Jøtul GI 450 DV II Katahdin Direct Vent Gas Fireplace Insert
Installation and Operation Instructions
Conforms to ANSI Z21.88-2019, CSA 2.33-2019 and CAN/CGA 2.17-M17.
⚠️ **WARNING:** If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
**WHAT TO DO IF YOU SMELL GAS:** Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
In the Commonwealth of Massachusetts, a carbon monoxide (CO) detector shall be installed in the same room as the appliance.
This appliance may be installed in an aftermarket, permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the types of gas indicated on the rating plate. A conversion kit is supplied with the appliance.
❗ **DANGER:** HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.
A barrier designed to reduce the burn hazard from the glass viewing area is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Owner's Manual Overview
This owner's manual provides information to ensure safe installation and efficient, dependable operation of your fireplace insert. Please read these instructions in their entirety and make them available to anyone using or servicing this gas insert. Do not attempt to alter or modify the construction of this appliance or its components. Any modification or alteration will void the warranty, certification and listing of this appliance. This heater must be installed and maintained by a qualified service agency.
Suggested Tools for Installation and Service
- External regulator (for Propane only)
- Piping which complies with local code
- Manual shut-off valve (T-Handle required in Massachusetts)
- Sediment trap (if required by code)
- Tee joint
- Work Gloves
- Pipe wrench
- Pipe sealant
- 10 mm open end wrench
- Safety glasses
- Torx T-20 screwdriver
- Tin snips
- 1/2", 7/16" open end wrench
- Phillips head screwdriver
- Flat head screwdriver
- 1/4" nut driver
Initial Break-in and Operation Sound
It is normal for smoke and odor to occur during the initial stages of operation, depending upon temperatures generated over time. This "curing" condition can be alleviated by promoting fresh air circulation within the immediate vicinity of the appliance.
Cast iron and steel components expand and contract with temperature fluctuations that are often accompanied by "creaking" or "pinging" sounds. This is the result of natural thermal activity. The optional blower fan will also generate a slight hum at the low setting and progressively increase with the velocity of forced air.
Installation Requirements for the Commonwealth of Massachusetts
THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS-FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS.
- On each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s), complying with NFPA 720 (2005 Edition).
- A carbon monoxide detector shall be located in the room housing the appliance, be hard-wired or battery powered (or both), and comply with NFPA 720 (2002 Edition).
- A product-approved vent terminal and, if applicable, an air intake must be used. Installation must strictly comply with manufacturer's instructions. A copy of the installation instructions must remain with the appliance.
Massachusetts Approval Code: G3-0817-12
Jøtul recommends that gas products be installed and serviced by professionals certified by the National Fireplace Institute® (NFI) as NFI Gas Specialists.
Specifications
Natural Gas | Propane | |||
MIN | MAX | MIN | MAX | |
Input Rates | 23,750 BTU/hr | 33,000 BTU/hr | 21,000 BTU/hr | 33,000 BTU/hr |
Inlet Pressure (WC) | 5.0 | 7.0 | 12.0 | 16.0 |
Manifold Pressure (WC) | 1.6 | 3.5 | 5.3 | 11.0 |
Steady State Efficiency: 78.59%
A.F.U.E. Efficiency: 75.37% NG / 77.18% LP
CSA P4.1-15 Fireplace Efficiency: 69.49%
Ignition Type: Electronic Ignition (IPI) or Continuous Pilot (CPI)
Options
- Boston Buff Beige Brick Panel Kit: #157220
- Chimney Red Brick Panel Kit: #157221
- Fuel Conversion Kit - NG to LP: #157249
- Fuel Conversion Kit - LP to NG: #157250
- High Altitude Adjustment Kit - LP: #157251
- High Altitude Adjustment Kit - NG: #157252
- Wall Thermostat: #750003
- Remote Control: #224910
- Extension Power Cord, 10 ft.: #223253
- Simple Surround Panel - 40" x 30": #157224
- Wide Surround Panel - 47 3/4" x 34" Matte Black: #157213 (Custom sizes available)
⭐ **IMPORTANT:** THIS APPLIANCE IS SHIPPED TO USE NATURAL GAS ONLY. FOR USE WITH PROPANE, INSTALL PROPANE CONVERSION KIT #157249, INCLUDED WITH THIS APPLIANCE.
General Information
This heater must be installed and maintained by a qualified service agency. Do not attempt to alter or modify the construction of this appliance or its components. Any modification or alteration will void the warranty, certification and listing of this appliance.
- The installation and repair of this appliance must be done by a qualified service person. Failure to properly install and maintain this heater could result in an unsafe or hazardous installation, which may result in a fire, explosion, property damage, personal injury or loss of life.
- This appliance should be inspected before use and at least annually. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
- This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
- The installation must conform to local codes. Your local Jøtul authorized dealer can assist you in determining what is required in your area for a safe and legal installation. Some areas require a permit to install a gas burning appliance. Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area. In the absence of local codes, the installation requirements must comply with the current National codes. In the U.S., these requirements are established in the National Fuel Code, ANSI Z223.1 (NFPA 54). In Canada, the codes have been established in CAN/CGA B149 Fuel Installation Code.
- Do not operate this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
- Do not operate the fireplace with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Only remove glass for routine service. Always handle glass carefully.
- Notify your insurance company before proceeding with installation of this fireplace.
Record your appliance's serial number (stamped on the rating plate in the valve compartment) and date of purchase for future reference.
Safety Information
Due to the high operating temperatures, this appliance should be located out of traffic and away from furniture, draperies, etc. Maintain proper clearance to combustible mantels and fireplace trim.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be supervised while they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier, such as a child guard, is recommended to be used if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, it shall be replaced only with Jøtul barrier part number 157738. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
Clothing or other flammable materials should not be placed on or near the fireplace.
Never allow anyone to use the fireplace if they are unfamiliar with its operation.
NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the fireplace.
Never burn any solid materials (wood, cardboard, paper, coal, etc.) in this gas fireplace. Use with natural gas or propane fuel ONLY.
Do not slam or strike the glass panel.
This appliance is NOT for use with aftermarket glass doors. This appliance is approved for use only with the surround panel options listed on page 4 of this manual.
Wear gloves and safety glasses while installing or performing maintenance procedures on this appliance.
This fireplace insert is specifically designed for use with 3" Type B vent pipe components or a Listed Flexible gas liner.
Electrical Hazards
- Be aware of electrical wiring locations when cutting holes in walls and ceilings for termination.
- The blower must be electrically grounded in accordance with local codes or, in the absence of local codes, with the current ANSI/NFPA 70, National Electrical Code or CSA C22.1 Canadian Electrical Code.
