w.g. Minimum Air Volume Required For Different Gas Heat Sizes: Standard - 2150 cfm; Medium - 2250 cfm; High - 2600 cfm Total Air Volume cfm 0.2 RPM Watts 0.4 RPM Watts Total Static Pressure - in. w.g. 0.6 0.8 1.0 RPM Watts RPM Watts RPM Watts 1.2 RPM Watts 1.4 RPM Watts 1750 644 137 740 235 796 302 833 343 873 373 996 558 1065 664 2000 675 165 768 260 821 330 861 386 960 507 1026 629 1094 753 2250 711 195 803 290 856 375 901 497 991 564 1058 703 1128 840 2500 764 241 852 335 904 439 951 568 1025 641 1097 789 1170 934 2750 847 316 901 399 946 543 1004 674 1074 746 1146 895 1220 1041 3000 944 426 980 511 1021 671 1074 803 1136 874 1205 1021 1276 1167 3250 1022 544 1057 640 1099 810 1149 942 1207 1012 1272 1156 1338 1304 3500 1092 666 1131 770 1174 948 1225 1081 1281 1151 1342 1297 1402 1451 3750 1161 780 1202 892 1248 1079 1298 1217 1353 1291 1409 1445 1463 1609 4000 1230 888 1273 1010 1319 1212 1369 1362 1421 1441 1471 1608 1518 1784 4250 1299 1006 1342 1140 1388 1362 1436 1526 1483 1612 1528 1790 1571 1975 4500 1366 1142 1409 1289 1454 1532 1498 1708 1542 1798 1583 1984 1623 2172 4750 1432 1295 1474 1457 1516 1719 1558 1903 1598 1997 1637 2187 1674 2377 5000 1496 1471 1537 1645 1577 1921 1616 2110 1654 2205 1690 2396 1726 2586 5250 1560 1667 1598 1849 1636 2132 1673 2324 1709 2419 1744 2609 1779 2796 5500 1623 1878 1659 2064 1695 2349 1731 2539 1765 2634 - - - - 5750 1686 2097 1720 2284 1755 2567 - - - - - - - - 6000 1748 2316 1781 2502 - - - - - - - - - - Total Air Volume cfm 1.6 RPM Watts 1.8 RPM Watts Total Static Pressure - in. w.g. 2.0 2.2 2.4 RPM Watts RPM Watts RPM Watts 2.6 RPM Watts 1750 1134 775 1203 896 1275 1025 1356 1149 1422 1287 1470 1439 2000 1162 878 1231 1007 1302 1139 1379 1268 1440 1411 1486 1570 2250 1198 975 1268 1111 1338 1250 1409 1388 1464 1542 1507 1711 2500 1243 1075 1313 1217 1380 1365 1442 1517 1491 1685 1533 1860 2750 1293 1186 1361 1336 1423 1494 1477 1661 1520 1839 1561 2016 3000 1346 1317 1410 1474 1466 1642 1514 1818 1554 2000 1594 2180 3250 1402 1460 1460 1627 1511 1803 1553 1986 1591 2172 1631 2352 3500 1459 1616 1509 1793 1555 1976 1594 2165 1631 2352 1671 2531 3750 1512 1785 1557 1970 1599 2159 1636 2350 1673 2536 1713 2714 4000 1562 1969 1604 2157 1643 2347 1680 2538 1717 2722 1756 2896 4250 1611 2163 1650 2352 1688 2541 1724 2729 1762 2908 - - 4500 1661 2362 1698 2552 1734 2739 1770 2922 - - - - 4750 1710 2567 1746 2754 - - - - - - - - 5000 1761 2774 - - - - - - - - - - 5250 - - - - - - - - - - - - Page 22 BLOWER DATA POWER EXHAUST FAN PERFORMANCE Return Air System Static Pressure in. w.g. 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 Air Volume Exhausted cfm 3175 2955 2685 2410 2165 1920 1420 1200 MINIMUM AIR VOLUME REQUIRED FOR USE WITH OPTIONAL ELECTRIC HEAT Electric Heat kW Minimum cfm 7.5 1750 15 2750 22.5 2750 30 2750 45 2750 60 3500 FACTORY INSTALLED OPTIONS/FIELD INSTALLED ACCESSORY AIR RESISTANCE - in. w.g. Air Wet Indoor Coil Gas Heat Exchanger Volume Standard Medium High cfm 092, 102 120, 150 Heat Heat Heat Electric Heat Econo mizer Condensor Reheat Coil 1750 0.04 0.04 0.06 0.02 0.02 0.03 0.05 0.02 2000 0.05 0.05 0.07 0.05 0.06 0.03 0.06 0.02 2250 0.06 0.06 0.07 0.07 0.08 0.04 0.08 0.02 2500 0.07 0.07 0.09 0.10 0.11 0.04 0.11 0.03 2750 0.08 0.08 0.09 0.11 0.12 0.05 0.12 0.03 3000 0.10 0.09 0.11 0.12 0.13 0.06 0.13 0.03 3250 0.11 0.10 0.12 0.15 0.16 0.06 0.15 0.04 3500 0.12 0.11 0.12 0.16 0.17 0.09 0.15 0.04 3750 0.14 0.13 0.14 0.19 0.20 0.09 0.15 0.05 4000 0.15 0.14 0.14 0.21 0.22 0.09 0.19 0.05 4250 0.17 0.15 0.14 0.24 0.28 0.13 0.19 0.06 4500 0.19 0.17 0.15 0.26 0.32 0.14 0.22 0.07 4750 0.20 0.18 0.16 0.29 0.37 0.17 0.25 0.07 5000 0.22 0.20 0.16 0.34 0.43 0.20 0.29 0.08 5250 0.24 0.22 0.16 0.37 0.47 0.22 0.32 0.08 5500 0.25 0.23 0.18 0.44 0.54 0.25 0.34 0.09 5750 0.27 0.25 0.19 0.49 0.59 0.31 0.45 0.10 6000 0.29 0.27 0.20 0.54 0.64 0.33 0.52 0.10 MERV 8 0.01 0.01 0.01 0.01 0.02 0.02 0.02 0.03 0.03 0.04 0.04 0.04 0.05 0.06 0.06 0.07 0.07 0.08 Filters MERV 13 MERV 16 0.03 0.05 0.03 0.06 0.04 0.07 0.05 0.08 0.05 0.09 0.06 0.10 0.06 0.11 0.07 0.12 0.08 0.13 0.08 0.14 0.09 0.15 0.09 0.17 0.10 0.18 0.10 0.19 0.11 0.20 0.12 0.22 0.12 0.23 0.13 0.24 Return Air Adaptor Plate 0.00 0.00 0.00 0.00 0.00 0.02 0.02 0.04 0.07 0.09 0.11 0.12 0.16 0.18 0.19 0.22 0.25 0.27 Page 23 Refrigerant Leak Detection System A-System Test 1 - Initiate Refrigerant Leak Detection System Test by using the following mobile service app menu path: RTU MENU > COMPONENT TEST > LEAK DETECTION > START TEST 2 - Ensure that indoor blower, outdoor fan, and combustion air blower (LGM only) are energized. Cooling Start-Up IMPORTANT - The crankcase heater must be energized for 24 hours before attempting to start compressor. Set thermostat so there is no demand to prevent compressors from cycling. Apply power to unit. A-Start-Up 1 - Initiate full load cooling operation using the following mobile service app menu path: RTU MENU > SERVICE > COMPONENT TEST > COOLING > COOL 4 2 - Refer to Cooling Operation section for cooling startup. 3 - Units have two refrigerant circuits. See FIGURE 33. 4 - Each refrigerant circuit is charged with R454B refrigerant. See unit rating plate for correct amount of charge. 5 - Refer to Refrigerant Check and Charge section for proper method to check refrigerant charge. B-R454B Refrigerant Units charged with R454B refrigerant operate at lower pressures than R410A. The expansion valve and liquid line dryer provided with the unit are approved for use with R454B and R410A. R454B refrigerant is stored in a gray cylinder. CAUTION Mineral oils are not compatible with R454B. If oil must be added, it must be a polyolester oil. Manifold gauge sets used with systems charged with R454B refrigerant must be capable of handling various system operating pressures. The gauges should be rated for use with pressures of 0-800 on the high side and a low side of 30" vacuum to 250 psi with dampened speed to 500 psi. Gauge hoses must be rated for use at up to 800 psi of pressure with a 4000 psi burst rating. In addition to conventional charging procedures, the following requirements shall be followed. · Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them. · Cylinders shall be kept in an appropriate position according to the instructions. · Ensure that the unit is earth grounded prior to charging the system with refrigerant. · Label the system when charging is complete (if not already). · Extreme care shall be taken not to overfill the unit. Prior to recharging the system, it shall be pressuretested with the appropriate purging gas. The system shall be leak-tested on completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to leaving the site. · When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely. · When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge is available. All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i. e. special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure-relief valve and associated shut-of f valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery · The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be suitable for the recovery of all appropriate refrigerants including, when applicable, flammable refrigerants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leak-free disconnect couplings and in good condition. Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release. Consult manufacturer if in doubt. · The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant waste transfer note arranged. Do not mix refrigerants in recovery units and especially · If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this process. When oil is drained from a system, it shall be carried out safely. NOTE - System charging is not recommended below 60°F (15°C). In temperatures below 60°F (15°C), the charge must be weighed into the system. If weighing facilities are not available, or to check the charge, use the following procedure: Page 24 1 - Make sure outdoor coil is clean. Attach gauge manifolds and operate unit at full CFM in cooling mode with economizer disabled until system stabilizes (approximately five minutes). Make sure all outdoor air dampers are closed. 