Madimack InverFLOW PLUS Pool Pump Installation Manual

Important Safety Instructions

⚠️ PLEASE READ THE MANUAL CAREFULLY BEFORE INSTALLATION & OPERATION AND RETAIN IT FOR FUTURE REFERENCE.

Adherence to the directions for use in this manual is extremely important for health and safety. Failure to strictly adhere to the requirements in this manual may result in personal injury, property damage and affect your ability to make a claim under the manufacturer's warranty provided with your product. Products must be used, installed and operated in accordance with this manual. You may not be able to claim on the manufacturer's warranty in the event that your product fault is due to failure to adhere this manual.

• INSULATED WET END PUMP.
• USE COPPER CONDUCTORS ONLY.
• FOR USE WITH SWIMMING POOLS, HOT TUBS, AND SPAS.
• CAUTION: CONNECT ONLY TO GROUNDING TYPE RECEPTACLE PROTECTED BY A CLASS A GROUND FAULT CIRCUIT INTERRUPTER.
• CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST SHOCK HAZARD, USE ONLY IDENTICAL REPLACEMENT PARTS WHEN SERVICING.
• CAUTION: THIS PUMP IS FOR USE WITH PERMANENTLY-INSTALLED POOLS ONLY - DO NOT USE WITH STORABLE POOLS.

1.1 When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

• READ AND FOLLOW ALL INSTRUCTIONS.
• WARNING - To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
• WARNING - Risk of Electric Shock. Connect only to a branch circuit protected by a ground-fault circuit interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. The unit must be connected only to a supply circuit that is protected by a ground-fault circuit interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using it.
• WARNING - To reduce the risk of electric shock, replace the damaged cord immediately.
• CAUTION - This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use it with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.
• Do not install within an outer enclosure or beneath the skirt of a hot tub or spa.
• A solid copper bonding conductor not smaller than 8 AWG (1/32") shall be connected from the accessible wire connector on the motor to all metal parts of the swimming pool, spa, or hot tub structure and to all electrical equipment, metal conduit, and metal piping within 5 feet (7.5 m) of the inside walls of a swimming pool, spa, or hot tub, when the motor is installed within 5 feet of the inside walls of the swimming pool, spa, or hot tub.
• For Use with Swimming Pools, Hot Tubs, and Spas.
• CAUTION: This Pump is for Use with Permanently-Installed Pools Only - Do Not Use with Storable Pools.
• CAUTION: To reduce the risk of electric shock, install at least 5 feet from the inside walls of a pool. Do not use an extension cord.
• CAUTION: To ensure continued protection against shock hazard, use only identical replacement parts when servicing.
• This pump is for use with permanently installed in-ground or above-ground swimming pools and may also be used with hot tubs and spas with a water temperature under 50°C.
• Due to the fixed installation method, this pump is not suggested to be used on above-ground pools that can be readily disassembled for storage.
• The pump is not submersible.
• Never open the inside of the drive motor enclosure.
• SAVE THESE INSTRUCTIONS.

WARNING:

• Fill the pump with water before starting. Do not run the pump dry. In case of dry run, mechanical seal will be damaged and the pump will start leaking.
• Before servicing the pump, switch power OFF to the pump by disconnecting the main circuit to the pump and release all pressure from pump and piping system.
• Never tighten or loosen screws while the pump is operating.
• Ensure that the inlet and outlet of the pump are unblocked with foreign matter.

Technical Specifications

Overall Dimension

Diagram shows a pump with various dimensions labeled. Key dimensions include: Height: Approximately 10 inches, Width: Approximately 7 7/8 inches, Length: Approximately 21 7/16 inches, Inlet/Outlet Diameter: 2 inches (with optional 1.5 inch reducing bushing).

Installation

4.1 Tools Required

The following tools are recommended for installation:

• Safety Goggles
• Pipe Wrench
• Flathead Screwdriver
• Multi Grips
• Adjustable Wrench
• Power Drill
• Gloves
• PVC Pipe Cutter
• Philips Screwdriver
• Tape Measure

4.2 Pump Location

The pump should be installed in an area with at least 6 inches (approx. 15 cm) of clearance around the unit, away from obstacles and corrosive products.