- The Blower is supplied with a three-prong (grounding) plug for protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG.
- Always disconnect the power supply when performing routine service on the fireplace.
Installation Requirements
Firebox Dimensions
The firebox dimensions are shown in Figure 2. The glass viewing area measures 29 1/4" x 13 1/4". The overall dimensions include leg levelers.
Leg Leveling Bracket Note
Two right and left brackets with mounting hardware are included. Installation allows the insert to be raised up to 2 1/2" off the hearth. Use of leveling brackets affects minimum clearance to combustible top trim and mantle construction (see Figures 4 and 5).
Minimum Fireplace Requirements
This appliance is approved for installation into a solid fuel-burning, factory-built fireplace, or a code-approved, solid fuel-burning masonry fireplace with a tile flue liner. An acceptable fireplace cavity must have the minimum dimensions specified in Figure 3.
Do not modify or alter the construction of the gas insert or any of its components to enable it to fit into a fireplace. Any modification of the insert will void the warranty, certifications and approvals of the unit and could be dangerous.
Surround Dimensions
- Cast Iron Surround or Simple Surround: Covers a maximum fireplace opening 27 1/2" high x 39" wide. Overall Standard Surround dimensions are 28" high X 40" wide.
- Cast Iron Surround or Simple Surround with 2" Riser Bar: Covers a maximum fireplace opening 29 1/2" high x 39" wide. Overall Standard Surround dimensions with Riser Bar are 30" high X 40" wide.
- Optional Wide Surround (must be used with Cast Iron Surround): Covers a maximum fireplace opening 47" wide X 33 1/2" high. Overall Wide Surround dimensions are 47 3/4" wide x 34" high.
⭐ **NOTE:** If the Wide Surround is used without the Riser Bar, 2" of material must be removed from the surround legs. See instructions on page 33.
Clearance Requirements
The following clearances and hearth specifications are the minimum requirements for installing this appliance into a solid fuel-burning fireplace. See Figures 4 - 7.
A combustible surface is anything that can burn (i.e., sheet rock, wallpaper, wood, fabrics, etc.). These surfaces are not limited to those that are visible and also include materials that are behind non-combustibles. If you are not sure of the combustible nature of a material, consult your local fire officials. Remember, "Fire Resistant" materials are considered combustible; they are difficult to ignite, but will burn. Also, "fire-rated" sheet rock is considered combustible.
Always maintain the proper clearances to allow for the flow of ventilation air around the insert.
Hearth Requirements
- Hearth protection in front of the GI 450 DV II must be composed of masonry material extending 8" (203mm) to each side of the fireplace opening and 16" (406mm) forward from the fireplace facing material.
- Raised Hearth: A raised masonry hearth that is at least 6" (152mm) high must extend a minimum 12" (305mm) forward from the fireplace facing material.
Leg Leveler Bolts and Brackets
This feature enables greater installation flexibility. The leveling bolts may be extended from the mounting brackets no more than 1/2" (See Figure 6). The firebox may be further raised, in 1/2" increments, up to 2 1/2" more (max. 3" total) by adjusting the height of the leveling bolt mounting brackets (See Figure 7).
⭐ **NOTE:** IF RAISING THE UNIT MORE THAN 2 INCHES, ADD 1 INCH TO THE BASELINE CLEARANCES SPECIFIED IN FIGURE 5.
The Stabilizer Bar may be required when raising the unit's height. See page 24 for details.
Power Requirement
This appliance requires 120 V AC power for the blower, accent lamps, and electronic ignition. Four AA batteries provide back-up power for outages.
Vent Guidelines
- All vent components must be installed in accordance with their listing and manufacturer's instructions.
- The minimum height of the termination cap from the top of the unit shall be no less than 10', and the maximum height shall be no more than 40'. See Figures 8 and 9.
- Steep roofs, nearby trees, or predominantly windy conditions can promote weak draft or occasional downdrafts. Increasing vent height or using high wind termination caps may help.
- HORIZONTAL RUNS are not permitted anywhere in the venting system.
- Venting liners CANNOT be less than 3" in diameter or greater than 3" in diameter.
- Any unused flue or masonry enclosure can be used as a passageway for venting PROVIDED the flue is relined using 3" Listed Flexible Gas Liner.
- The remaining space around the liner in a masonry or zero-clearance flue CANNOT be used to vent any other appliance.
- Listed Flexible Gas Liners may not be exposed to any living space.
- Installation of any components not manufactured or approved by Jøtul or failure to meet all clearance requirements will void all warranties and could result in property damage, bodily injury, or loss of life.
- Never modify any venting component, or use any damaged venting product.
- THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDING, AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLIANCE.
- The minimum vent height above the roof or adjacent walls is specified by building codes. Refer to the Gas Vent Rule for a general guide.
Gas Vent Rule
Roof Slope | Minimum Height From Roof |
Flat to 6/12 | 1' 0" (0.3M) |
Over 7/12 to 9/12 | 2' 0" (0.6M) |
Over 10/12 to 12/12 | 4' 0" (1.2M) |
Over 13/12 to 16/12 | 6' 0" (1.8M) |
Over 17/12 to 21/12 | 8' 0" (2.4M) |
⭐ **IMPORTANT NOTICE:** THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-1999-CSA 2.33-M99 TEST METHODS AND RESULTING ITS/WHI PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD.
Vent Installation Procedure (Masonry Fireplaces)
- Measure chimney height. Determine if both intake and exhaust liners will extend to the top. In Canada, both liners must extend the full length and connect to the unit and termination kit.
- Cut appropriate lengths of flex duct for intake and exhaust. Label both ends of the Exhaust duct.
- Follow manufacturer's instructions to attach duct ends to the chimney termination kit.
- Drop liners down the chimney and rest the termination kit atop the chimney.
- Seal the chimney termination kit to the top of the chimney flue with high-temperature sealant.
- Secure the appropriate direct vent cap to the termination kit.
- Inside the fireplace, trim excess flex so ends hang approximately 15" from the floor.
- If the Intake duct is not attached to the chimney termination kit: Install a length of flex duct extending at least into the first flue tile. The fireplace chimney flue must be permanently sealed-off from the room. A direct vent cap is required to allow fresh air into the chimney flue and intake duct.
- Compress ducts above the fireplace opening and out of the way.
- Position the insert halfway inside the fireplace and attach the labeled Exhaust duct to the Exhaust collar (right side facing front). Attach the Intake duct to the Intake collar (left side facing front).
- Secure ducts to collars with sheet metal screws or hose clamps. No silicone or sealant is required.
- Once the gas line is installed, carefully push the unit inside the fireplace.
