Futaba CGY750 V2 3-Axis Gyro and Governor Manual

Introduction

The Futaba CGY750 is a combined 3-axis heading hold AVCS gyro and head speed governor. It features a MEMS sensor, high-speed processing, and advanced PID control, optimized for flybarless helicopters.

Warranty and Repair Service (in U.S.A.)

For assistance, consult the manual, your hobby dealer, or contact the Futaba Service Center at www.futaba-rc.com, www.hobbyservices.com, Fax (217)-398-7721, or Tel (217) 398-0007.

Features

Gyro Section

Governor Section

Other Functions

Contents

Your CGY750 includes:

Precautions

Pay special attention to safety indicated by:

General Precautions:

Gyro Operating Precautions:

Governor Operating Precautions:

Specifications

Dimensions:

Weight:

Electrical:

Servo Compatibility:

Governor:

Environmental:

Control System: Digital advanced control

Sensor: Micro Electromechanical Systems (MEMS) Gyro Hall effect sensor

Angular Velocity Range: ±1,200 Degrees Per Second (Gyro)

*Verify that receiver, servos, and other components are compatible with the chosen operating voltage.

Replacement & Optional Items

WARNING: Ensure regulators, wiring, and switches can handle high current demands from modern servos. Servo current draw can increase by up to 50% on flybarless helicopters. Always ensure the receiver battery is fully charged.

Helicopter Mechanics Requirements:

Gyro Sensor Replacement:

Gyro Sensor Installation

Mount the gyro sensor on a rigid platform, at least 6 inches [152mm] from a Nitro Engine. Ensure the mounting area is rigid and the sensor is aligned with the helicopter's roll and pitch axes. The cable should exit toward the front or rear (pitch axis). Misalignment reduces performance.

Alignment Details:

Important: The gyro sensor's roll and pitch sensing axes must align with the helicopter. Misalignment over 0.5 degrees will cause performance loss. The bottom of the sensor must be perpendicular to the main shaft. The roll axis must be parallel to the tail boom, and the pitch axis perpendicular to the side frame.

Mount the sensor using a supplied gyro pad. Route the lead to the CGY750 control box and plug it in, ensuring the connector is locked.

Troubleshooting

  1. Verify tail rotor and swashplate mechanisms operate correctly.
  2. Consider electromagnetic interference (EMI). Move the gyro sensor away from servos, ESCs, or motors if issues persist despite correct setup and vibration-free operation.
  3. Vibrations degrade gyro performance. Eliminate vibrations by balancing components. Mount the gyro sensor rigidly; avoid soft foam pads that allow bouncing on roll/pitch axes, which can cause instability or loss of control.

Connecting the CGY750

The CGY750 connects to the receiver, servos, and sensors. It requires an S.BUS receiver or the optional PWM Receiver to S.BUS adapter.

Connections:

Important Notes:

General Connection and Setup:

Using the CGY750 with an Electric Helicopter:

DANGER: Remove the pinion gear or disconnect the motor from the ESC before powering up to prevent injury from the powerful electric motor.

TX Set-up

Condition Selection: Use the transmitter's digital channel "1" (DG1) to assign a switch or flight mode, allowing two adjustable values for parameters (c1/c2).

Initial Setup: Set transmitter dual rates, pitch curve, and endpoint values to 100/100.

Governor Installation

Modify the cooling fan to embed the accessory magnet. Attach the magnetic sensor to the engine, ensuring a 1-2mm gap between sensor and magnet. Balance the cooling fan if necessary.

Sensor Mounting: Select a mounting method that prevents the sensor from touching the frame or other parts. Temporarily mount the sensor and select the magnet position. Tighten securely and recheck sensor output (should be at least 60% in "Revolution sensor testing" menu).

Magnet Operating Side Check: Ensure the magnet's operating side faces the sensor for optimal output.

Governor Fuselage Setting Precautions

Throttle Servo Linkage: Maximize servo operating range. Set transmitter EPA/AFR functions close to 100%. Adjust needle for smooth engine reaction. Ensure mixture is not too rich or lean.

Fuselage Vibration: Address engine vibrations from weak frames or improper engine mounts, as they cause unstable speed and reduce governor performance. Ensure the carburetor provides linear throttle control.

