User Manual for TBB POWER models including: CM-L-Series, CT series, CM-L Series Di Directional Inverter, CM-L Series, Di Directional Inverter, Inverter
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DocumentDocumentKinergier Mobile User Manual Kinergier Mobile User Manual WARNING: HIGH VOLTAGE INSIDE CAUTION: THE DC FUSE MUST HAVE BEENTURNED OFF BEFORE SERVICING MADE IN CHINA Disclaimer Kinergier Mobile User Manual Unless specially agreed in writing, TBB Power Co.,Ltd Take no warranty as to the accuracy, sufficiency of suitability of any technical or other information provided in this manual or other documentation. Assumes no responsibility or liability for loss or damage, whether direct, indirect, consequential or incidental, which might arise out of the use of such information. TBB offer standard warranty with its products, taking no responsibility for direct or indirect loss due to equipment failure. About this Manual This manual describes our product features and provides procedure of installations. This manual is for anyone intending to install our equipment. General Instruction Thanks for choosing our products and this manual were suitable for Kinergier Mobile bi-directional inverter. This chapter contains important safety and operation instructions. Read and keep this User Guide well for later reference. The Kinergier Mobile bi-directional inverter needs to be installed by professionals and please pay attention to the following points prior to installation: Please check the input voltage or voltage of battery is same to the nominal input voltage of this inverter. Please connect positive terminal "+" of battery to "+" input of the inverter. Please connect negative terminal "-" of battery to "-" input of the inverter. Please use the shortest cable to connect and ensure the secure connection. While connecting, please secure the connection and avoid short cut between positive terminal and negative terminal of battery, which will cause damage of battery. Inverter will have high voltage inside. Only authorized electrician can open the case. The inverter WAS NOT designed to use in any life retaining equipment. Contents Kinergier Mobile User Manual General Safety Instruction...................................................................................................... 1 1.1 Safety instruction ........................................................................................ 1 1.2 General precaution ..................................................................................... 1 1.3 Precaution regarding battery operation ....................................................... 1 1. Instruction ....................................................................................................................... 2 2.1 Brief Instruction ........................................................................................... 2 2.1.1 General Description.............................................................................. 2 2.1.2 Naming Rules....................................................................................... 2 2.2 Structure ..................................................................................................... 3 2.2.1 Front .................................................................................................... 3 2.2.2 Control panel........................................................................................ 3 2.2.3 Remote control and monitor MCK ........................................................ 4 2.2.4 Connection compartment ..................................................................... 5 2.2.5 Dimension ............................................................................................ 6 2.3 Function ...................................................................................................... 6 2.3.1 Power control and Power assist ........................................................... 6 2.3.2 Powerful and Reliable Inverter ............................................................. 6 2.3.3 Professional Battery Charger for lead acid battery ............................... 7 2.3.4 Lithium Battery Compatible .................................................................. 8 2.3.5 Transfer................................................................................................ 8 2.3.6 Protect function .................................................................................... 9 2.3.7 Communication .................................................................................... 9 Kinergier Mobile User Manual 2. Installation and Wiring ................................................................................................... 10 3 ........................................................................................................................ 10 3. Operation ...................................................................................................................... 11 4.1 Check before Operation ............................................................................ 11 4.2 Power ON Test.......................................................................................... 11 4.3 Power OFF ............................................................................................... 11 4. Configuration................................................................................................................. 12 5.1 Default Setting .......................................................................................... 12 5.2 Configuration ............................................................................................ 