⭐ **IMPORTANT NOTICE:** INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN #46DVA-VWG IS ALSO RECOMMENDED.
Prefabricated Fireplace Installation
⭐ **IMPORTANT:** BEFORE STARTING, ENSURE A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX BY A QUALIFIED PLUMBER OR GAS FITTER. A factory-built fireplace will require modification prior to installation of the insert.
Modification
- Remove any fuel grate and other components. Do not cut sheet metal parts of the fireplace where the insert will be installed. If no gas access hole exists, a 1 1/2" (37.5 mm) or less hole may be drilled in the lower sides or bottom, sealed with non-combustible insulation after gas installation.
- Remove the damper assembly (blade, handle, linkage). Two 3" liners must pass through the damper area.
- Remove any firescreen or door assembly, usually by removing a support rod.
- Remove the metal ashlip, if appropriate, to allow the insert to sit flat. Reinstall any screws removed.
- Attach the fireplace conversion notice to the back of the factory-built fireplace.
⭐ **NOTICE:** If the intake flex does not extend the full length of the chimney and connect to the unit and termination cap, a METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT BELOW THE END OF THE INTAKE DUCT (normally at the damper area). See Figure 9.
To avoid cross venting, label the duct for exhaust at both top and bottom ends.
⭐ **CANADA NOTE:** Both Intake and Exhaust ducts must extend the full length of the chimney and be connected to both the unit and the termination kit.
Prefabricated Fireplace Vent Procedure
- Measure chimney height. Determine if both intake and exhaust will extend to the top.
- Cut appropriate lengths of flex for intake and exhaust.
- If the intake flex will be attached to the chimney termination kit: Attach the appropriate ends of the flex to the chimney termination kit.
- Drop liners down the chimney and rest the termination kit atop the chimney.
- Seal the chimney termination kit to the top of the chimney pipe with high temperature sealant.
- Secure the appropriate DIRECT VENT CAP to the termination kit.
- Inside the fireplace, trim excess flex so liners hang approximately 15" from the floor.
- If the intake flex is NOT attached to the chimney termination kit: Install a minimum 6 foot length of flex pipe into the flue for intake air. A METAL damper block off plate must be constructed and installed in the damper area to completely seal off the flue from the room. Cut holes for both intake and exhaust liners in the block off plate. A direct vent cap is still required to allow fresh air into the chimney flue and ultimately into the intake flex and insert. Attach the Fireplace Conversion Notice to the back of the fireplace if appropriate.
- Surround panels must not block or seal any ventilation openings on the prefabricated fireplace.
⭐ **WARNING:** FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS DIAGRAM OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.
Vent Connection
Wear Safety Gloves! ?️
- Push the insert partially into the fireplace cavity, leaving access to the duct collars.
- Identify the end of the Exhaust duct and secure it to the appropriate collar on the insert using a duct clamp as in Figure 10.
- Secure the other Intake duct to the other collar.
3" to 4" OEM Vent Collar Adaptors are available from ICC (TM-I34) and DuraVent (3GVBTI4 P/N 810004525).
Final Positioning
- Blower Power Cord: Extend the blower power cord forward, routing it to the nearest power source. It can extend up to 5 1/2 feet to the right, and up to 3 1/2 feet to the left, measured from the fireplace center line. A 10 foot extension cord is available (Jøtul PN 223253).
- Level and Plumb the Cabinet: With the fireplace cabinet in its final position, confirm it is level and plumb. Adjust leg levelers at each corner. The leg levelers can be adjusted up to 1/2". If a greater height increase is required, the brackets can be lowered in 1/2" increments to raise the cabinet up to 2 1/2".
Gas Supply Connection
The gas supply line connects to the valve on the left side of the unit (facing front). The gas supply line should be a minimum of 3/8" in diameter, or appropriately sized to provide sufficient gas pressure to the valve. Figures 11 and 12 illustrate the connection.
The GI 450 DV II is shipped with a 3/8" cast iron nipple and a 24" flexible gas line. Jøtul recommends the flexible gas line for ease of installation and service. For areas where flexible gas lines are not permitted, use the 3/8" iron nipple.
The use of Flexible Gas Appliance Connectors is acceptable in many U.S. areas; Canadian methods vary by local code.
ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR, IN THE ABSENCE OF LOCAL CODE, THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR CAN-B149. All codes require a gas shut-off valve (gas cock) and union in the supply line, in the same room as the appliance, for disconnection during servicing.
Secure all joints tightly using appropriate tools and sealing compounds. Propane fuel requires propane-resistant compounds.
Turn on gas supply and test for gas leaks using a soapy water solution or electronic gas sensor. Never use an open flame to check for leaks. Tighten or reconnect any leaking joints and retest.
⭐ **INSTALLATION OF A T-HANDLE GAS COCK IS REQUIRED IN MASSACHUSETTS IN COMPLIANCE WITH CODE 248CMR.
Gas Pressures
Correct gas pressure is essential for efficient and safe operation. Proper gas pressure provides a consistent flow of gas and is instrumental in checking for gas leaks. The gas control valve is equipped with pressure test points (Inlet/In for supply pressure, Outlet/A for manifold pressure) on the front of the valve (See Figure 12).
The appliance must be isolated from the gas supply line by closing its manual gas shut-off valve during any pressure testing of the gas supply piping system that exceeds 1/2 psig (3.5kPa).
MIN | MAX | |
NECESSARY INLET GAS PRESSURES (inches water column) | ||
NATURAL GAS | 5.0 WC | 13.85 WC |
PROPANE | 12.0 WC | 13.85 WC |
NECESSARY MANIFOLD PRESSURES (inches water column) | ||
NATURAL GAS | 1.6 WC | 3.5 WC |
PROPANE | 5.3 WC | 11.0 WC |
ALWAYS TEST PRESSURE WITH THE VALVE REGULATOR ADJUSTED TO THE HIGHEST SETTING.
Symptoms of Incorrect Gas Pressure
- Insufficient gas pressure: Small pilot flame, poor pilot rectification, frequent burner outages, little variation between HI/LO flame settings, insufficient gas for multiple appliances.
- Excessive gas pressure: Permanent damage to valve, too large pilot flame causing overheating of flame sensor, sooting due to impingement or incorrect fuel/air mix.
⚠️ **WARNING:** DO NOT ALLOW THE INLET GAS PRESSURE TO EXCEED 14.0" WC (OR 1/2 PSIG) AS SERIOUS DAMAGE TO THE VALVE MAY RESULT.
Leak Test
- Mix a 50-50 solution of water and dish soap.
- Light appliance (see lighting instructions).
