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User Manual for MEGA-TEC models including: Wall Mount Air Conditioner, W090APB W090APC W090APE W090APV W090APQ, W120APB W120APC W120APE W120APV W120APQ, W120AEB W120AEC W120AEE W120AEV W120AEQ, W150APB W150APC W150APE W150APV W150APQ, W150AEB W150AEC W150AEE W150AEV W150AEQ
Manual 2110-1451E Page 5 of 28 Exterior cabinet parts are manufactured with various paint color options.To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts
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DocumentDocumentREPLACEMENT PARTS MANUAL MEGA-TEC® Wall Mount Air Conditioner Models: W090APB W090APC W090APE W090APV W090APQ W120APB W120APC W120APE W120APV W120APQ W120AEB W120AEC W120AEE W120AEV W120AEQ W150APB W150APC W150APE W150APV W150APQ W150AEB W150AEC W150AEE W150AEV W150AEQ Contents Description Page Cabinet Components Exploded View ............................................. 2 Usage List ................................................... 3 Economizer Intake Hoods Exploded View ............................................. 4 Usage List ................................................... 5 System Components Exploded View ............................................. 6 Usage List ................................................... 7 Fan System Components Exploded View ............................................. 8 Usage List ................................................... 9 Sensors and Peripheral Devices Exploded View ........................................... 10 Usage List ................................................. 11 Control Panel B & E Voltage Layout View ............................................... 12 Usage List ................................................. 13 Usage List ................................................. 14 Usage List ................................................. 15 Control Panel C, Q & V Voltage Layout View ............................................... 16 Usage List ................................................. 17 Usage List ................................................. 18 Usage List ................................................. 19 Description Page Electric Heat Components Exploded View ............................................ 20 Usage List .................................................. 21 Usage List .................................................. 22 Usage List .................................................. 23 Intake Damper Assembly Exploded View ............................................ 24 Usage List .................................................. 25 Exhaust Damper Assembly Exploded View ............................................ 26 Usage List .................................................. 27 575V Transformer Assembly Layout View ................................................ 28 Usage List .................................................. 28 General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates. Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual: 2110-1451E Supersedes: 2110-1451D Date: 4-8-20 Page 1 of 28 CABINET COMPONENTS 2 3 4 5 6 7 8 9 10 1 11 36 12 25 13 35 14 34 15 33 32 16 31 17 30 18 29 19 28 27 26 25 25 24 23 22 21 20 Manual 2110-1451E Page 2 of 28 SEXP-897 CABINET COMPONENTS W090A****E W120A****E W150A****E W090A****B W120A****B W150A****B Dwg No. Part Number 1 501-1038-* 1 501-1041-* 2 113-723 3 141Y488 4 137X909 5 141X488 6 507-379-* 7 523-160 8 137Y909 9 137-905 10 509-400 11 111-293 12 137-914 13 541-483 NS 541-484 14 509-401 14 509-403 15 111-294 16 S501-1037-* 16 S501-1042-* 17 523-159 18 521-577 19 521-578 19 521-580 20 118-123-* 21 537-908-8 21 135X391 22 137X906 22 121-581 23 527-570 24 141-481 25 135-390-* 26 517-403 27 S157-031-* 28 133-300 28 133-312 28 133-313 28 133-314 29 S553-715-* NS 167-030-* 30 533-299-* 31 S153-716-* 32 S553-714-* 33 537-919-8 33 135Y391 34 S553-713-* 35 137Y906 36 113-733 NS 113-732 NS 113X726 NS 113Y726 NS 113-750-* NS 113-748 NS 400-0426 NS 142-231 NS 5252-033 NS Not Shown Description Left Side Assembly (Economizer) Left Side Assembly (Non-Economizer) Evaporator