Instruction Manual for RICE LAKE WEIGHING SYSTEMS models including: 111, 112, FlexWeigh Systems 111 Bulkweighers Digital Weight Indicator, FlexWeigh Systems 111, Bulkweighers Digital Weight Indicator, Digital Weight Indicator, Weight Indicator, Indicator
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DocumentDocumentFlexWeigh Systems 111 and 112
Flip Flop Fillers Version 1
Operation Manual
May 13, 2024
®
PN 224010 Rev A
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product updates can be found on our website:
www.ricelake.com
Revision History
This section tracks and describes manual revisions for awareness of major updates.
Revision A
Date May 13, 2024
Initial Release.
Description
Table i. Revision Letter History
Revision History
Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems All Rights Reserved
3
FlexWeigh Systems 111 and 112
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 FCC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.4 Control Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.5 Operation Menu Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.2 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.4 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.5 Parts Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.6 Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.7 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.8 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8.1 Flexweigh Systems 111 Exterior Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8.2 Flexweigh Systems 112 Exterior Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.9 FlexWeigh Systems 111 and 112 Interior Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.9.1 Flexweigh Systems 111 Detail A Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.9.2 Flexweigh Systems 112 Detail A Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.9.3 FlexWeigh Systems 111 and 112 Detail B Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.9.4 FlexWeigh Systems 111 and 112 Detail C Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.9.5 FlexWeigh Systems 111 and 112 Detail D Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2.9.6 Flexweigh Systems 112 Detail E Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2.9.7 Flexweigh Systems 111 Detail E Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2.9.8 Flexweigh Systems 111 Detail F Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2.9.9 FlexWeigh Systems 111 and 112 Detail G Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.9.10 Flexweigh Systems 111 Detail H Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.0 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1 Entering the Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.2 Setting the System Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.3 Modifying the Setup Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.4 Enabling/Disabling Additional Data Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.1 Filling Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.4.2 Auto Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.4.3 Auto Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.4.4 Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.4.5 Delay After Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.5 Test Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3.6 Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3.6.1 Target Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3.6.2 Dribble Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3.6.3 Preact Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.6.4 Zero Tolerance Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.0 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1 Modify Preset/Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.2 Printing and Clearing Accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.3 Filling Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.3.1 Pause, Resume, Abort or Reset a Fill/Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars
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Contents
Contents
4.4 Ticket Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.4.1 Audit Trail Print (ID Fields Enabled). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.4.2 Subtotal Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.4.3 Total Print. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.0 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems All Rights Reserved
5
FlexWeigh Systems 111 and 112
Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars
6
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Introduction
1.0 Introduction
This manual is intended for use by service technicians and operators responsible for installing and operating the FlexWeigh Flip Flow Filling Systems 111 and 112. Additional information on the actual hardware features of the 920i are explained in the 920i Installation and Operation Manual (PN 67887) and is included with this product.
i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
WARNING Failure to heed could result in serious injury or death. Failure to heed may result in serious injury of death. Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only. Do not allow minors (children) or inexperienced persons to operate this unit. Do not operate without all shields and guards in place. Do not step on the unit. Do not jump up and down on the scale. Do not use for purposes other then weight taking. Do not place fingers into slots or possible pinch points. Do not use any load bearing component that is worn beyond 5% of the original dimension. Do not use this product if any of the components are cracked. Do not exceed the rated load limit of the unit. Do not make alterations or modifications to the unit. Do not remove or obscure warning labels. Do not use near water. Before opening the unit, ensure the power cord is disconnected from the outlet. Keep hands, feet and loose clothing away from moving parts.
© Rice Lake Weighing Systems All Rights Reserved
7
FlexWeigh Systems 111 and 112
1.1 FCC Compliance
United States This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n'émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Class A prescites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
1.2 Overview
The FlexWeigh Systems 111 and 112 are supported by custom software where:
· 920i FlexWeigh Systems 111 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As one scale is filled, operators can prep the second scale, e.g., moving a container into place.
· 920i FlexWeigh Systems 112 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As on scale is filled, the second scale is discharged via independent or manual methods.
NOTE: The iRite program and source code that comprise the 920i FlexWeigh Systems 111 and 112 are property of the manufacturer. Modifications to this program and equipment must be performed by Rice Lake Weighing Systems. For more information on the iRite compiler utility program, refer to the 920i Installation and Operation Manual (PN 67887).
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1.3 Product Dimensions
14.33 11.00
Introduction
19.63 18.83 18.24
14.22
6.69
14.00 Figure 1-1. FlexWeigh Systems 111 and 112 Enclosure Dimensions NOTE: FlexWeigh Systems 111 and 112 shares the same exterior case dimensions, however, the control layout and switch quantity vary.
© Rice Lake Weighing Systems All Rights Reserved
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FlexWeigh Systems 111 and 112
1.4 Control Panels
FlexWeigh Systems 111
FlexWeigh Systems 112
Table 1-1. FlexWeigh Systems 111 and 112 Controls
Button and Switch
Function
Emergency Stop
Reset - Resume
Start A Auto/-/Single
Start B Auto/-/Single
Scale both A B
Discharge Scale A Auto/-/Single
Discharge Scale B Auto/-/Single
Stops the filling process and removes power from the relays. It also puts the process into a paused state. Resets the current fill process or resumes the filling process from a paused state. Starts the filling process for scale A in automatic or single operation.
Starts the filling process for scale B A in automatic or single operation.
Selects scale A, scale B, or both scales.
Starts the discharge process for scale A in automatic or single operation. NOTE: This switch is only included on FlexWeigh Systems 112. Starts the discharge process for scale B in automatic or single operation. NOTE: This switch is only included on FlexWeigh Systems 112.