- Brush or spray all joints and connections with the soapy water solution.
- If bubbles appear or a gas odor is detected, immediately turn gas control knob to the OFF position.
- Tighten or reconnect the leaking joint and retest for any gas leaks.
Fuel Conversion
The Jøtul GI 450 DV II is shipped from the factory equipped to burn Natural Gas. Fuel Conversion Kits are available to convert the system to Propane and back to Natural Gas. The kit contains all necessary components, including labels that must be applied to the insert.
⚠️ **WARNING:** THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION.
⭐ **IN CANADA:** THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.
LP Conversion Kit Tools Required
- 1/2" & 13 mm open end wrench or deep-well socket
- Torx T20 driver
- 1/4" nut driver
Conversion Kit Contents
- 1 regulator tower labeled for the appropriate fuel
- 2 regulator tower Torx screws
- 1 burner injector (#33 - NG / #52 - LP)
- Label A (to be completed and applied to the base of the valve compartment)
- Label B (apply to the rating plate)
- Small valve label (apply to valve body)
- Conversion instructions
SIT Proflame 880 Valve Rating Specifications:
Min. Input Rate (0-2000 ft) | Max. Input Rate (0-2000 ft) | Max. Input Rate (up to 4500 ft) | |
NG | 12,750 BTU/hr | 33,000 BTU/hr | 31,500 BTU/hr |
LP | 21,000 BTU/hr | 33,000 BTU/hr | 32,000 BTU/hr |
Fuel Conversion Procedure
- Turn off gas supply and disconnect electrical power.
- Remove the glass frame. Loosen the battery box wing nut and push the box back. Use the latch release tool to release the two latches under the firebox (See Figure 13).
- Pull the Burner Tube away from the air shutter and out of the firebox.
- Loosen the Air Shutter stem wing nut under the firebox. Slide the shutter stem all the way to the left (See Figure 14).
- Use a 1/2" open end wrench or deep-well socket to remove the burner orifice from the brass orifice holder. Replace with the supplied orifice (See Figure 15). ⚠️ **CAUTION:** Do NOT over tighten the Burner Injector. Over tightening can damage the brass elbow and cause a gas leak!
- Convert the Pilot Injector: Use a 7/16" wrench to remove the pilot head. Grasp the pilot bracket with pliers or vice-grips to prevent bending. Remove the original pilot injector and install the new one (See Figure 15a). Replace the pilot head, ensuring the hood directs flame to the flame sensor and burner carry-over ports.
- Change the Air Shutter position: Lift the shutter tube and turn it over so the appropriate fuel type indicator (LP or NG) faces you (See Figure 16). Push the shutter all the way back over the burner orifice.
- Reinstall the burner tube, engaging it within the air shutter. Ensure the burner is level and securely seated on the firebox floor.
- Replace the variable regulator on the gas control valve. Remove the regulator tower and diaphragm. Install the new regulator tower from the kit, ensuring the gasket is properly positioned, and tighten screws securely (See Figure 17).
- Apply the conversion notice labels to the appliance: Label "A" to the floor of the valve compartment, Label "B" to the Rating Plate, and the small valve sticker to the valve body.
- Use an electronic gas detector or soap solution to test for leaks at the pilot head and all gas line joints. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
- Pressure Test: Conduct a pressure test of the valve following the guidelines on page 14.
High Altitude Adjustment
When installing this appliance at altitudes above 2000 feet, it is necessary to compensate for the thinner air. Higher altitudes affect atmospheric pressure and heat value of gaseous fuels, requiring different orifices for efficient combustion.
⭐ **IN THE U.S.:** THE DE-RATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. THE INFORMATION STICKER MUST BE FILLED OUT BY THE INSTALLER AND APPLIED TO THE APPLIANCE AT THE TIME OF THE CONVERSION. THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS DE-RATING.
⭐ **IN CANADA:** This unit has been tested for installation at high altitudes in accordance with Canadian test standard CAN/CGA-2.17. THE DE-RATING SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.
High Altitude Installations
For installations between 2000 ft. to 4500 ft. (610 m - 1370 m), consult the local gas distributor or authority having jurisdiction for proper rating methods. If the installer must convert the unit, the information label must be completed and applied to the appliance (See Figure 18).
Derating Procedure
- Install the appropriate orifice per the High Altitude Chart.
- Remove the burner tube to expose the main burner orifice.
- Use a 1/2" deep well socket or open end wrench to remove the orifice and replace with the appropriate one from the high altitude adjustment kit.
- Attach the high altitude conversion sticker provided to the rating plate on the appliance (See Figure 14).
- It may be necessary to adjust the air shutter on the burner tube. See the Flame Picture / Air Shutter Adjustment section for more details.
GAS TYPE | ORIFICE SIZE | ELEVATION | JØTUL PART NO. |
NATURAL GAS | #33 | 0 - 2000' (0 - 619m) | 220641 |
PROPANE | #52 | 0 - 2000' (0 - 619m) | 045025 |
NATURAL GAS | #34 (1.55 mm) | 2001'- 4500' (611 - 1170m) | 224364 |
PROPANE | (Size not specified) | 2001'- 4500' (611 - 1170m) | 220048 |
Flame Picture / Air Shutter Adjustment
This appliance is shipped from the factory for Natural Gas. If converting to Propane, it is necessary to adjust the air shutter on the burner tube for the proper gas to air mix (See Figure 16).
Air shutter adjustments can also achieve the desired flame appearance. Generally, flame appearance is a matter of preference, but most people enjoy a warm, yellowish flame.
- Closing the Air Shutter: Insufficient combustion air results in very long yellow flames that can promote soot. Sooting produces black deposits on logs, appliance walls, and potentially the exterior termination cap. Sooting is caused by incomplete combustion and lack of combustion air.
- Opening the air shutter: Generates a flame that is blue and transparent, or an "anemic" flame. This flame is generally more efficient but less attractive.
Jøtul recommends the following settings for the Katahdin gas insert:
- Propane: 3/16" open
- Natural Gas: 1/16" open
Run the insert for a minimum of 15 to 20 minutes for an accurate representation of the flame appearance before making adjustments.
To adjust the air shutter:
- Loosen the air shutter stem wing nut located under the firebox (See Figure 19).
- Sliding the stem to the right opens the shutter and increases the air/fuel ratio. Sliding it to the left restricts airflow and decreases the air/fuel ratio.
- Allow the insert to burn for 30 minutes on the HIGH setting, observing the flame continuously. Make further adjustments in 1/8" increments and let the flame settle before making subsequent adjustments.
- If the flame appears weak, slow, or sooty, repeat the process until the flame is as desired.