Front Fill Left Front Evaporator Bracket Filter Channel - RH Right Front Evaporator Bracket Top Left Drain Pan Filter Channel - LH Evaporator Top Fill Upper Back Supply Air Frame Insulation Shield RH Rear Evaporator Support LH Rear Evaporator Support Lower Back (Economizer) Lower Back (Non-Economizer) Return Air Frame Right Side Assembly (Economizer) Right Side Assembly (Non-Economizer) Right Drain Pan Evaporator Partition Blower Partition (Economizer) Blower Partition (Non-Economizer) Side Grille RH Internal Deflector (Economizer) RH Internal Deflector (Non-Economizer) RH Condensor Partition Condensor Partition Base Assembly Evaporator Partition Front Support Service Panel Rain Channel Control Panel Box Refrigerant Service Port Cover Inner Control Panel Cover (230V) Inner Control Panel Cover (460V) Inner Control Panel Cover (230V) Inner Control Panel Cover (575V) Condenser/Fan Access Panel Venturi Ring Control Panel Access Panel Circuit Breaker Access Panel Blower Access Service Panel LH Economizer Internal Deflector LH Economizer Internal Deflector Air Filter/Evaporator Access Door LH Condensor Partition Evap Door Hinge Arm Evap Door Arm Bracket Evap Door Support Guide - LH Side Evap Door Support Guide -RH Side Rain Flashing Lifting Bracket Front Door Lifting Handle Rear Cover Plates (Lower Back) Bard Nameplate XXX XXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXX XXX XXXXXX XXX XXX XXXXXX XXXXXX XXX XXX 222222 XXX XXX XXX XXX XXXXXX XXXXXX 333333 XXXXXX XXXXXX XX XX XXXXXX X X XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXX XXX XXXXXX XXXXXX 222222 222222 XXXXXX XXXXXX XXXXXX 222222 222222 222222 XXXXXX EXterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts are being ordered. Manual 2110-1451E Page 3 of 28 ECONOMIZER INTAKE HOODS 1 4 8 7 6 2 3 4 5 SEXP-899 Manual 2110-1451E Page 4 of 28 ECONOMIZER INTAKE HOODS W090A****E W120A****E W150A****E Dwg No. Part Number Description 1 101-1039-* Left Side 2 107-380-* Econ Hood Top 3 7003-081 Mist Eliminator 4 105-1342 Side Filter Angle 5 101-1040-* Right Side 6 127-571-* Econ Hood Bottom 7 113-725 Mist Eliminator Support 8 119-122-* Front Grille XXX XXX XXX XXX XXX XXX XXX XXX EXterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts are being ordered. Manual 2110-1451E Page 5 of 28 SYSTEM COMPONENTS 7 10 8 9 6 13 11 5 12 Manual 2110-1451E Page 6 of 28 1 10 2 14 15 4 11 3 16 SEXP-898 A SYSTEM COMPONENTS W090A*B W090A*C W090A*E W090A*V W090A*Q W120A*B W120A*C W120A*E W120A*V W120A*Q W150A*B W150A*C W150A*E W150A*V W150A*Q Dwg. No. 1 1 Part Number 917-0351BX 917-0362BX Description Right Evaporator Coil (Green Hydrophillic Coated) Right Evaporator Coil (Phenolic Coated) 2 S5154-008-001 Indoor Blower Assembly 2 S5154-009-001 Indoor Blower Assembly 3 5051-220BX 3 5054-220BX 3 917-0420 Right Condenser Coil Right Condenser Coil (Phenolic Coated) Right Condenser Coil XXXXXXXXXXXXXXX OOOOOOOOOOOOOOO X X XX X XX X X X X X X X X XXXXXXXXXX OOOOOOOOOO XXXXX 4 8000-333 4 8000-334 4 8000-420 4 8000-429 4 8000-430 4 8000-431 4 8000-404 4 8000-405 4 8000-418 1-Stage Compressor (ZP42K5E-TF5-130) 1-Stage Compressor (ZP42K5E-TFD-130) 1-Stage Compressor (ZP42K5E-TFE-130) 1-Stage Compressor (ZP57K5E-TF5-130) 1-Stage Compressor (ZP57K5E-TFD-130) 1-Stage Compressor (ZP57K5E-TFE-130) 1-Stage Compressor (ZP67KCE-TF5-130) 1-Stage Compressor (ZP67KCE-TFD-130) 1-Stage Compressor (ZP67KCE-TFE-130) X X X X X X X X X X X X X X X 5 8000-443 5 8000-444 5 8000-445 5 8000-397 5 8000-399 5 8000-432 5 8000-446 5 8000-447 5 8000-448 2-Stage Compressor (ZPS40K6E-TF5-130) 2-Stage Compressor (ZPS40K6E-TFD-130) 2-Stage Compressor (ZPS40K6E-TFE-130) 2-Stage Compressor (ZPS60K5E-TF5-130) 2-Stage Compressor (ZPS60K5E-TFD-130) 2-Stage Compressor (ZPS60K5E-TFE-130) 2-Stage Compressor (ZPS67KCE-TF5-250) 2-Stage Compressor (ZPS67KCE-TFD-250) 2-Stage Compressor (ZPS67KCE-TFE-130) X X X X X X X X X X X X X X X 6 5051-219BX 6 5054-219BX 6 917-0419 7 917-0352BX 7 917-0363BX 8 8620-296 8 8620-296 9 5651S245 9 5651S248 10 5651-246 11 8605-017 11 8605-018 11 8605-021 12 5201-022 13 3000-1606 14 3000-1604 15 3000-1605 16 