1. Install the pump as close to the pool as possible to reduce friction loss and improve efficiency, using short, direct suction and return piping.
2. To avoid direct sunshine, heat, or rain, it is recommended to place the pump indoors or in the shade.
3. DO NOT install the pump in a damp or non-ventilated location. Keep pump and motor at least 6 inches (approx. 15 cm) away from obstacles; pump motors require free circulation of air for cooling.
4. The pump should be installed horizontally and fixed securely to prevent unnecessary noise and vibration.

4.3 Piping

Suction and return connections on the pool pumps are 2-inch pressure pipe dimensions.

1. For optimal pool plumbing, use a 2-inch pipe. Use special sealant for PVC material for inlet and outlet fittings.
2. The suction line diameter should be the same as or larger than the inlet line diameter to prevent the pump from sucking air, which affects efficiency.
3. Plumbing on the suction side of the pump should be as short as possible.
4. It is recommended to install isolation valves on both the pump suction and return lines for easier maintenance. The suction valve, elbow, or tee should be no closer than seven times the suction line diameter to the pump inlet.
5. The pump outlet piping system should be equipped with a check valve to prevent the pump from the impact of medium recirculation and pump-stopping water hammer.

Diagrammatic notes:

• The pump inlet/outlet union size is optionally 1.5" or 2".
• For below water level systems, isolation valves should be installed on suction and return lines for maintenance. The suction gate valve should be no closer than seven times the suction pipe diameter.
• A check valve should be installed if there are long pipe runs above water level or a significant height difference between the return line and the pump outlet.
• Install check valves when plumbing in parallel with other pumps to prevent reverse rotation of the impeller and motor.

4.4 Valves and Fittings

It is recommended to install isolation valves on the suction and return lines for easier maintenance. Elbows should be no closer than 14 inches (approx. 35 cm) to the inlet. Do not install 90° elbows directly into the pump inlet/outlet. Joints must be tight.

4.5 Check before initial startup

1. Check whether the pump shaft rotates freely.
2. Check whether the power supply voltage and frequency conform to the nameplate.
3. Facing the fan blade, the direction of motor rotation should be clockwise.
4. It is forbidden to run the pump without water.

4.6 Application conditions

Table of application conditions:

Setting and Operation

5.1 Display on control panel

The control panel features several indicators and buttons:

• 1. Running capacity / power display
• 2. Running capacity / power indicator
• 3. Timer indicator 1/2/3/4
• 4. Wifi indicator ?
• Buttons: Unlock/Boost button, Up button (▲), Down button (▼), Timer setting button (◬), On/Off button (⏻).

5.2 Startup

Upon power-on, the screen displays device code for 3 seconds before entering normal operation. The screen locks after 1 minute of inactivity, dimming to 1/3 brightness. Press and hold the 'Unlock/Boost button' for over 3 seconds to unlock. A short press wakes the screen.

5.3 Self-priming

The pump performs self-priming upon each start. It counts down from 25 minutes. If water is detected, it rechecks for 2 minutes. Users can manually exit self-priming by holding the 'Unlock/Boost button' for over 3 seconds, returning the pump to 80% speed. The pump defaults to self-priming, which can be disabled via parameter 6. The recheck time can be adjusted via parameter 7.

5.4 Running Capacity Setting

Use the Up (▲) and Down (▼) buttons to set running capacity between 30%-100% in 5% increments. Hold the 'Unlock/Boost button' for 3 seconds to read real-time power. The system saves the latest parameter. At 100% speed, the pump may increase speed based on pipeline resistance, but will not exceed its rated power.

5.5 Timer mode

Up to 4 timers can be set for daily on/off and running capacity control. Enter timer setting by pressing the 'Timer setting button' (◬). Set start time, end time, and running capacity for each timer. Timers must be set chronologically. Temporary adjustments to running capacity are possible within a timer period.

5.6 Boost mode

Short press the 'Unlock/Boost button' (⏻) to enter Boost mode, running the pump at 100% speed for 1 hour (adjustable). The countdown is displayed. The running time can be adjusted from 00:00 to 24:00 in 15-minute steps. Boost mode exits automatically after the countdown or when the button is held for 3 seconds, returning the pump to its previous state.

5.7 Skimmer mode

This mode skims the water surface. Hold 'Unlock/Boost button' (⏻) and 'Timer setting button' (◬) to enter presets. Use Up (▲) and Down (▼) to select one of four presets. The selected preset activates after 5 seconds of inactivity. The controller then returns to the normal running state.