2 - Compare the normal operating pressures to the pressures obtained from the gauges. Check unit components if there are significant differences. 3 - Measure the outdoor ambient temperature and the suction pressure. Refer to the charging curve to determine a target liquid temperature. NOTE - Pressures are listed for sea level applications. 4 - Use the same thermometer to accurately measure the liquid temperature (in the outdoor section). · If measured liquid temperature is higher than the target liquid temperature, add refrigerant to the system. · If measured liquid temperature is lower than the target liquid temperature, recover some refrigerant from the system.. 5 - Add or remove charge in increments. Allow the system to stabilize each time refrigerant is added or removed. 6 - Continue the process until measured liquid temperature agrees with the target liquid temperature. Do not go below the target liquid temperature when adjusting charge. Note that suction pressure can change as charge is adjusted. Example: For the 092U no reheat unit, with a 95°F outdoor ambient and a measured suction pressure of 130psig, the target liquid temperature for Circuit 1 is 96°F. For a measured liquid temperature of 106°F, add charge in increments until measured liquid temperature agrees with the target liquid temperature. NOTE - Reheat units are still in test phase. Charging curves and operating pressures are not yet available. Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 101 219 108 223 122 231 137 241 102 222 110 225 126 231 143 239 TABLE 5 581241-01 LGM/LCM092U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 105 253 108 291 111 335 112 256 116 295 119 338 127 264 132 302 136 345 143 273 148 311 153 354 105 257 107 297 110 341 113 260 115 300 118 344 129 267 131 307 134 352 146 275 149 315 152 360 105°F Suct (psig) Disc (psig) 113 383 122 386 139 393 157 402 113 390 120 393 137 400 155 409 115°F Suct (psig) Disc (psig) 114 437 123 440 142 446 160 455 115 443 123 446 140 454 158 462 120 Circuit 1 110 Circuit 2 1 Outdoor Temperature (°F) 115 105 100 95 90 85 Liquid Temperature (°F) 80 75 70 65 60 100 110 120 130 140 150 160 Suction Pressure (psig) Page 25 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 104 218 112 222 129 228 148 235 100 217 108 220 126 227 145 232 TABLE 6 581242-01 LGM/LCM092U Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 105 253 106 292 107 337 113 256 115 296 116 340 131 263 133 302 135 346 150 269 153 308 155 351 101 250 102 289 104 331 110 254 111 293 113 336 128 261 130 300 132 343 147 267 149 306 151 349 105°F Suct (psig) Disc (psig) 109 386 118 389 138 394 159 400 106 379 115 383 134 391 154 397 115°F Suct (psig) Disc (psig) 111 440 120 443 141 448 162 453 108 430 118 435 137 443 157 450 Circuit 1 120 Circuit 2 110 100 90 80 70 60 100 110 120 130 140 Suction Pressure (psig) 115 105 95 85 75 65 Outdoor Temperature (°F) 150 160 Liquid Temperature (°F) Page 26 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 105 224 111 226 126 234 141 244 106 225 113 227 129 234 148 243 TABLE 7 581243-01 LGM/LCM102U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 108 257 111 295 113 338 115 259 119 297 121 340 130 266 135 303 139 346 147 276 152 314 157 356 108 259 110 298 113 342 115 262 118 301 121 345 132 268 134 308 137 352 150 277 153 317 156 361 105°F Suct (psig) Disc (psig) 115 386 124 388 142 394 161 404 116 391 123 393 140 400 159 409 115°F Suct (psig) Disc (psig) 116 440 126 441 145 447 165 457 119 444 127 447 143 454 162 463 Liquid Temperature (°F) 120 Circuit 1 110 Circuit 2 100 90 80 70 60 100 110 Outdoor Temperature (°F) 115 105 95 85 75 65 120 130 140 150 160 Suction Pressure (psig) Page 27 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 105 223 113 226 130 233 146 242 104 217 112 220 130 226 147 231 TABLE 8 581244-01 LGM/LCM102U Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 107 257 108 296 109 340 115 259 117 298 118 342 132 266 134 304 137 347 149 275 152 312 155 355 105 251 106 289 107 332 114 254 115 292 117 336 131 260 133 299 135 342 150 266 152 305 155 348 105°F Suct (psig) Disc (psig) 111 389 120 390 139 396 159 403 109 380 119 383 138 390 157 396 115°F Suct (psig) Disc (psig) 112 443 122 444 142 449 162 456 111 432 121 435 141 442 161 449 Circuit 1 120 Circuit 2 110 100 90 80 70 60 100 110 120 130 140 Sucon Pressure (psig) 115 105 95 85 75 65 Outdoor Temperature (°F) 150 160 Liquid Temperature (°F) Page 28 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 101 230 108 233 123 243 138 256 99 228 107 231 123 239 141 248 TABLE 9 581245-01 LGM/LCM120U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 104 266 107 307 109 353 111 269 114 310 117 356 127 278 131 318 134 363 143 291 148 331 152 375 101 265 103 306 106 351 109 268 111 309 114 354 125 276 128 317 130 362 143 285 145 326 148 371 105°F Suct (psig) Disc (psig) 111 404 119 406 137 413 156 425 108 400 116 403 133 411 151 421 115°F Suct (psig) Disc (psig) 113 460 122 462 140 469 160 479 111 453 119 456 136 465 154 474 120 110 Circuit 1 Circuit 2 100 90 80 70 60 100 110 120 130 Suction Pressure (psig) Outdoor Temperature (°F) 115 105 95 85 75 65 140 150 160 Liquid Temperature (°F) Page 29 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 103 231 110 234 126 242 141 251 98 226 106 229 123 236 140 241 TABLE 10 581246-01 LGM/LCM120U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 103 265 104 304 105 347 111 268 113 307 114 350 128 275 130 314 133 357 144 284 148 322 151 365 99 259 101 297 102 339 107 263 109 301 111 343 124 269 126 308 129 351 142 276 145 315 147 358 105°F Suct (psig) Disc (psig) 107 396 116 398 135 405 155 413 104 387 113 391 131 399 150 407 115°F Suct (psig) Disc (psig) 108 449 118 451 139 458 159 466 106 439 115 443 134 452 153 460 Circuit 1 120 Circuit 2 110 100 90 80 70 60 95 105 115 125 135 Suction Pressure (psig) 115 105 95 85 75 65 Outdoor Temperature (°F) 145 155 Liquid Temperature (°F) Page 30 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 99 244 106 248 120 257 135 267 94 250 101 254 115 263 131 273 TABLE 11 581247-01 LGM/LCM150U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 102 284 104 328 106 374 109 288 111 331 114 377 123 296 127 339 130 385 139 306 143 349 148 395 96 291 98 337 100 389 103 294 105 340 107 391 117 303 120 347 122 397 133 312 136 356 139 405 105°F Suct (psig) Disc (psig) 108 425 116 428 133 435 152 444 102 445 110 447 125 452 142 459 115°F Suct (psig) Disc (psig) 110 479 119 481 136 488 155 497 105 506 113 507 129 512 146 518 120 Circuit 1 110 Circuit 2 100 90 80 70 60 90 100 Outdoor Temperature (°F) 115 105 95 85 75 65 110 120 130 140 150 160 Suction Pressure (psig) Liquid Temperature (°F) Page 31 Circuit 1 Circuit 2 65°F Suct (psig) Disc (psig) 100 253 108 252 124 260 141 278 92 250 100 254 115 264 130 274 TABLE 12 581248-01 LGM/LCM150U No Reheat 75°F 85°F 95°F Suct (psig) Disc (psig) Suct (psig) Disc (psig) Suct (psig) Disc (psig) 102 296 104 344 106 399 110 293 112 340 115 393 126 297 129 340 133 389 144 312 148 351 152 397 94 290 96 337 98 392 102 293 104 340 106 394 117 301 120 346 122 398 133 310 136 353 139 403 105°F Suct (psig) Disc (psig) 108 460 117 452 136 444 156 448 101 455 109 456 125 458 142 461 115°F Suct (psig) Disc (psig) 111 526 120 516 140 505 160 505 103 524 111 524 128 525 145 526 120 Circuit 1 Circuit 2 110 Outdoor Temperature (°F) 115 105 100 90 80 70 60 90 95 85 75 65 100 110 120 130 140 150 160 170 Suction Pressure (psig) Liquid Temperature (°F) Page 32 F-Compressor Controls See unit wiring diagram to determine which controls are used on each unit. 1 - High Pressure Switch (S4, S7) The compressor circuit is protected by a high pressure switch which opens at 640 psig + 10 psig (4413 kPa + 70 kPa) and automatically resets at 475 psig + 20 psig (3275kPa + 138 kPa). 2 - Low Pressure Switch (S87, S88) The compressor circuit is protected by a loss of charge switch. Switch opens at 40 psig + 5 psig (276 + 34 kPa) and automatically resets at 90 psig + 5 psig (621 kPa + 34 kPa). 