910-2087 NS 7004-065 NS 7004-066 NS 7004-067 Left Condenser Coil Left Condenser Coil (Phenolic Coated) Left Condenser Coil XXXXXXXXXX OOOOOOOOOO XXXXX Left Evaporator Coil (Green Hydrophillic Coated) Left Evaporator Coil (Phenolic Coated) Freeze Stat Sensor (910-2059-951) Freeze Stat Sensor (910-2059-952) Electronic Expansion Valve Electronic Expansion Valve Modulator for Electronic Expansion Valve XXXXXXXXXXXXXXX OOOOOOOOOOOOOOO XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX 22222 2222222222 222222222222222 Compressor Crankcase Heater Compressor Crankcase Heater Compressor Crankcase Heater 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Refrigerant Filter Drier 222222222222222 LH 2-Stage Compressor Power Plug XXXXXXXXXXXXXXX LH 2-Stage Compressor Staging Solenoid Plug XXXXXXXXXXXXX XX RH 1-Stage Compressor Power Plug XXXXXXXXXXXXXXX 575V Transformer/Junction Box Assy. (see page 28) X X X Air Filter 2" MERV 8 (20 x 24 x 2) Air Filter 2" MERV 11 (20 x 24 x 2) Air Filter 2" MERV 13 (20 x 24 x 2) 444444444444444 444444444444444 444444444444444 NS Not Shown Optional on these models X Standard Components O Optional Components NOTE: Refrigerant pressure switches, transducers and system temperature sensors can be found on pages 10 & 11. Manual 2110-1451E Page 7 of 28 FAN SYSTEM COMPONENTS 1 2 9 7 12 2 3 4 2 5 6 10 2 9 7 5 11 6 7 7 6 8 7 6 SEXP-904 Manual 2110-1451E Page 8 of 28 FAN SYSTEM COMPONENTS W090A*B W120A*B W150A*B W090A*C W120A*C W150A*C W090A*E W120A*E W150A*E W090A*V W120A*V W150A*V W090A*Q W120A*Q W150A*Q Dwg No. Part Number Description 1 S5155-001-001 Fan & Motor Assembly 1 S5155-002-001 Fan & Motor Assembly 2 113-737 Fan Hinge Bracket 3 5401-008 Anti-Pivot Rod 4 113X729 RH Gauge Port Bracket 5 113-735 6 1171-035 Wheel Retention Rail Plastic Wheel, 3" Diameter 7 1012-353 Cotter Pin 8 8200-056 Fan Slide Welded Frame 9 5451-029 10 5401-007 Nylon Sleeve Fan Stop Rod 11 113-752 Fan Safety Lock Bracket 12 113Y729 LH Gauge Port Bracket NS 113-738 NS 113-736 Wheel Guide Angle Fan Attachment Angle NS Not Shown XXX XXX XXX XXXXXX 444444444444444 XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX 222222222222222 444444444444444 666666666666666 XXXXXXXXXXXXXXX 222222222222222 XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX 222222222222222 444444444444444 Manual 2110-1451E Page 9 of 28 SENSORS AND PERIPHERAL DEVICES 4 12 10 12 13 11 10 7 8 Manual 2110-1451E Page 10 of 28 1 2 3 4 5 6 9 7 SEXP-905 SENSORS AND PERIPHERAL DEVICES W090A****E W120A****E W150A****E W090A****B W120A****B W150A****B Dwg No. Part Number 1 8620-296 2 8301-089 3 8620-296 4 8406-158 5 8620-296 6 8301-091 NS 8612-064 7 8406-142 8 8406-156 9 8611-199 10 8406-157 11 8301-057 11 8301-057 12 8620-296 12 8620-296 13 8620-296 13 8620-296 NS Not Shown Description Supply Air Sensor (910-2052 SAT) XXXXXX Outdoor Enthalpy Sensor XXXXXX Return Air Sensor (910-2054 RAT) XXXXXX Low Pressure Transducer (Blue) 222222 Mixed Air Sensor (910-2053 MAT) XXX Dust Sensor XXX Dust Sensor Board XXX High Pressure Switch 222222 Door Switch 222222 Dirty Filter Light XXXXXX Liquid Line Pressure Transducer (Red) 222222 Filter Switch w/Adjustment Blower Fail Switch w/Adjustment XXXXXX XXXXXX Suction Line Temperature Sensor (910-2084 ST1) X X X X X X Suction Line Temperature Sensor (910-2076 ST2) X X X X X X Liquid Line Temperature Sensor (910-2086 LLT1) X X X X X X Liquid Line Temperature Sensor (910-2077 LLT2) X X X X X X Manual 2110-1451E Page 11 of 28 CONTROL PANEL B (230V/208V) & E (220V/200V) VOLTAGES This drawing to be used for reference for pages 13, 14 and 15 Manual 2110-1451E Page 12 of 28 49 2 6 PLC BOARD ASSEMBLY 17 35 11 15 52 35 8 4 14 35 35 34 5 9 10 12 7 86 13 14 42 216 1-2 3-4 217 41 11-30 25 31-50 35 41 16 47 21 1 27 22 24 51 44 48 36 32 33 30 29 20 44 19 43 23 45 26 46 43 259 3 13 14 31 39 37 215 38 SEXP-992 A CONTROL PANEL B (230V/208V) & E (220V/200V) VOLTAGES W090APB0Z W090APE0Z W090APB09 W090APB18 W090APE18 Dwg No. Part Number Description 1 117-404 2 113-814 3 8301-076-002* 4 8611-183 5 8611-147 6 8611-148 7 8611-217 8 8611-218 9 8611-185 10 8611-149 11 8611-192 12 