Husky 60 Gallon Stationary Air Compressor Use and Care Guide

Thank You

We appreciate the trust and confidence you have placed in Husky through the purchase of this 60 gallon stationary air compressor. We strive to continually create quality products designed to enhance your home. Visit us online to see our full line of products available for your home improvement needs. Thank you for choosing Husky!

Safety Information

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Work Area Safety

1. Keep your work area clean and well lit. Ensure floors are not slippery from wax or dust.

⚠️ Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating tools. Distractions can cause you to lose control.

⚠️ Operate air compressor in an open area at least 18 in. (0.5 m) away from any wall or object that could restrict the flow of fresh air to ventilation openings.

⚠️ Always disconnect the air supply and power supply before making adjustments, servicing a tool, or when a tool is not in use.

⚠️ This compressor/pump is not equipped and should not be used to supply breathing quality air. Additional equipment would be necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CF9 1910.134.

Personal Safety

WARNING: Operating any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles, safety glasses with side shields, or a full face shield when needed. Always use eye protection marked to comply with ANSI Z87.1.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

1. Use safety equipment. Always wear eye protection with side shields when operating power tools. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
2. Stay alert when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication.
3. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
4. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
5. Do not use on a ladder or unstable support.
6. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool.
7. The compressor is too heavy to be lifted by one person. Obtain assistance from others before lifting.

Transporting

1. Always place compressor on a protective mat when transporting to protect against damage to vehicle from leaks. Remove compressor from vehicle immediately upon arrival at your destination.
2. Always transport and store unit in an upright position.

Air Compressor and Pneumatic Tool Safety

WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

CAUTION: Do not use in an environment that is dusty or otherwise contaminated. Using the air compressor in this type of environment may cause damage to the unit.

1. Keep compressors as far from the spraying area as possible, at least 15 ft. (0.4 m) from the spraying area and all explosive vapors.

Electrical Safety

WARNING: Risk of Bursting. Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment. Do not use at pressure greater than the rated maximum pressure of this compressor.

WARNING: If connected to a circuit protected by fuses, use time-delay fuses with this product.

WARNING: To reduce the risk of electric shock, do not expose to rain. Store indoors.

WARNING: Ensure the hose is free of obstructions or snags. Entangled or snarled hoses can cause loss of balance or footing and may become damaged.

WARNING: Use the air compressor only for its intended use. Do not alter or modify the unit from the original design or function. Never weld or drill holes in the air tank.

WARNING: Never leave a tool unattended with the air hose attached.

WARNING: Do not operate this tool if it does not contain a legible warning label.

WARNING: Do not continue to use a tool or hose that leaks air or does not function properly.

WARNING: Do not attempt to pull or carry the air compressor by the hose.

WARNING: Your tool may require more air consumption than this air compressor is capable of providing.

WARNING: Never direct a jet of compressed air toward people or animals.

WARNING: Protect your lungs. Wear a face or dust mask if the operation is dusty.

WARNING: Do not use this air compressor to spray chemicals. Your lungs can be damaged by inhaling toxic fumes. A respirator may be necessary in dusty environments or when spraying paint.

Electrical Safety

1. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
2. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
3. Replace damaged cords/wiring immediately. Damaged cords/wiring increase the risk of electric shock.

Electrical Safety (Electrical Connection)

1. This air compressor is powered by a precision built electric motor. It should be connected to a power supply that is 240 volts, 60 Hz, AC only (normal household current).
2. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the air compressor does not operate when plugged into an outlet, double check the power supply.

Electrical Safety (Speed and Wiring)

1. The no-load speed of the electric motor varies by model and specification. The motor speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating.
2. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

Electrical Safety (Grounding Instructions)

WARNING: Risk of electrical shock. Improper electrical grounding can result in electrical shock. The wiring should be done by a qualified electrician.

WARNING: Risk of electrical shock. Electrical wiring must be located away from hot surfaces such as manifold assembly, compressor outlet tubes, heads, or cylinders.