Figure 1-2. Front Panel Button and Switch Functions
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Introduction
1.5 Operation Menu Softkeys
Operation menu softkeys are defined to provide the flexibility of operator functions for specific applications. Softkey assignments are listed on the tabs shown at the bottom of the LCD display. Softkey functions are activated by pressing the arrow keys below the softkey tabs.
Softkey 1 Softkey 2 Softkey 3 Softkey 4 Softkey 5
Figure 1-3. 920i Front Panel The softkeys displayed are determined by the indicator configuration and program.
Softkey Presets ID1 and ID2
Setup Menu
Description
Allows operators to key in parameters prior to running the unit (see Section 3.6) Allows operators to log an extra data field. A softkey will appear on the main screen to allow the operator to enter more data (e.g: formula, ID truck, container, operator) (see Section 3.4) Allows operators to set configuration and time and date parameters (see Section 3.1)
Figure 1-4. Operation Menu Softkeys
© Rice Lake Weighing Systems All Rights Reserved
11
FlexWeigh Systems 111 and 112
2.0 Installation
This section describes procedures for installing the FlexWeigh Systems 111 or 112. CAUTION: Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure. The supply cord serves as the power disconnect for the unit. The power outlet supplying the indicator must be installed near the unit and be easily accessible. WARNING: The FlexWeigh Systems has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet.
2.1 Unpacking and Assembly
Immediately after unpacking, visually inspect the unit to ensure all components are included and undamaged. The shipping carton should contain a FlexWeigh Systems 111 or 112 unit and this manual. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
2.2 Enclosure Disassembly
The FlexWeigh Systems 111 and 112 must be opened to install option cards and to connect cables for installed option cards. Ensure power to the indicator is disconnected, then open the enclosure.
2.3 Cable Connections
The FlexWeigh Systems 111 and 112 provide eleven cord grips for cabling into the indicator. The parts kit includes cord grip plugs (Table 2-3 on page 15) to prevent moisture from entering the enclosure. Install these plugs into all cord grips that will not be used in your application. Follow cable grounding instructions in the 920i Installation and Operation Manual (PN 67887) which is also included with this product.
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Installation
Table 2-1. 920i Flexweigh Systems 111 Flip Flop Filler Block Wiring Diagram
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13
FlexWeigh Systems 111 and 112
Table 2-2. 920i Flexweigh Systems 112 Flip Flop Filler Block Wiring Diagram
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Installation
2.4 Cable Grounding
Cables routed through the cord grips should be grounded against the indicator enclosure. Follow cable grounding instructions in the 920i Installation and Operation Manual (PN 67887) which is included with this product.
2.5 Parts Kit Contents
Table 2-3 lists the parts kit (121143) contents for the FlexWeigh Systems 111 and 112.
Part No.
14626 15133 15631 15665 15887 174928 19538 53075 70599 71125 71126 77180 94422
Description
Qty.
Kep nuts, 8-32NC
5
Lock washers, No. 8, type A
5
Cable ties (4 single A/D, 6 dual A/D)
4
Reducing glands for 1/2 NPT cord grips
11
6-position screw terminal for load cell connection (1-single A/D, 2-dual A/D) 1
Label, NOM/NYCE 920i
1
Cord grip plugs (10-single A/D, 9-dual A/D)
10
Cable shield ground clamps
6
6-position screw terminals for J2 and J10
1
3-position screw terminal for J11
1
4-position screw terminal for J9 and optional keyboard connection
2
8-Position screw terminal
1
Capacity Label (1-single A/D, 2-dual A/D)
1
Table 2-3. Parts Kits Contents (PN 121143)
NOTE: See Section 2.8 on page 17 for a list of replacement parts.
2.6 Option Cards
Table 2-4 list the available option cards that are used in the FlexWeigh Systems 111 and 112.
Serial Ports
Slot
Type
1
Dual Channel A/D Card
2
24 Channel DIO Card
Table 2-4. Option Card Locations
Port
Input
1 Command
Unused
Output
2 Keyboard
PS/2 Keyboard
3 Command
Audit Trail Printer
4 Command
Unused
Table 2-5. Serial Port Setup
Setup
9600 baud 8 bit None
115200 baud 8 bit None
9600 baud 8 bit None
9600 baud 8 bit None
© Rice Lake Weighing Systems All Rights Reserved
15
FlexWeigh Systems 111 and 112
Digital I/O Ports
Slot Bit
Description
Input/Output
0
1 E-Stop
Input
0
2 Reset
0
3 Resume
0
4 Discharge Scale A
NOTE: Only for FlexWeigh Systems 112.
0
5 Discharge Scale B
NOTE: Only for FlexWeigh Systems 112.
0
6 N/A
2
1 Scale A Only
Input
NOTE: Scale A Only OFF and Scale B Only
OFF means run BOTH
2
2 Scale B Only
NOTE: Scale A Only OFF and Scale B Only
OFF means run BOTH
2
3 Start Scale A
2
4 Unused
2
5 Start Scale B
2
6 Unused
Off
2
7 Zero Tolerance Scale A
Output
2
8 Zero Tolerance Scale B
2
9 Fast Fill Scale A
2
10 Slow Fill Scale A
2
11 Fast Fill Scale B
2
12 Slow Fill Scale B
2
13 Fill Complete Scale A
2
14 Fill Complete Scale B
2
15 Discharge Scale A
2
16 Discharge Scale B
2
17-24 Unused
off
Table 2-6. Digital I/O Assignments
2.7 Options
Several options are available with the 920i FlexWeigh Systems Flip Flop Fillers (requires larger enclosure): · Man / Off / Auto (3-position selector) · Man Fill A On / - / Jog (3-position selector, spring on right) · Man Fill B On / - Jog (3-position selector, spring on right) · Man Discharge On / - / Jog (3-position selector, spring on right) · Man Bag Clamp On / - / Off (3-position selector)
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2.8 Replacement Parts
2.8.1 Flexweigh Systems 111 Exterior Replacement Parts
34 1
5 11
6 12
9 10 7 13 8 13
17 18 19
4 3
20 21 22 3
Installation
2 3 4
14 16
15
Figure 2-1. Flexweigh Systems 111 Exterior Replacement Parts
© Rice Lake Weighing Systems All Rights Reserved
17
FlexWeigh Systems 111 and 112
Item No. Part No.