8301-075 13 8301-081 14 8611-226 15 8611-240 16 8607-070 17 8615-086 19 8401-037 20 8401-035 21 8201-126 22 8407-065 23 S8201-164 24 8201-130 25 8607-058 26 8607-060 27 8607-061 29 8611-006 30 8611-203 31 8611-224 32 8611-195 33 8611-194 34 8611-221 35 8611-144 36 8607-056 37 8607-055 38 8607-054 39 8607-053 41 8611-223 42 8611-228 43 8611-229-0902 44 8611-229-3400 51 8607-072 52 8611-255 215 8607-059 216 8611-150 217 8611-151 Control Sub Panel Circuit Breaker Riser UPC3 - MEGA-TEC 1.0.0 2-Pin Circuit Board Connector 3-Pin Circuit Board Connector 4-Pin Circuit Board Connector 5-Pin Circuit Board Connector 6-Pin Circuit Board Connector 8-Pin Circuit Board Connector 9-Pin Circuit Board Connector 3-Pin Circuit Board Connector USB Micro Cable Female to Male C.PCOE Expansion PLC Board Terminal Block Kit for C.PCOE 35MM DIN Rail 3" Power Terminal Block Circuit Breaker 60A 3-Pole Contactor 3-Pole 30 Amp Contactor 25 Amp 3-Pole 3 Phase Line Monitor 50/60 HZ Transformer 208/240-24 75VA Compressor Control Module Relay, SPDT, Pilot Duty Double Level Terminal Block Terminal Block Insul. 12-Position Terminal Block 16-Position Terminal Jumper 10-Position Jumper 20-Position Jumper 4-Position Jumper 2-Position End Cover End Clamp for DIN Rail Terminal Designation (1-10) Terminal Designation (11-20) Terminal Designation (21-30) Terminal Designation (31-40) 35MM DIN Rail 5" 35MM DIN Rail 13" 3-1/4" X 1" Cable Duct X 9.13" 3-1/4" X 1" Cable Duct X 34" Terminal Block 8-Position 4-Pin Circuit Board Connector Terminal Designation (41-50) Terminal Block End Cap X X X X X X X X X X X X 2 2 2 3 3 3 X X X 2 2 2 X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X 2 2 2 X 2 2 2 2 X X X 2 2 2 2 2 2 20 20 20 X X X X X X X X X X X X X X X 2 2 2 X X X X X X 11 11 11 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 X X X 3 3 3 2 2 2 X X X X X X 2 2 2 8 8 8 4 4 4 * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Manual 2110-1451E Page 13 of 28 CONTROL PANEL B (230V/208V) & E (220V/200V) VOLTAGES W120APB0Z W120APE0Z W120APB09 W120APB18 W120APE18 W120AEB18 Dwg No. Part Number Description 1 117-404 2 113-814 3 8301-076-002* 4 8611-183 5 8611-147 6 8611-148 7 8611-217 8 8611-218 9 8611-185 10 8611-149 11 8611-192 12 8301-075 13 8301-081 14 8611-226 15 8615-090 16 8615-088 17 8615-084 17 8615-086 19 8401-037 20 8401-035 21 8201-126 22 8407-065 23 S8201-164 24 8201-130 25 8607-058 26 8607-060 27 8607-061 29 8611-006 30 8611-203 31 8611-224 32 8611-195 33 8611-194 34 8611-221 35 8611-144 36 8607-056 37 8607-055 38 8607-054 39 8607-053 41 8611-223 42 8611-228 43 8611-229-0902 44 8611-229-3400 51 8607-072 52 8611-255 215 8607-059 216 8611-150 217 8611-151 Control Sub Panel Circuit Breaker Riser UPC3 - MEGA-TEC 1.0.0 2-Pin Circuit Board Connector 3-Pin Circuit Board Connector 4-Pin Circuit Board Connector 5-Pin Circuit Board Connector 6-Pin Circuit Board Connector 8-Pin Circuit Board Connector 9-Pin Circuit Board Connector 3-Pin Circuit Board Connector USB Micro Cable Female to Male C.PCOE Expansion PLC Board Terminal Block Kit for C.PCOE 2 Circuit Bus Bar/3 Pole Jumper Bar Main Lugs Circuit Breaker 40A 3-Pole Circuit Breaker 60A 3-Pole Contactor 3-Pole 30 Amp Contactor 25 Amp 3-Pole 3 Phase Line Monitor 50/60 HZ Transformer 208/240-24 75VA Compressor Control Module Relay, SPDT, Pilot Duty Double Level Terminal Block Terminal Block Insul. 12-Position Terminal Block 16-Position Terminal Jumper 10-Position Jumper 20-Position Jumper 4-Position Jumper 2-Position End Cover End Clamp for DIN Rail Terminal Designation (1-10) Terminal Designation (11-20) Terminal Designation (21-30) Terminal Designation (31-40) 35MM DIN Rail 5" 35MM DIN Rail 13" 3-1/4" X 1" Cable Duct X 9.13" 3-1/4" X 1" Cable Duct X 34" Terminal Block 8-Position 4-Pin Circuit Board Connector Terminal Designation (41-50) Terminal Block End Cap X X X X X X X X 2 2 3 3 X X 2 2 X X X X 2 2 X X X X X X X X 3 3 2 2 2 2 X 2 2 X X 2 2 2 2 20 20 X X X X 2 2 X X X X 2 2 X X X X 11 11 2 2 2 2 2 2 2 2 3 3 X X 3 3 2 2 X X X X 2 2 8 8 4 4 * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Manual 2110-1451E Page 14 of 28 Refer to