Jøtul GI 450 DV II Katahdin Direct Vent Gas Fireplace Insert

Installation and Operation Instructions

Conforms to ANSI Z21.88-2019, CSA 2.33-2019 and CAN/CGA 2.17-M17.

⚠️ **WARNING:** If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

**WHAT TO DO IF YOU SMELL GAS:** Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

In the Commonwealth of Massachusetts, a carbon monoxide (CO) detector shall be installed in the same room as the appliance.

This appliance may be installed in an aftermarket, permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the types of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

❗ **DANGER:** HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.

A barrier designed to reduce the burn hazard from the glass viewing area is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

Owner's Manual Overview

This owner's manual provides information to ensure safe installation and efficient, dependable operation of your fireplace insert. Please read these instructions in their entirety and make them available to anyone using or servicing this gas insert. Do not attempt to alter or modify the construction of this appliance or its components. Any modification or alteration will void the warranty, certification and listing of this appliance. This heater must be installed and maintained by a qualified service agency.

Suggested Tools for Installation and Service

Initial Break-in and Operation Sound

It is normal for smoke and odor to occur during the initial stages of operation, depending upon temperatures generated over time. This "curing" condition can be alleviated by promoting fresh air circulation within the immediate vicinity of the appliance.

Cast iron and steel components expand and contract with temperature fluctuations that are often accompanied by "creaking" or "pinging" sounds. This is the result of natural thermal activity. The optional blower fan will also generate a slight hum at the low setting and progressively increase with the velocity of forced air.

Installation Requirements for the Commonwealth of Massachusetts

THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS-FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS.

  1. On each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s), complying with NFPA 720 (2005 Edition).
  2. A carbon monoxide detector shall be located in the room housing the appliance, be hard-wired or battery powered (or both), and comply with NFPA 720 (2002 Edition).
  3. A product-approved vent terminal and, if applicable, an air intake must be used. Installation must strictly comply with manufacturer's instructions. A copy of the installation instructions must remain with the appliance.

Massachusetts Approval Code: G3-0817-12

Jøtul recommends that gas products be installed and serviced by professionals certified by the National Fireplace Institute® (NFI) as NFI Gas Specialists.

Specifications

Natural GasPropane
MINMAXMINMAX
Input Rates23,750 BTU/hr33,000 BTU/hr21,000 BTU/hr33,000 BTU/hr
Inlet Pressure (WC)5.07.012.016.0
Manifold Pressure (WC)1.63.55.311.0

Steady State Efficiency: 78.59%

A.F.U.E. Efficiency: 75.37% NG / 77.18% LP

CSA P4.1-15 Fireplace Efficiency: 69.49%

Ignition Type: Electronic Ignition (IPI) or Continuous Pilot (CPI)

Options

⭐ **IMPORTANT:** THIS APPLIANCE IS SHIPPED TO USE NATURAL GAS ONLY. FOR USE WITH PROPANE, INSTALL PROPANE CONVERSION KIT #157249, INCLUDED WITH THIS APPLIANCE.

General Information

This heater must be installed and maintained by a qualified service agency. Do not attempt to alter or modify the construction of this appliance or its components. Any modification or alteration will void the warranty, certification and listing of this appliance.

  1. The installation and repair of this appliance must be done by a qualified service person. Failure to properly install and maintain this heater could result in an unsafe or hazardous installation, which may result in a fire, explosion, property damage, personal injury or loss of life.
  2. This appliance should be inspected before use and at least annually. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
  3. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
  4. The installation must conform to local codes. Your local Jøtul authorized dealer can assist you in determining what is required in your area for a safe and legal installation. Some areas require a permit to install a gas burning appliance. Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area. In the absence of local codes, the installation requirements must comply with the current National codes. In the U.S., these requirements are established in the National Fuel Code, ANSI Z223.1 (NFPA 54). In Canada, the codes have been established in CAN/CGA B149 Fuel Installation Code.
  5. Do not operate this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
  6. Do not operate the fireplace with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Only remove glass for routine service. Always handle glass carefully.
  7. Notify your insurance company before proceeding with installation of this fireplace.

Record your appliance's serial number (stamped on the rating plate in the valve compartment) and date of purchase for future reference.

Safety Information

Due to the high operating temperatures, this appliance should be located out of traffic and away from furniture, draperies, etc. Maintain proper clearance to combustible mantels and fireplace trim.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

Young children should be supervised while they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier, such as a child guard, is recommended to be used if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, it shall be replaced only with Jøtul barrier part number 157738. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

Clothing or other flammable materials should not be placed on or near the fireplace.

Never allow anyone to use the fireplace if they are unfamiliar with its operation.

NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the fireplace.

Never burn any solid materials (wood, cardboard, paper, coal, etc.) in this gas fireplace. Use with natural gas or propane fuel ONLY.

Do not slam or strike the glass panel.

This appliance is NOT for use with aftermarket glass doors. This appliance is approved for use only with the surround panel options listed on page 4 of this manual.

Wear gloves and safety glasses while installing or performing maintenance procedures on this appliance.

This fireplace insert is specifically designed for use with 3" Type B vent pipe components or a Listed Flexible gas liner.

Electrical Hazards

Installation Requirements

Firebox Dimensions

The firebox dimensions are shown in Figure 2. The glass viewing area measures 29 1/4" x 13 1/4". The overall dimensions include leg levelers.

Figure 2. Firebox dimensions. Shows a diagram of the fireplace insert's exterior dimensions, including height, width, and depth. Key dimensions are labeled with measurements in inches and millimeters. The glass viewing area is also specified.

Leg Leveling Bracket Note

Two right and left brackets with mounting hardware are included. Installation allows the insert to be raised up to 2 1/2" off the hearth. Use of leveling brackets affects minimum clearance to combustible top trim and mantle construction (see Figures 4 and 5).

Minimum Fireplace Requirements

This appliance is approved for installation into a solid fuel-burning, factory-built fireplace, or a code-approved, solid fuel-burning masonry fireplace with a tile flue liner. An acceptable fireplace cavity must have the minimum dimensions specified in Figure 3.

