Instruction Manual for AMGO models including: J6A, J6H, J6A-J6H Rolling Jack for 4 Post Lifts, J6A-J6H, Rolling Jack for 4 Post Lifts, Jack for 4 Post Lifts, 4 Post Lifts, Post Lifts
AMGO Rolling Jack for 4 Post Lifts | Mechanic Superstore – Mechanic Super Store
AMGO J6A Car Lift Rolling Jack | Mechanic Superstore – Mechanic Super Store
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DocumentDocumentROLLING JACKS Model: J6A J6H ! DANGER Cargo Claims If there is any missing or damaged product during transportation, the buyer must notate on the shipping paperwork or refuse the shipment. NOTATE ALL DAMAGE OR REFUSE DAMAGED SHIPMENT! Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious injury or even death. Make sure all other operators also read this manual. Keep this manual near the machine so that it can be seen by all users. By proceeding with installation and operation, you agree that you are fully understand the contents of this manual and take full responsibility for the use of the product. CONTENTS PROFILE................................................................................................................................ 1 IMPORTANT SAFETY INSTRUCTIONS........................................................................2 I. PRODUCT FEATURES AND SPECIFICATIONS....................................................4 II. STORAGE AND INSTALLATION REQUIREMENT.............................................. 6 III. INSTALLATION STEPS............................................................................................. 6 IV. OPERATION INSTRUCTIONS..................................................................................8 V. MAINTENANCE SCHEDULE.................................................................................... 13 VI. TROUBLE SHOOTING.............................................................................................14 VII. EXPLODED VIEW....................................................................................................16 VIII.CAR LIFT SAFETY TIPS ..................................................................................... 19 IX.LIFT DISPOSAL ......................................................................................................19 PROFILE This instruction manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.: Serial No.: Manufacturer date: WARRANTY The warranty period for the steel structure part of new car lift is 5 years, hydraulic components, bronze bushings, slider blocks are under warranty for 2 years, and electrical components warranty for 1 year. During the warranty period, the manufacturer will repair or replace the defective parts free of charge including shipping costs. This warranty does not cover damage caused by normal wear and tear, improper use, damage in transit, or damage caused by lack of maintenance. This warranty is unique and supersedes what is expressed and implied in all other warranties. The manufacturer shall not be liable for any particular, indirect or accidental damage resulting in breach of or delay in the execution of the warranty. The manufacturer reserves the right to design and improve the product and has no obligation to make notice of the changes in advance. The product warranty based on the above clause is based on the model number and serial number of the equipment. This information must be provided in conjunction with all warranty information at the time of service and warranty 1 IMPORTANT SAFETY INSTRUCTIONS Please read this safety instructions entirely in first! In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Read explicitly and understand all safety warnings before operating the lift. 2. Keep your hands and feet away from the machine. Keep hands and feet away from any moving parts. Keep your feet away from the lift as it descends to avoid pressing on pointed objects. 3. Keep the work area clean. A cluttered workspace can lead to injuries. 4. Do not use the equipment in wet and rainy places, keep it away from the rain, keep the working area well lit. 5. Only trained operators are allowed to handle the lift machine. All untrained persons must stay away from the workplace. Never allow untrained persons to handle or operate the machine. 6. Use the lift properly. Use the lift in the correct way. 7. Warning! Keep persons and objects from the lift when lifting the a vehicle. 8. If the vehicle is at risk of falling, make sure no one is around the lift. 9. Before preparing to approach or service the vehicle, ensure that the safety device is in effect. 10. Dress appropriately when operating machines, and consider wearing non-slip steel-toe shoes for added safety.. 