drawing on page 12 X X X X X X X X 2 2 3 3 X X 2 2 X X X X 2 2 X X X X X X X X 3 3 2 2 2 2 2 2 X X 2 2 2 2 20 20 X X X X 2 2 X X X X 2 2 X X X X 11 11 2 2 2 2 2 2 2 2 3 3 X X 3 3 2 2 X X X X 2 2 8 8 4 4 CONTROL PANEL B (230V/208V) & E (220V/200V) VOLTAGES W150APB0Z W150APE0Z W150APB09 W150APB18 W150APE18 Dwg No. Part Number Description 1 117-404 2 113-814 3 8301-076-002* 4 8611-183 5 8611-147 6 8611-148 7 8611-217 8 8611-218 9 8611-185 10 8611-149 11 8611-192 12 8301-075 13 8301-081 14 8611-226 15 8611-240 16 8607-070 17 8615-086 19 8401-037 20 8401-035 21 8201-126 22 8407-065 23 S8201-164 24 8201-130 25 8607-058 26 8607-060 27 8607-061 29 8611-006 30 8611-203 31 8611-224 32 8611-195 33 8611-194 34 8611-221 35 8611-144 36 8607-056 37 8607-055 38 8607-054 39 8607-053 41 8611-223 42 8611-228 43 8611-229-0902 44 8611-229-3400 51 8607-072 52 8611-255 215 8607-059 216 8611-150 217 8611-151 Control Sub Panel Circuit Breaker Riser UPC3 - MEGA-TEC 1.0.0 2-Pin Circuit Board Connector 3-Pin Circuit Board Connector 4-Pin Circuit Board Connector 5-Pin Circuit Board Connector 6-Pin Circuit Board Connector 8-Pin Circuit Board Connector 9-Pin Circuit Board Connector 3-Pin Circuit Board Connector USB Micro Cable Female to Male C.PCOE Expansion PLC Board Terminal Block Kit for C.PCOE 35MM DIN Rail 3" Power Terminal Block Circuit Breaker 60A 3-Pole Contactor 3-Pole 30 Amp Contactor 25 Amp 3-Pole 3 Phase Line Monitor 50/60 HZ Transformer 208/240-24 75VA Compressor Control Module Relay, SPDT, Pilot Duty Double Level Terminal Block Terminal Block Insul. 12-Position Terminal Block 16-Position Terminal Jumper 10-Position Jumper 20-Position Jumper 4-Position Jumper 2-Position End Cover End Clamp for DIN Rail Terminal Designation (1-10) Terminal Designation (11-20) Terminal Designation (21-30) Terminal Designation (31-40) 35MM DIN Rail 5" 35MM DIN Rail 13" 3-1/4" X 1" Cable Duct X 9.13" 3-1/4" X 1" Cable Duct X 34" Terminal Block 8-Position 4-Pin Circuit Board Connector Terminal Designation (41-50) Terminal Block End Cap X X X X X X X X X X X X 2 2 2 3 3 3 X X X 2 2 2 X X X X X X 2 2 2 X X X X X X X X X X X X X X X X 2 2 2 2 X 2 2 2 2 X X X 2 2 2 2 2 2 20 20 20 X X X X X X X X X X X X X X X 2 2 2 X X X X X X 11 11 11 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 X X X 3 3 3 2 2 2 X X X X X X 2 2 2 8 8 8 4 4 4 * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Refer to drawing on page 12 Manual 2110-1451E Page 15 of 28 CONTROL PANEL C (460V), Q (575V) & V (415/380V) VOLTAGES Manual 2110-1451E Page 16 of 28 This drawing to be used for reference for pages 17, 18 and 19 257 2 2 16 6 PLC BOARD ASSEMBLY 35 8 17 11 52 14 35 4 5 9 10 12 7 8 6 13 14 42 216 35 34 1-2 3-4 217 41 25 11-30 31-50 35 41 21 27 22 24 51 44 3 1 36 32 33 30 29 20 20 44 19 43 23 26 43 13 14 31 39 37 215 38 SEXP-921 C CONTROL PANEL C (460V), Q (575V) & V (415/380V) VOLTAGES W090APC0Z W090APC09 W090APC18 W090APQ0Z W090APQ09 W090APQ18 W090APV0Z W090APV09 W090APV18 Dwg No. Part Number Description 1 117-404 Control Sub Panel 2 113-808 Circuit Breaker Riser 3 8301-076-002* UPC3 - MEGA-TEC 1.0.0 4 8611-183 2-Pin Circuit Board Connector 5 8611-147 3-Pin Circuit Board Connector 6 8611-148 4-Pin Circuit Board Connector 7 8611-217 5-Pin Circuit Board Connector 8 8611-218 6-Pin Circuit Board Connector 9 8611-185 8-Pin Circuit Board Connector 10 8611-149 9-Pin Circuit Board Connector 11 8611-192 3-Pin Circuit Board Connector 12 8301-075 USB Micro Cable Female to Male 13 8301-081 C.PCOE Expansion PLC Board 14 8611-226 Terminal Block Kit for C.PCOE 16 8607-070 Power Teminal Block 3-Pole 17 8615-095 600V 40A Toggle Disconnect 19 8401-037 Contactor 3-Pole 30 Amp 20 8401-041 Contactor 40 Amp 3-Pole 21 8201-126 3 Phase Line Monitor 50/60 HZ 22 8407-065 Transformer 208/240-24 75VA 23 S8201-164 Compressor Control Module 24 8201-130 Relay, SPDT, Pilot Duty 25 8607-058 Double Level Terminal Block 26 8607-060 Terminal Block Insul. 