Tuned Silencer: Adjust needle and pipe length for throttle response proportional to opening. The governor requires linear carburetion.

First Map

This section illustrates the menu navigation flow using MODE and DATA keys.

Opening Screen

Verify connections. For electric models, remove the pinion gear. For first power-up, remove servo arms/linkages to prevent damage. Power up the transmitter, then the helicopter. Keep the helicopter motionless during CGY750 initialization. The display shows the ID and firmware version, followed by an initialization animation.

Home Screen

After initialization, the Home Screen displays:

  1. Axis Indicator: Cycles through AIL, ELE, RUD and their gain values.
  2. Gyro Operation Mode: [A] for AVCS, [N] for Normal. Inverted color indicates neutral offset. AVCS centering procedure involves moving the stick twice to its full extent and returning to center within one second. Memorizing neutral position requires changing the operating mode twice within one second.
  3. Gyro Gain: Displays current gain for the indicated axis.
  4. Operating Condition: [ON] or [OFF] for the Governor.
  5. Yaw Rate Comp: Indicates if Governor feed forward is enabled.
  6. Battery Voltage: Displays voltage; changes to [LOW BAT] if below fail-safe voltage.
  7. Setting Menus: Access to the main configuration menus.

The display cycles through AIL, ELE, and RUD gains. If the governor is disabled ([Gyro+THR] mode or H4-xx swash type), the display shows gains only.

Home Screen Options (accessed via MODE [+] or [-] keys):

Warning Display

Setting Menus

Access menus like [RUD.Gyro], [AIL.Gyro], [ELE.Gyro], [SWASHset], [Governor], and [S.BUS]. Press MODE [+] or [-] to show next/setting items. Hold MODE [+] or [-] for one second to enter/exit Expert menus. Return to Home Screen by navigating back to the Basic menu and cycling through.

Note: The [Governor] menu is not displayed if Operating Mode is [Gyro+Thr] or Swash Type is H4-xx.

S.BUS Basic Setting

Assign CGY750 functions to S.BUS channels. Set unused functions to [INH]. Verify assignments match transmitter function assignments.

Channel Assignments:

(12) S.BUS data reset: Resets assignments to defaults.

Swash Servo Installation and Setup

Supports 6 swashplate types: H3-120, H3-140, H3-90, H4-00, H4-45.

Setup Steps:

  1. Install servos according to helicopter manual and chosen swashplate type.
  2. Reset transmitter to default, set swashplate type to Normal (H-1). Disable CCPM mixing in the transmitter.
  3. Power up TX and helicopter. Allow CGY750 to initialize.
  4. Navigate to [SWASHset Basic] menu.
  5. Select the correct Servo Type (Analog, DG:70Hz, DG:95Hz, DG:140Hz, DG285Hz). Match servo manufacturer recommendations.
  6. Adjust AIL.Ntr, ELE.Ntr, or PIT.Ntr to center servos. Gyros are disabled during this. For electric models, remove pinion gear.
  7. Check servo direction for collective pitch input (positive stick = increase pitch). If incorrect, use ServoDir Comb#.
  8. Center collective stick (0 degrees pitch). Ensure servos are level. Make small adjustments using AIL/ELE/PIT.Ntr.
  9. Mount linkage balls and install servo retention screws. Use Loctite if servos have metal gears.
  10. Check cyclic stick movements: Forward stick -> forward tilt; Right stick -> right tilt. Reverse direction using ELE.Dir or AIL.Dir if needed. Reverse PIT.Dir if collective pitch movement is opposite to transmitter input.
  11. Verify swashplate moves correctly for all stick inputs.
  12. Navigate to SWS.Rate. Ensure swashplate is level at 0 degrees collective pitch. Adjust linkage rod lengths if necessary.
  13. Set cyclic pitch: Rotate blade to align with tail boom. Apply full right cyclic and measure pitch. Aim for at least 9 degrees. Adjust SWS.Rate. Repeat for aft cyclic.
  14. Adjust collective range using PIT.Rate (similar to traditional flybar helicopters). Suggested range: +/-10 to +/-12 degrees.
  15. Set transmitter AFR/ATV/D/Rs for cyclic/collective to 100%.
  16. Gyro Compensation Direction: In [Swashset Basic] menu, check AGy.Dir and EGy.Dir. Roll helicopter right; CGY750 should add left cyclic. Lower nose; CGY750 should add aft cyclic. Reverse direction if incorrect.
  17. Check for interactions between cyclic and collective movements. Refer to Linkage Compensation section if needed.

