FNI MPL-332-105-M IP 67 Module User Manual

Brand: FAS ELECTRONICS

1 Notes

1.1. Manual structure

This manual is organized by organization, so the chapters are interconnected. Section 2: Basic Safety Information. Chapter 3: Getting Started Guide. Chapter 4: Technical data.

1.2. Typography

The following typographic conventions are used in this manual:

  • Enumeration: The enumeration is displayed as a list with bullets.
  • Action: Action descriptions are represented by a front triangle (▶). The result of the action is represented by an arrow (→).
  • Grammar: Decimal numbers are displayed without additional indicators (e.g., 123). Hexadecimal numbers are displayed with an additional indicator 'hex' (e.g., 00hex) or with the prefix "0X" (e.g., 0x00).
  • Cross-reference: Cross-references indicate where to find additional information on this topic.

1.3. Symbols

? Note: This symbol indicates a general comment.

❗ Notice! This symbol indicates the most important safety notice.

1.4. Acronym

FNI: FAS Network Interface

  • I Standard input port
  • PN: Profinet
  • ECT: EtherCAT
  • CIE: CC-link IE Field Basic
  • EIP: Ethernet/IP
  • EMC: Electromagnetic Compatibility
  • FE: Functional ground
  • O Standard output port

1.5. Viewing deviations

The product views and explanations in this manual may deviate from the actual product. They are only left and right solutions.

2 Security

2.1. Intended use

This manual describes a decentralized input and output modules for connection to an industrial network.

Precautions!

Installation and start-up may only be carried out by trained and specialized personnel. A qualified individual is one who is familiar with the installation and operation of the product and has the necessary qualifications to do so. Any damage caused by unauthorized operation or illegal and improper use is not covered by the manufacturer's warranty. Equipment operators are responsible for ensuring that appropriate safety and accident prevention regulations are followed.

Debug and check: Before debugging, you should read the contents of the user manual carefully.

2.2. Installation and startup

The system cannot be used in applications where the safety of personnel depends on the functionality of the equipment.

2.3. General Security Notes

Intended use: The manufacturer's warranty coverage and limited liability statement do not cover damage caused by:

  • Unauthorized tampering
  • Improper use

Owner/operator's obligations:

This device is an EMC Class A product. This device generates RF noise.

The owner/operator must take proper precautions when using this equipment. Use only a power source compatible with this device and connect only approved cables.

Fault: In the event of a defect or equipment malfunction that cannot be corrected, the equipment must be taken out of operation to avoid possible damage from unauthorized use.

Intended use can only be ensured when the enclosure is fully installed.

2.4. Resistance to Corrosive Substances

Precautions!

FNI modules generally have good chemical and oil resistance characteristics. When used in aggressive media (e.g., high concentrations of chemicals, oils, lubricants, and coolants (i.e., low water content)), these media must be checked before the corresponding application material compatibility confirm. If the module fails or is damaged due to this corrosive medium, no claim for defects can be claimed.

Dangerous voltage Precautions! Disconnect all power sources before using the equipment!

3 Getting Started Guide

3.1. Module overview

Description: Diagram illustrating the FNI MPL-332-105-M module with numbered components: 1. Mounting hole, 2. Network port 2 Status indicator, 3. Network port 2, 4. Power outlet, 5. DIP switch, 6. Port 1, 7. Port 3, 8. Port 5, 9. Port 7, 10. Port 6, 11. Port 4, 12. Port 2, 13. Port Status Indicators, 14. Port 0, 15. Port Identification Board, 16. Power input port, 17. Module indicator, 18. Network port 1, 19. Network port 1 status indicator, 20. Ground connection.

3.2. Mechanical connection

The modules are attached using 2 M6 bolts and 2 washers. Isolation pads are available as accessories.

3.3. Electrical connections

3.3.1 Power interface (L-code)

Description: Diagram showing the pin configuration for the L-code power interface (4-pin M12 connector) with pins labeled 1-4 and FE for Functional Ground.

Pin Function Describe
1Us++24V
2Ua-*0V
3Us-0V
4Ua+*+24V
FEFunctional ground*FE

Notes:

  1. If possible, supply sensor/module power and actuator power separately. Total current <9A. The total current of all modules is <9A, even when daisy-chaining the actuator power supply.
  2. The FE connection from the housing to the machine must be low impedance and kept as short as possible.

3.3.2 Network Interface (D-code)

Description: Diagram showing the pin configuration for the D-code network interface (4-pin M12 connector) with pins labeled 1-4.

