Schneider UPS for External Batteries Installation Guide

Installation Guide for Schneider models including: Schneider, Galaxy VS

Galaxy VS

UPS for External Batteries

Schneider Electric

Galaxy VS - cdn.cnetcontent.com

6/2021 www.schneider-electric.com. Legal Information ... Read all instructions in the installation manual before installing or working on this UPS system. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

6/ 2021 www.schneider-electric.com. Legal Information ... Failure to follow these instructions can result in death, serious injury, or equipment damage. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Galaxy VS - UPSBuyer

Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric ...

File Info : application/pdf, 88 Pages, 7.88MB

MPOD-AX5KFB R3 EN

Galaxy VS
UPS for External Batteries Installation
20-150 kW 400/480 V 10-75 kW 208 V Latest updates are available on the Schneider Electric website 6/2021
www.schneider-electric.com

Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners. This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric. Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel. As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice. To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.
Go to IEC: https://www.productinfo.schneider-electric.com/portals/ui/galaxyvs_iec/ or UL: https://www.productinfo.schneider-electric.com/portals/ui/galaxyvs_ul/ or scan the QR code above for digital experience and translated manuals.

Table of Contents

UPS for External Batteries

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS .........................................................................................5
FCC Statement ..........................................................................................6 Electromagnetic Compatibility .....................................................................6 Safety Precautions .....................................................................................6 Electrical Safety .........................................................................................9 Battery Safety ............................................................................................9 Symbols Used .......................................................................................... 11 ENERGY STAR Qualification.....................................................................13
Specifications ............................................................................................14
Specifications for 400 V Systems ...............................................................14 Input Specifications 400 V ...................................................................14 Bypass Specifications 400 V................................................................15 Output Specifications 400 V.................................................................16 Battery Specifications 400 V ................................................................17 Recommended Cable Sizes 400 V .......................................................18 Recommended Upstream Protection 400 V ..........................................20
Specifications for 480 V Systems ...............................................................21 Input Specifications 480 V ...................................................................21 Bypass Specifications 480 V................................................................22 Output Specifications 480 V.................................................................23 Battery Specifications 480 V ................................................................24 Recommended Cable Sizes 480 V .......................................................25 Recommended Upstream Protection 480 V ..........................................27
Specifications for 208 V Systems ...............................................................28 Input Specifications 208 V ...................................................................28 Bypass Specifications 208 V................................................................29 Output Specifications 208 V.................................................................30 Battery Specifications 208 V ................................................................31 Recommended Cable Sizes 208 V .......................................................32 Recommended Upstream Protection 208 V ..........................................34
Recommended Bolt and Lug Sizes ............................................................36 Torque Specifications................................................................................37 Requirements for a Third Party Battery Solution..........................................38
Third Party Battery Breaker Requirements ............................................38 Guidance for Organizing Battery Cables ...............................................39 Environment............................................................................................. 39 UPS Weights and Dimensions ...................................................................40 Clearance ................................................................................................41
Single System Overview ..........................................................................42 Parallel System Overview........................................................................43 Overview of Installation Kits ....................................................................46
Optional Seismic Kit GVSOPT002 .............................................................47 Optional NEMA 2 Hole Kit GVSOPT005 .....................................................47 Optional Parallel Kit GVSOPT006 ..............................................................48 Optional Kit GVSOPT030 ..........................................................................49
Installation Procedure for Single Systems ............................................50
3

UPS for External Batteries

Installation Procedure for Parallel Systems ..........................................51 Prepare for Installation .............................................................................52 Install the Power Module(s).....................................................................56 Install the Seismic Anchoring (Option) ..................................................57 Prepare the UPS for TN-C/480 V Solid-Grounded System ................58 Connect the Power Cables......................................................................59 Connect the Power Cables with NEMA 2 Hole Plates ........................63 Connect the Signal Cables ......................................................................67 Connect the Signal Cables from a Modular Battery Cabinet..............69 Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products .....................................................................................71 Connect the IMB Signal Cables in a Simplified 1+1 Parallel System........................................................................................................ 75 Connect the PBUS Cables ......................................................................79 Connect the External Communication Cables......................................80
Connect the Modbus Cables .....................................................................81
Add Translated Safety Labels to Your Product.....................................82 Final Installation ........................................................................................83

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS

UPS for External Batteries

Important Safety Instructions -- SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a "Danger" or "Warning" safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Failure to follow these instructions can result in injury or equipment damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message. Failure to follow these instructions can result in equipment damage.

