Instruction Manual for igloorefrigeration models including: HBTD Heated Display Cases, HBTD, Heated Display Cases, HBTD Heated Display Cases, HBTD Display Cases

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Manual

igloo 46d hot food show cases curved glass - IGLOO Food Equipment

46"D Hot Food Show Cases, Curved Glass – Igloo Food Equipment

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Instruction Manual
Heated Display Cases
Models: HBTD

124 Norfinch Dr. Toronto, ON. M3N 1X1 Tel : 416-663-3051 Fax : 416-663-5793 Toll Free : 1-888-408-8819

REFRIGERATION LTD.

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REFRIGERATION LTD

Contents.................................................................................................................................................................2
1UNLOADING........................................................................................................................................................3
2PROPERTIESOFTHEUNIT....................................................................................................................................3
2.1.Purpose........................................................................................................................................................3 2.2.Descriptionoftheunit.................................................................................................................................3 2.3.Technicaldata..............................................................................................................................................5 3.PREPARINGTHEDEVICEFORSTARTUP...............................................................................................................5
3.1.Installationrequirements.............................................................................................................................5 3.2.Unitlocation................................................................................................................................................6 3.3.Connectionandstartup...............................................................................................................................6 4.UNITSTARTUP..................................................................................................................................................7
4.1Waterlevelinbainmarietank......................................................................................................................8 4.2.Temperatureregulation...............................................................................................................................9 5.MAINTENANCE...................................................................................................................................................9
5.1Cleaningandmaintenance..........................................................................................................................10 6.SERVICE............................................................................................................................................................11
6.1.Faultsidentificationandrepair..................................................................................................................11 6.2Service........................................................................................................................................................11 
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Figure1"HBTD"overview......................................................................................................................................4 Figure2Layoutofcrossbarsundercontainers.......................................................................................................4 Figure3Layoutofcontainers..................................................................................................................................4 Figure4Permanentconnection..............................................................................................................................6 Figure5Levelinglegs..............................................................................................................................................6 Figure6Casterwheels............................................................................................................................................6 Figure7Controlpanel...........................................................................................................................................7 Figure8Bainmarietank.........................................................................................................................................9 Figure9Bainmarielampsystem............................................................................................................................9 Figure10Disassemblyofthefrontglass...............................................................................................................10

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Table1Crossbarsundercontainers.......................................................................................................................4 Table2Technicaldata............................................................................................................................................5

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70.1#&+0)
Theunitshouldbetransportedinverticalposition,anditshouldbeproperlysecuredandpacked.

2412'46+'51(6*'70+6   

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"HBTD"displaycasesareusedtodisplayandshortlastingstorageofpreviouslypreparedhotdishesincontainers beforeservingthem.Theseunitsconstitutebasicelementsofequipmentinmassfeedingfacilities.Scopeofwater temperatureregulationintankchamberrangesbetween+30ºC/+90ºC.



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"HBTD"isawaterbainmarie.Containersareplacedoverthewaterbathheatedwithelectricalheatersplaced underthebainmarietank,transferringheatindirectmanner.Dishesmaybeadditionallyheatedwithinfrared radiatorsplacedintheupperlamp.Thedisplaycaseisequippedwithmechanicaltemperatureregulatorandfront glasshotairblow.Ourequipmentismanufacturedaccordingtomoderntechnologiesandallhavecertificates requiredbylaw. 













Thedescriptioninthisboxsignifiesimportantinformationforusersecurityandfor

properoperationofthedevice.



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REFRIGERATION LTD
Figure1"HBTD"overview
1­Lamp(ceramicinfraredradiators;bulbs) 2­Curedfrontglass,lifted 3­Containers 4­Lowerpartofthebainmarietankfilled withwater 5­Frontglasshotairblow 6­Frontbumper 7­Systemofelectricheaters 8­Bainmariewateroutflowballvalve 9­Levelinglegs 10­Ventilator 11­Granitetop 12­Serialplate 13­ABSsideswithglass 14­Perforateddoorholeplug 15­Airlouver 16­Controlpanel