Description
Qty.
1
66502 Overlay, Membrane Switch
1
2
88733 Vent, Breather Sealed
1
3
71739 Cinching Enclosure Clip
4
4
71447 Machine Screws 1/4-28NF
3
5
208036 Legend Plate, A/BOTH/B
1
6
120728 Legend Plate, Reset/Resume
1
7
208037 Legend Plate, Start B
1
8
208035 Legend Plate, Start A
1
9
94274 Legend Plate, Emergency Stop Engraved Yellow Circle
1
10
94273 Red Mushroom Switch
1
11
94296 Switch, Knob 3 Position Selector, Maintain Left, Maintain Center, Maintain Right
1
12
94298 Switch, 3 Position Selector Spring Return to Center from Left and Right
1
13
94299 Switch, Knob 3 Position Spring return from Right, Left & Center maintained
2
14
53308 Label, 1.25 x 1.25 8000T
1
15
53307 Label, 4.000 x 2.875
1
16
85202 Power Cord assembly,120VAC
1
17
68216 Metal Nameplate
1
18
59250 Washer, .255 ID x .437 OD
1
19
42640 Machine Screw, 1/4 - 28NF x 1
1
20
30376 Sealing Ring, 1/2 NPT, Nylon
11
21
15628 Cord Grip, 1/2 NPT, Black
11
22
71455 Machine Screws, 1/4-28NF x .75
1
Table 2-7. Flexweigh Systems 111 Exterior Replacement Parts List
18
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2.8.2 Flexweigh Systems 112 Exterior Replacement Parts
34 1
5 15 6 14
11 12 10 13
19 20 21
4 3
22 23 24 3
Installation
2 3 4
7 15 8 15 9 15
16 18
17
Figure 2-2. Flexweigh Systems 112 Exterior Replacement Parts
© Rice Lake Weighing Systems All Rights Reserved
19
FlexWeigh Systems 111 and 112
Item No. Part No.
Description
Qty.
1
66502 Overlay, Membrane Switch
1
2
88733 Vent, Breather Sealed
1
3
71739 Cinching Enclosure Clip
4
4
71447 Machine Screws 1/4-28NF
3
5
208036 Legend Plate, Start A
1
6
120728 Legend Plate, Reset/Resume
1
7
208037 Legend Plate, Start B
1
8
208038 Legend Plate, Discharge A
1
9
208039 Legend Plate, Discharge B
1
10
208035 Legend Plate, A/Both/B
1
11
94274 Legend Plate, Emergency Stop Engraved Yellow Circle
1
12
94273 Red Mushroom Switch
1
13
94296 Switch, Knob 3 Position Selector, Maintain Left, Maintain Center, Maintain Right
1
14
94298 Switch, 3 Position Selector Spring Return to Center from Left and Right.
1
15
94299 Switch, Knob 3 Position Spring return from Right, Left & Center maintained.
4
16
53308 Label, 1.25 x 1.25 8000T
1
17
53307 Label, 4.000 x 2.875
1
18
85202 Power Cord assembly,120VAC
1
19
68216 Metal Nameplate
1
20
59250 Washer, .255 ID x .437 OD
1
21
42640 Machine Screw, 1/4 - 28NF x 1
1
22
30376 Sealing Ring, 1/2 NPT, Nylon
11
23
15628 Cord Grip, 1/2 NPT, Black
11
24
71455 Machine Screws, 1/4-28NF x .75
1
Table 2-8. Flexweigh Systems 112 Exterior Replacement Parts List
20
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2.9 FlexWeigh Systems 111 and 112 Interior Replacement Parts
C
B
D
E A
F
G
Installation
Figure 2-3. Interior Replacement Parts Overview
Item No.
Detail
A
Section 2.9.2 on page 22
B
Section 2.9.3 on page 23
C
Section 2.9.4 on page 24
D
Section 2.9.5 on page 25
E
Section 2.9.6 on page 26 and Section 2.9.7 on page 27
F
Section 2.9.8 on page 28
G
Section 2.9.9 on page 29
H
Section 2.9.10 on page 30
Table 2-9. Interior Replacement Parts Overview List
© Rice Lake Weighing Systems All Rights Reserved
21
FlexWeigh Systems 111 and 112
2.9.1 Flexweigh Systems 111 Detail A Replacement Parts
3 4
12
1 Figure 2-4. Flexweigh Systems 111 Contact Block Replacement Parts
Item No. Part No.
Description
Qty.
1
94310 Contact Block, Switch One, Normally Open with Latch
4
2
94311 Contact Block, Switch One Normally Open Without Latch
2
3
94312 Contact Block, Switch One, Normally Closed With Latch
1
4
94313 Contact Block, Switch One, Normally Closed Without Latch
1
Table 2-10. Flexweigh Systems 111 Contact Block Replacement Parts List
2.9.2 Flexweigh Systems 112 Detail A Replacement Parts
3 4
12
Figure 2-5. Flexweigh Systems 112 Contact Block Replacement Parts
Item No. Part No.
Description
Qty.
