Domyos Console 3 - Technical Specifications

1. Product Profile

1.1. Introducing

The DOMYOS CONSOLE 3 is a mid-range console designed for fitness equipment. It connects via Bluetooth Low Energy (BLE) protocol and can interface with companion apps on Android and iOS devices to enhance the user experience.

Console 3 Main Features:

• 5 LED Modules: Displaying RPM (pedaling cadence), KCAL (calories burnt), SPEED, TIME, DISTANCE, and HR (Heart Rate) information. Users can cycle through these values by pressing keys under the LED module.
• Heart Rate Zone Indicator: The heart logo changes color based on the user's heart rate zone relative to maximum heart rate (Fcmax):
  • Blue: Heart rate < 60% Fcmax
  • Green: 60% Fcmax ~ 69% Fcmax
  • Yellow: 70% Fcmax ~ 79% Fcmax
  • Orange: 80% Fcmax ~ 89% Fcmax
  • Red: Heart rate >= 90% Fcmax
• Bluetooth Logo: Indicates Bluetooth status, controlled ON or OFF by the companion app.
• Workout Profile: A 5x7 dot matrix display for workout profiles.
• Resistance Level: Adjustable from 1 to 15.
• Touch Keys: 9 capacitive membrane keys, white in color.
• Receivers: One heart-rate receiver and one hand-pulse receiver (for DOMYOS CONSOLE 3 - B ENERGY models).
• Accessories: Includes one chest-belt. Two remote control cables are included for DOMYOS CONSOLE 3 "R" versions.

2. Standards of CONSOLE 3

• 2011/65/UE Directive "RoHs 2"
• REACH directive
• R&TTE directive
• Temperature Cycling Test:
  • Low temperature: (-10 ± 2)°C for 10 min
  • High temperature: (+60 ± 2)°C for 10 min
  • Cycles: 50 Times
• Temperature Storage Test: +60°C for 24 consecutive hours
• ESD Test: Air: ±12KV, Contact: ±7KV

Reports are available internally.

3. USER-keyflow and Machine-Keyflow

User-keyflow is the primary interface for the end-customer. Functional tests include verifying display functionality, information value changes (Kcal, distance, time, rpm, BPM, resistance), heart logo color changes, touch key activation (<1 second), and servo-motor response for resistance adjustments.

Machine-keyflow is a maintenance menu used for diagnostics. It allows checking:

1. Firmware version
2. Hardware version
3. Console total time of use
4. Console total km of use
5. Console serial number

Acceptance Criteria: Main functions operational, firmware and hardware versions correct, unit set to Km by default.

4. Electronic Hardware

4.1. Electronic Schematic

References to schematic documents: Schematic_DTC.pdf, pulse_Schematic.pdf, receiver_Schematic.pdf. Updated schematics for DTC 2018 are available as Console 3_DTC Schematic_20180102.pdf.

4.2. PCBA

References to PCBA documents: Console 3 PCBA_DTC.pdf, Handpulse_PCBA.pdf, receiver_PCBA.pdf. Updated PCBAs for DTC 2018 are available as Console 3_DTC PCBA_20180102.pdf.

4.3. Bill of Material

Reference: Console 3 BOM_DTC.xls.

4.4. Main EE Components

Key components include AT42QT1040, BM70BLE01FC2, HT1632C, PIC24FJ128GA106, and ULN2804.

4.5. Hand-pulse Cables (Bike E-energy console reference)

Connector gender must be male. Testing involves placing hands on sensors, waiting for stabilization, and checking for fluctuations under +/- 10bpm over 30 seconds. Accuracy is noted as less precise than chest-belt monitoring, primarily for marketing purposes. Testing must be performed with the tablet holder in all four orientations.

4.6. Remote-control Cables (CONSOLE 3 BLACK R reference)

Includes 2-pin female jack (up resistance level) and 2-pin male jack (down resistance level) cables. Verification includes correct connector gender and functional testing of resistance level adjustment.

5. Mechanical Hardware

5.1. 2D Drawings of Consoles Parts and Assembly

Drawings available for: Console 3 assembly, front casing, PMMA, rear casing, rubber parts, and tablet hook.

5.2. Datasheet of the Plastic Parts

Datasheets for ABS (MSDS of ABS.pdf), Protection Film (MSDS of protection film_770NB.pdf), and TAIRILAC (datasheet_AG15E1_UL.pdf, datasheet_F204-0021 AG15E1_UL.pdf) are referenced.

5.3. Glues Datasheet

Specifications for glues used with PMMA and Rubber-pad are available (Glue specification for PMMA_English.pdf, 9495LE Specification.pdf).

5.4. Elastic Strap

2D drawing for the elastic strap used in the tablet holder hook system is referenced (Console 3 elastic rope length Model_mo).

5.5. PMMA Artwork and Cosmetic

Artwork files for PMMA cosmetic are available (CONSOLE 3 cosmetic.pdf, CONSOLE 3 - ARTWORK.pdf, CONSOLE 3 - ARTWORK - CN.pdf).