Install Optional Brick Panels
Tools Required: 1/4" socket driver, 10 mm socket wrench.
⚠️ **CAUTION!** THE PANELS ARE EXTREMELY FRAGILE. HANDLE GENTLY, AVOIDING DAMAGE TO EDGES FROM CONTACT WITH OTHER PARTS.
- Remove the two cast iron side panels from the firebox. Use a 10 mm socket wrench to remove retainer brackets at the rear corner of each panel. YOU MUST REPLACE THE M6 BOLTS IN THOSE LOCATIONS. (See Figure 20).
- Use the 10 mm socket wrench to remove the two Grate assembly M6 flange head hex nuts located behind the grate crossbar. Remove the Grate assembly and set aside (Figs. 21 - 22).
- Remove the burner tube by lifting it slightly and sliding it to the right to disengage it from the air shutter.
- Set the Floor panels into place in the firebox, being careful to avoid chipping the edges (See Figure 23).
- Place the Brick panels into position in the numerical order indicated in Figure 24.
- Replace the Grate assembly and secure it with the nuts previously removed.
- Replace the burner tube. Correctly installed, it will be level, with the lower half engaged within the air shutter, and the upper half seated behind the air deflector (See Figs. 25 and 26).
Install the Log Set
⭐ **NOTE:** Install the optional Brick Panels before installing the Log Set. The Katahdin is equipped with a seven-piece log set packaged separately.
- Unwrap each log and set on floor near unit. Check for damage.
- Install the Rear Base Log on pegs on the rear skirt (Fig. 27).
- Install the Front Base Log on its pegs (Fig. 28).
- Install the Front Left Log (Fig. 29).
- Install the Front Right Log (Fig. 30).
- Install the Upper Right Log and Upper Left Logs on the associated pegs in the Rear Base Log (Figs. 31 - 32).
- Install the Upper Center Log on its peg (Fig. 33).
- Spread the Ember Stones evenly across the burner tube screen. It is best to equally space these embers for optimum flame appearance. ⭐ **NOTE:** YOU DO NOT NEED TO USE ALL OF THE EMBER STONES. You may also wish to spread some ember stones across the front of the ceramic base panel.
- Use tweezers to pinch small tufts of Rock Wool over the ember stones to produce an enhanced glowing effect.
Wall Thermostat
Use only a 750 millivolt DC two-wire circuit thermostat. The thermostat should be placed in the same room as the heater, typically 5' off the floor. Avoid drafty areas or any area that may affect the accuracy of the thermostat.
The thermostat should be connected to the burner switch terminal block using a minimum 16 gauge wire having a maximum length of 35 feet. Remove the Burner Controls face plate by removing the two #8 hex head screws. Connect the two thermostat wire leads to the two open terminals on the terminal block located on the back of the face plate between the two switches. Do not overtighten the connections (See Figure 34).
At the thermostat, the two wires should be connected to the two connection screws on the thermostat base plate according to the manufacturer's instructions. For the thermostat to function, the ON/OFF/T-STAT switch must be in the T-STAT position. The thermostat will then control the burner function with the Pilot switched to either IPI or CPI modes.
Remote Control #224910
The optional Jøtul Remote Control can be used with the GI 450 DV II, however, the receiver must be installed outside of the unit. If there is no room within the fireplace, consider installing the receiver in a nearby wall. Use 200°C, 18 ga. wire for extension, if needed. Keep all wiring from direct contact with the insert firebox bottom.
Remove the burner control face plate and connect the remote receiver leads to the two open terminals shown in Figure 34.
Surround Panel Installation
Cast Iron Grill Assembly
Attach the upper and lower grill halves together using the pre-installed M6 x 12 mm bolts and washers (Figure 35).
Install the grill assemblies onto the fireplace using M5 x 10 mm hex cap bolts (Figure 36).
Riser Bar Attachment
If the riser bar is to be used, the insert must be lifted 2" off the floor of the fireplace to allow the riser bar to fill the space below the bottom grill assembly (See Figure 37). Install the leveling legs to achieve the appropriate height.
⭐ **NOTE:** THE COMBINED WEIGHT OF THE CAST IRON SURROUND AND RISER BAR MAY CAUSE THE UNIT TO BECOME TOP-HEAVY. IN THAT CASE, INSTALL THE STABILIZER BAR THAT IS SUPPLIED WITH THE FIREPLACE. THE STABILIZER BAR ATTACHES TO THE TOP OF THE FIREBOX AND WILL BRACE THE UNIT AGAINST THE FIREPLACE LINTEL TO PREVENT THE UNIT FROM LEANING FORWARD (See Figures 37 and 38).
Surround Panel Installation
All Surround Panel fasteners are pre-installed. Use a 10 mm wrench to attach the panels.
- RISER BAR: The 2" riser bar is used with the standard cast iron surround and is needed if the fireplace opening is between 27 1/2" and 29 1/2" high. It can be used in any installation if desired. (See Figure 37).
Secure the two sections of the riser bar together with a washer and bolt and bolt the assembled riser bar to the surround legs (Figure 43).
- Lay the four surround panels on the floor backside up. Using two bolts and washers, attach the right and left upper sections (breastplates) together (See Figure 39).
- Attach the left and right leg sections to the breastplate assembly using a bolt and washer on each side (See Figure 40).
- Four mounting tabs are attached to the back of the surround panels at the factory. Ensure all four tabs are in place and secure (See Figure 41).
- Stand the assembled surround up and gently lift to the unit. Align the mounting holes on the sides of the insert with the mounting tabs on the surround (See Figure 42).
- Slide the surround assembly down into the mounting holes. Ensure all four mounting tabs engage securely with the adjacent bracket holes (See Figure 43).
⭐ **Note:** The riser bar is not used for support of the insert. If more space is needed for the riser bar, raise the unit using the leveling legs (See Figure 37).
- Carefully push the unit and surround assembly back into the fireplace. This is best done by pushing the front outside edges of the glass frame. Ensure the gas line and blower cord are not pinched.
- Install the Safety Screen Barrier. Simply hang the barrier assembly by engaging its hooked brackets with the slots used by the surround panels (See Figures 42 and 43).
See Appendix B, page 33, for Simple Surround and Wide Surround assembly instructions.
Fireplace Operation
Burner Controls
- Burner functions may be manually controlled by placing the burner switch in the ON/OFF position.
- The CPI mode allows manual control of the burner. The pilot will burn continuously for up to seven days before extinguishing and automatically switching to IPI functionality.
- The TSTAT position permits automatic control through use of an optional wall thermostat or remote control device (Figure 44).