12 5.2.1 TBB Interface ..................................................................................... 12 5.2.2 TBB Link ............................................................................................ 13 5. Specification.................................................................................................................. 14 General Safety Instruction Kinergier Mobile User Manual 1.1 Safety instruction As dangerous voltages and high temperature exist within the Kinergier Mobile bi-directional inverter, only qualified and authorized maintenance personnel are permitted to open and repair it. Please make sure Kinergier Mobile bi-directional inverter is turned off before opening and repairing it. This manual contains information concerning the installation and operation of the Kinergier Mobile bi-directional inverter. All relevant parts of the manual should be read prior to commencing the installation. Please follow the local stipulation meantime. Any operation against safety requirement or against design, manufacture, safety standard are out of the manufacturer warranty. 1.2 General precaution DO NOT expose to dust, rain, snow or liquids of any type, it is designed for indoor use. DO NOT block off ventilation, otherwise the Kinergier Mobile bi-directional inverter would be overheating. To avoid fire and electric shock, make sure all cables selected with right gauge and being connected well. Smaller diameter and broken cable are not allowed to use. Please do not put any inflammable goods near to inverter. NEVER place unit directly above batteries, gases from a battery will corrode and damage Kinergier Mobile bi-directional inverter. DO NOT place battery over Kinergier Mobile bi-directional inverter. 1.3 Precaution regarding battery operation Use plenty of fresh water to clean in case battery acid contacts skin, clothing, or eyes and consult with doctor as soon as possible. The battery may generate flammable gas during charging. NEVER smoke or allow a spark or flame in vicinity of battery. DO NOT put the metal tool on the battery, spark and short circuit might lead to explosion. REMOVE all personal metal items such as rings, bracelets, necklaces, and watches while working with batteries. Batteries can cause short-circuit current high enough to make metal melt, and could cause severe burns. 1 1. Instruction Kinergier Mobile User Manual 2.1 Brief Instruction 2.1.1 General Description Kinergier Mobile is the new generation bi-directional inverter designed for various on-board power application such as for RV, Utility Vehicle, Marine etc. Kinergier Mobile delivers high reliability, performance and industry leading efficiency for mission critical application. Its distinguishing surge capability makes it capable to power most demanding appliances, such as air conditioner, water pump, washing machine, freezer, compressor, power tool etc. With the function of power assist & power control, it can be used to work with a limited AC source such as generator or limited grid. Kinergier Mobile can automatically adjust its charging current avoiding grid or generator to be overloaded. In case of temporary peak power appear, it can work as the supplement source to generator or grid. 2.1.2 Naming Rules CM XX Y ZZ Rate AC voltage Rate DC voltage Rate capacity Series name Figure Explanation CM series name 2.0 Represent rated capacity 3.0 2000W(nom) 3000W(nom) L Represent rated DC voltage 12VDC -- Represent rated AC voltage 230VAC Naming example: CM3.0L Kinergier Mobile bi-directional inverter Rated capacity: 3000W(nom) RatedDC voltage: 12V 2 2.2 Structure 2.2.1 Front Kinergier Mobile User Manual Figure 2-1 Bi-directional inverter structure in front view 2.2.2 Control panel Mode LED Indication ON/OFF Power LED Indication Mute & Unlock the fault and alarm Figure 2-2 Bi-directional inverter Control buttons 3 LED Invert AC In Charge Warning Fault Function Kinergier Mobile User Manual Table 2-1 LED directive function It will illuminate when CM is inverting. It will flash when CM detect any input, mains or generator. It will flash when CM is in float charging. It will illuminate when CM is in bulk or absorption charging. It will flash when CM have warning. It will flash when CM have error. 2.2.3 Remote control and monitor MCK Apart from above control panel, the user is also allowed to monitor, control and configure CM by a remote controller MCK. The MCK could be installed at a location with convenient access to user to monitor and operate CM. Figure 2-3 Remote control and monitor MCK More details of MCK about operation, installation and connection, please refers to the a dedicated user manual which is attached in the box of MCK. 4 2.2.4 Connection compartment Kinergier Mobile User Manual Figure 2-4 Signal terminal Table 2-2 Signal terminal introduction No. Silk-screen Definition Bat Sample Battery temperature and voltage sample. Remote A dry contact input for remote on/off. Com MON RS485 port for external monitor such as MCK, SNMP etc. Com Sync Relay1 (NO,C,NC) Relay2 (NO,C,NC) S+ Communication with TBB's M or P series lithium battery, which is able to synchronize lithium battery's charging and discharging strategy Dry contact output control 1(NO,C,NC) Dry contact output control 2(NO,C,NC) Slave charger for starter battery 5 2.2.5 Dimension Kinergier Mobile User Manual Figure 2-5 Dimension of Bi-directional inverter 2.3 Function 2.3.1 Power control and Power assist Kinergier Mobile offers a unique feature of power control & power assist, which is very useful upon you have a limited grid supply or working with generator. Kinergier Mobile will take control of energy flow automatically, using extra power to charge the battery or inverting as the supplement to the grid or generator. With this feature, you can avoid tripping of shore power MCB or reduce generator capacity by up to 50%. 