12-Position 27 8607-061 Terminal Block 16-Position 29 8611-006 Terminal 30 8611-203 Jumper 10-Position 31 8611-224 Jumper 20-Position 32 8611-195 Jumper 4-Position 33 8611-194 Jumper 2-Position 34 8611-221 End Cover 35 8611-144 End Clamp for DIN Rail 36 8607-056 Terminal Designation (1-10) 37 8607-055 Terminal Designation (11-20) 38 8607-054 Terminal Designation (21-30) 39 8607-053 Terminal Designation (31-40) 41 8611-223 35MM DIN Rail 5" 42 8611-228 35MM DIN Rail 13" 43 8611-229-0902 3-1/4" X 1" Cable Duct X 9.13" 44 8611-229-3400 3-1/4" X 1" Cable Duct X 34" 51 8607-072 Terminal Block 8-Position 52 8611-255 4-Pin Circuit Board Connector 215 8607-059 Terminal Designation (41-50) 216 8611-150 Terminal Block 217 8611-151 End Cap 257 8615-096 Switch Cover Plate XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX 222222222 333333333 XXXXXXXXX 222222222 XXXXXXXXX XXXXXXXXX 222222222 XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX 222222222 12 12 12 222222222 XXXXXXXXX 222222222 222222222 20 20 20 20 20 20 20 20 20 XXXXXXXXX XXXXXXXXX 222222222 XXXXXXXXX XXXXXXXXX 222222222 XXXXXXXXX XXXXXXXXX 11 11 11 11 11 11 11 11 11 222222222 222222222 222222222 222222222 222222222 XXXXXXXXX 333333333 222222222 XXXXXXXXX XXXXXXXXX 222222222 888888888 444444444 XXXXXXXXX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Manual 2110-1451E Page 17 of 28 CONTROL PANEL C (460V), Q (575V) & V (415/380V) VOLTAGES W120APC0Z W120APC09 W120APC18 W120APQ0Z W120APQ09 W120APQ18 W120APV0Z W120APV09 W120APV18 W120AEC18 W120AEQ18 Dwg No. Part Number Description 1 117-404 Control Sub Panel XXXXXXXXXXX 2 113-808 Circuit Breaker Riser XXXXXXXXXXX 3 8301-076-002* UPC3 - MEGA-TEC 1.0.0 XXXXXXXXXXX 4 8611-183 2-Pin Circuit Board Connector XXXXXXXXXXX 5 8611-147 3-Pin Circuit Board Connector 22222222222 6 8611-148 4-Pin Circuit Board Connector 33333333333 7 8611-217 5-Pin Circuit Board Connector XXXXXXXXXXX 8 8611-218 6-Pin Circuit Board Connector 22222222222 9 8611-185 8-Pin Circuit Board Connector XXXXXXXXXXX 10 8611-149 9-Pin Circuit Board Connector XXXXXXXXXXX 11 8611-192 3-Pin Circuit Board Connector 22222222222 12 8301-075 USB Micro Cable Female to Male XXXXXXXXXXX 13 8301-081 C.PCOE Expansion PLC Board XXXXXXXXXXX 14 8611-226 Terminal Block Kit for C.PCOE XXXXXXXXXXX 16 8607-070 Power Teminal Block 3-Pole XXXXXXXXXXX 17 8615-095 17 8615-094 600V 40A Toggle Disconnect 600V 60A Toggle Disconnect XXXXXXXX X X X 19 8401-037 Contactor 3-Pole 30 Amp 22222222222 20 8401-041 Contactor 40 Amp 3-Pole 12 12 1222 21 8201-126 3 Phase Line Monitor 50/60 HZ 22222222222 22 8407-065 Transformer 208/240-24 75VA XXXXXXXXXXX 23 S8201-164 Compressor Control Module 22222222222 24 8201-130 Relay, SPDT, Pilot Duty 22222222222 25 8607-058 Double Level Terminal Block 20 20 20 20 20 20 20 20 20 20 20 26 8607-060 Terminal Block Insul. 12-Position XXXXXXXXXXX 27 8607-061 Terminal Block 16-Position XXXXXXXXXXX 29 8611-006 Terminal 22222222222 30 8611-203 Jumper 10-Position XXXXXXXXXXX 31 8611-224 Jumper 20-Position XXXXXXXXXXX 32 8611-195 Jumper 4-Position 22222222222 33 8611-194 Jumper 2-Position XXXXXXXXXXX 34 8611-221 End Cover XXXXXXXXXXX 35 8611-144 End Clamp for DIN Rail 11 11 11 11 11 11 11 11 11 11 11 36 8607-056 Terminal Designation (1-10) 22222222222 37 8607-055 Terminal Designation (11-20) 22222222222 38 8607-054 Terminal Designation (21-30) 22222222222 39 8607-053 Terminal Designation (31-40) 22222222222 41 8611-223 35MM DIN Rail 5" 22222222222 42 8611-228 35MM DIN Rail 13" XXXXXXXXXXX 43 8611-229-0902 3-1/4" X 1" Cable Duct X 9.13" 33333333333 44 8611-229-3400 3-1/4" X 1" Cable Duct X 34" 22222222222 51 8607-072 Terminal Block 8-Position XXXXXXXXXXX 52 8611-255 4-Pin Circuit Board Connector XXXXXXXXXXX 215 8607-059 Terminal Designation (41-50) 22222222222 216 8611-150 Terminal Block 88888888888 217 8611-151 End Cap 44444444444 257 8615-096 Switch Cover Plate XXXXXXXXXXX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www. bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Manual 2110-1451E Page 18 of 28 Refer to drawing on page 16 CONTROL PANEL C (460V), Q (575V) & V (415/380V) VOLTAGES W150APC0Z W150APC09 W150APC18 W150APQ0Z W150APQ09 W150APQ18 W150APV0Z W150APV09 W150APV18 W150AEC18 W150AEV18 Dwg No. Part Number Description 1 117-404 Control Sub Panel 2 113-808 Circuit