China Sliding Gate Operator Kit, Swing Gate Operator Kit, Sectional Door Operator Kit Factory - GATEXPERT
Instruction Manual for GATEXPERT models including: INDUS50DC, INDUS70DC, INDUS100DC, INDUS150DC, INDUS50DC Bldc Industrial Door Operator, INDUS50DC, Bldc Industrial Door Operator, Industrial Door Operator, Door Operator, Operator
10 Usageofhand-pulledchain When you need to manually open or close the industrial door, then hand-pulledchainwouldberequired. Before pulling the chain, please fully pull the red handle A in the
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DocumentDocumentBLDC Industrial Door Operator User Instruction INDUS50DC/INDUS70DC/INDUS100DC/INDUS150DC Website: www.gatexpert.com E-mail: sales@gatexpert.com Table of Content 1. Safety Instruction......................................................................................2 2. Technical Parameter.................................................................................. 3 3. Dime nsion and Component of Industrial Door Operator...................4 4. Installation Guide of Industrial Door Operator..................................... 5 5. Industrial Door Operator Wiring.............................................................. 9 6. Usage of hand-pulled chain....................................................................10 7. Failure and Troubleshooting..................................................................11 8. Packing List..............................................................................................11 1 WARRANTY 1. To repair against this warranty card and invoice during the warranty period. 2. Warranty period: 1 year after the date of invoice. 3. Without unauthorized dismantling, any product broken or damage due to quality problem, we'll offer the repair service for free or replace for free. 4. The malfunction and damages caused by incorrect use or man fault is not covered by this warranty. CONTACT US E-mail: sales@gatexpert.com Please fill in the order information in the form below. All personal information you provided will be only used for warranty service and kept strictly confidential. Refer to this list when contacting GATEXPERT for technical service or assistance with your automatic gate opener. Order Number Product Model Purchase Date Country / Region Email Address Issue Details 1 Safety Instruction 1. The industrial door operator should be installed and put into operation by qualified personnel. Otherwise, serious personal injury or property damage may occur. 2. Installation and wiring must be in accordance with the construction standards and electrical standards, diameter 1.5mm2; power must have a reliable grounding, ground wire must be reliably connected to the place labeled ground tab, ground lead on the power line is prohibited to be removed; front end of incoming power line should be installed with electrical leakage protector which is in line with national standards. 3. This industrial door operator is only allowed to be installed on well-balanced door which has balance spring, otherwise machine may be damaged due to overload. 4. Door should be flexible and run without stagnation; lead rail end of door must be installed with mechanical stop block and buffering booster to prevent the door from rolling out. 5. Control box should be installed in the wall or column of 1.4 meters where the operation of door can be observed to prevent children from inadvertently touching. While keeping the remote control, prohibit children to touch or play just in case of danger. Do not use the remote control when you cannot see the operation of door. 6. Before repairing and moving the door machine and control box, please cut off the power supply, and make sure that the door has been locked and the risk of falling due to self-weight is null. 7. Pedestrian and vehicle are prohibited to go through or stay below the running door. 8. To ensure the safety of pedestrian and vehicle, please install the infrared protection device and airbag protection device 9. Relevant safety protection devices and the operation of the door should be checked frequently to ensure the security and stability of door. 2 Thank you for choosing this product! Appreciate for your trust and support! Please read this instruction carefully before installation!3 Please keep this instruction properly after installation! Industrial Door Operator Technical Parameter Model Power Supply Motor Power INDUS50DC INDUS70DC INDUS100DC INDUS150DC AC220V±10% 450W AC220V±10% 600W AC220V±10% 800W AC220V±10% 1000W Max.Output Torque 50N.m 70N.m 100N.m 150N.m Output Speed Range 1050RPM 1050RPM 1040RPM 1025RPM Max.Loading Door Area 20m2 Main engine Dimension mm 295x128x199 Main engine Weightkg 10 Reducer Lubricating System Encoder Type Manual/Auto switch Manual Release Maximum Limit Travel Working Temperature 30m2 40m2 330x135x218 345x135x218 12 13.2 Liquid Oil Lubrication Single Circle Absolute Encoder Pull Cord Switch Hand-Pulled Chain Output shaft rotates 20 rounds -20 +50 50m2 360x135x218 14.2 3 Dimension and Component of Industrial Door Operator Outline Dimension Drawing(INDUS70DC) Composition Diagram 1 Gear box 2 Encoder 3 Terminals 4 Plastic cove 5 Motor 6 Safety switch line 7 Chain part 8 Hand-pulled chain 9 The rope handle Installation Guide of Industrial Door Operator The industrial door operator is mainly used in the industrial sectional door equipped with balance spring, but also can be applied in lifting industrial 4 door. There are two ways for installation of this product: shaft drive and chain drive. The factory standard configuration is shaft drive. If chain drive installation is required, users may choose the appropriate combination of sprocket chain according to the installation needs. Shaft Drive Installation Chain Drive Installation Expansion Screw Mounting Bracket Mounting Screw Main Engine Special Flat Key Door Shaft Fixing Sleeve Driven wheel Door Shaft Chain Mounting Bracket Driving Sprocket Driving Sprocket Shaft Main Engine 5 1) Check the door After the door is installed, adjust the torsion spring, manually opening or closing the door which should be flexible and run without stagnation, observe the direction of rotation of the rope sheave which should be consistent with the direction of opening and closing of industrial door operator. 