Please Note

Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.

990-91111F-001

UPS for External Batteries
FCC Statement

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE This is a product category C2 UPS product. In a residential environment, this product may cause radio inference, in which case the user may be required to take additional measures.
Failure to follow these instructions can result in equipment damage.

Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read all instructions in the installation manual before installing or working on this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not install the UPS system until all construction work has been completed and the installation room has been cleaned. If additional construction work is needed in the installation room after the UPS has been installed, turn off the UPS and cover the UPS with the protective packaging bag the UPS was delivered in.
Failure to follow these instructions will result in death or serious injury.

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS

UPS for External Batteries

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.
· After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations. Install the UPS according to:
· IEC 60364 (including 60364-4-41 protection against electric shock, 603644-42 protection against thermal effect, and 60364-4-43 protection against overcurrent), or
· NEC NFPA 70, or · Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity.
· Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following unusual operating environments: · Damaging fumes · Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources · Moisture, abrasive dust, steam or in an excessively damp environment · Fungus, insects, vermin · Salt-laden air or contaminated cooling refrigerant · Pollution degree higher than 2 according to IEC 60664-1 · Exposure to abnormal vibrations, shocks, and tilting · Exposure to direct sunlight, heat sources, or strong electromagnetic fields Failure to follow these instructions will result in death or serious injury.

990-91111F-001

UPS for External Batteries

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the installation manual. Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF OVERHEATING Respect the space requirements around the UPS system and do not cover the UPS ventilation openings when the UPS system is in operation. Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE Do not connect the UPS output to regenerative load systems including photovoltaic systems and speed drives. Failure to follow these instructions can result in equipment damage.

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
Electrical Safety

UPS for External Batteries

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
· Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
· Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
· Turn off all power supplying the UPS system before working on or inside the equipment.
· Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
· The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the utility/mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that utility/mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
· A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to enable isolation of the system from upstream power sources in accordance with local regulations. This disconnection device must be easily accessible and visible.
· The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.

Battery Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
· Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
· Disconnect charging source prior to connecting or disconnecting battery terminals.
· Do not dispose of batteries in a fire as they can explode.
· Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.

990-91111F-001

UPS for External Batteries

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries
· Remove watches, rings, or other metal objects.
· Use tools with insulated handles.
· Wear protective glasses, gloves and boots.
· Do not lay tools or metal parts on top of batteries.
· Disconnect the charging source prior to connecting or disconnecting battery terminals.
· Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF EQUIPMENT DAMAGE · Mount the batteries in the UPS system, but do not connect the batteries until
the UPS system is ready to be powered up. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours or 3 days.
· Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
Failure to follow these instructions can result in injury or equipment damage.

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
Symbols Used
Earthing/ground symbol.

UPS for External Batteries

Protective earth (PE)/equipment grounding conductor (EGC) symbol.
Direct current (DC) symbol.
Alternating current (AC) symbol.
Positive polarity symbol. It is used to identify the positive terminal(s) of equipment which is used with, or generates direct current.
Negative polarity symbol. It is used to identify the negative terminal(s) of equipment which is used with, or generates direct current.
Battery symbol.
Static switch symbol. It is used to indicate switches that are designed to connect or disconnect the load to or from the supply respectively without the existence of moving parts.
AC/DC converter (rectifier) symbol. It is used to identify an AC/DC converter (rectifier) and, in case of plug-in devices, to identify the relevant receptacles.
DC/AC converter (inverter) symbol. It is used to identify an DC/AC converter (inverter) and, in case of plug-in devices, to identify the relevant receptacles.

990-91111F-001

UPS for External Batteries

Important Safety Instructions -- SAVE THESE INSTRUCTIONS

Fuse symbol. It is used to identify fuse boxes or their locations.

Transformer symbol.

Input symbol. It is used to identify an input terminal when it is necessary to distinguish between inputs and outputs.
Output symbol. It is used to identify an output terminal when it is necessary to distinguish between inputs and outputs.
Switch disconnector symbol. It is used to identify the disconnecting device in the form of switch that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
Circuit breaker symbol. It is used to identify the disconnecting device in the form of circuit breaker that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
Disconnection device symbol. It is used to identify the disconnecting device in the form of circuit breaker or switch that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
Neutral symbol. It is used to identify the neutral conductors or their locations.

Phase conductor symbol. It is used to identify the phase conductors or their locations.

