SIOSSIOS
SIOSSIOSSIOS
Elektronik im Schaltschrank Murrelektronik ShopAktiver Bremsgleichrichter Murrelektronik ShopSIOSSIOSSIOSSIOSSIOSSIOS
User Manual for SIEMENS models including: A700000010361187, A5E43491109B AD, A5E43491109B Standard Performance Frequency Converter, A5E43491109, Standard Performance Frequency Converter, Performance Frequency Converter, Frequency Converter, Converter
20 hours ago — This manual contains notices you have to observe in order to ensure your ... Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view ...
Maintain a clearance of at least 200 mm on all sides of the distributed inverter box to allow for heat dissipation. For mounting with mounting brackets, we ...
File Info : application/pdf, 38 Pages, 1.59MB
DocumentDocumentEdition 04/2023 EQUIPMENT MANUAL
SINAMICS
Standard Performance Frequency Converter
Distributed converter box
www.siemens.com/drives
Safety note
1
Description
2
SINAMICS
Mounting
3
Standard Performance Converter
Connection
4
Distributed converter box
Diagnostics
5
Equipment Manual
Technical specifications
6
Dimension drawings
7
Circuit diagrams
8
Edition 04/2023
04/2023
A5E43491109B AD
Legal information
Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION indicates that minor personal injury can result if proper precautions are not taken.
NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products Note the following:
WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Digital Industries Postfach 48 48 90026 NÜRNBERG GERMANY
A5E43491109B AD 04/2023 Subject to change
Copyright © Siemens AG 2017 - 2023. All rights reserved
Table of contents
1 Safety note............................................................................................................................................. 5
2 Description............................................................................................................................................. 7
3 Mounting ............................................................................................................................................... 9
4 Connection........................................................................................................................................... 11
4.1
Overview of the interfaces ................................................................................................. 11
4.2
Connecting the line supply and motor ................................................................................ 14
4.3
Connecting inputs and outputs .......................................................................................... 16
4.4
Cable entry ........................................................................................................................ 17
4.5
Connecting the 24 V power supply ..................................................................................... 18
4.6
Connecting PROFINET ........................................................................................................ 19
4.7
Connecting encoders ......................................................................................................... 21
5 Diagnostics .......................................................................................................................................... 23
6 Technical specifications ....................................................................................................................... 25
7 Dimension drawings ............................................................................................................................ 27
8 Circuit diagrams................................................................................................................................... 31
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Table of contents
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Safety note
1
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur. · Observe the safety instructions given in the hardware documentation. · Consider the residual risks for the risk evaluation.
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5
Safety note
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Equipment Manual, 04/2023, A5E43491109B AD
Description
2
Basic scope of delivery The distributed converter box can be ordered with Article No. C-200269683. The basic scope of the distributed converter box comprises the following main components: · Control cabinet for distributed mounting in the plant · "SINAMICS G120" converter to control a motor The converter comprises the following components: CU250S-2 Control Unit, Article No. 6SL3246-0BA22-1FA0 PM250 Power Module, Article No. 6SL3225-0BE32-2AA0 · Brake rectifier from Murr Elektronik, Article No. 50003 The internal interconnection of the brake rectifier is different in the distributed converter box produced from May 2023, which increases availability by means of an electronic control.
Scope of delivery of the PROFINET interface When ordering the distributed converter box from the factory, specify the PROFINET interface variant and the fiber-optic cable type. The following variants are available: · Variant 1 "Fiber-optic cable connection" (POF or glass optical fiber) with the following components in the basic scope of delivery: "SCALANCE XF-200IRT managed" switch, Article No. 6GK5204-2AA00-2BD2 "BA 2xRJ45" bus adapter, Article No. 6ES7193-6AR00-0AA0 In addition, to connect the fiber-optic cable, a bus adapter is required as media converter depending on the specific fiber-optic cable used: Variant 1.1: POF (plastic) or HCS fiber-optic cable BA 2xSCRJ bus adapter, Article No. 6ES7193-6AP00-0AA0 Variant 1.2: Multimode glass fiber-optic cable BA 2xLC bus adapter, Article No. 6ES7193-6AG00-0AA0 · Variant 2 "Copper connection" When connecting a copper PROFINET cable, neither switch nor bus adapter is required. The PROFINET cable is directly connected to the PROFINET interface of the converter.