3 - Crankcase Heater (HR1, HR2) Compressors have belly band compressor oil heaters which must be on 24 hours before running compressors. Energize by setting thermostat so that there is no cooling demand, to prevent compressor from cycling, and apply power to unit. 4 - Thermal Protector (S5) The compressors are thermally protected with automatic temperature switches. 5 - Prognostics and Diagnostics Sensors (RT42RT49) Eight thermistors are located on specific points in the refrigeration circuit. The thermistors pro vide constant temperature feedback to the Unit Controller to protect the compressor. Thermistors take the place of the freezestat and low ambient pressure switch. Prognostic & Diagnostic Sensors Units are equipped with eight factory-installed thermistors (RT42 - RT49) located on different points on the refrigerant circuit. The thermistors provide the Unit Controller with constant temperature readings of four specific locations on the refrigeration circuit. These temperatures are used as feedback in certain modes of unit operation. In addition, the Unit Controller uses these temperatures to initiate alarms such as loss of condenser or evaporator airflow and loss of charge. Each thermistor must be specifically placed for proper unit operation and to initiate valid alarms. See TABLE 13 for proper locations. TABLE 13 THERMISTOR LOCATION RT42, 43, 46, 47 RT44, 45, 48, 49 FIGURE 28 FIGURE 29 Page 33 22J07 RT42 YELLOW STG 1 22J07 RT43 BLUE STG 2 LGM/LCM092, 102, 120, 150 EVAPORATOR COIL RT42, 43, 46, 47 22J06 RT47 BLUE STG 2 22J06 RT46 YELLOW STG 1 RT46 RT47 DISTRIBUTOR TUBE TXV BULB WIRE TIE RT42 RT43 FIGURE 28 Page 34 23V50 RT49 BLUE STG 2 LGM/LCM092, 102, 120, 150 CONDENSER COIL RT44, 45, 48, 49 23V50 RT48 YELLOW STG 1 22J09 RT45 BLUE STG 2 22J09 RT44 YELLOW STG 1 FIGURE 29 Page 35 RDS Sensors Units are equipped with factory-installed RDS Sensors located on different points on the unit. The RDS sensors provide the Unit Controller with continuous readings for leaked refrigerant concentration levels and sensor health status (Good or Fault). These readings are used to modify unit operation to disperse the leaked refrigerant and to remove possible ignition sources. In addition, the Unit Controller uses these readings to initiate alarms to alert the operator of a refrigerant leak or faulty sensor(s). Each sensor must be specifically placed for proper unit operation and to initiate valid alarms. To identify sensor locations see TABLE 14 and FIGURE 30. Model LGM/LCM092-150 TABLE 14 RDS Sensor Figures Qty. Type 1 sensor INDOOR SENSOR Figure FIGURE 30 LGT/LCT 092-150 INDOOR COMPARTMENT RDS SENSOR FIGURE 30 Page 36 Gas Heat Start-Up (Gas Units) FOUR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard. Can cause injury or death. Do not use this unit if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water. WARNING Danger of explosion. Can cause injury or product or property damage. If over heating occurs or if gas supply fails to shut off, shut off the manual gas valve to the appliance before shutting off electrical supply. WARNING Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch(es). Unit may have multiple power supplies. This unit is equipped with an automatic spark ignition system. There is no pilot. In case of a safety shutdown, move thermostat switch to OFF and return the thermostat switch to HEAT to reset ignition control. A-Placing Unit In Operation WARNING Danger of explosion and fire. Can cause injury or product or property damage. You must follow these instructions exactly. Gas Valve Operation for Honeywell VR8205Q/VR8305Q and White Rodgers 36H54 (FIGURE 31 and FIGURE 32). WHITE RODGERS 36H54 GAS VALVE INLET Two-Stage PRESSURE TAP MANIFOLD PRESSURE TAP HIGH FIRE ADJUSTMENT LOW FIRE ADJUSTMENT WARNING SMOKE POTENTIAL The heat exchanger in this unit could be a source of smoke on initial firing. Take precautions with respect to building occupants and property. Vent initial supply air outside when possible. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. WARNING Danger of explosion. Can cause injury or death. Do not attempt to light manually. Unit has a direct spark ignition system. GAS VALVE SWITCH SHOWN IN ON POSITION. FIGURE 31 HONEYWELL VR8205Q/VR8305Q GAS VALVE HIGH FIRE ADJUSTMENT LOW FIRE ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP GAS VALVE KNOB IS SHOWN IN OFF POSITION. FIGURE 32 1 - Set thermostat to lowest setting. 2 - Turn off all electrical power to appliance. 3 - This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 4 - Open or remove the heat section access panel. Page 37 5 - Turn gas valve switch to OFF. See FIGURE 31. On Honeywell VR8305Q gas valves, turn the knob on the gas valve clockwise to OFF. Do not force. See figure 27. 6 - Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you do not smell gas, go to the next step. 7 - Turn gas valve switch to ON. See FIGURE 31. On Honeywell VR8305Q gas valves, turn the knob on the gas valve counterclockwise to ON. Do not force. See FIGURE 32. 8 - Close or replace the heat section access panel. 9 - Turn on all electrical power to appliance. 10 - Set thermostat to desired setting. 11 - The ignition sequence will start. 12 - If the appliance does not light the first time (gas line not fully purged), it will attempt up to two more ignitions before locking out. 13 - If lockout occurs, repeat steps 1 through 10. 14 - If the appliance will not operate, follow the instructions "Turning Off Gas to Appliance" and call your service technician or gas supplier. Turning Off Gas to Unit 1 - If using an electromechanical thermostat, set to the lowest setting. 2 - Before performing any service, turn off all electrical power to the appliance. 3 - Open or remove the heat section access panel. 4 - Turn gas valve switch to OFF. On Honeywell VR8305Q gas valves, turn the knob on the gas valve clockwise to OFF. Do not force. 5 - Close or replace the heat section access panel. WARNING Danger of explosion. Can cause injury or death. Do not attempt to light manually. Unit has a direct spark ignition system. Heating Operation and Adjustments (Gas Units) A-Heating Sequence of Operation 1 - On a heating demand the combustion air inducer starts immediately. 2 - Combustion air pressure switch proves inducer operation. After a 30-second pre-purge, power is allowed to ignition control. Switch is factory set and requires no adjustment. 3 - Spark ignitor energizes and gas valve solenoid opens. 4 - Spark ignites gas, ignition sensor proves the flame and combustion continues. 5 - If flame is not detected after first ignition trial, ignition control will repeat steps 3 and 4 two more times before locking out the gas valve. 6 - For troubleshooting purposes, an ignition attempt after lock out may be re-established manually. Move thermostat to OFF and return thermostat switch to HEAT position. B-Limit Controls Limit controls are factory-set and are not adjustable. The primary limit is located on the blower deck to the right of the blower housing. C-Heating Adjustment Main burners are factory-set and do not require adjustment. The following manifold pressures are listed on the gas valve. Natural Gas Units - Low Fire - 1.6" w.c. (not adjustable) Natural Gas Units - High Fire - 3.7" w.c. LP Gas Units - Low Fire - 5.5" w.c. (not adjustable) LP Gas Units - High Fire - 10.5" w.c. Electric Heat Start-Up (Cooling Units) Factory or Field-Installed Option Electric heat will stage on and cycle with thermostat demand. Number of stages of electric heat will vary depending on electric heat assembly. See electric heat wiring diagram on unit for sequence of operation. Page 38 Cooling Operation This is a summary of cooling operation. Refer to the sequence of operation provided in the Engineering Handbook or Service Manual for more detail. NOTE - Free cooling is locked-out during reheat operation. Refer to hot gas reheat start-up and operation section for details. A-Two-Stage Thermostat 1 - Economizer With Outdoor Air Suitable Y1 Demand Compressors Off Blower Cooling Low Dampers modulate Y1 Demand + Dampers Fully Open for 5 Minutes Compressors Off Blower Cooling High Dampers Modulate Y2 Demand Compressors Modulate Blower Cooling High Dampers Maximum Open 2 - No Economizer or Outdoor Air Not Suitable Y1 Demand Compressors Modulate Blower Cooling Low Dampers Minimum Position Y2 Demand Compressors Modulate Blower Cooling High Dampers Minimum Position B-Three-Stage Thermostat 1 - Economizer With Outdoor Air Suitable Y1 Demand Compressors Off Blower Cooling Low Y1 Demand + Dampers Fully Open for 5 Minutes Compressors Off Blower Cooling Intermediate Dampers Modulate Y2 Demand Compressors Modulate Blower Cooling Intermediate Dampers Maximum Open Y3 Demand Compressors Modulate Blower Cooling High Dampers Maximum Open C-Room Sensor 1 - Economizer With Outdoor Air Suitable Compressors Off Blower Modulates Dampers modulate NOTE - If dampers are at maximum open for five minutes, compressors are energized and the blower modulates. 