2.3.2 Powerful and Reliable Inverter High performance pure sine wave Kinergier Mobile is a pure sine wave inverter generating a near perfect sinusoidal AC wave power output that is very similar or even better to what you can get from your utility grid. Pure sine wave can guarantee the correct function of sensitive equipment (computer, laser printer, TV etc.). Also, your home appliances will work smoother and more efficiently, such as fridge, microwave and power tools. High surge power capability Provided with outstanding surge power capability and low frequency transformer, Kinergier Mobile is suitable for heavy inductive load like fridge, coffee maker, microwave, power tools, air conditioner etc. 6 Battery low voltage protect Kinergier Mobile User Manual Kinergier Mobile provides configurable batterylow voltage protection. 2.3.3 Professional Battery Charger for lead acid battery Multi stage sophisticated charging algorithm for lead acid battery Fitted with multistage charging algorithm (bulk-absorption-float-recycle), the built-in charger of Kinergier Mobile is designed to charge battery quickly and fully. Microprocessor controlled charging algorithm with variable absorption charging timer could guarantee the optimal charging for batteries of different discharged state. 10 days 1h 5 mins Battrry Voltage 11.5V Icc ½ Icc Charge Current Soft Start Bulk Absorption Float Recycle Figure 2-6 Multi stage sophisticated charging algorithm for lead acid battery Float charging and recycle charging program guarantee your battery getting proper maintenance in case of long time connected and less aging in case of long time connected with no use. Battery Sample Cable (Temperature and voltage) Battery temperature is a key factor in correct charging for lead acid battery, the charging formula must be adjusted (automatically and in real time) according to the actual battery temperature to ensure that battery is fully charged but not overcharged or undercharged. All charging voltages recommended by battery manufacture are in fact ONLY applied at 20-25. The Bat sample cable (battery temperature and voltage sensor) supplied with Kinergier Mobile measures the temperature of battery and automatically makes adjustments at real time to properly charge your batteries at compensation rate of 4mV//cell. In case of Bat sample cable is not present, Kinergier Mobile will use 25 as default setting. This feature is especially recommended for sealed batteries and/or when important fluctuations of battery temperature are expected. Multi battery chemical available Kinergier Mobile offers premium charging algorithm for commonly encountered lead acid battery chemicals include AGM, GEL, Flooded, lead-carbon and Lithium battery, of which you can set through LCD interface and TBB Link software. 7 2.3.4 Lithium Battery Compatible Kinergier Mobile User Manual Kinergier Mobile support universal LFP charging profile and offered pre-defined LFP charging profile for TBB M and P series lithium battery. Built in BMS pre-defined LFP charging and communication. According to cell temperature and real time SOC, BMS will send command to battery charger asking for optimum charging voltage and current. This synchronization will prevent overheating or overcharging especially at the end of charging, to ensure the lithium battery reaches its target cycle life In the meantime, instead of using voltage as protection, SOC value is used with more accuracy thus to avoid permanently dead of lithium battery due to left discharged for long time. 2.3.5 Transfer Uninterrupted AC power In case of voltage/frequency/waveform of AC input match the minimum quality, the voltage will be switched directly to AC output. Kinergier Mobile bi-directional inverter will work as a battery charger and load will be powered by AC input. You will have at the output the same voltage as AC input. In case of AC input failure or exceeding the maximum AC input current set by the user, Kinergier Mobile bi-directional inverter will initiate a quick switching to inverter, of which will guarantee an undisturbed power. Upon AC input resume or match the quality, it will switch back again. Due to its ultra quick transfer design, as quick as 0ms, Kinergier Mobile bi-directional inverter could be used as an UPS. Ground Relay The neutral output of Kinergier Mobile bi-directional inverter is automatically connected to earth upon no external AC sources is available. Once external AC sources present, the ground relay will open. You can disable this feature through TBB Link. L AC in N PE EMI PE FILTER L AC out N PE Ground relay Figure 2-7 Ground Relay Schematic 8 2.3.6 Protect function Kinergier Mobile User Manual The Kinergier Mobile bi-directional inverter is equipped with a series of complete hardware and software protection functions to ensure its stable and reliable operation. Overload protection When overload protection is trigger on, it will restart automatically after 60s. And after three consecutive overload shutdown protections, the equipment will not restart automatically. At this time, the user needs to manually restart. Over temperature protection When the internal temperature is too high, Kinergier Mobile will enter into the over-temperature protection. After the internal temperature returns to normal, it can automatically resume normal operation. Short circuit protection The equipment will automatically shut down when the AC output is shorted and needs to be manually activated. Battery over temperature protection During the charging, the equipment will continuously monitor the battery