More information You can find more information about the components of the distributed converter box on the Internet:
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Description
CU250S-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/ 109782994)
Hardware installation manual for PM250 Power Modules (https:// support.industry.siemens.com/cs/ww/en/view/109482010)
Scalance X202-2P IRT (https://support.industry.siemens.com/cs/en/en/view/102051962) Murr Elektronik Brake rectifier (https://shop.murrelektronik.com/Elektronik-im-Schaltschrank/ Aktive-Interfacetechnik/Bremsgleichrichter/Aktiver-Bremsgleichrichter-50003.html? listtype=search&searchparam=50003&src=search&srchPage=1&perPage=10&pos=1)
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Mounting
Mounting options The distributed inverter box is available in two mounting versions.
3
Figure 3-1 Floor mounting "With supporting foot" and wall mounting "With mounting brackets"
Clearance for heat dissipation Maintain a clearance of at least 200 mm on all sides of the distributed inverter box to allow for heat dissipation. For mounting with mounting brackets, we recommend using vertical profile bars.
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Mounting
PP
PP
PP
PP
PP
PP
)URQWYLHZ Figure 3-2 Mounting on profile bars, clearance for heat dissipation
6LGHYLHZ
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Connection
4.1
Overview of the interfaces
Interfaces on the base of the control cabinet
4
;'0 ;'
-XDM1 -XD0 -X0, -X1, -X2 -X3
; ;
; ;
Line Motor, motor holding brake, temperature sensor Digital inputs Analog input
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Connection 4.1 Overview of the interfaces
Interfaces inside the control cabinet
"Fiber-optic cable connection" variant
1$
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-XGE1 -XDL2 PC IOP
Encoder 24 V power supply Commissioning interface for a PC Interface for the IOP or BOP-2 operator panel
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Equipment Manual, 04/2023, A5E43491109B AD
"Copper connection" variant
1$
*01
Connection 4.1 Overview of the interfaces
130'*/&5 9(& 9%-
-XGE1 -XDL2 PC IOP
Encoder 24 V power supply Commissioning interface for a PC Interface for the IOP or BOP-2 operator panel
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Connection 4.2 Connecting the line supply and motor
4.2
Connecting the line supply and motor
Overcurrent protection device An overcurrent protection device is required for operating the distributed inverter box.
/ / / 3(
Figure 4-1 Overcurrent protection device Use 63 A LV HRC fuses, GL/GG, 500 V. Required ICC rated short-circuit current of the overcurrent protection device: 10 kA
Connect to the line supply The distributed inverter box requires a TN system with a grounded neutral point.
-XDM1, Han K 4/4, pin
Pin
Assignment
1
L1
2
L2
3
L3
4
Not assigned
Protective conductor
11 ... 14
Not assigned
For the line connection, we recommend prefabricated cables made by Harting. The prefabricated cables have an open end.
· Length 5 m, cross-section 10 mm2 Label K4/4 F 5G10 5m, Article No. 6188201071200
· Length 5 m, cross-section 6 mm2 Label K4/4 F 5G6 5m, Article No. 6188201071300
Other cable lengths are available from Harting.
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Connection 4.2 Connecting the line supply and motor
Connecting the motor
-XD0, Han K 4/4, socket
Pin
Assignment
1
U2
2
V2
3
W2
4
Not assigned
Protective conductor
11
Motor holding brake 180 V DC+
12
Motor holding brake 180 V DC-
13
Temperature sensor +
14
Temperature sensor -
Use a shielded cable for the motor.
For the motor connection, we recommend prefabricated cables made by Harting. The prefabricated cables have a Han K 4/4 motor plug and a Han K 4/4 plug.