Figure2Layoutofcrossbarsundercontainers




Table1Crossbarsundercontainers

Model Numberofcrossbars
 Figure3Layoutofcontainers

HBTD3 HBTD4 HBTD5 HBTD6 HBTD8

2

3

4

5

6

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Table2Technicaldata Model
HBTD3 HBTD4 HBTD5 HBTD6 HBTD8

Voltage [V/Hz/Ph] 115/220/60/1
115/220/60/1 115/220/60/1
115/220/60/1 115/220/60/1

RatedCurrent[A]
10(max.fuse:15) 13(max.fuse:15) 17(max.fuse:25) 20(max.fuse:25) 25(max.fuse:30)

Optimalwater volume[l] 17
23 28
35 45


Weight[lbs/kg] 324/147 412/187 501/227 617/280 736/334

24'2#4+0)6*'&'8+%'(1456#4672

Theunitmustbeproperlyinstalledandlocatedinaccordancewiththeinstallation instructionsbeforeitisused.

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x Alwaysuseadedicatedcircuitwiththeamperagestatedontheunit.

x Donotoverloadthecircuit.

x Donotuseextensioncords.

x Neveruseadapters.

x Neverpluginmorethanoneunitperelectriccircuit.

x Ifindoubt,callanelectrician.



IGLOOwillnotwarrantyanyequipmentthatisconnectedtoanextensioncordor adapterplug.
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Theequipmentmaybeturnedonafterconfirmationofthefireprotectionefficiency withresultsofmeasuresperformedaccordingtobindingregulations!
Figure4Permanentconnection

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x Removecardboardanglesandprotectivefoil. x Placetheunitonanevenandhardbase.Thenleveltheunitwiththelevellinglegs.(Figure5)
Forunitswithcasters,usewheelbrakestoimmobilizetheunitduringoperation.(Figure6)



Figure5Levelinglegs



A­Screwtheleginnuts



Figure6Casterwheels
A­Movingposition B­Brake

x Toensureproperoperationtheunitmustbeleveledfromfronttobackandlefttorightwiththeleveling legs.
x Unitmaymalfunctionifimproperlyleveled. x Besurethereissufficientventilationaroundtheentireunit x Selectalocationawayfromheatandmoisturegeneratingequipment. x Avoidinstallationinahighambientorhumidlocation. x Humiditymaycauserust,condensationaroundtheglassorstainlessanddecreasetheefficiencyoftheunit.

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x Thefirstcleaningoftheequipmentshouldbeprovidedrightafterunpacking,andbeforeturningiton.The unitshouldbecleanedwithwateratatemperaturenotexceeding40°Cwithaneutraldetergent.For washingandcleaningtheequipmentitisprohibitedtouseproductscontainingchlorineandsodium varieties,whichdestroytheprotectivelayerandcomponentsoftheequipment!Anyresidueofadhesives orsiliconeonmetalelementsshouldberemovedonlywithextractionnaphtha(notapplicabletoitems madeofplastic!).Donotuseotherorganicsolvents.

Whencleaningtheunit,donotusewaterjet.Theunitshouldbecleanedwitha moistcloth.

x Checkwhetherthewateroutflowballvalveisclosed.(Figure1/8) HeatedDisplayCases |www.igloorefrigeration.com 6


REFRIGERATION LTD x Fillbainmarietankwithproperamountofcleanwater. x Placecrossbarsundercontainersonthebainmarietank.(Figure2) x Placeemptycontainersinthechamberaccordingto(Figure3) x Placetheplugoftheconnectingcabledirectlyinpluginsocket.(itisforbiddentoconnectthedeviceby
meansofextensioncordsordividers!) x Turnonthemainswitch(Figure7/1),whichactivatestheelectricheatersofbainmarietank. x Setthedesiredtemperatureonthermostatcontrolpanel.(Figure7/6) x Afterobtainingthedesiredwatertemperature,puthotgroceryproductsincontainers. x Turnonthelightingswitch.(Figure7/2;3)


F igure7Controlpanel 1­Mainswitch(turnson/offbainmarie heaters) 2;3­Lightingswitch(bulbs;infraredradiators) 4­Reddiode­signalsverylowwaterlevel 5­Greendiode­signalslowwaterlevel.
6­Temperatureregulatorknob.
70+656#4672