1
94310 Contact Block, Switch One, Normally Open with Latch
6
2
94311 Contact Block, Switch One Normally Open Without Latch
6
3
94312 Contact Block, Switch One, Normally Closed With Latch
1
4
94313 Contact Block, Switch One Normally Closed Without Latch
1
Table 2-11. Flexweigh Systems 112 Contact Block Replacement Parts List
22
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2.9.3 FlexWeigh Systems 111 and 112 Detail B Replacement Parts
Installation
3 2
1
4
5
Figure 2-6. Door Interconnect Ground and Backplate Mounting Hardware
Item No. Part No.
Description
Qty.
1
14626 Nut, Kep 8-32NC HEX External Tooth Lock Washer Steel Zinc Plated
2
2
15601 Wire assembly, Ground 6 in 16 AWG Green/Yellow Wire, w/#8 Eye Connector Both Ends
1
3
15134 Washer, Lock NO 8 Type A Internal Tooth Steel Zinc
2
4
14875 Screw, Machine 10-32NF x 3/8 Phillips Pan Head Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
5
15140 Washer, Lock NO 10 Type A Internal Tooth Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
Table 2-12. Door Interconnect Ground and Backplate Mounting Hardware List
© Rice Lake Weighing Systems All Rights Reserved
23
FlexWeigh Systems 111 and 112
2.9.4 FlexWeigh Systems 111 and 112 Detail C Replacement Parts
1
3
2
4 5
7
6
9 2
12 8
10
13 11
Figure 2-7. Board Replacement Parts
Item No. Part No.
Description
Qty.
1
186273 Display, LCD Module 920i
1
2
67886 Standoff, Male-FEM 4-40NC x 1.00 Long 3/16 Hex Steel Zinc Plated
4
3
180902| Board Assembly, CPU 920i Plus
1
4
14822 Screw, Machine 4-40NCx1/4 Phillips Pan Head Internal Tooth Lock Washer SEMS Steel Zinc Plated
8
5
71431 Wire Harness,920i 65W PS to 920i CPU, Wall Mount, 42 inches
1
6
71436 Cable assembly, Ribbon 28in 20 Pin Female Connector Each End
1
7
68533 A/D Dual Channel Card
1
8
67601 I/O 24 Channel Card
1
9
15133 Washer, Lock NO 8 Type A External Tooth Steel Zinc Plated
4
10
69898 Washer, Nylon #4 ID=.112 OD=.206 Thickness=.05
2
11
68661 Standoff, Male-Fem 4-40NC x 1-5/16 Lg., 3/16 Hex Steel Zinc Plated
2
12
70780 50 Pin Flat Ribbon Cable
1
13
77180 Connector, 8 position Screw Terminal Pluggable
1
Table 2-13. Board Replacement Parts List
24
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2.9.5 FlexWeigh Systems 111 and 112 Detail D Replacement Parts
6
1
Installation
2
3 4
5
Figure 2-8. Relay Replacement Parts
Item No. 1 2 3
4 5 6
Part No. 33206 15972 15971
120762 41035 70780
Description
Qty.
Board, Relay Mounting 16ch Ribbon Cable Connection OPTO 22 Model
1
Relay, Module Field Input 90-140VAC - Isolated 5VDC Logic Yellow OPTO 22
4
Relay, Module Output Fused 12-140VAC @ 3A Output - Isolated 5VDC Logic Black OPTO 22
8 or 10
NOTE: FlexWeigh Systems 111 has 8 15971 relays while FlexWeigh Systems 112 has 10 15971 relays.
Screw, Machine 6-32NCx1-1/4 Phillips Pan Head Internal Tooth Lock Washer
4
Jumper Strap,16-Position OPTO22
1
50 Pin Flat Ribbon Cable
1
Table 2-14. Relay Replacement Parts List
© Rice Lake Weighing Systems All Rights Reserved
25
FlexWeigh Systems 111 and 112
2.9.6 Flexweigh Systems 112 Detail E Replacement Parts
1
2
39
6
N
LNN
1 2 3 4 5 6 7 8 9 10
8
7
3 10
3
4
3
11
Figure 2-9. Flexweigh Systems 112 Terminal Block Replacement Parts
Item No. Part No.
Description
Qty.
1
33531 Rail, DIN 6 in Length 35mm Width x 7.5mm High
1
2
22087 Machine Screw, 6-32NC x 3/8
2
3
62964 Block, Terminal WAGO 3 Conductor, AWG 28-12, Gray
14
4
62966 Block, Terminal WAGO 3 Conductor, AWG 28-12, Green/Yellow
1
5
198624 Breaker, Circuit 4 Amp Eaton FAZ-C4-NA-SP 1 Pole, 4A
1
6
61141 End Stop, Screw Less WAGO .236 Inches Wide
4
7
62968 Plate, End/Intermediate For 3-Conductor WAGO Terminal Blocks
3
8
55337 Jumper, Adjacent WAGO Series 280, Insulated, Gray
1
9
15443 Wire,14AWG Copper Strand Black PVC
1
10
15445 Wire,14AWG Copper Strand White PVC
1
11
121069 Wire assembly, Ground 9 In. 16 AWG Green/Yellow Wire, w/#8 Eye Connector, One End.
1
Table 2-15. Flexweigh Systems 112 Terminal Block Replacement Parts List
26
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2.9.7 Flexweigh Systems 111 Detail E Replacement Parts
1
Installation
6
2
N
LNN 1 2345 678
7 8
5 9
3 10
34
3
11
Figure 2-10. Flexweigh Systems 111 Terminal Block Replacement Parts
Item No. Part No.
Description
Qty.