· Length 5 m, cross-section 10 mm2 Label K4/4 M/F EMC 5G10+2x2x1 5m motor, Article No. 6188202072100
· Length 5 m, cross-section 6 mm2 Label K4/4 M/F EMC 5G6+2x1+2x1.5 5m motor, Article No. 6188202072200
Other cable lengths are available from Harting.
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Connection 4.3 Connecting inputs and outputs
4.3
Connecting inputs and outputs
Connecting digital inputs
-X0, M12, socket
Pin
Assignment
1
24 V output
2
Digital input DI 1+
3
0 V
4
Digital input DI 0
5
PE
-X1, M12, socket
Pin
Assignment
1
24 V output
2
Digital input DI 3+
3
0 V
4
Digital input DI 2
5
PE
-X2, M12, socket
Pin
Assignment
1
24 V output
2
Digital input DI 5+
3
0 V
4
Digital input DI 4
5
PE
Connecting analog inputs
-X3, M12, socket
Pin
Assignment
1
10 V output
2
Analog input AI 0+
3
0 V
4
Analog input AI 0-
5
PE
Connection example
Connection examples
9 0
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4.4
Cable entry
Connection 4.4 Cable entry
Using cable entries Feed the following cables through the floor of the distributed inverter box: · 24 V supply cable · PROFINET cable · Encoder cable The bushing in the floor of the control cabinet ensures conformance with degree of protection IP54
352),1(7
b9SRZHUVXSSO\ Figure 4-2 Cable entry
(QFRGHU
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Connection 4.5 Connecting the 24 V power supply
4.5
Connecting the 24 V power supply
An external 24 V supply with an external overcurrent protection device is required for operating the distributed inverter box.
9 9
Figure 4-3 Overcurrent protection device Use an LV HRC fuse 6A GL/GG, 500 V.
Feed a 24 V cable through the floor of the cabinet Cable entry (Page 17)
Connecting a 24 V cable Connect the 24 V cable to terminal -XDL2 as follows: · -XDL2:10 24 V · -XDL2:29 0 V Permissible cross-sections of the 24 V cable: 0.14 mm² ... 2.5 mm²
9%- 1&
7
7
Figure 4-4
$BCMFFOUSZ 24 V connection
18
Distributed converter box Equipment Manual, 04/2023, A5E43491109B AD
4.6
Connecting PROFINET
Connection 4.6 Connecting PROFINET
Feed a PROFINET cable through the floor of the cabinet Cable entry (Page 17)
Connecting a PROFINET cable
"Fiber-optic cable connection" variant Connect the PROFINET cables to the SCALANCE switch.
,'" 4$"-"/$&9'#"*35
'JYDBCMF
$BCMFFOUSZ Figure 4-5 Connecting PROFINET to SCALANCE
"Copper connection" variant Connect the PROFINET cables directly to the PROFINET interface of the converter.
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Connection 4.6 Connecting PROFINET
'JYDBCMF
$BCMFFOUSZ Figure 4-6 PROFINET connection at the converter
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Equipment Manual, 04/2023, A5E43491109B AD
4.7
Connecting encoders
Connection 4.7 Connecting encoders
Feed an encoder cable through the floor of the cabinet Cable entry (Page 17)
Encoders that can be connected
The encoder connection interface is designed for the 1XP8024-21 encoder.
A SIMOGEAR geared motor with a 1XP8024-21 encoder is to be ordered with the encoder option Q79.
You will find additional information about the encoder in the Internet:
Installation instructions for 1XP8024-21 SSI/HTL absolute encoders (https:// support.industry.siemens.com/cs/ww/en/view/88653897)
Catalog MD 50.1: SIMOGEAR Geared Motors (https:// support.industry.siemens.com/cs/ww/en/view/109746934)
Connecting the encoder cable Connect the encoder to the inside of the inverter box.