Figure 3. Minimum Fireplace Dimensions. Illustrates the required minimum internal dimensions for a fireplace cavity to accept the insert. Dimensions A (Inside Height), B (Inside Width), C (Inside Depth), D (Opening Height), and E (Opening Width) are provided.

Do not modify or alter the construction of the gas insert or any of its components to enable it to fit into a fireplace. Any modification of the insert will void the warranty, certifications and approvals of the unit and could be dangerous.

Surround Dimensions

⭐ **NOTE:** If the Wide Surround is used without the Riser Bar, 2" of material must be removed from the surround legs. See instructions on page 33.

Clearance Requirements

The following clearances and hearth specifications are the minimum requirements for installing this appliance into a solid fuel-burning fireplace. See Figures 4 - 7.

A combustible surface is anything that can burn (i.e., sheet rock, wallpaper, wood, fabrics, etc.). These surfaces are not limited to those that are visible and also include materials that are behind non-combustibles. If you are not sure of the combustible nature of a material, consult your local fire officials. Remember, "Fire Resistant" materials are considered combustible; they are difficult to ignite, but will burn. Also, "fire-rated" sheet rock is considered combustible.

Always maintain the proper clearances to allow for the flow of ventilation air around the insert.

Hearth Requirements

Figure 4. Hearth, Trim and Wall clearances. Depicts required clearances from the fireplace opening and finished floor to combustible materials, including hearth protection depth and width, side trim, room wall, top trim, and mantel clearances.
Figure 5. Baseline Mantel and Trim clearance requirements. Illustrates minimum clearances from the finished floor to the mantel and top trim, with measurements labeled A through F.

Leg Leveler Bolts and Brackets

This feature enables greater installation flexibility. The leveling bolts may be extended from the mounting brackets no more than 1/2" (See Figure 6). The firebox may be further raised, in 1/2" increments, up to 2 1/2" more (max. 3" total) by adjusting the height of the leveling bolt mounting brackets (See Figure 7).

Figure 6. The leveling bolts should not be extended further than 1/2". Shows a close-up of the leg leveler bolt and bracket, indicating the maximum allowable extension of the bolt.
Figure 7. The bolt mounting brackets may be extended up to 2 1/2". With maximum extension of both bolts and brackets, the firebox may be raised a total of 3". Illustrates how adjusting the mounting brackets can raise the firebox, showing the maximum total lift achievable.

⭐ **NOTE:** IF RAISING THE UNIT MORE THAN 2 INCHES, ADD 1 INCH TO THE BASELINE CLEARANCES SPECIFIED IN FIGURE 5.

The Stabilizer Bar may be required when raising the unit's height. See page 24 for details.

Power Requirement

This appliance requires 120 V AC power for the blower, accent lamps, and electronic ignition. Four AA batteries provide back-up power for outages.

Vent Guidelines

Gas Vent Rule

Roof SlopeMinimum Height From Roof
Flat to 6/121' 0" (0.3M)
Over 7/12 to 9/122' 0" (0.6M)
Over 10/12 to 12/124' 0" (1.2M)
Over 13/12 to 16/126' 0" (1.8M)
Over 17/12 to 21/128' 0" (2.4M)

⭐ **IMPORTANT NOTICE:** THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-1999-CSA 2.33-M99 TEST METHODS AND RESULTING ITS/WHI PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD.

Vent Installation Procedure (Masonry Fireplaces)

  1. Measure chimney height. Determine if both intake and exhaust liners will extend to the top. In Canada, both liners must extend the full length and connect to the unit and termination kit.
  2. Cut appropriate lengths of flex duct for intake and exhaust. Label both ends of the Exhaust duct.
  3. Follow manufacturer's instructions to attach duct ends to the chimney termination kit.
  4. Drop liners down the chimney and rest the termination kit atop the chimney.
  5. Seal the chimney termination kit to the top of the chimney flue with high-temperature sealant.
  6. Secure the appropriate direct vent cap to the termination kit.
  7. Inside the fireplace, trim excess flex so ends hang approximately 15" from the floor.
  8. If the Intake duct is not attached to the chimney termination kit: Install a length of flex duct extending at least into the first flue tile. The fireplace chimney flue must be permanently sealed-off from the room. A direct vent cap is required to allow fresh air into the chimney flue and intake duct.
  9. Compress ducts above the fireplace opening and out of the way.
  10. Position the insert halfway inside the fireplace and attach the labeled Exhaust duct to the Exhaust collar (right side facing front). Attach the Intake duct to the Intake collar (left side facing front).
  11. Secure ducts to collars with sheet metal screws or hose clamps. No silicone or sealant is required.
  12. Once the gas line is installed, carefully push the unit inside the fireplace.
Figure 8. Masonry Fireplace Venting Configuration. Illustrates the setup for venting through a masonry fireplace, showing the placement of dual 3" flexible liners for exhaust and intake, the termination cap, and sealing methods. It notes that in Canada, the air intake must connect to the chimney cap.

⭐ **IMPORTANT NOTICE:** INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN #46DVA-VWG IS ALSO RECOMMENDED.

Prefabricated Fireplace Installation

⭐ **IMPORTANT:** BEFORE STARTING, ENSURE A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX BY A QUALIFIED PLUMBER OR GAS FITTER. A factory-built fireplace will require modification prior to installation of the insert.

Modification

  1. Remove any fuel grate and other components. Do not cut sheet metal parts of the fireplace where the insert will be installed. If no gas access hole exists, a 1 1/2" (37.5 mm) or less hole may be drilled in the lower sides or bottom, sealed with non-combustible insulation after gas installation.
  2. Remove the damper assembly (blade, handle, linkage). Two 3" liners must pass through the damper area.
  3. Remove any firescreen or door assembly, usually by removing a support rod.
  4. Remove the metal ashlip, if appropriate, to allow the insert to sit flat. Reinstall any screws removed.
  5. Attach the fireplace conversion notice to the back of the factory-built fireplace.
Figure 9. Venting through prefabricated fireplace chimney. Shows the venting configuration for a prefabricated fireplace, including direct vent termination cap, flexible gas liners, and the requirement for a block-off plate if the intake pipe does not connect to the termination cap.