CAUTION: Improper electrical installation of this product may void its warranty and your fire insurance. Have circuit wiring performed by qualified personnel such as a licensed electrician who is familiar with the current national electrical code and any prevailing local electrical codes.

A qualified electrician needs to knows the following before wiring:

1. The amperage rating of the electrical box should be adequate. Refer to the Specifications for this information.
2. The supply line should have the same electrical characteristics (voltage, cycle, phase) as the motor. Refer to the motor nameplate, on side of motor, for this information.

NOTICE: The wiring used must be rated for the motor nameplate voltage, plus or minus 10%. Refer to local codes for recommended wire sizes, correct wire size, and maximum wire run; undersize wire causes high amp draw and overheating to the motor.

This product should be connected to a metallic, permanent wiring system, or an equipment-grounding terminal or lead on the product.

Air Distribution System

WARNING: Risk of bursting. Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pressure rating, plastic pipe can burst from air pressure. Use only metal pipe for air distribution lines.

Figure 1 represents a typical air distribution system. The following are tips to remember when setting up the air compressor's air distribution system.

Warranty

Husky Air Compressor Limited Two-Year Warranty

This warranty covers defects in workmanship or materials in this Husky air compressor for the two-year period from the date of purchase. This warranty is specific to this air compressor model. Warranties for other Husky products may vary.

This warranty applies only to the original retail purchaser and may not be transferred. This warranty does not cover normal wear and tear or any malfunction, failure or defect resulting from misuse, abuse, neglect, alteration, modification or repair by other than a service center authorized to repair Husky branded air compressors. Expendable materials, such as motor brushes, seals, etc. are not covered by this warranty. This warranty does not apply to this compressor used in industrial applications or for rental purposes. Husky makes no warranties, representations or promises as to the quality or performance of its air compressors other than those specifically stated in this warranty.

Additional Limitations

To the extent permitted by applicable law, all implied warranties, including warranties of merchantability or fitness for a particular purpose, are disclaimed. Any implied warranties, including warranties of merchantability or fitness for a particular purpose, that cannot be disclaimed under state law are limited to two years from the date of purchase. Husky is not responsible for direct, indirect, incidental, special or consequential damages. If this air compressor is used for commercial purposes, the warranty will apply for ninety (90) days from the date of purchase. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

Please contact the Customer Service Team at 1-888-43-HUSKY or visit www.huskytools.com.

Specifications

Air Compressor

Duty Cycle

This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is recommended that a 50% average duty cycle be maintained; that is, the air compressor pump should not run more than 30 minutes in any given hour.

Tools Required

? Safety goggles

? 9/16 wrench

ड्रिल Electric Drill

Hardware Needed (for anchoring)

NOTICE: Hardware not shown to actual size.

Package Contents

Hardware Included

NOTICE: Hardware not shown to actual size.

Assembly

1. Location of the air compressor

1. Locate the air compressor in a clean, dry, and well ventilated area.
2. Locate the air compressor at least 18 in. (0.5 m) away from the wall or other obstructions that will interfere with the flow of air.
3. Locate the air compressor as close to the main power supply as possible to avoid using long lengths of electrical wiring. NOTE: Long lengths of electrical wiring could cause power loss to the motor.
4. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor.

2. Anchoring of the air compressor (Figure 3)

WARNING: Risk of bursting. Excessive vibration can weaken the air tank and cause an explosion. The compressor must be properly mounted.

The air compressor MUST be bolted to a level, solid concrete surface. Use 3/8" lag screws, washers (supplied) and concrete anchors. If help is needed anchoring the air compressor consult a licensed contractor.