1
86096 Rail, DIN 9 in Length 35mm Width x 7.5mm High
1
2
22087 Machine Screw, 6-32NC x 3/8
3
3
62964 Block, Terminal WAGO 3 Conductor, AWG 28-12 Gray
12
4
62966 Block, Terminal WAGO 3 Conductor, AWG 28-12 Green/Yellow
1
5
198624 Breaker, Circuit 4 Amp Eaton FAZ-C4-NA-SP 1 Pole, 4A
1
6
61141 End Stop, Screwless WAGO .236 Inches Wide
4
7
62968 Plate, End/Intermediate For 3-Conductor WAGO Terminal Blocks
3
8
55337 Jumper, Adjacent WAGO Series 280, Insulated, Gray
1
9
15443 Wire,14AWG Copper Strand Black PVC
1
10
15445 Wire,14AWG Copper Strand White PVC
1
11
121069 Wire assembly, Ground 9 In. 16 AWG Green/Yellow Wire, w/#8 Eye Connector, One End.
1
Table 2-16. Flexweigh Systems 111 Terminal Block Replacement Parts List
© Rice Lake Weighing Systems All Rights Reserved
27
FlexWeigh Systems 111 and 112
2.9.8 Flexweigh Systems 111 Detail F Replacement Parts
1
2
9 10
8
7 3
4
6
5 Figure 2-11. Interface Board Replacement Parts
Item No. Part No.
Description
Qty.
1
67869 Board, Interface 920i with PS2 and DB9 Connections
1
2
55708 Screw, Machine 4-40NCx3/8 Phillips Pan Head Internal Tooth Lock Washer SEMS Steel Zinc Plated
2
3
67530 Plate, Interface Board 920i
1
4
45042 Washer, Bonded Sealing #8 3/8 (.375) OD SST\
1
5
14845 Screw, Machine 6-32NC x 3/8 Phillips Pan Head 18-8 SST
4
6
42640 Screw, Machine 1/4-28NF x .25 Phillips, Drilled Fillister Head, 18-8 SST
4
7
59250 Washer, .255 ID x .437 OD
1
8
71436 Cable assembly, Ribbon 28in 20 Pin Female Connectors
1
9
14875 Screw, Machine 10-32NF x 3/8 Phillips Pan Head Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
10
15140 Washer, Lock NO 10 Type A Internal Tooth Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
Table 2-17. Interface Board Replacement Parts List
28
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2.9.9 FlexWeigh Systems 111 and 112 Detail G Replacement Parts
Installation
7
6
1 2
3 5
4
Figure 2-12. Ground and Backplate Mounting Hardware Replacement Parts
Item No. Part No.
Description
Qty.
1
14626 Nut, Kep 8-32NC HEX External Tooth Lockwasher Steel Zinc Plated
1
2
15694 Connector, Ring Terminal #8 Stud 22-16 AWG
1
3
15134 Washer, Lock NO 8 Type A Internal Tooth Steel Zinc Plated
1
4
16892 Label, Ground Protective Earth Adhesive IEC 60417-5019 (DB:2002-10)
1
5
14875 Screw, Machine 10-32NF x 3/8 Phillips Pan Head Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
6
15140 Washer, Lock NO 10 Type A Internal Tooth Steel Zinc Plated
4
NOTE: Reoccurs in each corner of the backplate.
7
121069 Wire assembly, Ground 9 In. 16 AWG Green/Yellow Wire, w/#8 Eye Connector, One End.
1
Table 2-18. Ground and Backplate Mounting Hardware Replacement Parts
© Rice Lake Weighing Systems All Rights Reserved
29
FlexWeigh Systems 111 and 112
2.9.10 Flexweigh Systems 111 Detail H Replacement Parts
1 4
2
3 5
6 7
Figure 2-13. Power Supply Replacement Parts
Item No. Part No.
Description
Qty.
1
69538 Bracket, Power Supply 65W 920i Wallmount.
1
2
71333 Power Supply,+/-6V 65W Board 920i for Deep Univ, Panel Mount, and Wall Mount
1
3
14822 Screw, Machine 4-40NCx1/4 Phillips Pan Head Internal Tooth Lock Washer SEMS Steel Zinc Plated
4
4
16861 Label, Warning High
1
5
71431 Wire Harness,920i 65W PS to 920i CPU, Wall Mount, 42 inches
1
6
85202 Part of Power Cord assembly,120VAC (Figure 2-3 on page 21)
1
7
14626 Nut, Kep 8-32NC HEX External Tooth Lockwasher Steel Zinc
3
Table 2-19. Power Supply Replacement Parts List
30
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Setup Menu
3.0 Setup Menu
This section describes the various setup parameters for the FlexWeigh Systems 111 and 112.
A password protected supervisor mode is provided to support configuration of the application, setting time and date, or changing the password. To enter configuration mode, press the Setup Menu softkey on the unit. If a non-zero password is in effect, the operator is prompted to enter the password. Key in the password and press the enter key to enter the supervisor mode.
Setting the password value to zero disables password checking. The password is valid as long as the operator remains in setup mode. After that time, the password must be re-entered when entering the supervisor mode.
In setup mode, a list of items is presented. Use the more and back softkeys to select a category and use the corresponding softkey to access the selected item.
Softkey Function Time Date System Password
Enabling ID#1 and ID#2
Test Digital I/O Auto Tare Feature Auto Print Feature Test Digital I/O Discharging Delay After Discharge
Filling Speeds
Default
Set system time and date.
Description
*********
To change the password, select the Password item in configuration mode. The indicator prompts Key in new password. Key in the new password and press enter. The indicator prompts Rekey new password to verify. Key in the new password again and press enter. If valid, the indicator momentarily displays Password accepted.
Allows the operator to log an extra data field. A softkey appears on the main screen that allows the operator to enter more data (formula, ID truck, container, operator).
Refer to Section 3.5 for information on these functions.