Breaker Riser 3 8301-076-002* UPC3 - MEGA-TEC 1.0.0 4 8611-183 2-Pin Circuit Board Connector 5 8611-147 3-Pin Circuit Board Connector 6 8611-148 4-Pin Circuit Board Connector 7 8611-217 5-Pin Circuit Board Connector 8 8611-218 6-Pin Circuit Board Connector 9 8611-185 8-Pin Circuit Board Connector 10 8611-149 9-Pin Circuit Board Connector 11 8611-192 3-Pin Circuit Board Connector 12 8301-075 USB Micro Cable Female to Male 13 8301-081 C.PCOE Expansion PLC Board 14 8611-226 Terminal Block Kit for C.PCOE 16 8607-070 Power Teminal Block 3-Pole 17 8615-095 600V 40A Toggle Disconnect 19 8401-037 Contactor 3-Pole 30 Amp 20 8401-041 Contactor 40 Amp 3-Pole 21 8201-126 3 Phase Line Monitor 50/60 HZ 22 8407-065 Transformer 208/240-24 75VA 23 S8201-164 Compressor Control Module 24 8201-130 Relay, SPDT, Pilot Duty 25 8607-058 Double Level Terminal Block 26 8607-060 Terminal Block Insul. 12-Position 27 8607-061 Terminal Block 16-Position 29 8611-006 Terminal 30 8611-203 Jumper 10-Position 31 8611-224 Jumper 20-Position 32 8611-195 Jumper 4-Position 33 8611-194 Jumper 2-Position 34 8611-221 End Cover 35 8611-144 End Clamp for DIN Rail 36 8607-056 Terminal Designation (1-10) 37 8607-055 Terminal Designation (11-20) 38 8607-054 Terminal Designation (21-30) 39 8607-053 Terminal Designation (31-40) 41 8611-223 35MM DIN Rail 5" 42 8611-228 35MM DIN Rail 13" 43 8611-229-0902 3-1/4" X 1" Cable Duct X 9.13" 44 8611-229-3400 3-1/4" X 1" Cable Duct X 34" 51 8607-072 Terminal Block 8-Position 52 8611-255 4-Pin Circuit Board Connector 215 8607-059 Terminal Designation (41-50) 216 8611-150 Terminal Block 217 8611-151 End Cap 257 8615-096 Switch Cover Plate XXXXXXXXXXX XXXXXXXXXXX XXXXXXXXXXX XXXXXXXXXXX 22222222222 33333333333 XXXXXXXXXXX 22222222222 XXXXXXXXXXX XXXXXXXXXXX 22222222222 XXXXXXXXXXX XXXXXXXXXXX XXXXXXXXXXX XXXXXXXXXXX XXXXXXXXXXX 22222222222 12 12 1222 22222222222 XXXXXXXXXXX 22222222222 22222222222 20 20 20 20 20 20 20 20 20 20 20 XXXXXXXXXXX XXXXXXXXXXX 22222222222 XXXXXXXXXXX XXXXXXXXXXX 22222222222 XXXXXXXXXXX XXXXXXXXXXX 11 11 11 11 11 11 11 11 11 11 11 22222222222 22222222222 22222222222 22222222222 22222222222 XXXXXXXXXXX 33333333333 22222222222 XXXXXXXXXXX XXXXXXXXXXX 22222222222 88888888888 44444444444 XXXXXXXXXXX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under ELECTRIC HEAT COMPONENTS on pages 20 23. Refer to drawing on page 16 Manual 2110-1451E Page 19 of 28 ELECTRIC HEAT COMPONENTS 2 1 6 5 4 3 2 Manual 2110-1451E Page 20 of 28 3 3 2 2 7 4 3 1 SEXP-906 This drawing to be used for reference for pages 21, 22 and 23 ELECTRIC HEAT COMPONENTS W090APB0Z W090APB09 W090APB18 W090APC0Z W090APC09 W090APC18 W090APE0Z W090APE09 W090APE18 W090APV0Z W090APV09 W090APV18 W090APQ0Z W090APQ09 W090APQ18 Dwg Part No. Number Description 1 113-759 Heater Assembly Frame, Rear 2 113-770 Heater Package Guides 3 113-758 Heater Assembly Frame Top/Bottom X2 X2 X2 X2 X2 24 24 24 24 24 24 24 24 24 24 4 8604-151 Heater Element, 3KW, 208/240V, 2-Term 3 6 36 4 8604-152 Heater Element, 3KW, 460V, 2-Term 36 36 4 8604-153 Heater Element, 3KW, 575V, 2-Term 36 5 8402-190 Limit Control 5 8402-192 Limit Control 5 8402-198 Limit Control 6 113X756 Right Heater Frame Front 7 113Y756 Left Heater Frame Front NS 4212-200 Wiring Diagram NS 4212-201 Wiring Diagram NS 4212-202 Wiring Diagram NS 4212-300 Wiring Diagram NS 4212-301 Wiring Diagram NS 4212-302 Wiring Diagram NS 4212-700 Wiring Diagram NS 4212-701 Wiring Diagram NS 4212-702 Wiring Diagram 36 36 36 36 36 X X X X X XX XX XX XX XX X X X X X X X X X X X X X X X NS Not Shown Manual 2110-1451E Page 21 of 28 W120APB0Z W120APB09 W120APB18 W120AEB18 W120APC0Z W120APC09 W120APC18 W120AEC18 W120APE0Z W120APE09 W120APE18 W120AEE18 W120APV0Z W120APV09 W120APV18 W120AEV18 W120APQ0Z W120APQ09 W120APQ18 W120AEQ18 ELECTRIC HEAT COMPONENTS Dwg Part No. Number Description 1 113-759 Heater Assembly Frame, Rear 2 113-770 Heater Package Guides 3 113-758 Heater Assembly Frame Top/Bottom 4 8604-151 Heater Element, 3KW, 208/240V, 2-Term 4 8604-152 Heater Element, 3KW, 460V, 2-Term 4 8604-153 Heater Element, 3 KW, 575V, 2-Term X22 244 244 366 X22 244 