11. Beware of electric shock. In order to protect the operator from electric shock, the lift in use must be grounded. Do not connect the green wire to the terminal. This is the ground wire. 12. Danger! The power supply used in this type of lift has high voltage. Please disconnect the power supply before any circuit repair. Unplug in case the power supply is accidentally switched on during maintenance. 13. Warning! There is a risk of explosion. There are parts in the equipment that produce arc light and spark. Do not operate near flammable gas. This machine should not be placed in the lounge or basement. 2 14. Maintain with care. Keep the machine clean for better and safer operation. Perform proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 15. Stay alert. Use common sense to observe what you are doing. 16. Check damages parts. Check moving parts, damaged parts or anything that affects their operation. Do not use the machine if any part is damaged. 17. Do not remove any safety part from the machine. Do not use the machine once the safety part damaged. This symbol indicates important safety instructions that, if not followed, could endanger the safety of persons or properties, cause serious personal injury. Please read and follow all instructions in this manual before operating the machine. In order to protect the safety of personnel and equipment, only trained and competent operators are allowed to touch and use the machine if they are fully aware of the use procedures, potential hazards, and scope of use of the machine. The machine is not designed to be used alone, or to lift other machines or transport personnel. 3 I. FEATURE AND SPECIFICATIONS Self-locking safety mechanism: dual safety lock device & mechanical lock. Easy operationJ6A equipped with pneumatic pump activated by air,J6H equipped with hand pump. Can be used separately or work with four post lifts and large scissors lifts. Drop-in rubber pads with 1.5", 2.5" extension adapters. J6A Fig.1 4 J6H Measurement Image Specifications Fig.2 Model Lifting capacity J6A 6,000lbs A Arm Pads Reach 33 3/16"- 53 3/8" B Min. Height 8 1/2" C Support Base Width D E Min. Rubber Max Lifting Height Max Lifting Height pad height (without adapters) (with adapters) 33 11/16"- 52 13/16" 8 1/2" 17 3/4" 21 3/4" J6H 6,000lbs 33 3/16"- 53 3/8" 8 1/2" 33 11/16"- 52 13/16" 8 1/2" 17 3/4" 21 3/4" F Overall Width 20" 20" Air Pressure Pump 0.8MPa / Pneumatic pump Hand pump 5 II.Storage and Installation 1. Requirements. 1.1. Store the equipment in a dry, non-moldy, non-flammable environment.; 1.2. The lift is only approved for indoor installation and use, and outdoor installation is prohibited; 1.3. When installing the device, take safety precautions according to the instructions to avoid device damage; 1.4. Do not install the device outdoors if the installation area is not protected; 1.5. After installation, the whole machine should be checked to make sure that every component is working properly; 1.6. Ensure that only authorized personnel are allowed to operate the equipment. All installation and maintenance must be carried out by an authorized and qualified technician. Do not make any change to the equipment. 2. The equipment should be unloaded and transferred by forklift or lifting crane. Fig.3 3. Air source requirements(Only J6A) The air source pressure must be above 0.8MPa III.Installation procedure 1. Check the parts before assembly, confirm all the parts are prepared. Fig.4 J6A 6 2. Equipment installation 2.1 Make sure the 4 post lift or large scissor lift is fully lowered and the safety lock is locked. 2.2 Adjust the distance between rollers of support base according to distance between rails of platforms; 2.3 Use a hoist crane,forklift or other lifting equipment to lift the rolling jack onto the guide rails of four post lift (large scissor lift). Fig.5 Stuck roller in the slot 3. Connecting air source(Only J6A) After the rolling jack is installed, plug air line fitting into pneumatic pump input fitting, the air source is then connected to the pump. Pneumatic pump 34 Air source input Fig.6 7 IV. Operation instruction 1. Preparation before use: 1.1 Make sure the 4-post lift or large scissor lift is locked; 1.2 J6A is activated by air source, please prepare air source in advance; J6H no need air source. 1.3 An oil-water separator must be installed on the air source device. Failure to install oil-water separator may cause a damage to the equipment. (only J6A) 1.4 The Pneumatic Pump has been filled with enough hydraulic oil at factory, do not need to fill more unless there is a oil leakage. 