Disabled/Enabled Disabled/Enabled -
Allows an operator to enable/disable the auto tare feature. Allows an operator to enable/disable the auto print feature Allows an operator to turn on/off the digital outputs.
Disabled/Enabled 3 seconds
Single Speed, dual or parallel
Allow an operator to be able to add a discharge option to the sequence.
Allows the operator to enter a time in seconds to delay after completion of Discharge before a new Start input is enabled.
Allows an operator to change the filling speed operation.
Table 3-1. Setup and Configuration Parameters
© Rice Lake Weighing Systems All Rights Reserved
31
FlexWeigh Systems 111 and 112
3.1 Entering the Setup Menu
NOTE: The front panel E-stop button must be in the stopped position (pushed in) to enable the following keypad entries. 1. Press the Setup Menu softkey on the main menu screen and the system performs one of the following actions.
· If a system password is entered, proceed to Step 2 · If no system password is entered, the Setup Menu Main Screen displays (Figure 3-2) 2. Press the Setup Password softkey. The system prompts with Enter Password.
04/17/2022
02:15PM
3 Gross Lb
Setup Menu Program: Express xxxx, PN ID #1: (Disabled)
ID #2: (Disabled)
Single-Speed Enabled
Auto-Tare Disabled
Auto Print Enabled
Delay after Discharge (sec): 3.0
SCALE #1 SCALE #1
Enter New Password: =>
Home
Cancel
End
Figure 3-1. Setup Menu Enter Password
3. Enter the password and press the Enter key on the 920i. The system checks the entered value against the system password and performs one of the following actions: · If the password is valid, the Setup Menu Main Screen displays (Figure 3-2) · If the password is invalid, Invalid password displays momentarily and display exits the operation
04/17/2024
02:15PM
136.8
Gross Lb
SETUP MENU Program: Express xxxx, PN
ID #1: (Disabled) ID #2: (Disabled) Single-Speed Enabled Auto-Tare Disabled Auto Print Enabled Delay after Discharge (sec): 3.0
Setup Menu:
SCALE #1 SCALE #1
Time/Date
Setup Password
ID #1
ID #2
More =>
Figure 3-2. Setup Menu Main Screen
32
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3.2 Setting the System Time and Date
Use the following steps to set up the system time and date. 1. From the Main Setup Menu Screen, press the Time/Date softkey.
04/17/2024
02:15PM
136.8
Gross Lb
SETUP MENU Program: Express xxxx, PN
ID #1: (Disabled) ID #2: (Disabled) Single-Speed Enabled Auto-Tare Disabled Auto Print Enabled Delay after Discharge (sec): 3.0
Setup Menu:
SCALE #1 SCALE #1
Time/Date
Setup Password
ID #1
ID #2
More =>
Figure 3-3. Select Time/Date Softkey
2. Use the arrow keys on the 920i and the numeric keypad to modify the time and or date. 3. Press the Enter key to save the settings.
Setup Menu
03:52 PM
04/17/2024
Cancel
Figure 3-4. Time and Date Main Screen NOTE: The Cancel softkey can be pressed at any time to exit this sequence without saving any changes.
© Rice Lake Weighing Systems All Rights Reserved
33
FlexWeigh Systems 111 and 112
3.3 Modifying the Setup Password
Use the following steps to modify the setup password. 1. From the Main Setup Menu Screen, press the Setup Password softkey. 2. The system prompts, Enter New Password.
04/17/2022
02:15PM
3 Gross Lb
ID #1: (Disabled)
Setup Menu Program: Express xxxx, PN
ID #2: (Disabled)
Single-Speed Enabled
Auto-Tare Disabled
Auto Print Enabled
Delay after Discharge (sec): 3.0
SCALE #1 SCALE #1
Enter New Password: =>
Home
Cancel
End
Figure 3-5. Enter New Password
3. Enter the new password and press the Enter key. 4. The system prompts Re-enter password to verify. 5. Re-enter the password and press the Enter key again. The system performs one of the following actions.
· If the passwords match, the system displays Password Changed. · If the passwords do not match, the system displays Passwords Did Not Match and exits the operation.
34
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Setup Menu
3.4 Enabling/Disabling Additional Data Fields
Use the following steps to enable or disable additional data fields. 1. From the Main Setup Menu Screen, press the Setup Password softkey (Figure 3-2 on page 32).
NOTE: A setup password is not required if it has never been set or if you are already in Setup mode. 2. Press the ID #1 or ID #2 softkey. The system displays Enable ID #1 or ID #2 while displaying Yes or No softkeys or
Disable ID #1 or #2.
04/17/2024
02:17PM
3 Gross Lb
Setup Menu Program: Express xxxx, PN
ID #1: (Disabled) ID #2: (Disabled) Single-Speed Enabled Auto-Tare Disabled Auto Print Enabled Delay after Discharge (sec): 3.0
Enable ID#1
SCALE #1 SCALE #1
Yes
No
Figure 3-6. Enabling IDs
3. The operator does one of the following: Press the Yes softkey, the system prompts Enter ID#1 Name. Enter the name and press the Enter key on the 920i. A new data field appears on the main display and as a softkey so that the operator can change it. To enter alpha characters, press the Up navigation key to access a pop up alphabet. Press the Yes softkey and this returns the operator back to Step 1.
3.4.1 Filling Speeds Use the following steps to modify the filling speeds.
1. From the Main Setup Menu Screen, navigate to the viewable filling speed option (Single-Spd, Dual-Spd or ParallelSpd).
2. Press the Single Speed Enabled, Dual Speed Enabled or Parallel Speed Enabled softkey. The system toggles between the three modes of operation and displays the selected filling speed.