⭐ **NOTICE:** If the intake flex does not extend the full length of the chimney and connect to the unit and termination cap, a METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT BELOW THE END OF THE INTAKE DUCT (normally at the damper area). See Figure 9.

To avoid cross venting, label the duct for exhaust at both top and bottom ends.

⭐ **CANADA NOTE:** Both Intake and Exhaust ducts must extend the full length of the chimney and be connected to both the unit and the termination kit.

Prefabricated Fireplace Vent Procedure

  1. Measure chimney height. Determine if both intake and exhaust will extend to the top.
  2. Cut appropriate lengths of flex for intake and exhaust.
  3. If the intake flex will be attached to the chimney termination kit: Attach the appropriate ends of the flex to the chimney termination kit.
  4. Drop liners down the chimney and rest the termination kit atop the chimney.
  5. Seal the chimney termination kit to the top of the chimney pipe with high temperature sealant.
  6. Secure the appropriate DIRECT VENT CAP to the termination kit.
  7. Inside the fireplace, trim excess flex so liners hang approximately 15" from the floor.
  8. If the intake flex is NOT attached to the chimney termination kit: Install a minimum 6 foot length of flex pipe into the flue for intake air. A METAL damper block off plate must be constructed and installed in the damper area to completely seal off the flue from the room. Cut holes for both intake and exhaust liners in the block off plate. A direct vent cap is still required to allow fresh air into the chimney flue and ultimately into the intake flex and insert. Attach the Fireplace Conversion Notice to the back of the fireplace if appropriate.
  9. Surround panels must not block or seal any ventilation openings on the prefabricated fireplace.

⭐ **WARNING:** FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS DIAGRAM OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.

Vent Connection

Wear Safety Gloves! ?️

  1. Push the insert partially into the fireplace cavity, leaving access to the duct collars.
  2. Identify the end of the Exhaust duct and secure it to the appropriate collar on the insert using a duct clamp as in Figure 10.
  3. Secure the other Intake duct to the other collar.
Figure 10. Vent duct collar locations, viewed from rear. Shows the rear of the fireplace insert, indicating the positions of the exhaust outlet collar and the air intake collar for connecting the vent liners.

3" to 4" OEM Vent Collar Adaptors are available from ICC (TM-I34) and DuraVent (3GVBTI4 P/N 810004525).

Final Positioning

  1. Blower Power Cord: Extend the blower power cord forward, routing it to the nearest power source. It can extend up to 5 1/2 feet to the right, and up to 3 1/2 feet to the left, measured from the fireplace center line. A 10 foot extension cord is available (Jøtul PN 223253).
  2. Level and Plumb the Cabinet: With the fireplace cabinet in its final position, confirm it is level and plumb. Adjust leg levelers at each corner. The leg levelers can be adjusted up to 1/2". If a greater height increase is required, the brackets can be lowered in 1/2" increments to raise the cabinet up to 2 1/2".

Gas Supply Connection

The gas supply line connects to the valve on the left side of the unit (facing front). The gas supply line should be a minimum of 3/8" in diameter, or appropriately sized to provide sufficient gas pressure to the valve. Figures 11 and 12 illustrate the connection.

The GI 450 DV II is shipped with a 3/8" cast iron nipple and a 24" flexible gas line. Jøtul recommends the flexible gas line for ease of installation and service. For areas where flexible gas lines are not permitted, use the 3/8" iron nipple.

The use of Flexible Gas Appliance Connectors is acceptable in many U.S. areas; Canadian methods vary by local code.

ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR, IN THE ABSENCE OF LOCAL CODE, THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR CAN-B149. All codes require a gas shut-off valve (gas cock) and union in the supply line, in the same room as the appliance, for disconnection during servicing.

Secure all joints tightly using appropriate tools and sealing compounds. Propane fuel requires propane-resistant compounds.

Turn on gas supply and test for gas leaks using a soapy water solution or electronic gas sensor. Never use an open flame to check for leaks. Tighten or reconnect any leaking joints and retest.

Figure 11. Gas connection components. Shows a diagram of typical gas supply line connections, including shut-off valves, unions, nipples, flare fittings, and flexible tubing.

⭐ **INSTALLATION OF A T-HANDLE GAS COCK IS REQUIRED IN MASSACHUSETTS IN COMPLIANCE WITH CODE 248CMR.

Gas Pressures

Correct gas pressure is essential for efficient and safe operation. Proper gas pressure provides a consistent flow of gas and is instrumental in checking for gas leaks. The gas control valve is equipped with pressure test points (Inlet/In for supply pressure, Outlet/A for manifold pressure) on the front of the valve (See Figure 12).

Figure 12. Pressure test points. Highlights the inlet and outlet pressure test ports on the gas control valve.

The appliance must be isolated from the gas supply line by closing its manual gas shut-off valve during any pressure testing of the gas supply piping system that exceeds 1/2 psig (3.5kPa).

MINMAX
NECESSARY INLET GAS PRESSURES (inches water column)
NATURAL GAS5.0 WC13.85 WC
PROPANE12.0 WC13.85 WC
NECESSARY MANIFOLD PRESSURES (inches water column)
NATURAL GAS1.6 WC3.5 WC
PROPANE5.3 WC11.0 WC

ALWAYS TEST PRESSURE WITH THE VALVE REGULATOR ADJUSTED TO THE HIGHEST SETTING.

Symptoms of Incorrect Gas Pressure

⚠️ **WARNING:** DO NOT ALLOW THE INLET GAS PRESSURE TO EXCEED 14.0" WC (OR 1/2 PSIG) AS SERIOUS DAMAGE TO THE VALVE MAY RESULT.

Leak Test

  1. Mix a 50-50 solution of water and dish soap.
  2. Light appliance (see lighting instructions).
  3. Brush or spray all joints and connections with the soapy water solution.
  4. If bubbles appear or a gas odor is detected, immediately turn gas control knob to the OFF position.
  5. Tighten or reconnect the leaking joint and retest for any gas leaks.