1. Place the air compressor on a level, solid concrete surface. Make sure the concrete is in good condition with no cracks or damage.
2. Mark the surface using the holes in the air compressor feet (J) as a template.
3. Drill holes in the surface for the concrete anchors. Install concrete anchors (BB).
4. Line-up holes in surface with holes in air compressor feet (J).
5. Place the washers (AA, supplied) between the floor and air compressor feet, see figure. If needed use shims (DD) to level the unit.
6. Place the 3/8" lag screws (CC) through the air compressor feet (J), washers (AA) and into the anchors (BB).
7. Torque 3/8" lag screws to 7-10 ft.-lbs (9.5-13.5 Nm).

3. Breaking in the pump

NOTICE: Risk of property damage. Serious damage may result if the following break-in instructions are not closely followed.

This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced.

1. Make sure the Auto/Off switch (A) is in the "Off" position.
2. Check oil level in pump. See Oil paragraph in the Maintenance section for instructions.
3. Recheck all wiring. Make sure wires are secure at all terminals connections. Make sure all contacts move freely and are not obstructed.
4. Open the drain valve (F) fully to permit air to escape and prevent air pressure build up in the air tank during the break-in period.
5. Move the Auto/Off switch (A) to "Auto" position. The compressor will start.
6. Run the air compressor for 20 minutes. Make sure the drain valve and all air lines are open so there is only a minimal air pressure build-up in tank.
7. Check all air line fittings and connections/piping for air leaks by applying a soap solution. Correct if necessary.

NOTICE: Minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance.

8. Check for excessive vibration. Readjust or shim air compressor feet, if necessary.
9. After 20 minutes, close the drain valve. The air receiver will fill to "cut-out" pressure and the motor will stop. The air compressor is now ready for use.

Operation

1. Draining the tank (Figure 2, 4)

WARNING: Risk of unsafe operation. Air tanks contain high pressure air. Keep face and other body parts away from outlet of drain. Use eye protection [ANSI Z87.1 (CAN/ CSA Z94.3)] when draining as debris can be kicked up into face.

WARNING: Risk from noise. Use ear protection (ANSI S12.6 (S3.19) as air flow noise is loud when draining.

WARNING: Risk of bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.

NOTICE: Risk of property damage. Drain water from air tank may contain oil and rust which can cause stains.

NOTICE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This condensate contains lubricating oil and/or substances which may be regulated and must be disposed of in accordance with local, state, and federal laws and regulations.

NOTICE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled.

1. Set the Auto/Off switch (A, Figure 2) to "Off".
2. Slowly bleed the air from the air tank and air distribution system until tank pressure is approximately 20 psi.
3. Drain water from air tank by opening drain valve (F) on bottom of tank.
4. After the water has been drained, close the drain valve. The air compressor can now be stored.

2. Checking the safety valve (Figure 5)

DANGER: Do not tamper with the safety valve. Items loosened from this device could fly up and hit you. Failure to heed this warning could result in death or serious personal injury. The safety valve automatically releases air when the receiver pressure exceeds the preset maximum. Check the valve before each day of use by pulling the ring by hand.

WARNING: If air leaks after releasing the safety valve ring or if the valve is stuck, do not use the air compressor until the safety valve has been replaced. Using the air compressor in this condition could result in serious personal injury.

1. Set the Auto/Off switch (A) to "On". and wait for the tank to fill. The compressor automatically shuts off when the pressure reaches the preset maximum.
2. Set the Auto/Off switch (A) to "Off".
3. Pull the ring on the safety valve (C) for 20 seconds to release the air.
4. Release the ring. Air stops escaping at about 20 psi. If air continues to escape after releasing the safety valve ring, discontinue use and seek service before using the air compressor again.

3. Before each start-up (Figure 5)

WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or disconnecting to prevent hose whip.

WARNING: Risk of unsafe operation. Do not use damaged or worn accessories.

WARNING: Risk of bursting. Too much air pressure causes a hazardous risk of bursting. Check the manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.

1. Place Auto/Off switch (A, Figure 5) to "Off".
2. Close the air discharge outlet.
3. Visually inspect air lines and fittings for leaks.
4. Check safety valve. See Checking the Safety Valve paragraph.