Pin Function
1Tx+Send data+
2Rx+Receive data+
3Tx-Send data-
4Rx-Receive data-

Notes: Unused I/O port sockets must be covered with end caps to meet IP67 rating.

3.3.3 I/O-Port (A-code)

Description: Diagram showing the pin configuration for the A-code I/O port (5-pin M12 connector) with pins labeled 1-5.

Pin Function
1+24V,1A
2Enter/output
30V
4Enter/output
5FE

1. For digital sensor input, please follow the input guidelines of EN61131-2, Type 2.

2. The maximum output current of pins 2 and 4 is 2A. The total current of the module is less than 9A.

3. Unused I/O port sockets must be covered with end caps to meet IP67 degree of protection.

4 Technical data

4.1. Size

Description: Diagram showing the mechanical dimensions of the FNI MPL-332-105-M module, including length, width, and depth.

4.2 Mechanical data

Shell materialDie-cast aluminum case, pearl nickel plated
Housing class according to IEC 60529IP67 (only in plug-in or plug-in style)
Power interfaceL-Code (Male and Female)
Input port/output portM12, A-Code (8*female)
Size(W*H*D)65mm*222mm*25.8mm
Installation type2-Through Hole Mounting
Ground Bus AccessoriesM4
weightAbout 670g

4.3. Operating conditions

Operating temperature-5°C ~ 70°C
Storage temperature-25°C ~ 70°C

4.4. Electrical data

Voltage18~30V DC, Symbol EN61131-2
Voltage fluctuation<1%
Input current at supply voltage 24V<130mA

4.5 Network port

Port2 x 10Base-/100Base-Tx
Port connectionM12, D-Code
IEEE 802.3 Compliant Cable TypesShielded twisted pair, min. STP CAT 5/STP CAT 5e
Data transfer rate10/100 M bit/s
Maximum cable length100m
Flow controlHalf condition/full condition (IEEE 802.3-PAUSE)

4.6 Function indicator

Description: Table detailing the function of various LEDs (PT, SF/MS/RUN, BF/NS/ERR, US, UA) and their corresponding colors (Green, Yellow, Blue, White) and communication protocols (EtherNet/IP, ProfiNet, EtherCAT, CC-Link IE Field).

ECT Communication Protocol Module Status

LEDStateFunction
USGreenPower is OK
USRedGreater than 30V or less than 11V
USFlashing redless than 18V
UAGreenPower is OK
UARedGreater than 30V or less than 11V
UAFlashing redless than 18V
SF/MS/RU NClosureNo error, device initialization
SF/MS/RU NGreen light flashing 2.5HzPre-operational: The device is in a pre-operational state
SF/MS/RU NGreen light flashes 1HZSafe Operation: The device is in safe operation
BF/NS/ER RSteady greenRunning: The device is running
BF/NS/ER RClosureNo errors, device EtherCAT communication is working
BF/NS/ER RRed light flashes 2.5HZInvalid configuration
BF/NS/ER RRed light flashes 1HZApplication watch timeout

EIP communication protocol module status

LEDShowFunction
Green light is always onWorking status: The device is running normally
Green light flashes 1HZStandby: Device not configured
SF/MS/RU NGreen, red and green flashing alternatelySelf-test: The device is undergoing a power-on test.
SF/MS/RU NFlashing red 1HZRecoverable failures:
SF/MS/RU NSteady red lightUnrecoverable failure
SF/MS/RU NClosureUS no input voltage
BF/NS/ER RGreen light is always onConnected
BF/NS/ER RGreen light flashes 1HZNot connected:
BF/NS/ER RGreen and red off flashing alternatelySelf-test: The device is undergoing a power-on test.
BF/NS/ER RRed light flashes 1HZConnection timed out
BF/NS/ER RSteady red lightIP Duplicate:
BF/NS/ER RClosureUS No input voltage or no IP address
USGreenInput voltage is normal
USFlashing redLow input voltage (< 18 V)
UAGreenThe output voltage is normal
UAFlashing redLow output voltage (< 18 V)
UARed always onNo output voltage present (< 11 V)

PN communication protocol module status

LEDShowFunction
SF/MS/RU NClosureWorks fine
SF/MS/RU NRed flashing 3s 1HZBus start
SF/MS/RU NRed always onSystem error
BF/NS/ER RClosureWorks fine
BF/NS/ER RFlashing red 2HZNo data exchange
BF/NS/ER RRed always onNo configuration; or slow physical link; or no physical link
USGreenInput voltage is normal
USFlashing redLow input voltage (< 18 V)
UAGreenThe output voltage is normal
UAFlashing redLow output voltage (< 18 V)
UARed always onNo output voltage present (< 11 V)