2 - No Economizer or Outdoor Air Not Suitable Compressors Modulate Blower Modulates Dampers Minimum Position Page 39 Modulating Hot Gas Reheat Start-Up and Operation General Hot gas reheat units provide a dehumidifying mode of operation. These units contain a reheat coil adjacent to and downstream of the evaporator coil. Reheat coil solenoid valve, L14, routes hot discharge gas from the compressor to the reheat coil. Return air pulled across the evaporator coil is cooled and dehumidified; the reheat coil adds heat to supply air. See FIGURE 33 for reheat refrigerant routing and FIGURE 34 for standard refrigerant routing. L14 Reheat Coil Solenoid Valve When Unit Controller input (Unit Controller J298-5 or J2998) indicates room conditions require dehumidification, L14 reheat valve is energized (Unit Controller J394-1) and refrigerant is routed to the reheat coil. Reheat Setpoint Reheat is factory-set to energize when indoor relative humidity rises above 60% (default).The reheat setpoint can be adjusted by changing mobile service app Settings - Control menu. A setting of 100% will operate reheat from an energy management system digital output. The reheat setpoint can also be adjusted using an optional Network Control Panel (NCP). Reheat will terminate when the indoor relative humidity falls 3% (57% default) or the digital output de-energizes. The reheat deadband can be adjusted at Settings - Control menu. Check-Out Test hot gas reheat operation using the following procedure. 1 - Make sure reheat is wired as shown in wiring section. 2 - Make sure unit is in local thermostat mode. 3 - Select: RTU MENU > SERVICE > COMPONENT TEST > DEHUMIDIFICATION The blower and compressor 1 (reheat) should be operating. DEHUMIDIFIER 1 ON will appear. 4 - Press STOP to discontinue the testing mode. Compressor 1 (reheat) and blower should de-energize. REHEAT MODE REFRIGERANT ROUTING FIGURE 33 Page 40 COOLING MODE REFRIGERANT ROUTING FIGURE 34 Default Reheat Operation TABLE 15 Reheat Operation - Two Cooling Stages - Default T'stat and Humidity Demands Operation Reheat Only Compressor 1 Reheat Reheat & Y1 Compressor 1 & 2 Enhanced Dehumidification at Low CFM Reheat & Y1 & Y2 Compressor 1 & 2 Enhanced Dehumidification at High CFM *If there is no reheat demand and outdoor air is suitable, free cooling will operate. **If there is no reheat demand and outdoor air is suitable, free cooling and compressor 1 will operate. Preventative Maintenance / Repair IMPORTANT MAINTENANCE / REPAIR SAFETY INSTRUCTIONS Prior to beginning work on systems containing FLAMMABLE REFRIGERANTS, safety checks are necessary to ensure that the risk of ignition is minimized. Work shall be undertaken under a controlled procedure to minimize the risk of a flammable gas or vapor being present while the work is being performed. All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out. Work in confined spaces shall be avoided. The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially toxic or flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with all applicable refrigerants, i.e. nonsparking, adequately sealed or intrinsically safe. If any hot work is to be conducted on the refrigerating equipment or any associated parts, appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher adjacent to the charging area. No person carrying out work in relation to a REFRIGERATING SYSTEM which involves exposing any pipe work shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. "No Smoking" signs shall be displayed. Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times, the manufacturer's maintenance and service guidelines shall be followed. If in doubt, consult the manufacturer's technical department for assistance. The following checks shall be applied to installations using FLAMMABLE REFRIGERANTS: the actual REFRIGERANT CHARGE is in accordance with the room size within which the refrigerant containing parts are installed; Page 41 the ventilation machinery and outlets are operating adequately and are not obstructed; if an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant; marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected; refrigerating pipe or components are installed in a position where they are unlikely to be exposed to any substance which may corrode refrigerant containing components, unless the components are constructed of materials which are inherently resistant to being corroded or are suitably protected against being so corroded. During repairs to sealed electrical components, the components shall be replaced. Replacement parts shall be in accordance with the manufacturer's specifications. During repairs to intrinsically safe components, the components must be replaced. Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere from a leak. The unit should be inspected once a year by a qualified service technician. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. A-Filters Units are equipped with four 20 X 25 X 2' filters. Filters should be checked monthly and replaced when necessary with filters of like kind and size. Take note of air flow direction marking on filter frame when reinstalling filters. See FIGURE 35. NOTE - Filters must be U.L.C. certified or equivalent for use in Canada. B-Lubrication All motors are lubricated at the factory. No further lubrication is required. C-Burners (Gas Units) Periodically examine burner flames for proper appearance during the heating season. Before each heating season examine the burners for any deposits or blockage which may have occurred. Clean burners as follows: 1 - Turn off both electrical power and gas supply to unit. 2 - Remove burner compartment access panel. 3 - Remove screws securing burner assembly to burner support and remove assembly. See figure 31. Clean as necessary. 4 - Locate the ignitor under the left burners. Check ignitor spark gap with appropriately sized twist drills or feeler gauges. See FIGURE 37. Page 42 REMOVE FILTERS PULL TO REMOVE FILTERS GAS VALV E FIGURE 35 BURNER BOX ASSEMBLY 240KBTUH SHOWN BURNER ASSEMBLY SECURED WITH MULTIPLE SCREWS GAS MANIFOLD FIGURE 36 IGNITOR SPARK GAP SHOULD BE 1/8" (3mm) FIGURE 37 5 - Check the alignment of the ignitor and the sensor as shown in FIGURE 37 and TABLE 16. TABLE 16 Dimensions Unit Btuh Input Length - in. (mm) Ignitor Sensor A 130K 7-3/4 (197) 11 (279) B 180K 5 (127) 5-1/2 (140) C 240K 2-1/4 (57) 2-3/4 (70) 6 - Replace burners and screws securing burner. 7 - Replace access panel. 8 - Restore electrical power and gas supply. Follow lighting instructions attached to unit and use inspection port in access panel to check flame. WARNING Danger of explosion. Can cause injury or death. Do not overtighten main burner mounting screws. Snug tighten only. D-Combustion Air Inducer (Gas Units) A combustion air proving switch checks combustion air inducer operation before allowing power to the gas controller. Gas controller will not operate if inducer is obstructed. Under normal operating conditions, the combustion air inducer wheel should be checked and cleaned prior to the heating season. However, it should be examined periodically during the heating season to establish an ideal cleaning schedule. With power supply disconnected, the condition of the inducer wheel can be determined by looking through the vent opening. Clean combustion air inducer as follows: 1 - Shut off power supply and gas to unit. 2 - Disconnect pressure switch air tubing combustion air inducer port. from 3 - Remove and retain screws securing combustion air inducer to flue box. Remove vent connector. See FIGURE 39. 