Installation Guide for Co-op Cycles models including: REV 12, REV 16, REV 20, REV 12 Training Wheels, REV 12, Training Wheels, Wheels

CC Training Wheel Install

62

REI Karl Schumacher

INSTRUCTIONS TO INSTALL

19 lug 2024 — Correctly tightening the training wheel screws requires a calibrated torque wrench. If you choose to work on your own bicycle, you must use a torque wrench and ...

19 lug 2024 — With the screw placed in the bracket, reposition the bracket on the bike as shown (Figure 3) and carefully thread the screw into the dropout until 3-4 ...

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Co-op Cycles Training Wheels
INSTRUCTIONS TO INSTALL
Package Contents: Use only the approved hardware.

REV 12 , REV 16 , REV 20

M8x25mm
2X Socket Cap Screws

2X M8 Split Lock Washer

2X M8 Locknut with Nylon Insert

Standard Washer for extra
2X space from manufacturing tolerances.

Tools Required

13mm
Open-End Wrench

6mm
Hex Wrench

Needle Nose or

Locking Pliers

or

Nm or in-lb
Range Torque
Wrench

Figure 1

Correctly tightening the training wheel screws requires a calibrated torque wrench. If you choose to work on your own bicycle, you must use a torque wrench and the correct tightening torque specifications indicated in these instructions. Any REI store can perform this service at no cost to you if you don't have the proper tools or don't feel comfortable performing the installation.

Instructions: Start with the drive side 1. Place bike in repair stand in a vertical orientation with the
rear wheel pointing upward (Figure 1).

Figure 2
TRAINING WHEEL BRACKET

2. Set the bracket assembly on the workbench and place the M8 split lock washer and screw as shown to the right (Figure 2).

M8 SOCKET CAP SCREW SPLIT LOCK WASHER

Figure 3
TAB SLOT

TAB

Figure 4

3. With the screw placed in the bracket, reposition the

bracket on the bike as shown (Figure 3) and carefully

thread the screw into the dropout until 3-4 threads are

exposed on the inside of the bracket (Figure 4). Ensure the

tab on the training wheel bracket is inserted into the slot

on the dropout. Take care not to cross thread the screw.

3 TO 4 THREADS EXPOSED
HERE

Figure 5 Figure 7

4. Clamp the M8 locknut with the locking pliers or needle nose pliers (Figure 5). See prontip below.

Figure 6

5. Using the pliers, position the locknut over the exposed threads of the screw. Face the locknut with the nylon side away from the screw. Continue to thread the M8 screw into the dropout until it fully engages the threads of the locknut (Figure 6).

M8 LOCKNUT PLIERS

M8 SOCKET CAP SCREW

6. Remove the pliers and continue to thread the M8 screw into the dropout until it bottoms out against the bracket. Continue to tighten until the training wheel bracket is fully seated against the dropout. (Note: There should be a gap between the inside of the dropout and the locknut. (You will tighten this later.)

HEX WRENCH
ASSEMBLY BRACKET BOTTOM VIEW OF REAR DROPOUT

NYLON SIDE TAPE

Pro Tip: If you don't have locking pliers, place a strip of tape over the back side of your 13mm open-end wrench. Then place your locknut with the nylon side on the tape.

7. Torque down the M8 screw to 24 Nm (Figure 7).
8. Using the 13mm open-end wrench tighten the locknut until it is snug against the inside of the frame dropout. Use the 6mm hex wrench to ensure the bolt stays tight (Figure 8).
9. Repeat step #7 to verify the screw is still secure. TORQUE WRENCH

Figure 8

13mm OPEN-END WRENCH

TORQUE CONVERSIONS

Nm Inch-Pounds Foot-Pounds

24

212.4

17.7

6mm HEX WRENCH

Figure 9
LOCK WASHER M8 BOLT
TRAINING WHEEL

Repeat steps 1-9 for the non-drive side.
10. When installing the screw on the nondrive side of the bike, check that the M8 screw is not touching the coaster brake arm (Figure 9).
11. If the screw is touching the coaster brake arm, add the provided optional washer on the outside of the frame between the training wheel bracket and the lock washer (Figure 10).
COASTER BRAKE ARM

Figure 10
OPTIONAL WASHER LOCK WASHER
M8 BOLT

TRAINING WHEEL BRACKET


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