CAUTION: Risk of unsafe operation. Compressed air from the unit may contain water condensation and oil mist. Do not spray unfiltered air at an item that could be damaged by moisture. Some air tools and accessories may require filtered air. Read the instructions for the air tools and accessories.

NOTICE: A regulator MUST be installed when using accessories rated at less than 135 psi. The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect socket.

4. How to start (Figure 2)

1. Turn the Auto/Off switch (A, Figure 2) to "Auto" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure.
2. When the tank pressure reaches "cut-out" pressure open the air discharge valve.

WARNING: Risk of bursting. If any unusual noise or vibration is noticed, stop the air compressor immediately and have it checked by a trained service technician.

NOTICE: When using regulator and other accessories refer to the manufacturers instructions.

Maintenance

General Maintenance

Condensate forms in the tank when there is humidity in the air. Depending on the environmental conditions, drain the condensate daily and/or every hour. For instructions, see Draining the tank paragraph under Operation.

The safety valve automatically releases air when the receiver pressure exceeds the preset maximum.

Inspect the tank annually for rust, pin holes, or other imperfections that could cause it to become unsafe.

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use.

Use clean cloths to remove dirt, dust, oil, grease, etc.

WARNING: Do not allow brake fluids, gasoline, petroleum based products, etc., to come in contact with plastic parts. Chemicals can weaken or destroy plastic which, may result in serious personal injury.

WARNING: When servicing, use only identical Husky replacement parts. Use of any other parts may create a hazard or cause product damage.

WARNING: Always disconnect the air compressor from the power supply, release all pressure, and allow it to cool before cleaning or making repairs on the air compressor.

1. Oil (Figure 6)

NOTICE: Risk of property damage. Use air compressor oil only. Multi-weight automotive engine oils like 10W30 should not be use in air compressors. They leave carbon deposits on critical components, thus reducing performance and compressor life.

NOTE: Use 30W compressor oil or a heavy duty SAE 30W, non-detergent, SF grade or better oil. DO NOT use multi-weight automotive engine oils, they will reduce compressor life. Under extreme winter condition use SAE-10 weight oil.

NOTE: Crankcase oil capacity is approximately 29 fluid ounces (857,6 ml).

Checking

1. The oil level should be to the middle of the sight glass (N).
2. If needed remove oil fill plug (L) and slowly add oil until it reaches the middle of the sight glass.

Changing

CAUTION: Overfilling with oil will cause premature air compressor failure. Do not overfill.

1. Remove the oil fill plug (L).
2. Remove the oil drain plug (M) and drain oil into a suitable container.
3. Replace the oil drain plug (M) and tighten securely.
4. Slowly add compressor oil until it reaches the middle of the sight glass (N). NOTE: When filling the crankcase, the oil flows very slowly into the pump. If the oil is added too quickly, it will overflow and appear to be full.
5. Replace oil fill plug (L) and tighten securely.

2. Air Filter

WARNING: Hot surfaces. Risk of burn. Compressor heads are exposed when filter cover is removed. Allow compressor to cool prior to servicing.

CAUTION: Keep the air filter clean at all times. Do not operate the air compressor with the air filter removed.

A dirty air filter will not allow the air compressor to operate at full capacity. Keep the air filter clean at all times.

1. Remove the air filter cover.
2. Remove the air filter from filter cover.
3. Place new air filter into filter cover.
4. Replace air filter cover to pump.

3. Belt Guard – Removal

1. Turn air compressor off, lock out the power supply, and relieve all air pressure from the air tank.
2. Remove the five screws from the belt guard. The front belt guard can now lifted up and away from unit.

4. Belt - Replacement

WARNING: Serious injury or damage may occur if parts of the body or loose items get caught in moving parts. Never operate the outfit with the belt guard removed. The belt guard should be removed only when the air compressor power is disconnected.