Fuel Conversion

The Jøtul GI 450 DV II is shipped from the factory equipped to burn Natural Gas. Fuel Conversion Kits are available to convert the system to Propane and back to Natural Gas. The kit contains all necessary components, including labels that must be applied to the insert.

⚠️ **WARNING:** THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION.

⭐ **IN CANADA:** THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.

LP Conversion Kit Tools Required

Conversion Kit Contents

SIT Proflame 880 Valve Rating Specifications:

Min. Input Rate (0-2000 ft)Max. Input Rate (0-2000 ft)Max. Input Rate (up to 4500 ft)
NG12,750 BTU/hr33,000 BTU/hr31,500 BTU/hr
LP21,000 BTU/hr33,000 BTU/hr32,000 BTU/hr

Fuel Conversion Procedure

  1. Turn off gas supply and disconnect electrical power.
  2. Remove the glass frame. Loosen the battery box wing nut and push the box back. Use the latch release tool to release the two latches under the firebox (See Figure 13).
  3. Pull the Burner Tube away from the air shutter and out of the firebox.
  4. Loosen the Air Shutter stem wing nut under the firebox. Slide the shutter stem all the way to the left (See Figure 14).
  5. Use a 1/2" open end wrench or deep-well socket to remove the burner orifice from the brass orifice holder. Replace with the supplied orifice (See Figure 15). ⚠️ **CAUTION:** Do NOT over tighten the Burner Injector. Over tightening can damage the brass elbow and cause a gas leak!
  6. Convert the Pilot Injector: Use a 7/16" wrench to remove the pilot head. Grasp the pilot bracket with pliers or vice-grips to prevent bending. Remove the original pilot injector and install the new one (See Figure 15a). Replace the pilot head, ensuring the hood directs flame to the flame sensor and burner carry-over ports.
  7. Change the Air Shutter position: Lift the shutter tube and turn it over so the appropriate fuel type indicator (LP or NG) faces you (See Figure 16). Push the shutter all the way back over the burner orifice.
  8. Reinstall the burner tube, engaging it within the air shutter. Ensure the burner is level and securely seated on the firebox floor.
  9. Replace the variable regulator on the gas control valve. Remove the regulator tower and diaphragm. Install the new regulator tower from the kit, ensuring the gasket is properly positioned, and tighten screws securely (See Figure 17).
  10. Apply the conversion notice labels to the appliance: Label "A" to the floor of the valve compartment, Label "B" to the Rating Plate, and the small valve sticker to the valve body.
  11. Use an electronic gas detector or soap solution to test for leaks at the pilot head and all gas line joints. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
  12. Pressure Test: Conduct a pressure test of the valve following the guidelines on page 14.
Figure 13. Push the battery box out of the way to access the glass frame latch. Shows the location of the battery box and how to move it to access the release mechanism for the glass frame.
Figure 14. Air Shutter Stem location above valve. Indicates the position of the air shutter stem assembly beneath the firebox.
Figure 15. Burner orifice change-out. Illustrates the process of removing and replacing the main burner orifice.
Figure 15a. Change the pilot injector. Shows how to replace the smaller injector for the pilot assembly.
Figure 16. Air Shutter orientation must be changed for fuel type. Depicts the adjustable air shutter, showing how to orient it for Natural Gas (NG) or Propane (LP) for proper air/fuel mixture.
Figure 17. Replacing the regulator. Illustrates the process of replacing the gas pressure regulator on the control valve.

High Altitude Adjustment

When installing this appliance at altitudes above 2000 feet, it is necessary to compensate for the thinner air. Higher altitudes affect atmospheric pressure and heat value of gaseous fuels, requiring different orifices for efficient combustion.

⭐ **IN THE U.S.:** THE DE-RATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. THE INFORMATION STICKER MUST BE FILLED OUT BY THE INSTALLER AND APPLIED TO THE APPLIANCE AT THE TIME OF THE CONVERSION. THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS DE-RATING.

⭐ **IN CANADA:** This unit has been tested for installation at high altitudes in accordance with Canadian test standard CAN/CGA-2.17. THE DE-RATING SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.

High Altitude Installations

For installations between 2000 ft. to 4500 ft. (610 m - 1370 m), consult the local gas distributor or authority having jurisdiction for proper rating methods. If the installer must convert the unit, the information label must be completed and applied to the appliance (See Figure 18).

Derating Procedure

  1. Install the appropriate orifice per the High Altitude Chart.
  2. Remove the burner tube to expose the main burner orifice.
  3. Use a 1/2" deep well socket or open end wrench to remove the orifice and replace with the appropriate one from the high altitude adjustment kit.
  4. Attach the high altitude conversion sticker provided to the rating plate on the appliance (See Figure 14).
  5. It may be necessary to adjust the air shutter on the burner tube. See the Flame Picture / Air Shutter Adjustment section for more details.
GAS TYPEORIFICE SIZEELEVATIONJØTUL PART NO.
NATURAL GAS#330 - 2000' (0 - 619m)220641
PROPANE#520 - 2000' (0 - 619m)045025
NATURAL GAS#34 (1.55 mm)2001'- 4500' (611 - 1170m)224364
PROPANE(Size not specified)2001'- 4500' (611 - 1170m)220048
Figure 18. High Altitude Conversion Notice Label. A template for the sticker to be filled out by the installer, recording conversion details for high altitude use.

Flame Picture / Air Shutter Adjustment

This appliance is shipped from the factory for Natural Gas. If converting to Propane, it is necessary to adjust the air shutter on the burner tube for the proper gas to air mix (See Figure 16).

Air shutter adjustments can also achieve the desired flame appearance. Generally, flame appearance is a matter of preference, but most people enjoy a warm, yellowish flame.

Jøtul recommends the following settings for the Katahdin gas insert:

Run the insert for a minimum of 15 to 20 minutes for an accurate representation of the flame appearance before making adjustments.