temperature. When the battery temperature is too high, the equipment will automatically reduce the charging current. When the battery is severely heated, the charger will automatically turn off to protect the battery. Battery low voltage protection To prevent the permanent damage caused by the over discharge of battery, the equipment will automatically cut off the output according to the low voltage protection point set by the user. 2.3.7 Communication Dry contact input Kinergier Mobile is equipped with a dry contact input for remote on/off, often IGN was connected. Dry contact output Kinergier Mobile is equipped with two NO/NC relay type dry contact output, the user can set specific functions through the TBB Link. Following is the default setting. Relay1: The relay is closed when the battery is under voltage. Relya2: The relay is closed when a fault or overload occurs. RS485 Equipped with a RS485 interface. 9 2. Installation and Wiring Kinergier Mobile User Manual Keep away from fire, avoid direct sunlight and rain; do not store flammable, explosive or corrosive gases or liquids in the working environment. Don't install in a working environment with metal conductive dust. Please install the equipment in a location of dry, clean, cool with good ventilation. Operating temperature: -2065 Storage temperature: -4070 Cooling: Force fan Relative humidity in operation: 95% without condensation. 10 3. Operation Kinergier Mobile User Manual 4.1 Check before Operation Please check before Operation according to the following. Inverter is installed correctly and steady. Reasonable cable layout to meet customer requirements. Make sure the grounding is reliable. Make sure the ground wire is properly connected and firm and reliable. Double check the battery breaker is OFF. Make sure the cables are properly connected and firm and reliable. Reasonable installation space, clean and tidy environment, no construction residue. 4.2 Power ON Test Make sure the battery voltage is within the permissible range before turning ON the breaker. Please follow the following instruction step by step. Step 1: Turn on the circuit breaker between the battery and the inverter. Step 2: Press the On/Off button to turn on the inverter entering into self diagnostic. Step 3: Set the parameters following the setup wizard. Step 4: Press the On/Off button Again to turn on the inverter. Step 5: Observe the LED light to make sure the inverter is running normally. (refer toTable 2-2 LED directive function) 4.3 Power OFF After the inverter is power OFF, there is still residual power and heat in the chassis, which may lead to electric shock or burn. Method 1:Press the On/Off button about 2secs to turn off the output of inverter. Afterwards, you can press and hold the On/Off for 5secs, after hearing consecutive beep, you can permanently shut down the inverter. Method 2:Press and hold the On/Off for 5secs, after hearing consecutive beep, you can permanently shut down the inverter straight away. 11 Kinergier Mobile User Manual 4. Configuration Settings may only be changed by a qualified electrical engineer. Read the instructions thoroughly before implementing changes. During setting of the charger, the AC input must be removed. 5.1 Default Setting System Battery AC Input Table 5-1 CM2.0L/CM3.0L factory settings Rate AC Voltage 230VAC Rate AC Frequency 50Hz Battery Type AGM Battery AH Max Charge Current Absorption Voltage Float Voltage Undervoltage Protect Recover Undervoltage Warning Undervoltage Protect Deep Undervoltage Protect 200AH 100% of the Max charge current 14.4 13.5 13.0 11.0 10.5 9.9 Power Assist Cur 16 5.2 Configuration 5.2.1 TBB Interface The TBB Interface is a RS485 to USB communication module. Connect the inverter to the computer requires a TBB Interface, which goes between the ComMon port on the inverter, and a USB port on the computer. Figure 5-1 TBB Interface 12 5.2.2 TBB Link Kinergier Mobile User Manual The TBB Link is a powerful tool or CM series inverter Configuration. The TBB Link can be installed on the computer, open the TBB Link and turn on the inverter, the inverter can be configured. Figure 5-2 TBB-Link 13 5. Specification Kinergier Mobile User Manual Model Power Assist AC inputs AC input Current Inverter Nominal battery voltage Input voltage range Output Harmonic distortion Power factor Cont. output power at 25°C Output power (30min) at 25°C Peak power Cont. output power at 40°C Maximum efficiency Zero load power Charger Charge voltage 'absorption' Charge voltage 'float' Battery types Battery Charge current Temperature compensation Slave Charger General data AC Out Current Transfer time Remote on-off Programmable relay Protection General purpose com. Port Operating temperature range Storage temperature range Relative humidity in operation Altitude Mechanical Data Dimension Net Weight Cooling Protection index Standards Satety EMC CM2.0L CM3.0L Yes Input voltage range:175~265 VAC, Input frequency:45~65Hz 32A (transfer switch) 12VDC 10.5~17VDC Voltage: 220/230/240 VAC ± 2%, Frequency: 50/60 Hz ± 0.1% <2% 1.0 2000W 3000W 2150W 3200W 4000W 6000W 1800W 2700W 93% 12W 16W 14.4VDC 13.8VDC AGM / GEL / OPZV / Lead-Carbon / Li-ion / Flooded 120A 180A Yes 3A 32A <2ms(<15ms when WeakGrid Mode) Yes 2x a) output short circuit, b) overload, c) battery voltage over voltage d) battery voltage under voltage, e)over temperature, f) Fan block g) input voltage out of range, h) input voltage ripple too high RS485 -20 to +65°C -40 to +70°C 95% without condensation 2000m 17kg 510*245*135mm Forced fan IP20 21kg EN-IEC 62477-1 EN61000-6-1,EN61000-6-2,EN61000-6-3,EN61000-3-11,EN61000-3-12 14 Kinergier Mobile User Manual 15 Kinergier Mobile User Manual 16Microsoft Word pour Microsoft 365