Pilot Modes
- Intermittent Pilot Ignition (IPI): This feature allows the pilot flame to go out when there is no call for heat. Ideal for use with thermostatic or remote control, the control ignites the pilot flame only when there is a call for heat. A battery back-up permits continued use in the event of a power failure.
- Continuous Pilot Ignition (CPI): This permits the pilot to continue burning even when there is no call for heat. This feature allows the burner to function properly under a variety of adverse conditions, such as difficult draft conditions. For example, it can be difficult to establish positive draft through a very long vent system, particularly in moderate weather. In such cases, the entire system will benefit from the heat generated by a continuous pilot flame. ⭐ **NOTE:** In CPI mode, the pilot will automatically extinguish after seven days if there is no call for heat during that period. The pilot will relight at the next call for heat. Exercise caution when operating with a continuous pilot. DO NOT USE CLEANING PRODUCTS HAVING COMBUSTIBLE VAPORS AROUND THE OPERATING FIREPLACE.
Flame Picture
The gas control valve regulator provides easy adjustment of flame height, appearance, and heat output. To adjust the flame between the HI and LO setting, rotate the HI/LO knob, located on the valve face. NO SMOKE OR SOOT SHOULD BE PRESENT. CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS APPARENT. IF SOOT OR SMOKE PERSIST, THE AIR SHUTTER MAY REQUIRE ADJUSTMENT.
Blower Operation
The GI 450 DV II is equipped with a 125 cfm heat-activated blower. The power cord should be connected to the nearest 120V house current outlet. The cord has a three-prong (grounding) plug for protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG.
The blower must be electrically grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70- National Electrical Code or CSA C22.1-Canadian Code.
The blower is controlled by a heat activated switch (snapstat) that functions only if the blower control switch is in the Automatic ( ♨️ ) setting. Once the firebox heats after the burner has been operating for a short time, the blower will power on regardless of speed control setting. In Automatic ( ♨️ ) mode, the blower will continue to operate after the burner is turned off, until the snapstat cools. (See Figure 48).
In the manual power ON ( ⚡ ) position, the blower will function regardless of the temperature of the fireplace. If blower operation is not desired, place the control switch in the OFF ( ? ) position to bypass the snapstat function.
Accent Lamps
Twin accent lamps are controlled by the switch and dimmer located to the left of the blower controls. Use of the accent lamps will assist in maintaining draft in very long vent runs and thereby help ensure consistent IPI performance.
⚠️ **CAUTION:** ALWAYS DISCONNECT ELECTRICAL POWER WHEN SERVICING THIS APPLIANCE. LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLIANCE.
System Check
- Initial System Purge: When lighting the appliance for the first time, or after a long period of disuse, it will take a few moments to clear the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions.
- The pilot flame should be steady - not lifting or floating. The flame should be blue in color around the pilot hood, with traces of yellow toward the outer edges. It is important that the pilot flame engulf the top 1/8" of the flame rectifier / sensor. The pilot flame should project out of the pilot hood 1" from both ports (See Figure 28, page 26).
- When lit for the first time, the fireplace will emit an odor for an hour or two. This odor is the result of burnoff of manufacturing by-products. Opening a nearby window to provide fresh air will alleviate this temporary condition.
- Condensation may occur on the glass upon each lighting of the appliance. This "fog" will disappear as the appliance temperature increases.
- Keep the controls and the area under the appliance free of debris; vacuum this area frequently. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids. ALWAYS be sure the insert is cold and NO hot embers or sparks are present before using a vacuum cleaner.
- ⚠️ **CAUTION:** DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED, CRACKED OR BROKEN.
Maintenance
This appliance and venting system should be inspected before use and at least annually by a qualified service technician.
General Cleaning
- Vacuum the controls area under the firebox at least monthly or more frequently if pet hair is in the environment.
- Gasket inspection: Inspect the glass gasket annually. Examine the gasket for signs of deterioration or stiffness and confirm that the gasket maintains a positive seal. This is important to prevent combustion gases escaping into the room. Replace the gasket if necessary. Refer to the replacement parts list on page 31.
Firebox Components
Periodically inspect the Firebox, Valve Compartment, Convection Airways and optional Blower to BE CERTAIN THAT THE FLOW OF COMBUSTION AND VENTILATION AIR IS UNOBSTRUCTED.
- The firebox should be vacuumed annually to remove any surface build up. Use a soft brush attachment and handle the logs carefully as they are fragile.
- Inspect the pilot head, thermopile and thermocouple for signs of rust or deterioration and replace any components that do. Check that the pilot head is properly engaged with the throat and is oriented correctly (See Figure 46, page 26).
- Inspect the burner and confirm that all the ports are unobstructed, particularly at the pilot area. Vacuum the burner plate if necessary.
Accent Lamp Replacement
- Remove the cast iron Upper Grill.
- Remove the lamp shade and bulb receptacle (three screws) (See Figure 54, pg. 31). Replace with 222943 130V, 50W light bulb.
- Handle the new bulb with gloves. Skin oils will cause the bulb to fail prematurely. If you touch the bulb with your bare skin, wipe it clean with a soft cloth.
- Replace components previously removed.
Battery Replacement
- DISCONNECT THE FIREPLACE FROM POWER.
- Loosen the battery box wing nut and pull the box out of the insert. Replace with four AA batteries, noting polarity indicated on the holder.
Glass Care
Moisture condensation is a normal occurrence with gas appliances and particulate accumulation may appear on the inside surface of the glass. Use a dampened, soft cloth to clean the glass and polish with a dry, soft towel. Specially-formulated ceramic glass cleaner may also be used. DO NOT USE ABRASIVE OR AMMONIA BASED CLEANING SOLUTIONS. TAKE CARE NOT TO SCRATCH THE GLASS SURFACE.
⭐ **NOTE:** INSPECT THE GLASS SURFACE FOR SCRATCHES AS THESE CAN WEAKEN THE PANEL TENSILE STRENGTH. REPLACE THE PANEL IF ANY SCRATCHES ARE FOUND. USE ONLY JØTUL PN 129124. DO NOT USE ANY OTHER TYPE OF GLASS. REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON.
⚠️ **WARNING:** OBSERVE CAUTION NEAR THE GLASS. THE GLASS PANEL MAY SHATTER IF STRUCK WITH AN OBJECT. ALWAYS HANDLE THE GLASS PANEL WITH CARE.
Glass Replacement
To remove the glass panel or glass gasket:
- Open the Controls Panel. Loosen battery box wing nut and push the box out of the way of the latch mechanism (See Figure 13, pg. 16).
- Use the Latch Tool to release the glass clips on either side of the bottom of the firebox.