990-91111F-001

Important Safety Instructions -- SAVE THESE INSTRUCTIONS
ENERGY STAR Qualification

UPS for External Batteries

Select models are ENERGY STAR® qualified. For more information on your specific model go to www.se. com.

990-91111F-001

UPS for External Batteries
Specifications

Specifications

Specifications for 400 V Systems

Input Specifications 400 V

UPS rating Voltage (V) Connections
Input voltage range (V)
Frequency range (Hz) Nominal input current (A) Maximum input current (A) Input current limitation (A) Input power factor
Total harmonic distortion (THDI)
Maximum short circuit rating Protection Ramp-in

20 kW

30 kW

40 kW

50 kW

380/400/415

4-wire (L1, L2, L3, N, PE) WYE (single mains) 3-wire (L1, L2, L3, PE) WYE (dual mains)1 2

380 V: 331-437 400 V: 340-460 415 V: 353-477
40-70

60 kW

80 kW

100 kW 120 kW 150 kW

32/30/29 47/45/43 63/60/58

38/36/35 57/54/52 76/72/69

39/37/36 59/56/54 78/74/72

0.99 for load greater than 50% 0.95 for load greater than 25%

<5% at 100% load

<3% at 100% load

65 kA RMS

79/75/72 91/90/87 91/91/90

95/90/87
114/108/ 104
117/111/ 107

126/120/ 116
151/144/ 139
156/148/ 143

158/150/ 144
182/180/ 173
182/182/ 179

189/180/ 173
227/216/ 208
234/222/ 214

237/225/ 217
273/270/ 260
273/273/ 268

Built-in backfeed protection and fuses Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

1. TN and TT power distribution systems are supported. Corner (line) grounding is not supported. 2. Only for dual mains system with upstream 4-pole breakers: Install an N connection with the input cables (L1, L2, L3, N, PE). Refer to
earthing schematics for TN-S dual mains 4-pole circuit breaker.

990-91111F-001

Specifications

UPS for External Batteries

Bypass Specifications 400 V

UPS rating
Voltage (V)
Connections
Bypass voltage range (V)
Frequency range (Hz)
Nominal bypass current (A)
Nominal neutral current (A)3
Maximum short circuit rating
Protection

20 kW

30 kW

40 kW

50 kW

60 kW

380/400/415

4-wire (L1, L2, L3, N, PE) WYE

380 V: 342-418 400 V: 360-440 415 V: 374-457
50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)

80 kW

100 kW 120 kW 150 kW

31/29/28 46/44/42 53/50/48 79/75/72 65 kA RMS

61/58/56
105/100/ 96

77/73/70
131/125/ 120

92/87/84
158/150/ 144

123/117/ 112
210/200/ 193

153/146/ 141
263/250/ 241

184/175/ 169
263/250/ 241

230/219/ 211
263/250/ 241

Built-in backfeed protection and fuses Internal fuse specifications: Rated 400 A, prearcing 33 kA2s

Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

3. Harmonic currents in neutral are only considered to be 1.73 x nominal up till 100 kW. Above 100 kW only resistive load is considered.

990-91111F-001

UPS for External Batteries

Specifications

Output Specifications 400 V

UPS rating

20 kW

30 kW

40 kW

50 kW

60 kW

80 kW

Voltage (V)

380/400/415

Connections

4-wire (L1, L2, L3, N, PE)

Output voltage regulation

Symmetrical load ± 1% Asymmetrical load ± 3%

Overload capacity

150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 110% continuous (bypass operation) 1000% for 100 milliseconds (bypass operation)

Dynamic load response

± 5% after 2 milliseconds ± 1% after 50 milliseconds

Output power factor 1

Nominal output current (A)

30/29/28 46/43/42 61/58/56 76/72/70 91/87/83 122/115/ 111

Frequency regulation 50/60 Hz bypass synchronized 50/60 Hz ± 0.1% free-running (Hz)

Synchronized slew rate (Hz/sec)

Programmable to 0.25, 0.5, 1, 2, 4, 6

Output performance classification (according to IEC 62040-3:2021)

VFI-SS-11

Total harmonic distortion (THDU)

<1% for linear load <5% for non-linear load

Load crest factor Load power factor

2.5 From 0.7 leading to 0.7 lagging without any derating

100 kW
152/144/ 139

120 kW
182/173/ 167

150 kW
228/217/ 209

990-91111F-001

Specifications

UPS for External Batteries

Battery Specifications 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · Protection of the energy storage device: An overcurrent protective device
must be located in close proximity to the energy storage device. · Trip delay must be set to zero on all battery breakers. Failure to follow these instructions will result in death or serious injury.