4 - Clean inducer wheel blades with a small brush and wipe off any dust from housing. Clean accumulated dust from front of flue box cover. 5 - Return combustion air inducer motor and vent connector to original location and secure with retained screws. It is recommended that the combustion air inducer gasket be replaced during reassembly. 6 - Clean combustion air inlet louvers on heat access panel using a small brush. Page 43 IG NIT O R A B C IGNITOR AND SENSOR POSITION TOP VIEW S E NS OR A B C S IDE VIE W IGNITOR Gas Flow S IDE VIE W S E NS OR Gas Flow 1-3/8" (35mm) 1-3/4" (45mm) 13/16" (21mm) BURNER BOX FIGURE 38 3/8" (10mm) HEAT EXCHANGER ASSEMBLY HEAT EXCHANGER TUBE COMBUSTION AIR INDUCER VENT CONNECTOR GAS VALVE BURNER FIGURE 39 E-Flue Passageway and Flue Box (Gas Units) 1 - Remove combustion air inducer assembly as described in section D. 2 - Remove flue box cover. Clean with a wire brush as required. 3 - Clean tubes with a wire brush. 4 - Reassemble the unit. The flue box cover gasket and combustion air inducer gasket should also be replaced during reassembly. F-Evaporator Coil Inspect and clean coil at beginning of each cooling season. Clean using mild detergent or commercial coil cleaner. Flush coil and condensate drain with water taking care not to get insulation, filters and return air ducts wet. G-Supply Air Blower Wheel Annually inspect supply air blower wheel for accumulated dirt or dust. Turn off power before attempting to remove access panel or to clean blower wheel. H-Condenser Coil Clean condenser coil annually with detergent or commercial coil cleaner and inspect monthly during the cooling season. Access panels are provided on front and back of condenser section. J-Needlepoint Bipolar Ionizer The ionizer was designed for low maintenance. The device should be checked semi-annually to confirm the brushes are clean for maximum output. The ionizer is located on the blower deck. See FIGURE 40. BIPOLAR IONIZER IONIZER ASSEMBLY FIGURE 40 Page 44 UVC ASSEMBLY UVC LAMP UVC ASSEMBLY DOOR SWITCH ASSEMBLY SECURED WITH 3 SCREWS FIGURE 41 K-UVC Light When field-installed, use only UVC Light Kit assembly 106882-01 (21A93) with this appliance. Factory-Installed UVC Light When the UVC light is factory installed, the lamp is shipped in a foam sleeve. The lamp is attached to the UVC light assembly on the blower deck. See FIGURE 41. Remove the lamp and install into the UVC light assembly as shown in steps 2 through 11. Annual Lamp Replacement WARNING Personal Burn Hazard Personal injury may result from hot lamps. During replacement, allow lamp to cool for 10 minutes be fore removing lamp from fixture. The lamp should be replaced every 12 months, as UVC energy production diminishes over time. 1 - Obtain replacement lamp 101087-01 for your germicidal light model. 2 - Disconnect power to the rooftop unit before servicing the UVC kit.Open the blower access door. 3 - Remove the screw in wire tie from the UVC assembly and disconnect the 4-pin connector from the lamp end. 4 - Remove and retain the (3) screws securing the UVC assembly. Carefully slide the complete UVC assembly out through the blower access door. See FIGURE 41. Page 45 INSTALL LAMP IN HOLDER CLIPS UVC Sub-Assembly BANDS (see Note below) DETAIL A SHEET METAL END STOP LAMP FLANGE 4-PIN CONNECTOR LAMP HOLDER CLIPS (2) NOTE - The bands around the lamp should be evenly spaced as shown in the diagram . FIGURE 42 5 - Allow 10 minutes before touching the lamps. Then, carefully remove the old lamp from the lamp holder clips. 6 - Wear cotton gloves or use a cotton cloth when handling the new lamp. Place the new lamp in the holder clips of the UVC assembly. Verify that the lamp flange at the connector end is sandwiched between the lamp holder clip and the sheet-metal end stop (see FIGURE 42). 7 - Carefully place the UVC assembly on the blower deck. Line up the mounting holes on the UVC assembly with the mounting holes on the blower deck See FIGURE 41. Use the retained screws provided to attach the UVC assembly in place. 8 - Close the blower access door. 9 - Reconnect power to the rooftop unit. 10 - Open the filter access door and look through the view port in the triangular sheet-metal panel to verify that the UVC light is on. If UVC lamp does not come on: 1 - Check Power Wiring: Disconnect 1/4" QC (quick connects) of the UVC cable near the UVC assembly. With Power ON, use multimeter to test 110-230V at the 1/4"QC quick connects from the control panel. 2 - Check Lamp: Carefully remove the UVC assembly out of the rooftop unit. Use multimeter to test for continuity across each pair of pins at each end of the lamp. 3 - Check Lamp Installation: Make sure that lamp's pins snap properly into the lamp holder. LED(s) not illuminated Power status LED not lit--Check that the lamp unit is connected to the proper power source and is wired correctly. Lamp status LED(s) not lit 1 - Check that lamp 4-pin connectors are properly engaged. 2 - Ohm-check across the lamp pins to check for continuity of lamp filaments (see FIGURE 44). Troubleshooting charts are provided to aid in determining the cause of any problems encountered (FIGURE 43 and FIGURE 44). Lamp Disposal Hg-LAMP Contains Mercury - Manage in accordance with local, state and federal disposal laws. Refer to www. lamprecycle.org or call 800-953-6669. Proper Clean-up Technique in Case of Lamp Breakage Wear protective gloves, eye wear and mask. Sweep the broken glass and debris into a plastic bag, seal the bag, and dispose of properly. Contact your local waste management office for proper disposal. Do not use a vacuum cleaner. Do not incinerate. Maintenance · For all maintenance, contact a qualified HVAC tech- nician. · Read the maintenance instructions before opening unit panels. · Unintended use of the unit or damage to the unit housing may result in the escape of dangerous UVC radiation. UVC radiation may, even in small doses, cause harm to the eyes and skin. · Do not operate units that are obviously damaged. · Do not discard the triangular UVC light shield or any barriers with an ultraviolet radiation symbol. · Do not override the door interlock switch that interrupts power to the UVC light. Do not operate the UVC light outside of the unit. DANGER Ultraviolet (UVC) Radiation hazard. Any exposure will cause significant eye damage and may cause skin damage. DO NOT look into UVC light source. Access panels must be in place during appliance operation. Page 46 UVC LIGHT TROUBLESHOOTING - POWER UVC LAMP NOT OPERATING POWER LED LIT? NO YES CHECK LAMP LEDS DONE YES NO LAMP LEDS LIT? USE MULTIMETER TO TEST 110-230V AT BALLAST INPUT LEADS CORRECT VOLTAGE PRESENT? NO YES CHECK POWER LEDS FIRST TURN THE POWER OFF ; CHECK THE WIRING TURN POWER BACK ON POWER LED YES LIT NOW? NO GO TO LAMP LED TROUBLESHOOTING FIGURE 43 REPLACE BALLAST LAMP LEDS NOT LIT UVC LIGHT TROUBLESHOOTING - LAMP FIRST TURN THE POWER OFF. BE SURE THAT THE 4-PIN CONNECTORS FOR ALL THE LAMPS ARE PROPERLY ENGAGE.D TURN POWER ON; CHECK LAMP LEDS DETAIL A CALL LENNOX TECH SUPPORT 1-800-453-6669 NO DONE LAMPS BLACK ON ENDS? YES NO YES LAMP LEDS LIT? CHECK FOR CONTINUITY TWO PAIR, PIN TO PIN ON EACH PAIR (SEE DETAIL A) CONTINUITY YES PRESENT? NO REPLACE LAMPS; TURN POWER ON LAMP LEDS YES LIT? NO BANDS AROUND LAMP YES INTACT? NO BANDS NOTE - CHECK FOR CONTINUITY ON THE SETS OF PINS CLOSEST TOGETHER CHECK FOR CONTINUITY DETAIL B FIGURE 44 Page 47 M-Replacement Fuses See the following tables for the proper replacement fuse sizes. ELECTRIC HEAT REPLACEMENT FUSES Electric Heat Rating Qty. Amp Volt 1 E1EHO075BP1Y 7.5 kW - Y Volt 3 25 250 2 E1EHO075BP1G 7.5 kW - G Volt 3 15 600 3 E1EHO075BP1J 7.5 kW- J Volt 3 10 600 4 E1EHO150BP1Y 15 kW - Y Volt 3 50 250 5 E1EHO150BP1G 15 kW -G Volt 3 25 600 6 E1EHO150BP1J 15 KW - J Volt 3 20 600 7 E1EHO225BP1Y 22.5 KW - Y Volt 3 EA. 50 & 25 250 8 E1EHO225BP1G 22.5 KW - G Volt 3 EA. 25 & 15 600 9 E1EHO225BP1J 22.5 KW - J Volt 3 EA. 20 & 10 600 10 E1EHO300BP1Y 30 KW - Y Volt 6 50 250 11 E1EHO300BP1G 30 KW - G Volt 6 25 600 12 E1EHO300BP1J 30 KW -J Volt 6 20 600 13 E1EHO450BP1Y 45 KW - Y Volt 3/6 50 & 60 250 14 E1EHO450BP1G 45 KW - G Volt 3 EA. 25 & 50 600 15 E1EHO450BP1J 45 KW - J Volt 3 EA. 20 & 40 600 16 E1EHO600BP1Y 60 KW - Y Volt 12 60 250 17 E1EHO600BP1G 60 KW - G Volt 6 50 600 18 E1EHO600BP1J 60 KW - J Volt 6 40 600 Page 48 TABLE 17 LGM 092 & 102 Unit Voltage 208/230V - 3 Ph Power Exhaust Option W / P.E. W / O P.E. Diagram Key Class Blower HP F10 CC 3.75 12 12 F57 CC 3.75 10 10 F30 CC 3.75 15 15 F31 CC 3.75 - - F61² J 3.75 50 50 CB10³ - 3.75 50 50 ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. TABLE 18 LGM 120 Unit Voltage 208/230V - 3 Ph Power Exhaust Option W / P.E. W / O P.E. Diagram Key Class Blower HP F10 CC 3.75 12 12 F57 CC 3.75 10 10 F30 CC 3.75 15 15 F31 CC 3.75 - - F61² J 3.75 60 60 CB10³ - 3.75 60 60 ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. TABLE 19 LGM 150 Unit Voltage 208/230V - 3 Ph Power Exhaust Option W / P.E. W / O P.E. Diagram Key Class Blower HP F10 CC 3.75 12 12 F57 CC 3.75 10 10 F30 CC 3.75 15 15 F31 CC 3.75 - - F61² J 3.75 80 70 CB10³ - 3.75 80 70 ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. 