Swash Basic Setting

Contains functions for swashplate servo and mixing setup.

Swash Detail Setting

For advanced pilots seeking precise swashplate movement to eliminate adverse flight behavior.

Linkage Compensation

Detailed adjustment to eliminate eCCPM interactions.

Prior to adjustment: Set transmitter AIL, ELE, PIT to full travel (AFR/DR 100%).

Pitch calibration: Memorize Pit.Zero, Pit.Low, Pit.High in SWASHset Expert menu.

Pitch movement calibration: Ensure swashplate is level at center collective. Adjust linkage rods. Use PIT-AIL and PIT-ELE mixing rates in SWASHset Expert to level swashplate at max/min collective.

Aileron movement calibration: At center collective, check for AIL-PIT interaction. Adjust AIL-PIT mixing rate to minimize. Repeat for left/right AIL. At max collective, adjust SWcp.AIL rate to minimize interaction. Check compensation direction (CpA.Dir). Repeat at min collective.

Elevator movement calibration: At center collective, check for ELE-PIT and ELE-AIL interactions. Adjust ELE-PIT and ELE-AIL mixing rates. At max collective, adjust SWcp.ELE rate to minimize interaction. Check compensation direction (CpE.Dir). Repeat at min collective.

Adjust SpeedCmp to minimize elevator axis "wiggle" during fast elevator inputs.

Flight Tuning Menu Definitions and Adjustment

Refines cyclic gyro performance.

Tail Rotor Gyro Setup and Rudder Basic Setting

Transmitter Setup: Enable rudder gyro function, set mode to AVCS. Set remote gyro gain (e.g., 75% AVCS for Normal/Hold, 50% for Idle Up). Set Tail Rotor ATV/EPA to 100%, D/R to 75% (reduces pirouette rate). Use 30% expo on tail rotor channel.

WARNING: Do not connect tail rotor servo until servo type is selected.

Setup: Remove servo arms/linkages. Power up system. Connect tail rotor servo to CGY750 rudder port. Install servo arm, ensuring linkage is perpendicular to pushrod. Confirm servo direction using transmitter reverse function if needed. Install servo arm screw.

Governor Basic Setting

Sets fundamental governor functions.

Governor Speed Setting

Set RPM via transmitter channel or 3-position switch.

Speed setting precautions: Ensure transmitter channel travel is sufficient. Set governor maximum speed approximately 50 RPM below the engine's maximum achievable RPM.

Safety reminder: Configure transmitter failsafe for throttle and governor ON/OFF channels.

Governor Operation

Operates from 700-4000 RPM. Governor is OFF during engine start/idle.

Governor ON Conditions: ON/OFF switch OFF during power-on, stick switch ON, ON/OFF switch ON, setting speed not OFF, engine speed exceeds 60% of set speed, speed sensor working.

Recommended Gyro Gain Settings

Before Flight Checklist

Adjustments During the Test Flight

Tuning Guidelines for CGY750

V2 firmware offers excellent performance with default values. Fine-tuning may be needed for specific models.

Tips for Using the CGY750 Governor with Electric Models

WARNING: Remove main and tail blades, or disengage motor pinion before electric governor setup.

Expert Gyro and Governor Definitions and Tuning Section

FLT.Tune EXPERT SETTING

RUDDER GYRO EXPERT SETTING

GOVERNOR EXPERT SETTING

Condition Menu

Allows two sets of parameters adjustable via a transmitter switch (DG1).

Adjustable parameters include Swash Rate, Pitch Rate, Swash Ring, Flight style, Control Authority, Head hold, Stop tune, Cyclic rate, Exponential, Governor gain, and Low limit set.

F3C Style Tuning Section

Exclusive functions for F3C style tuning.

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