2. Operation of J6A 2.1 Operating instructions for pneumatic pump Loosen the exhaust nut approximately one turn counterclockwise before starting normal operation(it was tightened for shipment). Fig.7 Warning: make sure that the rolling jack is on the completely lowest position and the rubber pads are removed before a vehicle drove on or drove off the lift, to prevent the vehicle would hit its chassis. 8 2.2 Lifting operation of J6A A. Adjust the rubber pad assy. positions according to the vehicle lifting points. Fig.8 B. Press `PUMP' to fill air into the pump and the rolling jack rises. Fig.9 C. When the rolling jack reaches the appropriate working height, press `RELEASE' to lock it at the nearest safety lock. Make sure the lock is activated before repair operation carried out. Fig.10 9 2.3 Descending operation of J6A A. Press `PUMP' to raise the jack for few seconds till the safety lock is released (safety block completely out of safety lock position). Safety lock is released Fig.11 B. Turn up the safety block handle with a hand and press `RELEASE' with the other hand , the jack descends. Safety block is turned up Fig.12 C. Reset the pedal position to horizontal after the Jack fully descends. Fig.13 Warning: Keep your body, especially your hands away from the scissor of the jack during lifting or lowering, in order to prevent any injury. 10 3. Operation of J6H 3.1 Lifting operation of J6H A. After installation, tighten the release rod in clockwise direction and loosen the white exhaust screw at the end of hand pump in counterclockwise direction for about 1 turn. Then pump the hand pump operation handle to raise the jack. Pump to input the oil. Fig.14 tighten the release rod in clockwise direction loosen the white exhaust screw in counterclockwise direction for about 1 turn B. When the rolling jack reaches the appropriate working height, lock it at the nearest safety lock. Make sure the lock is activated before repair operation carried out. Fig.15 11 3.2 Descending operation of J6H A. Pumping the hand pump to raise the jack for few seconds till the safety lock device is released. Safety lock is released Fig.16 B. Turn up the safety block handle to release the safety lock, and rotate the release rod in counterclockwise direction to descend the jack. Re-tighten the release rod after the Jack fully descends. Turn up the safety block first. Fig.17 rotate the release rod in counterclockwise direction to descend the jack Fig.18 12 V. MAINTENANCE SCHEDULE Keep the Rolling Jack clean; wipe up any oil spills. Do not let dirt get into the hydraulic system. 1. Daily · Make a visual inspection of all moving parts and check for damage or excessive wear. Replace any damaged or worn parts before setting the Jack back into service. · Ensure that safety locks are in good working status. Do not use your Rolling Jack if the safety lock are damaged, over-worn, or out of place. · Inspect rubber pads for damage or excessive wear. 2. Weekly: · Lubricate all rollers and connecting pin with oil or WD-40. · Check all oil hose connections,bolts,and pins to ensure no abnormalities. · Check the cylinder connection bolt (tighten the bolt if necessary). 3. Monthly · Check the hydraulic oil of the pneumatic hydraulic pump, and refill it if required · Add grease to running friction parts for lubrication and maintenance. Fig.19 4. To maintenance Hydraulic Oil A. Replace the hydraulic oil every 350 hours. The oil change period should be appropriately shortened,if used in a dirty environment; B. Remove the tank cover when changing oil, to thrown out the deteriorated and dirty hydraulic oil,and then put the pump body and the tank into a clean container with clean diesel or kerosene for washing,and finally dry it with compressed air. Reassemble the tank with good quality, cleanly 32# hydraulic oil. C. Waste hydraulic oil used by the equipment can not be thrown into regular 13 trash or dumped to the environment.It pollutes the environment and is illegal. Instead, take it to a recycling center. Used/dirty hydraulic oil can be cleaned and re-used. VI. TROUBLE SHOOTING J6A TROUBLE Jack raises slowly or descent slowly CAUSE 1. Low pressure 2. Low oil level 3. Oil line leakage 4. Dirty hydraulic oil Jack does not moved 5. Oil line is jammed 6. Overload lifting 1. Roller pin worn or damaged 2. Roller not on right position 3. Roller is stuck REMEDY 1. Recheck air pressure 0.8Mpa 2. Fill in the tank 3. Check the oil connection and the fittings are tighten 4. Check the oil, replace and clean hydraulic system 5. Clean the oil line 6. Check load 1. Repair or replace 2. Adjust the roller position 3. Repair or replace roller connecting U-shaped bracket 