Single-Spd Enabled
Figure 3-7. Filling Speed Softkey
3.4.2 Auto Tare Use the following steps to modify the auto tare settings.
1. From the Main Setup Menu Screen, navigate to the viewable filling speed option (Auto Tare Enabled or Auto Tare Disabled.
2. Select the Auto Tare softkey until the desired option is enabled.
Auto Tare Enabled
Figure 3-8. Auto Tare Softkey
© Rice Lake Weighing Systems All Rights Reserved
35
FlexWeigh Systems 111 and 112
3.4.3 Auto Print Use the following steps to modify auto print settings.
1. From the Main Setup Menu Screen, navigate to the viewable filling speed option (Auto Print Enabled or Auto Print Disabled.
2. Select the Auto Print softkey until the desired option is enabled.
Auto Print Enabled
Figure 3-9. Auto Print Disabled Softkey
3.4.4 Discharge Use the following steps to modify discharge settings.
1. From the Main Setup Menu Screen, navigate to the viewable discharge option (Discharge Enabled or Discharge Disabled).
2. Select the Discharge softkey until the desired option is enabled.
Discharge Enabled
Figure 3-10. Delay After Discharge Softkey Location
3.4.5 Delay After Discharge The Delay After Discharge softkey specifies the delay after discharge in seconds to allow the scale to settle and the gate to mechanically close. At the end of this time delay, the gate closed switch is checked. If it is not closed, the system enters an error condition. No further operation will be allowed until the condition is cleared. The default is 3.0 seconds. To change the default, enter the new time and press enter to save the value.
1. From the Main Setup Menu Screen, navigate to the Delay After Disch option. 2. Select the discharge softkey until the desired option is enabled. Delay after Disch (sec) displays. 3. Enter delay after discharge time desired. 4. Press Enter.
04/17/2024
02:17PM
3 Gross Lb
Setup Menu Program: Express xxxx, PN
ID #1: (Disabled) ID #2: (Disabled) Single-Speed Enabled Auto-Tare Disabled Auto Print Enabled Delay after Discharge (sec): 3.0
Enter Delay After Disch (sec)
SCALE #1 SCALE #1
Home
Cancel
End
Figure 3-11. Enter Delay after Discharge
36
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Setup Menu
3.5 Test Digital I/O
Press the Test Digital I/O softkey to test and toggle through any of the softkeys to manually control the selected I/O.
04/17/2024
02:16 PM
E-Stop (S0B1) Reset (S0B2) Resume (S0B3)
Scale A (S2B1) Start A (S2B3) Zero Tol A (S2B7) Fast Fill A (S2B9)
SCALE #1 Scale B (S2B2) Start B (S2B5) Zero Tol B (S2B8) Fast Fill B (S2B11)
Discharge Disabled Slow Fill A (S2B10) Slow Fill B (S2B12)
Fill Com A (S2B13) Fill Com B (S2B14)
Discharge Input A (S0B4)
Discharge Input B (S0B5)
Discharge Output A (S2B15) Discharge Output B (S2B16)
Turn On Turn Off Output Output
Exit
Figure 3-12. Test Digital I/O
3.6 Presets
Press the Presets softkey to display the presets menu for draft weight, empty weight, preact weight, and target weight. The preset softkeys displays.
04/17/2024
02:25PM
0 Gross Lb
SCALE # SCALE #1
0 Gross SCALE #2 Lb
Target Dribble Preact Near Zero Con # ST 5000 (23)
1000 200
0
5
1 T 10000 (101)
Target Weight
Dribble Weight
Preact Zero Toler
Weight
Weight
Exit
Figure 3-13. Presets Softkeys
Press one of the softkeys and enter a desired weight value pressing enter to save that value.
3.6.1 Target Weight This is the desired weight value for a final fill weight. The existing number needs to first be cleared by using the Clear key.
1. Enter the target weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value.
3.6.2 Dribble Weight When a 2-speed fill is enabled (either Parallel or Sequential), this is the desired weight value below the Target Weight that the cycle switches from Fast Feed to Dribble Feed.
1. Enter the dribble weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value.
© Rice Lake Weighing Systems All Rights Reserved
37
FlexWeigh Systems 111 and 112
3.6.3 Preact Weight Preact weight allows material to cut off prior to the original target value to allow for free fall material to settle onto the scale.
1. Enter the preact weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value.
3.6.4 Zero Tolerance Weight This is the weight under which the system considers the scale to be empty. The scale weight must be within the gross weight value before the system will start a batch.
1. Enter the zero tolerance weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value.
38
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Sequence of Operation
4.0 Sequence of Operation
Flexweigh Systems operation varies depending on model where: · 920i FlexWeigh Systems 111 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As one scale is filled, operators can prep the second scale, e.g., moving a container into place. · 920i FlexWeigh Systems 112 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As on scale is filled, the second scale is discharged via independent or manual methods.
4.1 Modify Preset/Weights
NOTE: Presets entered apply to both scales.
1. Press the Presets softkey. 2. The system displays Target Weight - Dribble Weight Preact Weight Zero Toler Weight Exit softkeys. 3. Press one of the following:
a. Target Weight Allows operator to edit the Target Weight. b. Dribble Weight Allows operator to edit the Dribble Weight. c. Preact Weight Allows operator to edit the Preact Weight. d. Zero Toler Weight Allows operator zero Tolerance Weight. e. Exit Returns to previous menu.
4.2 Printing and Clearing Accumulators
Both scales are accumulated into one accumulator. 1. Press the Totals softkey. 2. The system displays Consecutive Number - Print Sub Total Print Total ... Exit softkeys. 3. Press one of the following: a. Consecutive Number Allows operator to edit the Consecutive Number. b. Print Sub Total Prints the sub total with an option to clear to the sub total. c. Print Total Prints the sub total and total with an option to clear to both totals. d. Exit Returns to previous menu.