1. Turn air compressor off, lock out the power supply, and relieve all air pressure from the air tank.
2. Remove the belt guard.
3. Mark pump position on saddle.
4. Loosen the motor mounting screws and slide the motor toward the air compressor.
5. Remove the belt and replace with a new one.
6. See the Adjust Belt Tension before tightening motor mounting screws.

5. Adjusting Belt Tension (Figure 7)

1. Slide motor into original position, line the motor up with the mark made earlier on saddle.
2. Tighten two outside motor mounting screws enough to hold the motor in place for checking pulley and flywheel alignment.
3. The belt should deflect 3/16" (4.8 mm) at midway between the pulley and the flywheel when a 5 pound (2.26 kg.) weight is applied at the midway point.
4. When proper belt tension is achieved, tighten all four motor mounting screws. Torque to 20-25 ft-lbs (27.1-33.9 Nm).

NOTICE: Once the engine pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" (1.6 mm) to prevent excessive belt wear. Verify the alignment by performing the following Pulley and Flywheel - Alignment.

6. Motor Pulley/Flywheel Alignment (Figure 8)

The air compressor flywheel and motor pulley must be in-line (in the same plane) within 1/16" (1.6 mm) to assure belt retention within flywheel belt grooves. To check alignment, perform the following steps:

1. Turn air compressor off, lock out the power supply, and relieve all air pressure from the air tank.
2. Remove belt guard.
3. Place a straightedge (S) against the outside of the flywheel (P) and the motor drive pulley (R).
4. Measure the distance between the edge of the belt (Q) and the straightedge at points A1 and A2 in figure. The difference between measurements should be no more than 1/16" (1.6 mm).
5. If the difference is greater than 1/16" (1.6 mm) loosen the set screw holding the motor drive pulley (R) to the shaft and adjust the pulley's position on the shaft until the A1 and A2 measurements are within 1/16" (1.6 mm) of each other.
6. Tighten the motor drive pulley set screw.
7. Visually inspect the motor drive pulley to verify that it is perpendicular to the drive motor shaft. Points B1 and B2 of Figure should appear to be equal. If they are not, loosen the setscrew of the motor drive pulley and equalize B1 and B2, using care not to disturb the belt alignment performed in step 2.
8. Retighten the motor drive pulley setscrew. Torque to 145–165 in lbs (16.4–20.3 Nm).
9. Reinstall belt guard.

7. Air Compressor Pump Intake and Exhaust Valves

Once a year bring the compressor to a service center. and have a Trained Service Technician check the air compressor pump intake and exhaust valves.

8. Inspect Air Lines and Fittings for Leaks

1. Turn air compressor off, lock out the power supply, and relieve all air pressure from the air tank.
2. Apply a soap solution to all air line fittings and connections/piping.
3. Correct any leaks found.

NOTICE: Even minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance.

9. Air compressor Head Bolts - Torquing

The air compressor pump head bolts should be kept properly torqued. Check the torques of the head bolts after the first five hours of operation. Torque to 12–17 ft.-lbs. (16.3–23.0 Nm).

10. Additional Service

Disassembly or service of the air compressor beyond what is covered in this manual is not recommended. If additional service is required, contact 1-888-43-HUSKY for further assistance.

Storage

Before you store the air compressor, make sure you do the following:

1. Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary.
2. Drain water from air tank. See To Drain Tank under Operation.

WARNING: Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.

Troubleshooting

Compressor does not run.

Motor hums but does not run or runs slowly.

Fuses blow or circuit breaker trips repeatedly.

Knocking Noise

Excessive belt wear

Squealing sound

Restricted air intake

Oil and/or moisture in tank and/or air lines

Exploded View - Motor/Pump Assembly

Parts List - Motor/Pump Assembly

NA: These are standard parts available at your local hardware store.

Kits Available

Exploded View - Unit Assembly

Parts List - Unit Assembly

NA: These are standard parts available at your local hardware store.