To adjust the air shutter:

  1. Loosen the air shutter stem wing nut located under the firebox (See Figure 19).
  2. Sliding the stem to the right opens the shutter and increases the air/fuel ratio. Sliding it to the left restricts airflow and decreases the air/fuel ratio.
  3. Allow the insert to burn for 30 minutes on the HIGH setting, observing the flame continuously. Make further adjustments in 1/8" increments and let the flame settle before making subsequent adjustments.
  4. If the flame appears weak, slow, or sooty, repeat the process until the flame is as desired.
Figure 19. Air Shutter location. Pinpoints the location of the air shutter adjustment mechanism beneath the firebox.

Install Optional Brick Panels

Tools Required: 1/4" socket driver, 10 mm socket wrench.

⚠️ **CAUTION!** THE PANELS ARE EXTREMELY FRAGILE. HANDLE GENTLY, AVOIDING DAMAGE TO EDGES FROM CONTACT WITH OTHER PARTS.

  1. Remove the two cast iron side panels from the firebox. Use a 10 mm socket wrench to remove retainer brackets at the rear corner of each panel. YOU MUST REPLACE THE M6 BOLTS IN THOSE LOCATIONS. (See Figure 20).
  2. Use the 10 mm socket wrench to remove the two Grate assembly M6 flange head hex nuts located behind the grate crossbar. Remove the Grate assembly and set aside (Figs. 21 - 22).
  3. Remove the burner tube by lifting it slightly and sliding it to the right to disengage it from the air shutter.
  4. Set the Floor panels into place in the firebox, being careful to avoid chipping the edges (See Figure 23).
  5. Place the Brick panels into position in the numerical order indicated in Figure 24.
  6. Replace the Grate assembly and secure it with the nuts previously removed.
  7. Replace the burner tube. Correctly installed, it will be level, with the lower half engaged within the air shutter, and the upper half seated behind the air deflector (See Figs. 25 and 26).
Figure 20. Ornamental cast iron panel removal. Shows how to remove the decorative side panels and highlights the need to replace the bolts.
Figure 21. Remove left side Grate assembly M6 nut...
Figure 22. ... and right side Grate assembly nut. Illustrates the removal of nuts securing the grate assembly.
Figure 23. Base panel locations. Shows the placement of the floor panels within the firebox.
Figure 24. Install brick panels in the order indicated above. A numbered diagram showing the sequence for installing the various brick panels.
Figure 25. Correct burner tube alignment.
Figure 26. Shows the correct seating of the burner tube relative to the air shutter and air deflector.

Install the Log Set

⭐ **NOTE:** Install the optional Brick Panels before installing the Log Set. The Katahdin is equipped with a seven-piece log set packaged separately.

  1. Unwrap each log and set on floor near unit. Check for damage.
  2. Install the Rear Base Log on pegs on the rear skirt (Fig. 27).
  3. Install the Front Base Log on its pegs (Fig. 28).
  4. Install the Front Left Log (Fig. 29).
  5. Install the Front Right Log (Fig. 30).
  6. Install the Upper Right Log and Upper Left Logs on the associated pegs in the Rear Base Log (Figs. 31 - 32).
  7. Install the Upper Center Log on its peg (Fig. 33).
  8. Spread the Ember Stones evenly across the burner tube screen. It is best to equally space these embers for optimum flame appearance. ⭐ **NOTE:** YOU DO NOT NEED TO USE ALL OF THE EMBER STONES. You may also wish to spread some ember stones across the front of the ceramic base panel.
  9. Use tweezers to pinch small tufts of Rock Wool over the ember stones to produce an enhanced glowing effect.
Figure 27. Rear Base Log, PN 223994
Figure 28. Front Base Log, PN223993
Figure 29. Front Left Log, PN 223995
Figure 30. Front Right Log, PN 223996
Figure 31. Upper Right Log, PN 223999
Figure 32. Upper Left Log, PN 223997
Figure 33. Upper Center Log, PN 223998

Wall Thermostat

Use only a 750 millivolt DC two-wire circuit thermostat. The thermostat should be placed in the same room as the heater, typically 5' off the floor. Avoid drafty areas or any area that may affect the accuracy of the thermostat.

The thermostat should be connected to the burner switch terminal block using a minimum 16 gauge wire having a maximum length of 35 feet. Remove the Burner Controls face plate by removing the two #8 hex head screws. Connect the two thermostat wire leads to the two open terminals on the terminal block located on the back of the face plate between the two switches. Do not overtighten the connections (See Figure 34).

At the thermostat, the two wires should be connected to the two connection screws on the thermostat base plate according to the manufacturer's instructions. For the thermostat to function, the ON/OFF/T-STAT switch must be in the T-STAT position. The thermostat will then control the burner function with the Pilot switched to either IPI or CPI modes.

Remote Control #224910

The optional Jøtul Remote Control can be used with the GI 450 DV II, however, the receiver must be installed outside of the unit. If there is no room within the fireplace, consider installing the receiver in a nearby wall. Use 200°C, 18 ga. wire for extension, if needed. Keep all wiring from direct contact with the insert firebox bottom.

Remove the burner control face plate and connect the remote receiver leads to the two open terminals shown in Figure 34.

Figure 34. Wall thermostat / Remote Control connections. Shows the terminal block on the back of the burner control face plate where thermostat or remote receiver wires are connected.

Surround Panel Installation

Cast Iron Grill Assembly

Attach the upper and lower grill halves together using the pre-installed M6 x 12 mm bolts and washers (Figure 35).

Figure 35. Upper and lower grill assembly. Shows how to connect the upper and lower grill components.

Install the grill assemblies onto the fireplace using M5 x 10 mm hex cap bolts (Figure 36).

Figure 36. Installing grill assemblies onto the fireplace. Illustrates attaching the assembled grills to the fireplace unit.

Riser Bar Attachment

If the riser bar is to be used, the insert must be lifted 2" off the floor of the fireplace to allow the riser bar to fill the space below the bottom grill assembly (See Figure 37). Install the leveling legs to achieve the appropriate height.