CIE communication protocol module status

LEDShowFunction
Green light offModule not connected
SF/MS/RU NGreen light flashing 2.5HZModule not communicating
SF/MS/RU NGreen light flashes 1HZModule is not configured
BF/NS/ER RSteady greenRunning: The device is running
BF/NS/ER RClosureModule works fine
BF/NS/ER RSteady red lightCommunication error
USGreenInput voltage is normal
USFlashing redLow input voltage (< 18 V)
UAGreenThe output voltage is normal
UAFlashing redLow output voltage (< 18 V)
UARed always onNo output voltage present (< 11 V)

5 Integration

5.1 Module configuration

5.1.1 Factory reset and communication protocol switching

Description: Flowchart illustrating the process of factory reset and switching communication protocols using dial codes (X100, X10, X1). Includes IP address explanation for EIP/CIE protocols.

5.1.2 Network segment modification

Description: Diagram illustrating the steps for modifying network segment settings, including adjusting dials, setting computer IP address, and using PCT software.

5.2 Data mapping

Description: Tables detailing data mapping for EIP, PN, and ECT communication protocols, showing how functions and port statuses are represented in binary bits.

EIP PN ECT Communication protocol---process output data

BytesFunctionBit
76543210
0PIN4 outputPort7Port6Port5Port4Port3Port2Port1Port0
1PIN2 outputPort7Port6Port5Port4Port3Port2Port1Port0

Data description (binary): 0=off 1=on

EIP PN ECT Communication protocol---process input data

BytesFunctionBit
76543210
0PIN4 inputPort7Port6Port5Port4Port3Port2Port1Port0
1PIN2 inputPort7Port6Port5Port4Port3Port2Port1Port0
2PIN4 short circuit statusPort7Port6Port5Port4Port3Port2Port1Port0
3PIN2 short circuit statusPort7Port6Port5Port4Port3Port2Port1Port0
4Port power short circuitPort7Port6Port5Port4Port3Port2Port1Port0
5Module statusUs over pressureUa overUs over voltageUa undervoltage

Data description (binary): 0=no signal 1=signal

EIP Communication Protocol---Port Configuration

BytesFunctionBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
4PIN4 Security ModePort3Port2Port1Port0
5PIN4 Security ModePort7Port6Port5Port4
6PIN2 Security ModePort3Port2Port1Port0
7PIN2 Security ModePort7Port6Port5Port4

(On network outage) Safe Mode Configuration: 00 = Hold at 0, 01 = Hold at 1, 10 = Hold at last value

CIE communication protocol---process output data

BytesFunctionBit
76543210
0PIN4 outputPort7Port6Port5Port4Port3Port2Port1Port0
1PIN2 outputPort7Port6Port5Port4Port3Port2Port1Port0

Data description (binary): 0 = off, 1 = on

CIE communication protocol---process input data

BytesFunctionBit
76543210
0PIN4 inputPort7Port6Port5Port4Port3Port2Port1Port0
1PIN2 inputPort7Port6Port5Port4Port3Port2Port1Port0
2PIN4 short circuit statusPort7Port6Port5Port4Port3Port2Port1Port0
3PIN2 short circuit statusPort7Port6Port5Port4Port3Port2Port1Port0
4Port power short circuitPort7Port6Port5Port4Port3Port2Port1Port0
5Module statusUs over pressureUa overUs over voltageUa undervoltage

Data description (binary): 0=no signal 1=signal

*When the CIE ECT communication protocol is used, the PIN input and output mode does not need to be configured for self-adaptation.

5.3 PLC Integration Tutorial

Before configuring the module, you should set the module communication protocol (see 5.1.1 for details).

5.3.1 Siemens S7-1200 Portal Integration (PN)

  1. Install the GSD file: Description: Screenshot showing the process of installing a GSD file in Siemens TIA Portal.
  2. Device Configuration: In PLC -> Device Configuration -> Network View -> Hardware Catalog, select the module and drag it in. Click "Unassigned", and select the PLC to be connected. Description: Screenshot showing the TIA Portal interface for adding a device to the project.
  3. Module Configuration: Double-click the module to enter the configuration.
    • Slot function configuration: In the hardware catalog, select the required data and drag it into the slot in the device overview window.
    • Module port function configuration: Click the module icon, select "General", and then click slot 1 to configure the port function.
    • Module function configuration: Click the module icon, select "General", and then click slot 0 to configure the module function.
    Description: Screenshots illustrating the configuration steps within TIA Portal, including slot function and port function settings.
  4. Download and Assign Name: After configuration, click Download. Assign module PN name: PLC switch to online state, select "ungrouped device", click on the module name, select online and diagnosis -> function -> assign PROFINET device name. Select the module to be assigned in the list (based on physical MAC). Click "Assign Name" to complete. Description: Screenshots showing the download process and assigning a PROFINET device name.