4.3 Filling Containers
NOTE: The front panel E-Stop button must be in the stopped position (pushed in) to enable any of the following keypad entries.
If filling both scales, the only way to exit the sequence is to abort by pressing the E-Stop and then turning the Reset - Resume switch to the Reset input.
1. On the front panel, select operation of Scale A Only, Scale B Only, or Both Scales. This switch is not monitored while a batch is running on either scale.
2. Release E-Stop to the run position; turn the Man / Off / Auto mode selector (if equipped) in Auto position. 3. On the front panel, select Start Auto or Start Single for the respective scale(s) selected in Step 1. The system will not
allow you to start a scale that was not selected in Step 1. a. Start Auto A will start on Scale A (Scale #1) b. Start Auto B will start on Scale B (Scale #2) 4. If the selected scale's (Step 3) gross weight is not within the Zero Tolerance (disabled if Zero Tolerance = 0), the system delays this Step.
© Rice Lake Weighing Systems All Rights Reserved
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FlexWeigh Systems 111 and 112
5. System does the following:
a. Increments the Consecutive Number by 1 on the main display. b. Tares the scale if Auto Tare is enabled (Setup Menu). c. Prints the Start Cycle message, if enabled (Setup Menu). 6. The System begins filling at the configured speed. If Both Scales are selected, only one scale fills at a time.
a. Single Speed -System turns on Fast Fill X until the Target Preact Weight is satisfied. b. Parallel Speed -Turns on the Fast Fill X and Slow Fill X until the Target - Dribble Weight is satisfied.
System turns off the Fast Fill X and leaves the Slow Fill X on until the Target Preact Weight is satisfied. c. Dual Speed -Turns on the Fast Fill X until the Target - Dribble Weight is satisfied.
System turns on the Slow Fill X on until the Target Preact Weight is satisfied. 7. System performs the following when the target is reached:
a. Starts the other scale (if Both Scales is selected). b. Captures a stable net weight. c. Prints the End Cycle message, if enabled (Setup Menu). d. Updates the sub total weight and number of fills. e. Updates the total weight and number of fills. f. Turns on the Fill Complete Light. 8. System does one of the following:
a. Discharge Option Enabled - Flexweigh Systems 112 · System displays Press Discharge Button if not already energized. System turns off the Fill Complete output. · System turns on Discharge X output until the weight drops below Zero Tolerance and then proceeds to Step 9.
b. Discharge Option Disabled - Flexweigh Systems 111 · System displays -Remove Container and proceeds to Step Step 9.
9. Once the operator removes the container and the weight falls within the Zero Tolerance, the Fill Complete Light X turns off and delays for the Delay After Discharge time.
10. After the Delay After Discharge, the system is ready for the next fill and returns to Step 3. If in Start Auto X the selected scale runs all the time but in Start Single X the Start Single X is required before each Fill.
4.3.1 Pause, Resume, Abort or Reset a Fill/Discharge 1. Press the E-Stop button.
2. System turns off all outputs and displays System Stopped.
3. Perform one of the following:
a. To continue where a batch was paused, turn the Reset/Resume switch to Resume and then release the E-Stop. b. To abort a batch, turn the Reset/Resume switch to Reset and then release the E-Stop.
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Sequence of Operation
4.4 Ticket Printing
Record keeping is an important part of any system. The FlexWeigh Systems 111 and 112 connects to a printer (Port 3) for printing detailed records on cycles, subtotals and totals. The preferred printer to integrate with the FlexWeigh Systems 111 and 112 is the TM-U220 Tape Printer, however, the system easily integrates with other strip printers. Connect the printer to the FlexWeigh Systems 111 and 112 per printer manual instructions. 4.4.1 Audit Trail Print (ID Fields Enabled) Tape samples below can be printed using the FlexWeigh Systems 111 and 112 and the TM-U220 Tape Printer.
NOTE: This ticket is not configurable.
Start Cycle A 3 12:16 03/13/2024 Product: Sale Location: Rice Lake, WI
End Cycle B 102 lb 12:16 PM 03/13/2024
Start Cycle B 4 12:16 PM 03/13/2024 Product: Sale Location: Rice Lake, WI
End Cycle A 103 lb 12:16 PM 03/13/2024
Start Cycle A 5 12:16 PM 03/13/2024 Product: Sale Location: Rice Lake, WI
End Cycle B 110 lb 12:16 PM 03/13/2024
Cycle Stopped 12:16 PM 03/13/2024
Cycle Reset 12:16 PM 03/13/2024
4.4.2 Subtotal Print
NOTE: This ticket is not configurable.
Figure 4-1. Audit Trail Print
Sub Total 12:17PM 03/13/24
Product: Sale Location: Rice Lake, WI
4 cycles
422 lb
4.4.3 Total Print
NOTE: This ticket is not configurable.
Figure 4-2. Subtotal Print
Total
12:17 03/13/2024
Product: Sale Location: Rice Lake, WI
9 Cycles
1422 lb
Figure 4-3. Total Print
© Rice Lake Weighing Systems All Rights Reserved
41
FlexWeigh Systems 111 and 112
5.0 Compliance
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EN 50581:2012
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Compliance
8. DECLARATION OF CONFORMITY
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© Rice Lake Weighing Systems All Rights Reserved
43
FlexWeigh Systems 111 and 112
44
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© Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. · Rice Lake, WI 54868 · USA USA: 800-472-6703 · International: +1-715-234-9171
May 13, 2024
www.ricelake.com
PN 224010 Rev A
Rice Lake Weighing Systems
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