⭐ **NOTE:** THE COMBINED WEIGHT OF THE CAST IRON SURROUND AND RISER BAR MAY CAUSE THE UNIT TO BECOME TOP-HEAVY. IN THAT CASE, INSTALL THE STABILIZER BAR THAT IS SUPPLIED WITH THE FIREPLACE. THE STABILIZER BAR ATTACHES TO THE TOP OF THE FIREBOX AND WILL BRACE THE UNIT AGAINST THE FIREPLACE LINTEL TO PREVENT THE UNIT FROM LEANING FORWARD (See Figures 37 and 38).

Figure 37. Installing the Stabilizer Bar. Shows the stabilizer bar attached to the top of the firebox and braced against the fireplace lintel, often used when a riser bar is installed.
Figure 38. Mount the stabilizer bar using the two preinstalled 6 mm nuts on the top of the unit. Illustrates the mounting points for the stabilizer bar.

Surround Panel Installation

All Surround Panel fasteners are pre-installed. Use a 10 mm wrench to attach the panels.

Secure the two sections of the riser bar together with a washer and bolt and bolt the assembled riser bar to the surround legs (Figure 43).

Figure 39. Attach Surround Breastplates. Shows how to connect the upper sections (breastplates) of the surround panels.
Figure 40. Attach leg sections to breastplate assembly. Illustrates connecting the leg sections to the breastplates.
Figure 41. Surround mounting tab locations. Highlights the mounting tabs on the back of the surround panels.
  1. Lay the four surround panels on the floor backside up. Using two bolts and washers, attach the right and left upper sections (breastplates) together (See Figure 39).
  2. Attach the left and right leg sections to the breastplate assembly using a bolt and washer on each side (See Figure 40).
  3. Four mounting tabs are attached to the back of the surround panels at the factory. Ensure all four tabs are in place and secure (See Figure 41).
  4. Stand the assembled surround up and gently lift to the unit. Align the mounting holes on the sides of the insert with the mounting tabs on the surround (See Figure 42).
  5. Slide the surround assembly down into the mounting holes. Ensure all four mounting tabs engage securely with the adjacent bracket holes (See Figure 43).

⭐ **Note:** The riser bar is not used for support of the insert. If more space is needed for the riser bar, raise the unit using the leveling legs (See Figure 37).

  1. Carefully push the unit and surround assembly back into the fireplace. This is best done by pushing the front outside edges of the glass frame. Ensure the gas line and blower cord are not pinched.
  2. Install the Safety Screen Barrier. Simply hang the barrier assembly by engaging its hooked brackets with the slots used by the surround panels (See Figures 42 and 43).
Figure 42. Surround and Safety Barrier engagement with firebox. Shows how the surround panels and safety barrier connect to the firebox.
Figure 43. Riser Bar installation. Illustrates the riser bar attachment to the surround legs and the stabilizer bar mounting.

See Appendix B, page 33, for Simple Surround and Wide Surround assembly instructions.

Fireplace Operation

Burner Controls

Pilot Modes

Figure 44. Burner controls. Shows the location of the burner control switch with ON, OFF, and TSTAT positions.
Figure 45. Pilot assembly location. Indicates where the pilot assembly is situated within the firebox.
Figure 46. Correct Pilot Flame Pattern. Illustrates the proper appearance and projection of the pilot flame.
Figure 47. Correct Burner Flame Pattern. Shows the ideal flame appearance for the main burner.

Flame Picture

The gas control valve regulator provides easy adjustment of flame height, appearance, and heat output. To adjust the flame between the HI and LO setting, rotate the HI/LO knob, located on the valve face. NO SMOKE OR SOOT SHOULD BE PRESENT. CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS APPARENT. IF SOOT OR SMOKE PERSIST, THE AIR SHUTTER MAY REQUIRE ADJUSTMENT.

Blower Operation

The GI 450 DV II is equipped with a 125 cfm heat-activated blower. The power cord should be connected to the nearest 120V house current outlet. The cord has a three-prong (grounding) plug for protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG.

The blower must be electrically grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70- National Electrical Code or CSA C22.1-Canadian Code.

The blower is controlled by a heat activated switch (snapstat) that functions only if the blower control switch is in the Automatic ( ♨️ ) setting. Once the firebox heats after the burner has been operating for a short time, the blower will power on regardless of speed control setting. In Automatic ( ♨️ ) mode, the blower will continue to operate after the burner is turned off, until the snapstat cools. (See Figure 48).

In the manual power ON ( ⚡ ) position, the blower will function regardless of the temperature of the fireplace. If blower operation is not desired, place the control switch in the OFF ( ? ) position to bypass the snapstat function.

Accent Lamps

Twin accent lamps are controlled by the switch and dimmer located to the left of the blower controls. Use of the accent lamps will assist in maintaining draft in very long vent runs and thereby help ensure consistent IPI performance.

⚠️ **CAUTION:** ALWAYS DISCONNECT ELECTRICAL POWER WHEN SERVICING THIS APPLIANCE. LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLIANCE.

Figure 48. Blower and Accent Lamp Controls. Shows the controls for the blower (Automatic, Manual ON, OFF) and the accent lamps (switch and dimmer).

System Check

Maintenance

This appliance and venting system should be inspected before use and at least annually by a qualified service technician.

General Cleaning

Firebox Components

Periodically inspect the Firebox, Valve Compartment, Convection Airways and optional Blower to BE CERTAIN THAT THE FLOW OF COMBUSTION AND VENTILATION AIR IS UNOBSTRUCTED.

Accent Lamp Replacement

  1. Remove the cast iron Upper Grill.
  2. Remove the lamp shade and bulb receptacle (three screws) (See Figure 54, pg. 31). Replace with 222943 130V, 50W light bulb.
  3. Handle the new bulb with gloves. Skin oils will cause the bulb to fail prematurely. If you touch the bulb with your bare skin, wipe it clean with a soft cloth.
  4. Replace components previously removed.

Battery Replacement

Glass Care

Moisture condensation is a normal occurrence with gas appliances and particulate accumulation may appear on the inside surface of the glass. Use a dampened, soft cloth to clean the glass and polish with a dry, soft towel. Specially-formulated ceramic glass cleaner may also be used. DO NOT USE ABRASIVE OR AMMONIA BASED CLEANING SOLUTIONS. TAKE CARE NOT TO SCRATCH THE GLASS SURFACE.