244 366 X22 244 244 366 X22 244 244 366 X22 244 244 366 5 8402-190 Limit Control 5 8402-192 Limit Control 5 8402-198 Limit Control 6 113X756 Right Heater Frame Front 7 113Y756 Left Heater Frame Front NS 4212-200 Wiring Diagram NS 4212-201 Wiring Diagram NS 4212-202 Wiring Diagram NS 4212-300 Wiring Diagram NS 4212-301 Wiring Diagram NS 4212-302 Wiring Diagram NS 4212-700 Wiring Diagram NS 4212-701 Wiring Diagram NS 4212-702 Wiring Diagram 366 366 366 366 366 XX XX XX XX XX XXX XXX XXX XXX XXX X X X X XX XX X X X X XX XX X X XX NS Not Shown Manual 2110-1451E Page 22 of 28 Refer to drawing on page 20 ELECTRIC HEAT COMPONENTS W150APB0Z W150APB09 W150APB18 W150APC0Z W150APC09 W150APC18 W150APE0Z W150APE09 W150APE18 W150APV0Z W150APV09 W150APV18 W150APQ0Z W150APQ09 W150APQ18 W150AEB18 W150AEC18 W150AEE18 W150AEV18 Dwg Part No. Number Description 1 113-759 Heater Assembly Frame, Rear 2 113-770 Heater Package Guides 3 113-758 Heater Assembly Frame Top/Bottom X2 X2 X2 X2 X22222 24 24 24 24 244444 24 24 24 24 244444 4 8604-151 Heater Element, 3KW, 208/240V, 2-Term 3 6 36 66 4 8604-152 Heater Element, 3KW, 460V, 2-Term 36 36 66 4 8604-153 Heater Element, 3 KW, 575V, 2-Term 36 5 8402-190 Limit Control 5 8402-192 Limit Control 5 8402-198 Limit Control 6 113X756 Right Heater Frame Front 7 113Y756 Left Heater Frame Front NS 4212-200 Wiring Diagram NS 4212-201 Wiring Diagram NS 4212-210 Wiring Diagram NS 4212-300 Wiring Diagram NS 4212-301 Wiring Diagram NS 4212-302 Wiring Diagram NS 4212-700 Wiring Diagram NS 4212-701 Wiring Diagram NS 4212-702 Wiring Diagram 36 36 66 36 36 66 36 X X X X XXXXX XX XX XX XX XXXXXX X X X X X X XX X X X X X X XX X X X NS Not Shown Refer to drawing on page 20 Manual 2110-1451E Page 23 of 28 INTAKE DAMPER ASSEMBLY 12 11 3 17 16 10 13 14 15 1 9 18 3 8 7 2 3 17 4 5 6 SEXP-900 Manual 2110-1451E Page 24 of 28 INTAKE DAMPER ASSEMBLY W090A****E W120A****E W150A****E Dwg. No. Part Number Description 1 135-388 Recessed Actuator Box 2 2 1012-201 1/4"-20 Steel Keps Nut 4 3 8602-040 BKP-24 Butterfly Pivot 8 4 137-904 Intake Partition 2 5 1921-067-0900 9" Damper Blade Seal 4 6 8406-150 Blade Switch 2 7 1921-067-3012 30-3/4" Damper Blade Seal 4 8 141-486 Damper Blade Support 2 9 8602-042 1/4" X 6" Rod 2 10 139-396 Damper Blade 2 11 8602-008 Ball Joint 2 12 1012-174 1/4"-20 x 3-1/4" Bolt 4 13 8602-078 Crank Arm 2 14 910-2082 Direct Coupled Actuator w/Crank Arm (Right Side) 1 14 910-2083 Direct Coupled Actuator w/Crank Arm (Left Side) 1 14 8602-098 Actuator Only 1 15 113-727 Actuator Mounting Bracket 2 16 113-730 Hinge Bracket 2 17 1012-343 1/4'-28 x 1/2" Bolt 6 18 1012-348 1/2" x 3/4" Nylon Flat Washer 4 Manual 2110-1451E Page 25 of 28 EXHAUST DAMPER ASSEMBLY 1 2 3 18 4 18 5 15 17 16 1 14 6 13 12 11 7 7 8 9 10 SEXP-901 Manual 2110-1451E Page 26 of 28 EXHAUST DAMPER ASSEMBLY W090A****E W120A****E W150A****E W090A****B W120A****B W150A****B Dwg. No. Part Number 1 8602-040 2 539-395 NS 113-747 3 113-731 4 8406-150 5 113-743 6 1012-201 7 113-728 8 141-485 9 8602-093 10 8602-100 11 1012-174 12 8602-008 13 139-399 14 8602-097 NS 1012-348 15 1012-351 16 S121-579 16 S121-581 17 141-487 18 1921-067-2513 Description BKP-24 Butterfly Pivot Exhaust Damper Blade Exhaust Damper Blade Stiffening Angle Hinge Bracket Blade Switch Blade Switch Bracket 1/4"-20 Steel Keps Nut Actuator Mounting Bracket Actuator Mounting Plate Actuator 2-10V 88 IN/LB Terminal Strip Cover 1/4"-20 x 3-1/4" Bolt Ball Joint Actuator Arm 1/4" x 16-5/8" Rod 1/2" x 3/4" Nylon Flat Washer 1/4"-20 X 1/2" BTNHD Cap Screw Condenser Partition Condenser Partition Exhaust Actuator Support 25-13/16" Damper Blade Seal 4 X 2 X X X 3 2 X X X 3 X 2 X 2 2 X X X Manual 2110-1451E Page 27 of 28 575V TRANSFORMER ASSEMBLY 910-2087 575V Transformer/Junction Box Assembly 1 2 4 5 3 6 W090A*Q W120A*Q W150A*Q SEXP-1019 Dwg No. 1 2 3 4 5 6 Part Number 8614-063 113-774 8407-003 8614-062 8614-046 8607-014 Description Junction Box w/Hinged Cover Transformer Bracket Stepdown Transformer 480/240V 1.5 kVA 3-Pole Fuse Holder 5 Amp Class CC Fuse 3 Terminal Block 240V XXX XXX 222 XXX XXX XXX Manual 2110-1451E Page 28 of 28