UPS rating
Charging power in % of output power at 040% load4
Charging power in % of output power at 100% load
Maximum charging power (at 0-40% load) (kW)4
Maximum charging power (at 100% load) (kW)
Nominal battery voltage (VDC)
Nominal float voltage (VDC)
Maximum boost voltage (VDC)
Temperature compensation (per cell)
End of discharge voltage (full load) (VDC)
Battery current at full load and nominal battery voltage (A)6
Battery current at full load and minimum battery voltage (A)6
Ripple current
Battery test
Maximum short circuit rating

20 kW 80%

30 kW

40 kW

50 kW

20%5

32-48 blocks: 384-576 32-48 blocks: 436-654 720 for 48 blocks

40-48 blocks: 480-576
40-48 blocks: 545-654

-3.3mV/°C, for T 25 °C 0mV/°C, for T < 25 °C

32 blocks: 307

40 blocks: 384

109

102

136

< 5% C20 (5 minute runtime) Manual/automatic (selectable) 10 kA

60 kW

80 kW

35-48 blocks: 420-576
35-48 blocks: 477-654

32-48 blocks: 384-576
32-48 blocks: 436-654

35 blocks: 32

336

blocks:

307

130

174

163

217

100 kW 120 kW 150 kW

120

40-48 blocks: 480-576 40-48 blocks: 545-654

40 blocks: 384

217

260

326

271

326

407

4. Values based on 48 blocks. 5. At 380 V only 15% for 50 kW, 100 kW, and 150 kW. 6. Values based on 20-40 kW: 32 blocks; 50-150 kW: 40 blocks.

990-91111F-001

UPS for External Batteries

Specifications

Recommended Cable Sizes 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 150 mm2.
Failure to follow these instructions will result in death or serious injury.

Copper

UPS rating Input phases (mm2)
Input PE (mm2)
Bypass/output phases (mm2)
Bypass PE/output PE (mm2)
Neutral (mm2)
DC+/DC- (mm2)7
DC PE (mm2)

20 kW 6 6 6
6
10 10 10

Aluminum
UPS rating Input phases (mm2) Input PE (mm2) Bypass/output phases (mm2)

20 kW 6 6 6

The maximum number of cable connections per busbar: Two on input/output/ bypass busbars; Four on DC+/DC- busbars; Six on N/PE busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on table B.52.3 and table B.52.5 of IEC 60364-5-52 with the following assertions:
· 90 °C conductors
· An ambient temperature of 30 °C
· Use of copper or aluminum conductors
· Installation method C
PE cable size is based on table 54.2 of IEC 60364-4-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be selected in accordance with the correction factors of the IEC.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC PE cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.

30 kW 10 10 6
6
16 25 16

40 kW 16 16 10
10
25 35 16

50 kW 25 16 16
16
35 35 16

60 kW 35 16 25
16
50 50 25

80 kW 50 25 35
16
70 70 35

100 kW 70 35 50

120 kW 95 50 70

150 kW 120 70 95

120

30 kW 16 16 10

40 kW 25 16 16

50 kW 35 16 25

60 kW 50 25 35

80 kW 70 35 50

100 kW 95 50 70

120 kW 120 70 95

150 kW 150 95 150

7. 20-40 kW: DC cables are sized according to 32 blocks. 50-100 kW: DC cables are sized according to 40 blocks.

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Specifications

Aluminum (Continued)

UPS rating Bypass PE/output PE (mm2)
Neutral (mm2)
DC+/DC- (mm2)8
DC PE (mm2)

20 kW 6
10 16 16

30 kW 10
25 35 16

40 kW 16
35 50 25

50 kW 16
50 50 25

60 kW 16
70 70 35

80 kW 25
95 95 50

UPS for External Batteries

100 kW 35

120 kW 50

150 kW 95

2 x 70 2 x 70 70

2 x 70 2 x 95 95

8. 20-40 kW: DC cables are sized according to 32 blocks. 50-100 kW: DC cables are sized according to 40 blocks.

990-91111F-001

UPS for External Batteries

Specifications

Recommended Upstream Protection 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
· For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
· For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
Failure to follow these instructions will result in death or serious injury.