5.3.2 OMRON NX1P2 Sysmac Studio Integrated (EIP)

  1. Install the EDS file: Navigate to Tools -> ETHERNET/IP Connection Settings. Double-click PLC, right-click in the toolbox, select "Show EDS Library", click "Install", and select the EDS file. Description: Screenshots showing the EDS file installation process in Sysmac Studio.
  2. Create a module: Click "+" in the toolbox, fill in the module IP address, model name, version, and click "Add". Description: Screenshot showing the module creation dialog in Sysmac Studio.
  3. Configuration module: Right-click the module, select "Edit", configure parameters, and click OK. Description: Screenshot showing the module parameter configuration window.
  4. Create a variable association:
    • Programming: Data -> Global variables create two arrays (output 2 bytes, input 6 bytes). Configure input and output in the network disclosure.
    • Register All: In the ETHERNET/IP port setting window, select the first tab on the left and click "Register All".
    • Connection and Variable Mapping: Select the second icon (connection) on the left, click "+", select the configured module, choose EXCLUSIVE Owner for IO type, select corresponding input/output. Fill the variable with 101,100. Select the starting variable, go online, and select "Transfer to Controller". Description: Screenshots illustrating variable association, registration, and transfer to the controller.

5.3.3 OMRON NX1P2 Sysmac Studio Integrated (ECT)

  1. Install the ESI file: Double-click EtherCAT in configuration and settings, right-click the master device, select "Show ESI library", and select the ESI file. Description: Screenshot showing ESI file installation in Sysmac Studio for EtherCAT.
  2. Configure module to EtherCAT network: Find FieldBus Modules in the toolbox, find the module model icon, and double-click to add it to the network. Description: Screenshot showing module addition to the EtherCAT network.
  3. PLC Online Mode: PLC goes online, right-click the master device, and write the node address of the slave device. Description: Screenshot showing online mode and node address configuration.
  4. Variable mapping: Select the configured node in I/O mapping, fill in the variable name. Configuration is complete. Description: Screenshot showing I/O mapping and variable assignment.

5.3.4 Mitsubishi FX5U Work2 Integrated (CIE)

  1. Install the CCSP file: Open GX WORKS 3 -> Tools -> Configuration file management -> Login -> CSPP file. (Project must be closed to import). Description: Screenshot showing the CCSP file import dialog.
  2. Set Node IP: Click on the left project -> parameters -> FX5UCPU -> module parameters -> Ethernet port, basic settings -> self node settings. Set the own node IP. Description: Screenshot showing Ethernet port settings for IP configuration.
  3. CC-Link IEF Basic Settings: Select whether to use CC-Link IEF Basic and click to use. Description: Screenshot of CC-Link IEF Basic settings.
  4. Network Configuration: Click on CC-Link IEF Basic settings -> select network configuration settings -> detailed settings. Description: Screenshot of network configuration details.
  5. Auto-detection: Auto-detection of connected devices takes 4 stations. IP address is set with DIP switch. Reflects the setting and closes. Description: Screenshot showing auto-detection of devices and DIP switch settings.
  6. Refresh and Complete: Refresh target selection specified soft element, soft element name M, assigned soft element address. Application, the configuration is complete! Description: Screenshot showing final configuration steps.

6 Appendix

6.1. Included materials

FNI MPL contains the following components:

  • I/O-block
  • 4 blind plugs M12
  • Ground bus
  • Thread M4x6
  • 20 tags

6.2. Order code

Description: Diagram illustrating the order code structure for FAS Network Interface modules, showing how different parts of the code define functions and variants.

Fas Network Interface

Ethernet IP

Functions:

  • 302 = IP 67 Input/Output-Module
  • 206 = IP 67 Output-Modul
  • 104 = IP 67 Input-Module

Variants:

  • 105 = Display version, 2-port switch

Mechanical version:

  • M = Zinc alloy die casting housing

FNI EIP-xxx-105 - M

6.3 Ordering Information

Product order codeOrder code
FNI MPL-332-105-M007E31
Models: MPL-332-105-M, MPL-332-105-M IP 67 Module, IP 67 Module, Module

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