- Swing the bottom of the glass frame out and lift up to disengage it from the firebox.
- Lay the assembly on a flat surface and use a flat blade screwdriver or pliers to pry up the two steel tabs that secure the glass panel to the frame.
- Install the new glass panel and gasket in the glass frame and secure with the steel tabs. Do not over tighten the tabs as that could break the glass.
Always replace any damaged or broken parts with JØTUL PARTS ONLY. These are available through your Authorized Jøtul dealer. Never substitute any other parts.
With proper care and maintenance, your appliance will provide you with years of enjoyment. If you experience any problem with your Jøtul GI 450 DV II Katahdin gas insert, contact your Jøtul Authorized Dealer for assistance.
Jøtul GI 450 DV II Replacement Parts
⭐ **ONLY USE REPLACEMENT PARTS PROVIDED BY AN AUTHORIZED JØTUL DEALER.**
Burner and Spud Assembly
No. | Part Number | Description |
1 | 129660 | Burner Tube, GI 450 DV II |
2-32 | 157266 | Spud Assembly, Complete - GI 450 DV II |
3 | 158223 | Pilot Assembly, Stainless Steel body |
4 | 117917 | Screw, HWH SMA 8 x 1/2 SL Blk Oxide |
5 | 22395292 | Spud Cover Plate, Matte Black |
6 | 129669 | Gasket, Spud Plate Assembly |
7 | 223244 | Bracket, IPI Ignition Board |
8 | 158168 | Replacement Proflame 1 DFC w/POD |
9 | 117922 | Nut, Hex M4 DIN 934 PLAIN |
10 | 129154 | Terminal Block, 2 Pole 77 series |
11 | 223986 | Face Plate, Burner / Pilot, GI 450 DVII, Silk Screened |
12 | 120517 | Switch, Rocker, SPST, Black, Plain |
13 | 117921 | Screw, Pan Head Ph M4 X 12 8.8 M/S- Blk Oxide |
14 | 220703 | Switch, Rocker, SPDT, Center Off, Black, Plain |
15 | 223953 | Valve Bracket |
16 | 223901 | Heat Shield, Valve |
17 | 129670 | Gasket, Pilot Assembly |
18 | 223254 | Plug, Pilot Thermopile (For IPI Pilot) |
19 | 222292 | Elbow, 90°, Brass 3/8 NTP X 3/8" Dia Tube |
20 | 118214 | Screw, #8 X 1/4", Taptite, SLHWH, SZPL |
21 | 223980 | Proflame Valve, Manual Hi/Lo, NG Adaptor, Straight, Brass, 3/8 NTP x 3/8" Dia Flare |
22 | 223215 | Flex tube w/connectors (3/8" O.D. x 24") |
23 | 129707 | Gasket, Drop In |
24 | 222280 | Orifice Holder, Drop In Assembly |
25 | 223231 | Orifice, #33 - NG |
26 | 220641 / 045025 | Orifice, #52 / LP |
27 | 117975 | Nut,Wing M6 Zinc |
28 | 118029 | Washer, Fender .250 x 1.500 dia. |
29 | 221107 | Gasket, Primary Air Shutter |
30 | 224104 | Handle, Air Shutter, Internal, GI 450 DVII |
31 | 221390 | Primary Air Shutter Assembly |
32 | 157264 | SIT Proflame DFC |
33 | 157265 | Wire Harness, GI 450 DVII |
34 | 22410792 | Battery Box Assembly |
35 | 117975 | Battery Shield, Matte Black |
36 | 129730 | Wing Nut, M6 |
37 | 224791 | Regulator Knob Extension |
38 | 117968 | Pilot Spacer, PSE .188" |
Dimmer & Blower Controls Assembly
No. | Part Number | Description |
1 | 117917 | Screw, HWH SMA 8 x 1/2 SL Blk Oxide |
2 | 22397092 | Light Shade, Matte Black |
3 | 118015 | Screw,PH SMA #7x1/2 Zinc |
4 | 157323 | Light Fixture, High Temperature |
5 | 222943 | Light Bulb, 130 Volt, 50 Watt |
6 | 222977 | Gasket, Light Kit |
7 | 222974 | Glass, Ceramic, Light Fixture |
8 | 22297592 | Glass Retainer, Light Fixture - Matte Black |
9 | 117968 | Nut, M6 Serrated Flange plain |
1 | 224103 | Heat Shield, AC Controls |
1,2,4-11 | 157267 | Control Assembly, Complete - GI 450 DVII |
2 | 118037 | Wire strain relief - Heyco 6P4-4 |
3 | 157663* / 225422** | AC/DC Adapter, High Temp, 7V w/ Extension Cord |
4 | 221790 | Receptacle, High Temperature |
5 | 117917 | Screw, HWH SMA 8 x 1/2 SL Blk Oxide |
6 | 224102 | Control Box, Receptacle |
7 | 220970 | Rheostat, Long Lead - 26in |
8 | 220703 | Face Plate, Blower / Light, GI 450 DVII, Silk Screened |
9 | 220703 | Switch, Rocker, SPDT, Center Off, Black, Plain |
10 | 120517 | Switch, Rocker, SPST, Black, Plain |
11 | 220709 | Knob, Rheostat Control, 1" Dia. |
12 | 222093 | Power Cable |
13 | 220637 | Snapstat |
*< Serial No. 31688 **>=/= Serial No. 31688
Blower Assembly
No. | Part Number | Description |
1 | 117912 | Screw, HWH SMA #10 x 1/2 SL Zinc |
2 | 222799 | Blower Bracket, GI 450 |
3 | 157969 | Blower, Replacement, Crossflow, 12" Cage, 120 CFM |
Lamp Assembly
No. | Part Number | Description |
1 | 117917 | Screw, HWH SMA 8 x 1/2 SL Blk Oxide |
2 | 22397092 | Light Shade, Matte Black |
3 | 118015 | Screw,PH SMA #7x1/2 Zinc |
4 | 157323 | Light Fixture, High Temperature |
5 | 222943 | Light Bulb, 130 Volt, 50 Watt |
6 | 222977 | Gasket, Light Kit |
7 | 222974 | Glass, Ceramic, Light Fixture |
8 | 22297592 | Glass Retainer, Light Fixture - Matte Black |
9 | 117968 | Nut, M6 Serrated Flange plain |
Glass Assembly and Safety Screen Barrier
No. | Part Number | Description |
1 | 12961792 | Glass Frame, Matte Black |
2 | 154986 | Glass Panel w/ gasket |
3 | 129124 | Gasket, Fiber Glass w/ Graphite, .25 X 1.38 Nominal |
4 | 157738 | Safety Screen Barrier |
Appendix A: Wiring Diagrams
Blower and Lamp Circuits
SIT Proflame 880 Series Intermittent / Continuous Pilot Ignition System
Approved Vent Manufacturers
The Jøtul GI 450 DV II fireplace insert is approved for installation with listed 3-inch diameter vent components supplied by the following manufacturers:
- Simpson Dura-Vent, Inc.