UPS rating
Breaker type
In Ir Im

20 kW
Input
NSX100H TM40D (LV429674)
40
40 500 (fixed)

NOTE: For local directives which require 4-pole circuit breakers: If neutral conductor is expected to carry a high current, due to line-neutral non-linear load, the circuit breaker must be rated according to expected neutral current.
NOTE: For the scalable UPS (GVSUPS50K150HS), always size the upstream protection for a UPS rating of 150 kW.

Bypass
NSX100H TM32D (LV429675)
32
32
400 (fixed)

30 kW
Input
NSX100H TM63D (LV429672)
63
63 500 (fixed)

Bypass
NSX100H TM50D (LV429673)
50
50
500 (fixed)

40 kW
Input
NSX100H TM80D (LV429671)
80
80 640 (fixed)

Bypass
NSX100H TM63D (LV429672)
63
63
500 (fixed)

UPS rating
Breaker type
In Ir Im

50 kW

60 kW

80 kW

100 kW

Input

Bypass

Input

Bypass

Input

Bypass

Input

Bypass

NSX100H NSX100H NSX160H NSX100H NSX160H NSX160H NSX250H NSX160H

TM100D

TM80D

TM125D

TM100D

TM160D

TM125D

TM200D

TM160D

(LV429670) (LV429671) (LV430671) (LV429670) (LV430670) (LV430671) (LV431671) (LV430670)

100

125

100

160

125

200

160

100

125

100

160

125

200

160

800 (fixed) 640 (fixed) 1250 (fixed)

800 (fixed) 1250 (fixed)

1250 (fixed)

6 x In

1250 (fixed)

UPS rating
Breaker type
In/Io Ir tr Im/Isd tsd li

120 kW Input NSX250H TM250D (LV431670)
250 250 -- 5 x In -- --

Bypass
NSX250H TM200 (LV431671)
200 200 -- 6 x In -- --

150 kW Input NSX400H Mic.L5 (LV432701)
280 -- 0.5 10 0 4.5 x In

Bypass
NSX250H TM250 (LV431670)
250 250 -- 5 x In -- --

990-91111F-001

Specifications

UPS for External Batteries

Specifications for 480 V Systems

The supply for input and bypass must be solid-grounded WYE transformers. Delta input supply for either input or bypass is not permitted.
The UPS system must be installed as a separately derived system. Leakage currents will occur in the bonding jumper and the technical/system earth.

Input Specifications 480 V

UPS rating Connections
Input voltage range (V)
Frequency range (Hz)
Nominal input current (A)
Maximum input current (A)
Input current limitation (A)
Input power factor
Total harmonic distortion (THDI)
Maximum short circuit rating
Protection
Ramp-in

20 kW

30 kW

40 kW

50 kW

60 kW

80 kW

3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE (single mains) 3-wire (L1, L2, L3, G) WYE (dual mains)

408-552

100 kW

40-70

124

119

149

124

154

0.99 for load greater than 50% 0.95 for load greater than 25% <5% at 100% load
65 kA RMS

<3% at 100% load

<5% at 100% load

<3% at 100% load

Built-in backfeed protection and fuses Programmable and adaptive 1-40 seconds

120 kW
149 179 185
<5% at 100% load

150 kW
186 223 231
<3% at 100% load

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

990-91111F-001

UPS for External Batteries

Bypass Specifications 480 V

UPS rating
Connections
Bypass voltage range (V)
Frequency range (Hz)
Nominal bypass current (A)
Nominal neutral current (A)9
Maximum short circuit rating
Protection

20 kW

30 kW

40 kW

50 kW

60 kW

3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE

432-528

80 kW

50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)

104

125

166

65 kA RMS

Built-in backfeed protection and fuses Internal fuse specifications: Rated 400 A, prearcing 33 kA2s

Specifications 100 kW 120 kW 150 kW

121

146

182

208

Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

9. Harmonic currents in neutral are only considered to be 1.73 x nominal up till 100 kW. Above 100 kW only resistive load is considered.

990-91111F-001

Specifications

UPS for External Batteries

Output Specifications 480 V

NOTE: The number of output connections must match the number of input wires in a single mains system or bypass wires in a dual mains system.