Temperatureoftheheateddisplayspacemayvary.Itdependsonnumerousfactors,suchasamountand temperatureofproductsplacedinthedeviceandtemperatureofthesurroundings.Theequipmentshouldbe placedinadryandwellventilatedplace. 
Remarksandindications
x Beforeplacinghotproductsinthedisplaycase,anemptydisplaycaseshould operateuntilthedesiredworkingtemperatureshallbeobtained.
x Donotblockanyventilationholes,asthiscouldhinderthefrontglasshotairinlet. (Figure1/5)
x Donotplacecoldproductsintheunit.

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REFRIGERATION LTD 9CVGTNGXGNKPDCKPOCTKGVCPM Beforeconnectingwaterbainmarieitisessentialtochecktheclosureofballvalvelocatedbelowthedisplaycase body(Figure1/8)andfillthetankwithproperamountofcleanwater.Wepourthewaterdirectlyintothebain marietank(ex.Withrubberhose)toavoidfloodingtheelectricpart! Optimallevelofpouredwatershouldfallslightlyabovethelevel(2)(Figure8).Thelevelofpouredshouldnotbe toohigh,asthiscanprolongthewaterheatingtime.Apartfromtheabove,thewatermaynotreachtheproper, hightemperature,andheatersmayworkcontinuously,whichwillcausegreaterpowerconsumptionandquicker wearandtearoftheheaters. Toensureminimalelectricenergyconsumption,itisessentialto:
· Addwaterofhighestpossibletemperatureinordertoshortentheactuationtime. · Whentheunitisoperating,pleasecoverthebainmarietankwithcontainersinordertodecreasewater
evaporationandshortenthewaterheatingtime. BainmarieisequippedwithSPW4waterlevelregulatorusedtocontrolandmanagetankwaterlevel.This regulatorisequippedwithsoundandlightsignaling(Figure7/4,5)illustratingbainmarieoperatingcondition. Greendiode­signalslowwaterlevel,theheatingfunctionisstillactive­pourthewaterintothetank,untilthe diodewillbeoff. Reddiode­signalsverylowwaterlevelinthetank,theheatingfunctionisstillactive(untilsoundsignalingwillbe activated)­itisabsolutelynecessarytopourthewateruntilthereddiode,andthenthegreendiodewillbeoff.
Whenbainmarietankisproperlyfilledwithwater,controlpaneldiodesshouldnot beilluminatedatall.

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REFRIGERATION LTD Figure8Bainmarietank
1­Alarmlevelsensor­verylowleveloffluidinthetank(reddiodesignal),whenfluidlevelfallsbelowthissensor soundalarmisactivatedandheatingfunctionissimultaneouslyinactivated 2­Optimumfluidlevelsensor(greendiodeshallilluminatewhenfluidfallsbelowthislevel) 3­Minimumfluidlevelsensor(reddiodeisilluminated) 4­Watertemperaturesensor 5­Tankwateroutlethole

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Bainmarieisequippedwithmechanicaltemperatureregulator.Temperaturesensorislocatedinthebainmarie tank(Figure8/4).Wesetthedesiredwatertemperatureinthetank(Figure7/6)withthehelpofregulatingknobby turningitandsettinginproperposition.Turningtheknobclockwiseincreasesthesettemperature,andturningitin theoppositedirectioncausesthedecreaseoftemperature.Turningtheknobleft;untilitreachesthefinalposition turnsofftheheaters,despitethefactthatthepowersupplyisactivated.
4.3.Lampsystem Thelampsystemincludesceramicinfraredradiatorsandbulbsaimedtooperateinhightemperatures. Infraredradiatorsareusedforadditional,superficialdishheating.Theyusethephenomenonoftemperature radiation,aiminginabsorbingandchangingtheradiationenergyfallingonheateddishesintoheat.Radiatedwaves fallthroughairwithoutanydifficultiesanddonotemitheatuntiltheyreachtheheatedsurface.Bulbsandinfrared radiatorsmaybeturnedon/turnedoffindependentlywithswitchesplacedoncontrolpanel(Figure7/2;3).
 Figure9Bainmarielampsystem 1­Ceramicinfraredradiators250W/230V
2­Bulbscreen 3­40Wbulb(E27;P45bulbshape;maxworkingtemperatureofupto300ºC)