460V - 3Ph W / P.E. W / O P.E. Amps 12 12 5 5 15 15 7.5 7.5 25 25 25 25 460V - 3Ph W / P.E. W / O P.E. Amps 12 12 5 5 15 15 7.5 7.5 30 30 30 30 460V - 3Ph W / P.E. W / O P.E. Amps 12 12 5 5 15 15 7.5 7.5 35 30 35 30 575V - 3Ph W / P.E. W / O P.E. 12 12 - - - - 4 4 25 20 25 20 575V - 3Ph W / P.E. W / O P.E. 12 12 - - - - 4 4 25 25 25 25 575V - 3Ph W / P.E. W / O P.E. 12 12 - - - - 4 4 25 25 25 25 Page 49 Electric Heat Size Unit Voltage Power Exhaust Option Diagram Key F4 F10 F30 F31 F57 Class Blower HP RK or K¹ or J 3.75 CC 3.75 CC 3.75 CC 3.75 CC 3.75 208/230V - 3 Ph W/ W/O P.E. P.E. 50 50 12 12 10 10 15 15 - - 0 KW 460V - 3 Ph W/ W/O P.E. P.E. 25 25 12 12 5 5 15 15 7.5 7.5 TABLE 20 LCM 092 & 102 575V - 3 Ph W/ W/O P.E. P.E. 208V - 3 Ph W/ W/O P.E. P.E. Amps 25 20 50 50 12 12 12 12 - - 10 10 - - 15 15 4 4 - - F61² J CB10³ - 3.75 - - - - - - 50 50 3.75 50 50 25 25 25 20 50 50 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Electric Heat Size TABLE 21 LCM 092 & 102 Continued 15 KW 7.5 KW 240V - 3 Ph 460V - 3 Ph W/ W/O W/ W/O P.E. P.E. P.E. P.E. 575V - 3 Ph W/ W/O P.E. P.E. 50 50 25 25 25 20 12 12 12 12 12 12 10 10 5 5 - - 15 15 15 15 - - - - 7.5 7.5 4 4 50 50 25 25 25 20 50 50 25 25 25 20 22.5 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W/ W/O P.E. P.E. Diagram Key Class Blower HP Amps RK F4 or K¹ 3.75 50 50 50 50 25 25 25 20 50 50 50 50 25 25 25 20 or J F10 CC 3.75 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 5 - - 10 10 10 10 5 5 - - F31 CC 3.75 15 15 15 15 15 15 - - 15 15 15 15 15 15 - - F57 CC 3.75 - - - - 7.5 7.5 4 4 - - - - 7.5 7.5 4 4 F61² J 3.75 60 50 60 60 30 30 25 25 80 70 90 80 45 40 35 35 CB10³ - 3.75 60 50 60 60 30 30 25 25 80 70 90 80 45 40 35 35 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Page 50 Electric Heat Size TABLE 22 LCM 092 & 102 Continued 30 KW 45 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. Diagram Key Class Blower HP RK F4 or K¹ 3.75 50 50 50 50 25 or J F10 CC 3.75 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 F31 CC 3.75 15 15 15 15 15 F57 CC 3.75 - - - - 7.5 F61² J 3.75 100 90 110 110 60 CB10³ - 3.75 100 90 110 110 60 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Electric Heat Size 0 KW Unit Voltage 208/230V - 3 Ph 460V - 3 Ph Power Exhaust Option W/ W/O W/ W/O P.E. P.E. P.E. P.E. Diagram Key Class Blower HP F4 RK or K¹ or J 3.75 60 60 30 30 F10 CC 3.75 12 12 12 12 F30 CC 3.75 10 10 5 5 F31 CC 3.75 15 15 15 15 F57 CC 3.75 - - 7.5 7.5 F61² J 3.75 - - - - CB10³ - 3.75 60 60 30 30 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. W/O W/ W/O W/ W/O W/ W/O W/ W/O W/ W/O P.E. P.E. P.E. P.E. P.E. P.E. P.E. P.E. P.E. P.E. P.E. Amps 25 25 20 50 50 50 50 25 25 25 20 12 12 12 12 12 12 12 12 12 12 12 5 - - 10 10 10 10 5 5 - - 15 - - 15 15 15 15 15 15 - - 7.5 4 4 - - - - 7.5 7.5 4 4 60 45 45 150 150 150 150 80 80 60 60 60 45 45 150 150 150 150 80 80 60 60 TABLE 23 LCM 120 575V - 3 Ph W/ W/O P.E. P.E. 208V - 3 Ph W/ W/O P.E. P.E. 15 KW 240V - 3 Ph 460V - 3 Ph W/ W/O W/ W/O P.E. P.E. P.E. P.E. 575V - 3 Ph W/ W/O P.E. P.E. Amps 25 25 60 60 60 60 30 30 25 25 12 12 12 12 12 12 12 12 12 12 - - 10 10 10 10 5 5 - - - - 15 15 15 15 15 15 - - 4 4 - - - - 7.5 7.5 4 4 - - 60 60 60 60 30 30 25 25 25 25 60 60 60 60 30 30 25 25 Page 51 Electric Heat Size TABLE 24 LCM 120 Continued 22.5 KW 30 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W/ W/O P.E. P.E. Diagram Key Class Blower HP Amps RK F4 or K¹ 3.75 60 60 60 60 30 30 25 25 60 60 60 60 30 30 25 25 or J F10 CC 3.75 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 5 - - 10 10 10 10 5 5 - - F31 CC 3.75 15 15 15 15 15 15 - - 15 15 15 15 15 15 - - F57 CC 3.75 - - - - 7.5 7.5 4 4 - - - - 7.5 7.5 4 4 F61² J 3.75 80 70 90 80 45 40 35 35 100 90 110 110 60 60 45 45 CB10³ - 3.75 80 70 90 80 45 40 35 35 100 90 110 110 60 60 45 45 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Electric Heat Size 45 KW TABLE 25 LCM 120 Continued 60 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W/ W/O P.E. P.E. Diagram Key Class Blower HP Amps RK F4 or K¹ 3.75 60 60 60 60 30 30 25 25 60 60 60 60 30 30 25 25 or J F10 CC 3.75 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 5 - - 10 10 10 10 5 5 - - F31 CC 3.75 15 15 15 15 15 15 - - 15 15 15 15 15 15 - - F57 CC 3.75 - - - - 7.5 7.5 4 4 - - - - 7.5 7.5 4 4 F61² J 3.75 150 150 150 150 80 80 60 60 150 150 175 175 80 80 70 70 CB10³ - 3.75 150 150 150 150 80 80 60 60 150 150 175 175 80 80 70 70 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Page 52 TABLE 26 LCM 150 Electric Heat Size 0 KW Unit Voltage 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph Power Exhaust Option W/ W/O W/ W/O W/ W/O W/ W/O P.E. P.E. P.E. P.E. P.E. P.E. P.E. P.E. Diagram Key Class Blower HP Amps F4 RK or K¹ or J 3.75 80 70 35 30 25 25 80 70 F10 CC 3.75 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 5 5 - - 10 10 F31 CC 3.75 15 15 15 15 - - 15 15 F57 CC 3.75 - - 7.5 7.5 4 4 - - F61² J 3.75 - - - - - - 80 70 CB10³ - 3.75 80 70 35 30 25 25 80 70 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. TABLE 27 LCM 150 Continued Electric Heat Size 22.5 KW 15 KW 240V - 3 Ph 460V - 3 Ph W/ W/O W/ W/O P.E. P.E. P.E. P.E. 575V - 3 Ph W/ W/O P.E. P.E. 80 70 35 30 25 25 12 12 12 12 12 12 10 10 5 5 - - 15 15 15 15 - - - - 7.5 7.5 4 4 80 70 35 35 25 25 80 70 35 35 25 25 30 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W/ W/O P.E. P.E. Diagram Key Class Blower HP Amps RK F4 or K¹ 3.75 80 70 80 70 35 30 25 25 80 70 80 70 35 30 25 25 or J F10 CC 3.75 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 5 - - 10 10 10 10 5 5 - - F31 CC 3.75 15 15 15 15 15 15 - - 15 15 15 15 15 15 - - F57 CC 3.75 - - - - 7.5 7.5 4 4 - - - - 7.5 7.5 4 4 F61² J 3.75 80 70 90 80 45 40 35 35 100 90 110 110 60 60 45 45 CB10³ - 3.75 80 70 90 80 45 40 35 35 100 90 110 110 60 60 45 45 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Page 53 Electric Heat Size 45 KW TABLE 28 LCM 150 Continued 60 KW Unit Voltage 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph 208V - 3 Ph 240V - 3 Ph 460V - 3 Ph 575V - 3 Ph Power Exhaust Option W/ W/O W/ P.E. P.E. P.E. W / O P.E. W/ W/O W/ P.E. P.E. P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W / P.E. W / O P.E. W/ W/O P.E. P.E. Diagram Key Class Blower HP Amps RK F4 or K¹ 3.75 80 70 80 70 35 30 25 25 80 70 80 70 35 30 25 25 or J F10 CC 3.75 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 F30 CC 3.75 10 10 10 10 5 5 - - 10 10 10 10 5 5 - - F31 CC 3.75 15 15 15 15 15 15 - - 15 15 15 15 15 15 - - F57 CC 3.75 - - - - 7.5 7.5 4 4 - - - - 7.5 7.5 4 4 F61² J 3.75 150 150 150 150 80 80 60 60 150 150 175 175 80 80 70 70 CB10³ - 3.75 150 150 150 150 80 80 60 60 150 150 175 175 80 80 70 70 ¹ When SCCR is installed, F4 fuse is Class J. ² Fuse F61 is only used on units with SCCR installed. ³ Units using Circuit Breakers will use CB10 option. Page 54 Field-Installed Accessories When field-installing the following accessories, refer to the latest online installation instructions. Accessory Economizer