UPS rating

20 kW

30 kW

40 kW

50 kW

60 kW

80 kW

Connections

3-wire (L1, L2, L3, G, GEC10) or 4-wire (L1, L2, L3, N, G)

Output voltage regulation

Symmetrical load ± 1% Asymmetrical load ± 3%

Overload capacity

150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 125% continuous (bypass operation) 1000% for 100 milliseconds (bypass operation)

Dynamic load response

± 5% after 2 milliseconds ± 1% after 50 milliseconds

Output power factor 1

Nominal output

current (A)

Frequency regulation 50/60 Hz bypass synchronized 50/60 Hz ± 0.1% free-running (Hz)

Synchronized slew rate (Hz/sec)

Programmable to 0.25, 0.5, 1, 2, 4, 6

Total harmonic distortion (THDU)

<1% for linear load <5% for non-linear load

Load crest factor Load power factor

2.5 From 0.7 leading to 0.7 lagging without any derating

100 kW 120 kW 150 kW

120

144

180

10. Per NEC 250.30.

990-91111F-001

UPS for External Batteries

Specifications

Battery Specifications 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · Protection of the energy storage device: An overcurrent protective device
must be located in close proximity to the energy storage device. · Trip delay must be set to zero on all battery breakers. Failure to follow these instructions will result in death or serious injury.

UPS rating
Charging power in % of output power at 040% load11
Charging power in % of output power at 100% load
Maximum charging power (at 0-40% load) (kW)11
Maximum charging power (at 100% load) (kW)
Nominal battery voltage (VDC)
Nominal float voltage (VDC)
Maximum boost voltage (VDC)
Temperature compensation (per cell)
End of discharge voltage (full load) (VDC)
Battery current at full load and nominal battery voltage (A)12
Battery current at full load and minimum battery voltage (A)12
Ripple current
Battery test
Maximum short circuit rating

20 kW 80%

30 kW

40 kW

50 kW

20%

32-48 blocks: 384-576 32-48 blocks: 436-654 720 for 48 blocks

40-48 blocks: 480-576
40-48 blocks: 545-654

-3.3mV/°C, for T 25 °C 0mV/°C, for T < 25 °C

32 blocks: 307

40 blocks: 384

108

101

135

< 5% C20 (5 minute runtime) Manual/automatic (selectable) 10 kA

60 kW

80 kW

35-48 blocks: 420-576
35-48 blocks: 477-654

32-48 blocks: 384-576
32-48 blocks: 436-654

35 blocks: 32

336

blocks:

307

130

173

162

216

100 kW 120 kW 150 kW

120

40-48 blocks: 480-576 40-48 blocks: 545-654

40 blocks: 384

216

260

326

270

325

406

11. Values based on 48 blocks. 12. Values based on 20-40 kW: 32 blocks; 50-150 kW: 40 blocks.
24

990-91111F-001

Specifications

UPS for External Batteries

Recommended Cable Sizes 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 300 kcmil.
Failure to follow these instructions will result in death or serious injury.

Copper

UPS rating
Input phases (AWG/ kcmil)
Input EGC (AWG/ kcmil)
Bypass/output phases (AWG/kcmil)
Bypass EGC/output EGC (AWG/kcmil)
Neutral (AWG/kcmil)
DC+/DC-(AWG/ kcmil)13
DC EGC (AWG/ kcmil)

20 kW 8 10 10 10 6 4 8

The maximum number of cable connections per busbar: Two on input/output/ bypass busbars; Four on DC+/DC- busbars; Six on N/G busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:
· 90 °C (194 °F) conductors (75 °C (167 °F) termination)
· An ambient temperature of 30 °C (86 °F)
· Use of copper or aluminum conductors
If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to be selected in accordance with the correction factors of the NEC.
Equipment grounding conductors (EGC) are sized in accordance with NEC Article 250.122 and Table 250.122.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC EGC cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.

30 kW 6 8 8 10 4 2 6

40 kW 4 8 6 8 2 1/0 6

50 kW 3 6 4 8 1/0 1/0 6

60 kW 1 6 3 8 2/0 2/0 6

80 kW 2/0 6 1 6 4/0 4/0 4

100 kW 3/0

120 kW 4/0

150 kW 300

2/0

3/0

4/0

2 x 1/0 2 x 1/0

2 x 1/0 2 x 3/0

2 x 1/0 2 x 4/0

13. 20-40 kW: DC cables are sized according to 32 blocks. 50-100 kW: DC cables are sized according to 40 blocks.