⭐ **NOTE:** INSPECT THE GLASS SURFACE FOR SCRATCHES AS THESE CAN WEAKEN THE PANEL TENSILE STRENGTH. REPLACE THE PANEL IF ANY SCRATCHES ARE FOUND. USE ONLY JØTUL PN 129124. DO NOT USE ANY OTHER TYPE OF GLASS. REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON.

⚠️ **WARNING:** OBSERVE CAUTION NEAR THE GLASS. THE GLASS PANEL MAY SHATTER IF STRUCK WITH AN OBJECT. ALWAYS HANDLE THE GLASS PANEL WITH CARE.

Glass Replacement

To remove the glass panel or glass gasket:

  1. Open the Controls Panel. Loosen battery box wing nut and push the box out of the way of the latch mechanism (See Figure 13, pg. 16).
  2. Use the Latch Tool to release the glass clips on either side of the bottom of the firebox.
  3. Swing the bottom of the glass frame out and lift up to disengage it from the firebox.
  4. Lay the assembly on a flat surface and use a flat blade screwdriver or pliers to pry up the two steel tabs that secure the glass panel to the frame.
  5. Install the new glass panel and gasket in the glass frame and secure with the steel tabs. Do not over tighten the tabs as that could break the glass.

Always replace any damaged or broken parts with JØTUL PARTS ONLY. These are available through your Authorized Jøtul dealer. Never substitute any other parts.

With proper care and maintenance, your appliance will provide you with years of enjoyment. If you experience any problem with your Jøtul GI 450 DV II Katahdin gas insert, contact your Jøtul Authorized Dealer for assistance.

Figure 49. Gasket application, PN 129124.
Figure 50. Glass Replacement. Bend tabs to secure panel. Illustrates the process of removing and replacing the glass panel, including bending tabs to secure it.

Jøtul GI 450 DV II Replacement Parts

⭐ **ONLY USE REPLACEMENT PARTS PROVIDED BY AN AUTHORIZED JØTUL DEALER.**

Burner and Spud Assembly

No.Part NumberDescription
1129660Burner Tube, GI 450 DV II
2-32157266Spud Assembly, Complete - GI 450 DV II
3158223Pilot Assembly, Stainless Steel body
4117917Screw, HWH SMA 8 x 1/2 SL Blk Oxide
522395292Spud Cover Plate, Matte Black
6129669Gasket, Spud Plate Assembly
7223244Bracket, IPI Ignition Board
8158168Replacement Proflame 1 DFC w/POD
9117922Nut, Hex M4 DIN 934 PLAIN
10129154Terminal Block, 2 Pole 77 series
11223986Face Plate, Burner / Pilot, GI 450 DVII, Silk Screened
12120517Switch, Rocker, SPST, Black, Plain
13117921Screw, Pan Head Ph M4 X 12 8.8 M/S- Blk Oxide
14220703Switch, Rocker, SPDT, Center Off, Black, Plain
15223953Valve Bracket
16223901Heat Shield, Valve
17129670Gasket, Pilot Assembly
18223254Plug, Pilot Thermopile (For IPI Pilot)
19222292Elbow, 90°, Brass 3/8 NTP X 3/8" Dia Tube
20118214Screw, #8 X 1/4", Taptite, SLHWH, SZPL
21223980Proflame Valve, Manual Hi/Lo, NG Adaptor, Straight, Brass, 3/8 NTP x 3/8" Dia Flare
22223215Flex tube w/connectors (3/8" O.D. x 24")
23129707Gasket, Drop In
24222280Orifice Holder, Drop In Assembly
25223231Orifice, #33 - NG
26220641 / 045025Orifice, #52 / LP
27117975Nut,Wing M6 Zinc
28118029Washer, Fender .250 x 1.500 dia.
29221107Gasket, Primary Air Shutter
30224104Handle, Air Shutter, Internal, GI 450 DVII
31221390Primary Air Shutter Assembly
32157264SIT Proflame DFC
33157265Wire Harness, GI 450 DVII
3422410792Battery Box Assembly
35117975Battery Shield, Matte Black
36129730Wing Nut, M6
37224791Regulator Knob Extension
38117968Pilot Spacer, PSE .188"

Dimmer & Blower Controls Assembly

No.Part NumberDescription
1117917Screw, HWH SMA 8 x 1/2 SL Blk Oxide
222397092Light Shade, Matte Black
3118015Screw,PH SMA #7x1/2 Zinc
4157323Light Fixture, High Temperature
5222943Light Bulb, 130 Volt, 50 Watt
6222977Gasket, Light Kit
7222974Glass, Ceramic, Light Fixture
822297592Glass Retainer, Light Fixture - Matte Black
9117968Nut, M6 Serrated Flange plain
1224103Heat Shield, AC Controls
1,2,4-11157267Control Assembly, Complete - GI 450 DVII
2118037Wire strain relief - Heyco 6P4-4
3157663* / 225422**AC/DC Adapter, High Temp, 7V w/ Extension Cord
4221790Receptacle, High Temperature
5117917Screw, HWH SMA 8 x 1/2 SL Blk Oxide
6224102Control Box, Receptacle
7220970Rheostat, Long Lead - 26in
8220703Face Plate, Blower / Light, GI 450 DVII, Silk Screened
9220703Switch, Rocker, SPDT, Center Off, Black, Plain
10120517Switch, Rocker, SPST, Black, Plain
11220709Knob, Rheostat Control, 1" Dia.
12222093Power Cable
13220637Snapstat

*< Serial No. 31688 **>=/= Serial No. 31688

Blower Assembly

No.Part NumberDescription
1117912Screw, HWH SMA #10 x 1/2 SL Zinc
2222799Blower Bracket, GI 450
3157969Blower, Replacement, Crossflow, 12" Cage, 120 CFM

Lamp Assembly

No.Part NumberDescription
1117917Screw, HWH SMA 8 x 1/2 SL Blk Oxide
222397092Light Shade, Matte Black
3118015Screw,PH SMA #7x1/2 Zinc
4157323Light Fixture, High Temperature
5222943Light Bulb, 130 Volt, 50 Watt
6222977Gasket, Light Kit
7222974Glass, Ceramic, Light Fixture
822297592Glass Retainer, Light Fixture - Matte Black
9117968Nut, M6 Serrated Flange plain

Glass Assembly and Safety Screen Barrier

No.Part NumberDescription
112961792Glass Frame, Matte Black
2154986Glass Panel w/ gasket
3129124Gasket, Fiber Glass w/ Graphite, .25 X 1.38 Nominal
4157738Safety Screen Barrier

Appendix A: Wiring Diagrams

Blower and Lamp Circuits

Figure 56. Blower and Lamp Circuits. A schematic diagram illustrating the electrical connections for the blower and accent lamps, including power supply, switches, rheostat, and snapstat.