Outdoor Air Damper Electric Heat Smoke Detector TABLE 29 Instruction # 507227-XX 506340-XX 507250-XX 506437-XX Factory Unit Controller Settings Use the mobile service app to adjust parameters; menu paths are shown in each table. Refer to the Unit Controller manual provided with each unit. TABLE 30 through TABLE 33 show blower factory settings. Record any field-adjusted settings in the blank column. TABLE 34 through TABLE 36 show control options. When applicable, record field-specific information on the label located inside the compressor access panel. When field installing optional kits and accessories, the Unit Controller must be configured to identify the option before it will function. Refer to FIGURE 45 and FIGURE 46 to determine whether the Unit Controller configuration I.D. must change. To configure the option, use RTU MENU > SETUP > INSTALL menu path. Press NEXT until CONFIGURATION ID 1 or 2 appears depending on the option installed. Change the appropriate character in the configuration I.D. For example, when an economizer is installed using a single enthalpy sensor, change configuration I.D. 1, the second character, to "S". TABLE 30 LGM/LCM 092U4E (2-Compressor) Staged Direct Drive Parameter Factory Setting Field Setting Description NOTE - Any changes to Smoke CFM setting must be adjusted be fore the other CFM settings. Use SETTINGS > RTU OPTIONS > EDIT PARAMETERS 12 3000 CFM CFM Blower CFM during smoke detection. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > BLOWER > SPEEDS) 3000 CFM CFM Clower CFM during heating. 2625 CFM CFM Blower CFM during high speed cooling (2 compressor) operation. 300 CFM CFM Blower CFM during low speed cooling (1 compressor) operation. 800 CFM CFM Blower CFM during ventilation. 1195 CFM RPM* Adjust RPM based on unit stattic and blower tables to reach target CFM. *Once all four blower settings are entered, the target (highest of the heating and cooling settings) CFM will be displayed. Once the RPM is saved for the target CFM, all other blower RPM values are set by the Unit Controller according to the field CFM setting.. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > DAMPER) 0% % Damper min. position during LOW blower operation. 0% % Damper min. position during HIGH blower operation. 50% % Min. damper % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETERS Damper minimum position during G blower operation. 29 101% % Open (Setting parameter 29 to "101" disables parameter 29 and passes control to parameter 9 or 132). 216 10% % Deadband % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETER Compressor 1 low temp 85 0°F °F lockot. Settings lower than 0°F could void warranty. Compressor 2 low temp 86 0°F °F lockout. Settings lower than 0°F could void warranty. Page 55 TABLE 31 LGM/LCM 102U4E (2-Compressor) Staged Direct Drive Parameter Factory Setting Field Setting Description NOTE - Any changes to Smoke CFM setting must be adjusted be fore the other CFM settings. Use SETTINGS > RTU OPTIONS > EDIT PARAMETERS 12 3400 CFM CFM Blower CFM during smoke detection. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > BLOWER > SPEEDS) 3400 CFM CFM Clower CFM during heating. 2675 CFM CFM Blower CFM during high speed cooling (2 compressor) operation. 800 CFM CFM Blower CFM during low speed cooling (1 compressor) operation. 800 CFM CFM Blower CFM during ventilation. 1285 CFM RPM* Adjust RPM based on unit stattic and blower tables to reach target CFM. *Once all four blower settings are entered, the target (highest of the heating and cooling settings) CFM will be displayed. Once the RPM is saved for the target CFM, all other blower RPM values are set by the Unit Controller according to the field CFM setting.. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > DAMPER) 0% % Damper min. position during LOW blower operation. 0% % Damper min. position during HIGH blower operation. 50% % Min. damper % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETERS Damper minimum position during G blower operation. 29 101% % Open (Setting parameter 29 to "101" disables parameter 29 and passes control to parameter 9 or 132). 216 10% % Deadband % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETER Compressor 1 low temp 85 0°F °F lockot. Settings lower than 0°F could void warranty. Compressor 2 low temp 86 0°F °F lockout. Settings lower than 0°F could void warranty. TABLE 32 LGM/LCM 120U4E (2-Compressor) Staged Direct Drive Parameter Factory Setting Field Setting Description NOTE - Any changes to Smoke CFM setting must be adjusted be fore the other CFM settings. Use SETTINGS > RTU OPTIONS > EDIT PARAMETERS 12 4000 CFM CFM Blower CFM during smoke detection. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > BLOWER > SPEEDS) 4000 CFM CFM Clower CFM during heating. 3500 CFM CFM Blower CFM during high speed cooling (2 compressor) operation. 875 CFM CFM Blower CFM during low speed cooling (1 compressor) operation. 875 CFM CFM Blower CFM during ventilation. 1425 CFM RPM* Adjust RPM based on unit stattic and blower tables to reach target CFM. *Once all four blower settings are entered, the target (highest of the heating and cooling settings) CFM will be displayed. Once the RPM is saved for the target CFM, all other blower RPM values are set by the Unit Controller according to the field CFM setting.. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > DAMPER) 0% % Damper min. position during LOW blower operation. 0% % Damper min. position during HIGH blower operation. 50% % Min. damper % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETERS Damper minimum position during G blower operation. 29 101% % Open (Setting parameter 29 to "101" disables parameter 29 and passes control to parameter 9 or 132). 216 10% % Deadband % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETER Compressor 1 low temp 85 0°F °F lockot. Settings lower than 0°F could void warranty. Compressor 2 low temp 86 0°F °F lockout. Settings lower than 0°F could void warranty. Page 56 TABLE 33 LGM/LCM 150U4E (2-Compressor) Staged Direct Drive Parameter Factory Setting Field Setting Description NOTE - Any changes to Smoke CFM setting must be adjusted be fore the other CFM settings. Use SETTINGS > RTU OPTIONS > EDIT PARAMETERS 12 5000 CFM CFM Blower CFM during smoke detection. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > BLOWER > SPEEDS) 5000 CFM CFM Clower CFM during heating. 4375 CFM CFM Blower CFM during high speed cooling (2 compressor) operation. 1100 CFM CFM Blower CFM during low speed cooling (1 compressor) operation. 1100 CFM CFM Blower CFM during ventilation. 1655 CFM RPM* Adjust RPM based on unit stattic and blower tables to reach target CFM. *Once all four blower settings are entered, the target (highest of the heating and cooling settings) CFM will be displayed. Once the RPM is saved for the target CFM, all other blower RPM values are set by the Unit Controller according to the field CFM setting.. SETUP > TEST & BALANCE (can also use SETTINGS > RTU OPTIONS > DAMPER) 0% % Damper min. position during LOW blower operation. 0% % Damper min. position during HIGH blower operation. 50% % Min. damper % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETERS Damper minimum position during G blower operation. 29 101% % Open (Setting parameter 29 to "101" disables parameter 29 and passes control to parameter 9 or 132). 