5.8 Parameter Settings

Access parameter settings by holding 'Unlock/Boost button' (⏻) and 'Timer setting button' (◬) for 3 seconds while the pump is OFF. Use Up (▲) and Down (▼) to adjust values and the 'Timer setting button' (◬) to cycle through parameters. Settings include system time, self-priming options, skimmer cycle/duration/speed, digital input functions, speed limits, and RS485 address.

WiFi Function

The InverFLOW PLUS can be controlled via the Madimack iGarden app.

iGarden Download & Registration

Download the iGarden app from Google Play or the App Store. Register an account using your phone or email.

App Pairing

Ensure your phone is connected to a 2.4GHz WiFi network and Bluetooth is enabled. Unlock the pump screen by holding the 'Unlock/Boost button' for 3 seconds. Press the 'On/Off button' (⏻) for 5 seconds until an indicator flashes. In the app, click "Add Device", then select "Water pump". Follow the on-screen prompts to connect to the pump's WiFi and enter your home WiFi credentials.

Garden Management

The app allows managing multiple devices and courtyards. You can view, switch, or add courtyards, and manage shared devices with family members.

External Control

External control can be enabled via Digital Input or RS485. Digital Input has higher priority than RS485, which has higher priority than the control panel.

Digital Input

Running capacity is determined by digital input states:

• Digital Input 1: Pump forced stop.
• Digital Input 2: Pump runs at 100% (default).
• Digital Input 3: Pump runs at 80% (default).
• Digital Input 4: Pump runs at 40% (default).

When no digital inputs are active, the pump reverts to its last known state or manual control. The screen cannot be operated when a digital input is activated. Digital inputs can be identified by the [DI icon] on the pump screen.

RS485

Connect to RS485-A and RS485-B to control the pump via Modbus 485 communication protocol.

Electrical Cable Replacement and Internal Connections

Diagrams illustrate the process for replacing electrical cables and accessing internal connections. This involves removing the fan cover, disconnecting wires from the driver board, and reconnecting new cables. Specific connections are shown for AC power input (L1, L2, ACN/L2) and motor connections (U, V, W).

Protection and Failure

9.1 High Temperature Warning and Speed Reduction

When the pump control system reaches a high temperature warning trigger threshold (178°F / 81°C), it enters a warning state. The display shows "ALOI" and running speed. Running capacity is automatically reduced based on the current operating capacity. If "ALOI" displayed for the first time, reductions are 15% (if >85%), 10% (if >70%), or 5% (if <70%). For subsequent "ALOI" displays, speed decreases by 5% for every 1°C increase in module temperature.

9.2 Undervoltage Protection

The pump limits running speed or stops if input voltage drops too low. Specific voltage thresholds trigger capacity reductions or shutdown (e.g., EOOI error code for 115V operation below 85V). The display shows "AL02" and running speed.

9.3 Troubleshooting

Table of common problems, possible causes, and solutions:

Maintenance

Empty the strainer basket frequently. Inspect through the transparent lid and empty when full.

1. Disconnect the power supply.
2. Unscrew the strainer basket lid anti-clockwise and remove.
3. Lift out the strainer basket.
4. Empty trapped refuse and rinse if necessary. Note: Do not knock the plastic basket on a hard surface.
5. Inspect the basket for damage and replace if necessary.
6. Check the lid O-ring for stretching, tears, cracks, or damage.
7. Replace the lid, hand tightening is sufficient.

Periodically inspect and clean the strainer basket to prolong its life.

Disposal

Observe all safety and warning information during installation and operation.

Disposal Considerations

Packaging materials are environmentally friendly and recyclable. Proper disposal reduces waste. Ensure plastic wrappings are kept away from children.

Disposing of Your Electrical Product

Electrical devices marked with this symbol ♻️ may not be disposed of in domestic waste. Electrical and electronic appliances often contain valuable materials but also hazardous components. Dispose of this product according to local authority regulations to protect the environment and health.

Diagram

Exploded View

The exploded view diagram shows the pump's components:

Warranty & Exclusions

Information regarding warranty and exclusions is not detailed in the provided OCR text, but would typically be found in this section.