SIT Proflame 880 Series Intermittent / Continuous Pilot Ignition System

Figure 57. SIT Proflame 880 Series Intermittent / Continuous Pilot Ignition System. A block diagram showing the components and flow of the ignition system.

Approved Vent Manufacturers

The Jøtul GI 450 DV II fireplace insert is approved for installation with listed 3-inch diameter vent components supplied by the following manufacturers:

Appendix B: Steel Grill and Simple Surround Assembly

Tools Required

Procedure

  1. Install the Upper Grill using 2, M6 x 12 hex bolts supplied.
  2. Attach the Lower Grill to the hinge brackets at the front lip of the insert base using a single #8 x 1/2" sheet metal screw at each end.
  3. Hand bend and install the two sheet metal heat deflectors at the upper corners of the fireplace sides using the pre-installed #8 x 1/2" sheet metal screws found at those locations.
  4. The plinth panel may be removed if appropriate to the installation.
  5. Engage the long hanger lip of the surround panel over the top of the upper grill on the firebox face.
  6. Engage the hang tabs on the surround panel legs with the slots in the support brackets.
Figure 58. Steel Grill and Simple Surround installation. Shows the assembly of the steel grill and simple surround, including heat deflectors and hanger lips.

Wide Surround Assembly

For use only with cast iron surround panels.

Tools Required

Procedure

If the insert is installed without the Riser Bar option, you must trim off the bottom 2 inches of each leg. Starting at the small precut slot, use a straight edge to draw a guideline across the leg. Use a disk grinder to cut off the excess material and file any burs from the raw edge (Figure 59).

  1. Position the fireplace insert with assembled cast iron surround a few inches out from the fireplace.
  2. Remove two M6 x 10 mm hex bolts from each side of the cast iron fireplace insert surround panels.
  3. Orient the steel panel with the painted surface facing out. Lift the panel over the insert assembly and align its slots with the adjacent cast iron bolt holes. Take care to avoid scratching the painted panel surface.
  4. Re-install the hex bolts to secure the panel to the back of the cast iron surround.
  5. Push the entire insert into its final position with the fireplace.
Figure 59. Trim the surround legs if the cast iron Riser Bar will not be installed. Illustrates where to cut the surround legs if the riser bar is omitted.

Jøtul Gas Product Warranty

This warranty policy applies to gas products identified by Jøtul, Scan, and Atra trade names.

Jøtul will repair or replace (including parts & labor), at its option, any components determined by Jøtul to be covered by this warranty. You must, at your own expense, arrange to deliver or ship the component to an authorized Jøtul dealer and arrange for pickup or delivery after repairs. This warranty is not transferable and is extended only to the original retail purchaser.

Exclusions and Limitations

Jøtul shall not be liable for any special, indirect, incidental, consequential, punitive or other similar damages, including lost profits, lost sales, injury to person or property, or damages to a structure or its contents. All implied warranties are limited in duration to the length of this written warranty. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

Jøtul reserves the right to discontinue, modify or change product materials. Jøtul shall have the right to replace any defective component with substitute components of substantially equal quality and price.

The dollar value of Jøtul's liability for breach of this warranty shall be limited exclusively to the cost of furnishing a replacement component. Jøtul shall not be liable for the cost of labor expended by others.

No dealer, distributor, or other person is authorized to modify, augment, or extend this limited warranty on behalf of Jøtul. No modification or change to this warranty will be effective unless it is made in a written document manually signed by an authorized officer of Jøtul.

If you believe your Jøtul product is defective, contact your nearest authorized Jøtul dealer. Jøtul must receive notice of a possible defect within sixty (60) days of the date the defect is first discovered, or reasonably could have been discovered.

This warranty is given by Jøtul North America, Inc., 55 Hutcherson Drive, Gorham, Maine 04038 USA.

Lighting Instructions

⭐ **FOR YOUR SAFETY, READ BEFORE LIGHTING.**

⚠️ **WARNING:** IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

  1. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
  2. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor.
  1. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.
  2. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
  3. Set the thermostat to the lowest setting.
  4. Set the Burner Control Switch to the "OFF" position.
  5. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
  6. Wait five (5) minutes to clear out any gas. Then, smell for gas, including near the floor. If you smell gas, STOP! Follow "WHAT TO DO IF YOU SMELL GAS" above. If you do not smell gas, go to the next step.
  7. Set the Burner control switch to "ON". The pilot will light the burner.
    • CPI MODE: The pilot will burn continuously for up to seven (7) days.
    • IPI MODE: The pilot will ignite only when there is a manual or thermostatically-controlled call for heat. It will shut off together with the burner.
  8. Set the Burner Control Switch to the "TSTAT" position for thermostatic control.
  9. Set the thermostat to the desired setting to light the burner.
  10. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance", and call your service technician or gas supplier.

To Turn Off Gas To Appliance:

  1. Set the thermostat to the lowest setting.
  2. Turn off all electric power to the appliance if service is to be performed.
  3. Set the Burner Control Switch to the "OFF" position.
  4. Close control access door.

⚠️ **CAUTION:** Do not operate this appliance with the glass removed, cracked or broken. Replacement of the glass panel shall be done by a licensed or qualified serviceperson.

⭐ **CAUTIONNER:** Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqu ou bris. Confiez le remplacement du panneau un technicien agre.

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