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x Donotusesteelwool,abrasivecleaners,bleachorcleanerscontainingchlorineorsodiumtocleantheunit. x Donotusepressurewasherorwaterjettocleantheunit. x Thefirstcleaningoftheunitshouldbedonerightafterunpackingandbeforeturningiton. x Theunitshouldbecleanedwithwarmwaterandmildsoap.
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REFRIGERATION LTD %NGCPKPICPFOCKPVGPCPEG Itisrecommendedtomakeabreakintheexploitationofthedeviceonceaweekinordertocleanitsinterior. Removethedirtywaterfromthetankbyopeningthewateroutflowballvalveplacedbelowthebodyoftheunit (Figure1/8).
x Allmaintenanceservicesneedtobeperformedafterdisconnectingtheequipment frompowersupply!
x Protectelectricinstallationagainstanydamageorwaterspillage.
x Donotusewaterstreamtocleantheequipment,onlyamoistcloth.
x Donotuseanysharpobjectstoremovedirt!
x Deviceswithwheelscan'tbeusedonunevensurfaces!

x Whencleaninginsideofthedevicedonotleavethefrontglasspanelliftedinthe aluminumprofile,thismaycausedamagetotheglassandisnotcoveredby warranty.Pleaseremovetheglasswithprofileduringthecleaningprocess. (Figure10)



Figure10Disassemblyofthefrontglass



1­Frontglass



2­Upperaluminumprofile(liftedguide)oftheglass



3­Loweraluminumprofile(hinge)oftheglass









Elementsofequipmentcancorrodeasresultofimproperuseandmaintenance.To preventdamage:Donotallowcontactwithsubstancescontainingchlorineand/or bakingsodaindifferentvarieties,whichdestroytheprotectivelayerandcomponentsof theequipment(alsoincludesvariousstainlesssteel).

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Incaseofanydifficultiesduringactuationoftheequipmentorduringitsoperation,pleasereturntothechaptersin thismanual,whichexplaintheperformedoperation.Thisaimstoensuretheequipmentisproperlyoperated.Ifyou stillexperiencedifficulties,thefollowingwillhelpyousolvetheproblems.  Theequipmentisnotworking...­Makesurethat: ·Voltageandfrequencyinthenetworkarecompliantwiththoserecommendedbytheseller. ·Theunitisconnectedtothesupplynetwork. ·Themainswitchonthecontrolpanelisturnedon. ·Temperatureregulatingknobisturnedon.  Theequipmentisoperating,butthelightisoff...­Makesurethat: ·Lightswitchisturnedon. ·Bulbinthelampisnotburnt.  Theequipmentdoesnotreachthepropertemperature,thelightison...­Makesurethat: ·Themainswitchison. ·Temperaturesettingonthethermostatisproperlyset.  Theequipmentisnotworking,soundsignalingisactivated...­Makesurethat: ·Thetankinthedeviceisfilledwithwater,incaseoflowwaterlevel;addwateruntildiodesandsoundsignaling willbeoff. 

5GTXKEG
IGLOORefrigerationservice
Telephonenumber:4166633051or(tollfree)18884088819
Email:service@igloo400.com
Ifaftercheckingpointsdescribedinchapter6.1"Faultsidentificationandrepair"theequipmentstilldoesnotwork properly,
PleasecontactTechnicalServiceoftheIGLOORefrigeration.

*Informationincludedinthisdocumentmaybealteredby"IGLOO"withoutnoticingtheuser.


HeatedDisplayCases |www.igloorefrigeration.com 11 

124 Norfinch Dr. Toronto, ON. M3N 1X1 Tel : 416-663-3051 Toll Free : 1-888-408-8819 Fax : 416-663-5793
www.igloorefrigeration.com



References

• IGLOO REFRIGERATION LTD.