2) Determine the installation position Consider the boundary dimension and installation direction of the door machine, determine the position of the mounting bracket, mark the insert cavity position, drill the screw hole and fix the mounting bracket. (The mounting bracket can be fixed inside and outside the door machine, recommended to be installed inside, for the convenience of disassembly of door machine) 3) Trial assemble for the industrial door operator Install a fixing sleeve on door shaft in advance, and insert the industrial door operator into the door shaft. 6 4) Pre-fixing industrial door operator Fix the industrial door operator on mounting bracket by 4 pieces of hexagon head flange bolts M10×20, do not tighten. 5) Find the direction of key slot First pull the red handle A to the bottom to make the hand-pulled chain mechanism engage with the main engine. And then by pulling the chain up and down to rotate the output shaft of industrial door operator till it fully aligned with the keyway of the door shaft. Finally pull green handle B to the bottom to Make the hand-pulled chain mechanism detach from the main machine. 7 6) Mount flat key and fixing sleeve Mount the flat key, keep two fixing sleeves clinging to the two ends of the output shaft, and fasten the two M6 head screws in the key slot of door shaft to prevent the flat key from loosening and falling off. 7) Tighten the screws for debugging. Tighten all screws. 8 Industrial Door Operator Wiring Wiring diagram for all parts of industrial door operator (All parts has been wired before delivery, only need to plug the terminal of the cable into the control unit.) Encoder Encoder line Terminals Safety switch line Motor lines: Blue U, Brown V, Black W, Yellow-green (ground) Motor encoder line: Black GND, Orange HC, Purple HB, Blue HA, Red +5V Safety switch 9 9 Usage of hand-pulled chain When you need to manually open or close the industrial door, then hand-pulled chain would be required. Before pulling the chain, please fully pull the red handle A in the hand-pulled chain mechanism to make it engage with the main machine. The protection switch inside the hand-pulled chain mechanism will automatically cut off the power supply. At this time, the chain can be pulled. The chain should be pulled continuously and evenly to avoid damage to the hand-pulled chain mechanism. When you need to electrically open or close the industrial door, please fully pull the green handle B in the hand-pulled mechanism first to make it disengage from the main machine, and the protection switch in the handpulled mechanism will be reset to make the industrial door operator return to its normal electric operation. Please fix the hand-pulled chain on the wall properly when it's not in use Note: 1. After using the chain. If the display screen on the control unit shows it is hand-pulled chain operation, then under which the door cannot be opened or closed electrically, because the protection switch inside the hand-pulled chain mechanism has not been reset. To fully pull the green handle in the hand-pulled chain mechanism to separate it from the main machine, the control unit will work normally until the hand-pulled chain operation is not shown any more on the display screen 2. The hand-pulled chain can only be used in special circumstances such as power failure. It cannot be used long term as normal state. Note: Check once a month whether the travel of opening or closing is changed, whether the limit position is accurate and reliable, whether the door is well balanced, if not, please make adjustment timely. If necessary, please ask professional personnel for maintenance and debugging. 10 Failure and Troubleshooting No. Trouble Possible Reason Troubleshooting The machine suddenly A balance failure of the 1. Adjust the stops during operation, door balance spring or balance spring; but the indicator light of there is obstacle during 2. Track 1 UP/DOWN button is still the door operation, the deformation, find on which indicates that machine cannot drive the resistance the machine is in working the door and causing point of the door process. the motor stalling. and eliminate it The machine doesn't The machine is in 2 work manual mode Pull the green handle in place 3 There is a big change on the limit position of the door. The balance state of the door changed Adjust the door balance PACKING LIST Packing Box INDUS70DCINDUS100DCINDUS150DC No. Name Quantity Note 1 Main machine 1 2 Mounting bracket 3 Fixing sleeve 4 Encoder (network) cable 1 2 Contain M6×10 fastening screw 1 5m 5 Motor (four-core) wire 1 5m 6 Motor encoder (five-core) wire 1 7 Safety switch (two core) wire 1 8 Dedicated flat key 1 5m 5m 6x70 9 Bolt M10x20 4 10 User manual 1 11