9(&
$BCMFFOUSZ Figure 4-7 Encoder connection to -XGE1
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Connection 4.7 Connecting encoders
Table 4-1 Pin assignment of encoder connector
-XGE1, M23, socket
Pin 1 ... 6 7 8 9 10 11 12 13 14 15 16 17
Assignment Not assigned 24 V output CLOCK+ CLOCK0 V Shield B+ BData+ A+ A Data-
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Equipment Manual, 04/2023, A5E43491109B AD
Diagnostics
5
Indicator lights Two indicator lights in the front door of the distributed inverter box indicate the status of the inverter:
Indicator lights Inverter status -PF1 lights up green: The inverter is ready.
-PF2 lights up red: The inverter signals a fault.
Diagnostics in detail
More detailed information about faults and warnings of the inverter can be obtained with the following tools or accessories:
· STARTER and Startdrive PC tools STARTER and Startdrive access the inverter via PROFINET.
· Operator Panel IOP-2 The IOP-2 is plugged into the CU250S-2 Control Unit.
You can find complete information about faults and warnings in the Internet:
CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/ 109782287)
You can find additional information about the PC tools and Operator Panel in the Internet:
Startdrive tutorial (http://support.automation.siemens.com/WW/view/en/73598459)
STARTER, system requirements and download (http:// support.automation.siemens.com/WW/view/en/26233208)
Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/ 109808456)
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Diagnostics
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Technical specifications
6
Technical specifications
Property Rated voltage Rated frequency Line system configuration Rated input current Rated output current Duty cycle
Rated voltage of control circuit Rated current of control circuit
Degree of protection Installation
Ambient temperature Installation altitude EMC compatibility
Ground
Value 3 AC 400 V 50 Hz TN-S 39.9 A 35.6 A The distributed inverter box is designed for S3 intermittent duty with the following duty cycle: Operation 4 s, pause 56 s ( on-load factor 6.66%) 24 V DC 4.0 A for "Fiber-optic cable connection" variant 3.7 A for "Copper connection" variant IP54 complies with EN 60529 Permanent indoor installation No direct solar radiation 0 °C ... 45 °C Maximum 1 000 m The distributed inverter box complies with the limit values of cat- egory C3 according to EN 618003 86 kg without supporting foot and without mounting bracket
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Technical specifications
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Equipment Manual, 04/2023, A5E43491109B AD
Dimension drawings
7
Control cabinet
PP PPsPP
PP PP
PP PP
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Dimension drawings Mounting bracket
PP PP
PP PP
PP
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Equipment Manual, 04/2023, A5E43491109B AD
Supporting foot
Dimension drawings
PP PP
PPsPP PPsPP
PP
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Dimension drawings
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Equipment Manual, 04/2023, A5E43491109B AD
Circuit diagrams
8
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Circuit diagrams
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Circuit diagrams
33
Circuit diagrams
Change to the brake control from 2023 The brake control for the distributed converter box has been changed from May 2023: · Previously: The MURR 50003 rectifier for the holding brake is connected through the digital output DO 2 (terminal 24). · Change: The MURR 50003 rectifier for the holding brake is connected through the digital output DO 27 (terminal 54). This change increases the availability of the brake control because the converter no longer controls the brake via a relay output but instead via an electronic digital output.
Change to the brake control for a distributed converter box produced before 2023 We also recommend making this change for distributed converter boxes produced before May 2023. Procedure for making the change: 1. Change the hardware wiring in accordance with the circuit diagram. 2. Change the parameter assignment of the converter, e.g. using the Startdrive PC tool: Interconnect signal r899.12 for releasing the holding brake to p741.
Alternatively, use the project from the current VASS release as a copy template for the parameter assignment. However, in this case you need to recommission the drive because the motor parameters in the copy template are generally not compatible with the connected motor.
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Equipment Manual, 04/2023, A5E43491109B AD
Further information
Siemens: www.siemens.com
Siemens AG Digital Industries Motion Control Postfach 3180 91050 Erlangen Germany
Scan the QR-Code for product information