- Selkirk Corporation
- American Metal Products (Amerivent)
- Security Chimneys International Limited
- Metal-Fab, Inc.
- Industrial Chimney Corp. (Excel Direct Vent)
- Bernard Dalsin Manufacturing Co. (Pro Form)
- Olympia Chimney Supply Inc.
Appendix B: Steel Grill and Simple Surround Assembly
Tools Required
- 1/4" socket driver or spade screwdriver
- 10 mm socket or open end wrench
- Safety glasses and gloves
Procedure
- Install the Upper Grill using 2, M6 x 12 hex bolts supplied.
- Attach the Lower Grill to the hinge brackets at the front lip of the insert base using a single #8 x 1/2" sheet metal screw at each end.
- Hand bend and install the two sheet metal heat deflectors at the upper corners of the fireplace sides using the pre-installed #8 x 1/2" sheet metal screws found at those locations.
- The plinth panel may be removed if appropriate to the installation.
- Engage the long hanger lip of the surround panel over the top of the upper grill on the firebox face.
- Engage the hang tabs on the surround panel legs with the slots in the support brackets.
Wide Surround Assembly
For use only with cast iron surround panels.
Tools Required
- 10 mm socket or open end wrench
- Safety glasses and gloves
- Disk grinder and metal file - if surround Riser Bar is not installed.
Procedure
If the insert is installed without the Riser Bar option, you must trim off the bottom 2 inches of each leg. Starting at the small precut slot, use a straight edge to draw a guideline across the leg. Use a disk grinder to cut off the excess material and file any burs from the raw edge (Figure 59).
- Position the fireplace insert with assembled cast iron surround a few inches out from the fireplace.
- Remove two M6 x 10 mm hex bolts from each side of the cast iron fireplace insert surround panels.
- Orient the steel panel with the painted surface facing out. Lift the panel over the insert assembly and align its slots with the adjacent cast iron bolt holes. Take care to avoid scratching the painted panel surface.
- Re-install the hex bolts to secure the panel to the back of the cast iron surround.
- Push the entire insert into its final position with the fireplace.
Jøtul Gas Product Warranty
This warranty policy applies to gas products identified by Jøtul, Scan, and Atra trade names.
- LIMITED FIVE YEAR WARRANTY: Cast Iron, Steel Doors, Surround Components, Firebox.
- LIMITED TWO YEAR WARRANTY: Burner, Burner Treatments, Firebox Panels.
- LIMITED TWO YEAR WARRANTY: Enamel Finish (against peeling or fading).
- LIMITED ONE YEAR WARRANTY: Gas & Electrical Components (controls, plumbing, valve, blower).
Jøtul will repair or replace (including parts & labor), at its option, any components determined by Jøtul to be covered by this warranty. You must, at your own expense, arrange to deliver or ship the component to an authorized Jøtul dealer and arrange for pickup or delivery after repairs. This warranty is not transferable and is extended only to the original retail purchaser.
Exclusions and Limitations
- Repair or replacement of parts subject to normal wear and tear (paint, bulbs, gaskets, glass unless damaged by thermal stress).
- Damage due to incorrect installations not conforming to instructions or local/national fire and building regulations.
- Damage due to service performed by unauthorized personnel.
- Labor or costs for gas controls, plumbing, burners, log set, or sheet metal firebox beyond the warranty period.
- Damage caused by unauthorized modification, use, or repair.
- Damage to enameled surfaces caused by improper operation or misuse.
- Costs incurred by travel time and/or loss of service.
- Damage incurred while the product is in transit.
Jøtul shall not be liable for any special, indirect, incidental, consequential, punitive or other similar damages, including lost profits, lost sales, injury to person or property, or damages to a structure or its contents. All implied warranties are limited in duration to the length of this written warranty. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
Jøtul reserves the right to discontinue, modify or change product materials. Jøtul shall have the right to replace any defective component with substitute components of substantially equal quality and price.
The dollar value of Jøtul's liability for breach of this warranty shall be limited exclusively to the cost of furnishing a replacement component. Jøtul shall not be liable for the cost of labor expended by others.
No dealer, distributor, or other person is authorized to modify, augment, or extend this limited warranty on behalf of Jøtul. No modification or change to this warranty will be effective unless it is made in a written document manually signed by an authorized officer of Jøtul.
If you believe your Jøtul product is defective, contact your nearest authorized Jøtul dealer. Jøtul must receive notice of a possible defect within sixty (60) days of the date the defect is first discovered, or reasonably could have been discovered.
This warranty is given by Jøtul North America, Inc., 55 Hutcherson Drive, Gorham, Maine 04038 USA.
Lighting Instructions
⭐ **FOR YOUR SAFETY, READ BEFORE LIGHTING.**
⚠️ **WARNING:** IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
- This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
- BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor.
- WHAT TO DO IF YOU SMELL GAS: Extinguish any open flame. Open windows. Do not light any appliance. Do not touch any electrical switches. Do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. If your gas supplier cannot be reached, call the fire department.
- Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.
- Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
- Set the thermostat to the lowest setting.
- Set the Burner Control Switch to the "OFF" position.
- This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
- Wait five (5) minutes to clear out any gas. Then, smell for gas, including near the floor. If you smell gas, STOP! Follow "WHAT TO DO IF YOU SMELL GAS" above. If you do not smell gas, go to the next step.
- Set the Burner control switch to "ON". The pilot will light the burner.
- CPI MODE: The pilot will burn continuously for up to seven (7) days.
- IPI MODE: The pilot will ignite only when there is a manual or thermostatically-controlled call for heat. It will shut off together with the burner.
- Set the Burner Control Switch to the "TSTAT" position for thermostatic control.
- Set the thermostat to the desired setting to light the burner.
- If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance", and call your service technician or gas supplier.
To Turn Off Gas To Appliance:
- Set the thermostat to the lowest setting.
- Turn off all electric power to the appliance if service is to be performed.
- Set the Burner Control Switch to the "OFF" position.
- Close control access door.
⚠️ **CAUTION:** Do not operate this appliance with the glass removed, cracked or broken. Replacement of the glass panel shall be done by a licensed or qualified serviceperson.
⭐ **CAUTIONNER:** Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqu ou bris. Confiez le remplacement du panneau un technicien agre.