216 10% % Deadband % for stage 1 power exhaust operation. SETTINGS > RTU OPTIONS > EDIT PARAMETER Compressor 1 low temp 85 0°F °F lockot. Settings lower than 0°F could void warranty. Compressor 2 low temp 86 0°F °F lockout. Settings lower than 0°F could void warranty. TABLE 34 581024-01 Units With Hot Gas Reheat RTU Menu > Settings "RTU Options" > Dehumidifier Parameter Factory Setting Field Setting Description 105 7 Factory Setting 7: Reheat mode en abled without prerequisite conditions. Controlled by RH sensor (A91) con nected to input A55_P298_5 and set point set at parameter 106 (default 60%). TABLE 35 581037-01 Units with LonTalk Settings Use menu RTU Menu > Network Integration > Network Setup Wiz ard > Set "LONTALK" TABLE 36 581038-01 Units With BACnet Settings RTU Menu > Network Integration > Network Setup Wizard > BACnet MS/TP > See BACnet MAC Address BACNET MAC ADDRESS: Units With Room Sensor, CPC/LSE Gateway Settings RTU Menu > Network Integration > Network Setup Wizard > SBUS > Set SBUS Address LCONN ADDRESS: Page 57 Configuration ID 1 1 2 3 4 5 6 7 8 Humiditrol [1] Not Installed = N Humiditrol Installed = H Unconfigured = U Economizer [2] Not Installed = N Motorized Outdoor Air Damper Only = M Economizer - Temperature = T Economizer Global = G Economizer - Single Enthalpy = S Economizer - Dual Enthalpy = D Unconfigured = U Power Exhaust [3] Not Installed = N Single-Stage = S Dual-Stage = D Unconfigured = U Power Exhaust Control 4] Not Installed = N Damper Position = A A34 Pressure Sensor = C [8] Outdoor Air Velocity Control N = Not applicable (for future use) L = Outdoor Air Control Installed with A24 Sensor set for low range. M = Outdoor Air Control Installed with A24 Sensor set for medium range. H = Outdoor Air Control Installed with A24 Sensor set for high range. [7] System Blower Sub-type N = Not Applicable. L = ECM Direct Drive Blower with PWM control. H = EBM Direct Drive Blower with Modbus control. 5 = EBM Direct Drive 500mm blower with Modbus control. B = Mitsubishi Belt Drive blower with Modbus control. D = Delta Belt Drive blower with Modbus control. [6] Blower Variable Frequency Drive Bypass N = Not Installed A = Automatic Bypass M = Manual Bypass U = Electronic Bypass Field Unconfigured [5] Network Module N = Not Installed L = LonTalk (Lennox) FIGURE 45 Page 58 Configuration ID 2 1 2 3 4 5 6 7 8 9 10 Air Flow Proving [1] Switch (S52) Not Installed = N Installed on M4 = C Installed on DDC Controller = D Dirty Filter Switch (S27) [2] Not Installed = N Installed on M4 = C Installed on DDC Controller = D Overflow Switch [3] (S149 / S179) Not Installed = N Installed = Y Reserved [4] Reserved = N [10] Reserved N = Reserved [9] Electric Heat (Field-Installed) N = Not Installed Y = Installed [8] Load Shedding N = Not Installed G = Global (P297 - pin 9) 2 = Installed on DI-2 3 = Installed on DI-3 [7] Zone Bypass Damper N = Not Installed Y = Installed Phase / Voltage Detection * [5] N = Not Installed 1 = Enabled Internal (Lennox) 2 = External (A42) Phase Detection on DI-2 3 = External (A42) Phase Detection on DI-3 [6] IAQ Options N = Not Installed 1 = UV Lamp Installed 2 = Bipolar Ionizer Installed 3 = UV Lamp and Bipolar Ionizer Installed * When phase detection and voltage monitoring is enabled and wired incorrectl y, the system will go into demand hold status and restart after six minutes. FIGURE 46 Page 59 Decommissioning Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of recovered refrigerant. It is essential that electrical power is available before starting decommissioning. a) Become familiar with the equipment and its operation. b) Isolate system electrically. c) Before attempting the procedure, ensure that: · mechanical handling equipment is available, if required, for handling refrigerant cylinders; · all personal protective equipment is available and being used correctly; · the recovery process is supervised at all times by a competent person; · recovery equipment and cylinders conform to the appropriate standards. d) Pump down refrigerant system, if possible. e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system. f) Make sure that cylinder is situated on the scales before recovery takes place. g) Start the recovery machine and operate in accordance with instructions. h) Do not overfill cylinders (no more than 80% volume liquid charge). i) Do not exceed the maximum working pressure of the cylinder, even temporarily. j) When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equipment are removed from site promptly and all isolation valves on the equipment are closed off. k) Recovered refrigerant shall not be charged into another REFRIGERATING SYSTEM unless it has been cleaned and checked. IMPORTANT Equipment shall be labelled stating that it has been decommissioned and emptied of refrigerant. The label shall be signed and dated. Ensure that there are labels on the equipment that state the flammability of the refrigerant used. Page 60 START-UP REPORT Job Name:___________________________________ Inspections and Checks Store No.___________Start-Up Date:______________ Damage? Yes No R454B Address:_____________________________________ If yes, reported to:____________________________ City:______________________________State:______ Start-Up Contractor:____________________________ Technician:___________________________________ Model No.:___________________________________ Serial No.:____________________________________ RTU No.:________ Catalog No.:__________________ Verify factory and field-installed accessories. Check electrical connections. Tighten if necessary. Supply voltage: L1-L2______L1-L3_____L2-L3_____ If unit contains a 208-230/240 volt transformer: Check primary transformer tap Transformer secondary voltage: __________ Cooling Checks Compressor Rotation Ambient Temp.________Return Air Temp.________ Supply Air Temp.________ Compressor Amps Compressor Volts Pressures Condenser Fan Amps CC Heater Amps L1 L2 L3 L1-L2 L1-L3 L2-L3 Disch. Suct. L1 L2 L3 L1 1 2 3 4 Blower Checks Pulley/Belt Alignment Set Screws Tight Blower Rotation Belt Tension Nameplate Amps:_________ Volts:_______________ Motor Amps L1_________ L2_________ L3_________ Volts L1-L2_____________ L1-L3_____________ L2-L3_____________ Heating Checks - Gas Fuel type: Nat. LP Inlet Pressure:_____in. w.c. Return Air Temp.:______ Supply Air Temp.:_____ Altitude:____________ Primary Limits Operate: CO2%: Gas Valve GV1 GV2 Manifold Pressure Low Fire High Fire Control Type Heating Checks - Electric Return Air Temp.:______ Supply Air Temp.:______ Limits Operate: Amps L1 L2 L3 L1 L2 L3 1 10 2 11 3 12 4 13 5 14 6 15 7 16 8 17 9 18 Accessory Checks Power Exhaust Amps 1 _____________ 2 ____________ None Min. Pos. Economizer Operation Motor travel full open/close Page 61
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Lennox LGT/LCT Series Packaged Unit Installation Instructions Comprehensive installation instructions for Lennox LGT/LCT036, 048, 060, 072 series gas and cooling packaged units. Covers dimensions, parts, requirements, electrical, gas piping, condensate drains, blower, cooling, heating, and service procedures. |
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Lennox Model L™ Ultra-High Efficiency Commercial Rooftop Units Specifications Detailed product specifications for Lennox Model L™ Ultra-High Efficiency Packaged Electric/Electric Rooftop Units, covering cooling capacities, electrical data, features, options, and dimensions for commercial applications. |
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Lennox ML14KP1 Heat Pump Outdoor Unit: Installation and Service Manual Comprehensive guide for the Lennox ML14KP1 series outdoor unit, covering installation, specifications, maintenance, operation, charging, and wiring for R-454B refrigerant. Includes safety warnings, procedures, and technical data. |
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Lennox LRP13ACK Commercial Packaged Electric/Electric HVAC Units - Product Specifications Detailed product specifications, features, options, and performance data for Lennox LRP13ACK Series commercial packaged electric/electric HVAC units. Covers 3 to 5 ton models with R-454B refrigerant and Constant Torque Blower. |
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Lennox SL280UHNVK Series Gas Furnace Service Literature This service literature provides comprehensive technical information for Lennox SL280UHNVK series 80% efficiency gas furnaces, covering specifications, installation, operation, maintenance, and troubleshooting for models with R-454B refrigerant. |
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Float Switch Kit Installation Instructions for Lennox Rooftop Units Comprehensive installation guide for the Float Switch Kit (602799-08; 21Z07) designed for Lennox LG/LC/LH/LD/SG/SC 024-360 series rooftop units. Covers application, parts, installation steps, and unit controller configuration for M2, M3, and M4 controllers. |