1. Oil line leakage 1. Check the oil connection and 2. Dirty hydraulic oil tighten the fittings Lift does not 3. Cylinder leaks 2. Check the oil, replace and stay up 4. Spring of pedal for reset release is clean hydraulic system stuck 3. Replace cylinder seals 4. Repair or replace 1. Safety device are engaged 1. Re-operate Lift cannot lower 2. The "RELEASE" button of the pedal is 2. Re-operate not pressed 14 J6H TROUBLE CAUSE REMEDY 1. Low oil level 1. Fill in the tank 2. Oil line leakage 2. Check the oil line, tighten fittings. Jack raises 3. Dirty hydraulic oil slowly or descent slowly 4. Oil line is jammed 5. Overload lifting 3. Check the oil, replace and clean hydraulic system 4. Clean the oil line 5. Check load 6. Release rod not tightened or damaged. 6. Reset or replace Jack does not moved 1. Roller pin worn or damaged 2. Roller not on right position 3. Roller is stuck 1. Repair or replace 2. Adjust the roller position 3. Repair or replace roller connecting U-shaped bracket 1. Oil line leakage 2. Dirty hydraulic oil Lift does not stay up 3. Cylinder leakage 4. Release rod is not tighten 1. Check the oil connection and tighten the fittings 2. Check the oil, replace and clean hydraulic system 3. Replace cylinder seals. 4. Check and re-tighten 1. Safety device are engaged Lift cannot lower 2. Release rod is not loosen 1. Re-operate 2. Re-operate 15 VII. EXPLODED VIEW Hand Pump Fig.20 Hydraulic Pump 16 PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part No. 11680030C 11600039 105134004 11600038 11600036 11600035 10206032 11680011 11680009 11600033 1105074006A-01 10680013 11600040 10206023 11209052B 11209051B 1005134007 11680023A-01 10209056 1005084001 1105074004A 11680016 10680031 10680010 1105074005 10620064 10420097 10600030 1005134008 11600034 11600037 10620022 10420119 1004334013 10670002 1005064001-01 10680084-01 10420097 10690002 10209043 1005034001-01 10680088 Description Rubber pad assembly Extendable arm frame Hex Bolt M8*16 Upper support Pin for upper roller Upper roller Clip ring 25 Pin for lower roller Roller Outer scissors Lower sliding frame Socket bolt M12*50 Safety lock device Nylok nut M12 Stackable extension adapter 2.5" Stackable extension adapter 1.5" Hex Bolt M10*40 (include M10 nut) Base Nylok nut Nut M10 Spring Pulley seat Pulley Bearing Limit ring 32 Pulley pin Greasing Fitting 900 fitting for cylinder Cylinder Hex bolt M12*70 Inner scissors Connecting pin Nylok nut M24 Straight fitting 3/8NPT*1/4JIC(M) Pneumatic input fitting 1/4 NPT Male Pneumatic pump (J6A) Wave tube 25.5*20*550 (J6A) Oil hose assy. 1/4*20 1/2" (J6A) 900 fitting Hand pump (J6H) Hex bolt Wave tube 25.5*20*360 (J6H) Oil hose assy. 1/4*13"(J6H) 17 QTY 2 2 2 1 1 2 2 2 2 1 1 1 1 1 2 2 2 1 4 4 4 4 4 4 4 2 1 1 1 1 2 2 1 1 1 1 1 1 1 4 1 1 CYLINDER 10600030 28-4 28-5 28-6 28-7 28-8 28-9 28-10 28-11 PARTS FOR HYDRAULIC CYLINDER 28-1 28-2 28-3 Fig.21 Item 28-1 28-2 28-3 28-4 28-5 28-6 28-7 28-8 28-9 28-10 28-11 Part No. 10209078 11670006 11670007 11670008 11670009 10201031 10201029 10201030 10201030A 10206069 10206071 Description Dust Ring38*46*5 Head Cap Bore Weldment Piston Rod Piston O Ring 56*3.55 Support Ring Y Ring OSI Support Ring53*63*3 O Ring 21*3.1 Hex Nut M20*2 QTY 1 1 1 1 1 1 1 1 1 1 1 18 VIII. Car lift safety tips Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer's manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use the parts of original equipment to repair. 2. Do not overload the lift. The rated weight of the manufacturer design is indicated on the label of the lift. 3. Position control of the vehicle and operation of the lift can only be done by a trained and authorized person. 4. You can not lift a car with people inside. When the lift is working, the customer or other people should not be around the machine. 5. Keep the place around the lift without obstacles, lubricants, grease, garbage and other debris for a long time. 6. Carefully drive the car onto the lift, and the lift should raise to the required height for operation. Note, if you are working under a car, raise the lift high enough and mare sure the safety mechanism has locked the machine. 7. Note, removing(or installing) parts from a car can cause a sudden shift of gravity that unstable the raised car. Reference to the car manufacturer's service manual as a recommended procedure when removing parts from the car. 8. Before the lift drops, make sure that the tool tray, tool rack, etc.are removed under the car. IXLift disposal. When the car lift cannot meet the requirements for normal use and needs to be disposed, it should follow local laws and regulations. 19 Manual no.:72267901 20 Revision date: 2024/04