5.6. Protection Film Artwork

Artwork for the protection film is referenced (Console3-Protection FilmV1.pdf).

Cosmetic and Assembly Controls:

• Cosmetic: Checks for scratches on protection film and PMMA, absence of folds/tears, no glue traces on edges, no dust on casing, and correct PMMA printing.
• Assembly: Verifies correct casing clipping (<1mm air gap), PMMA stickness (e.g., 4 hours at 70°C), rubber stickness (<1mm air gap), and secure elastic strap attachment. The plastic hook should accommodate an iPad 10" in landscape. The elastic strap maximum length is 420mm (+/-5mm) with a 3.1Kg pulling force.

Acceptance Criteria: Subjective control, relying on Quality Production Label (QPL) requirements.

6. Traceability

Traceability stickers contain the console serial number in the format: CYBEECYYWwwxxxxx (e.g., CYBEEC15W1700013). The format indicates manufacturer (CY), product type (BEE for Bike E-Energy, BK for Bike, EL for Elliptical), region (C for China, E for Europe), production year (YY), week (Www), and sequence number (xxxxx).

Traceability Formats:

• DOMYOS CONSOLE 3 BLACK: CYBKECYYWwwxxxxx
• DOMYOS CONSOLE 3 BLACK CN: CYBKCCYYWwwxxxxx
• DOMYOS CONSOLE 3 BLACK R: CYELECYYWwwxxxxx
• DOMYOS CONSOLE 3 BLACK R CN: CYELCCYYWwwxxxxx
• DOMYOS CONSOLE 3 - B ENERGY: CYBEECYYWwwxxxxx
• DOMYOS CONSOLE 3 - B ENERGY CN: CYBEECCYYWwwxxxxx

Controls: All stickers must be present and correctly positioned. For Chinese versions, the CMIIT ID sticker must be near the Bluetooth Name Sticker. The console serial number within the firmware must match the traceability sticker.

Acceptance Criteria: Stickers are correct, traceability is confirmed.

7. Chest-belt

7.1. Datasheet

Chest belt specification document is referenced.

Controls:

Tests are performed using a CY heart-rate simulator jig. Accuracy required is +/- 5 BPM with a fluctuation of +/- 3 BPM once the signal is stabilized. The chest-belt should be positioned horizontally, facing the Console 3 at a distance of 60cm. Testing must be conducted with the tablet holder in all four orientations.

Acceptance Criteria: Heart-rate is accurate with the chest-belt.

8. Bluetooth Specification

8.1. Technical Specification

Refer to the provided link for detailed technical specifications.

Controls:

Connect the Console 3 with the CY testing APP on both Android and iOS tablets. Activate one or two functions to verify Bluetooth functionality. Not all functions need to be tested.

Acceptance Criteria: Bluetooth connection with iOS and Android is successful.

Note: The CY APP utilizes the same Bluetooth SDK as the end-user application, ensuring reliability for production testing.

Bluetooth Codes and Equipment Models:

• DOMYOS CONSOLE 3 BLACK: Bluetooth code Domyos-Bike-xxxx, EquipmentModel 8368168
• DOMYOS CONSOLE 3 BLACK CN: Bluetooth code Domyos-Bike-xxxx, EquipmentModel 8369246
• DOMYOS CONSOLE 3 - B ENERGY: Bluetooth code Domyos-Bike-xxxx, EquipmentModel 8363074
• DOMYOS CONSOLE 3 - B ENERGY CN: Bluetooth code Domyos-Bike-xxxx, EquipmentModel 8369237
• DOMYOS CONSOLE 3 BLACK R: Bluetooth code Domyos-EL-xxxx, EquipmentModel 8368167
• DOMYOS CONSOLE 3 BLACK R CN: Bluetooth code Domyos-EL-xxxx, EquipmentModel 8369244

Controls: Verify that the Bluetooth code on the sticker matches the console's pairing code. Ensure the EquipmentModel Bluetooth code is correct using the CY testing App.

Acceptance Criteria: OK / Not OK.

9. CMIIT_FCC_IC Label

CMIIT ID: 2016DP5352. Refer to the provided link for CMIIT ID checks and CMIIT_FCC_IC Label documents.

9.1. FCC Statement

FCC 15.21: Users are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

FCC 15.105 (Class B): This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. If interference occurs, users are encouraged to take measures such as reorienting the antenna, increasing separation, or consulting a dealer.

This equipment complies with FCC radio frequency exposure limits for an uncontrolled environment and must not be co-located or operated with any other antenna or transmitter.

Operation is subject to two conditions: (1) the device may not cause harmful interference, and (2) it must accept any interference received.

9.2. IC Statement

IC RSS-Gen 8.4: This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to two conditions: (1) the device may not cause interference; and (2) it must accept any interference, including interference that may cause undesired operation.

This equipment complies with Innovation, Science and Economic Development Canada's radio frequency exposure limits for an uncontrolled environment. This device must not be co-located or operating in conjunction with any other antenna or transmitter.