990-91111F-001

UPS for External Batteries

Specifications

Aluminum

UPS rating
Input phases (AWG/ kcmil)
Input EGC (AWG/ kcmil)
Bypass/output phases (AWG/kcmil)
Bypass EGC/output EGC (AWG/kcmil)
Neutral (AWG/kcmil)
DC+/DC-(AWG/ kcmil)14
DC EGC (AWG/ kcmil)

20 kW 6 6 6 6 4 3 6

30 kW 4 6 6 6 2 1/0 4

40 kW 2 6 4 6 1/0 2/0 4

50 kW 1 4 2 6 2/0 2/0 4

60 kW 1/0 4 1 6 4/0 4/0 4

80 kW 3/0 4 2/0 4 2 x 1/0 2 x 1/0 2

100 kW 250

120 kW 300

150 kW 2 x 3/0

2x2

3/0

250

300

2 x 2/0 2 x 3/0

2 x 250 1

2 x 2/0 2 x 250

2x1

2 x 1/0

NOTE: For DC EGC aluminum cables used in parallel conduits, EGC must be full-sized in order to prevent overload or burnout of cables. NOTE: 80% rated circuit breakers for UIB, UOB, MBB, SSIB.

14. 20-40 kW: DC cables are sized according to 32 blocks. 50-100 kW: DC cables are sized according to 40 blocks. 26

990-91111F-001

Specifications

UPS for External Batteries

Recommended Upstream Protection 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
· For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
· For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
Failure to follow these instructions will result in death or serious injury.

CAUTION
HAZARD OF FIRE
· Connect only to a circuit with the below specifications.
· Connect to a circuit provided with a 250 A branch circuit overcurrent protection maximum in accordance with the National Electrical Code, ANSI/ NFPA70, and the Canadian Electrical Code, Part I, C22.1.
Failure to follow these instructions can result in injury or equipment damage.

UPS rating
Breaker type Ir tr @ 6 Ir li (x In)

NOTE: For the scalable UPS (GVSUPS50K150GS), always size the upstream protection for a UPS rating of 150 kW. NOTE: Overcurrent protection is to be provided by others and marked with its function.

20 kW

Input

Bypass

HJF36100U31X

0.5-16

30 kW Input
60

Bypass

40 kW Input

Bypass

50 kW Input

100

Bypass 80

UPS rating
Breaker type Ir tr @ 6 Ir li (x In)

60 kW

80 kW

Input

Bypass

Input

HJF36150U31X HJF36100U31X JJF36250U31X

125

100

175

0.5-16

Bypass HJF36150U31X 125

100 kW Input JJF36250U31X 200

Bypass 175

UPS rating
Breaker type Ir tr @ 6 Ir li (x In)

120 kW Input JJF36250CU31X 250 0.5-16 5

Bypass JJF36250CU31X 200

150 kW Input LJF36400U31X 300
3

Bypass JJF36250U31X 250
5

990-91111F-001

UPS for External Batteries

Specifications

Specifications for 208 V Systems

Input Specifications 208 V

10 kW

15 kW

20 kW

25 kW

200/208/220

4-wire (L1, L2, L3, N, G) WYE (single mains) 3-wire (L1, L2, L3, G) WYE (dual mains)

200 V: 170-230 208 V: 177-239 220 V: 187-253
40-70

30 kW

40 kW

50 kW

60 kW

75 kW

31/30/28 47/45/42 62/60/56

37/36/34 56/54/51 74/72/68

39/37/35 58/55/52 77/74/70

0.99 for load greater than 50% 0.95 for load greater than 25%

<5% at 100% load

<3% at 100% load

65 kA RMS

78/75/71 91/90/85 91/91/87

93/90/85
112/107/ 102
115/110/ 104

124/119/ 113
149/143/ 135
153/147/ 139

155/149/ 141
182/179/ 169
182/182/ 174

186/179/ 169
223/215/ 203
229/220/ 208
<5% at 100% load

233/224/ 212
273/269/ 254
273/273/ 260
<3% at 100% load

Built-in backfeed protection and fuses Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

990-91111F-001

Specifications

UPS for External Batteries

Bypass Specifications 208 V

UPS rating
Voltage (V)
Connections
Bypass voltage range (V)
Frequency range (Hz)
Nominal bypass current (A)
Nominal neutral current (A)15
Maximum short circuit rating
Protection

10 kW

15 kW

20 kW

25 kW

30 kW

200/208/220

4-wire (L1, L2, L3, N, G) WYE

200 V: 180-220 208 V: 187-229 220 V: 198-242
50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)

40 kW

50 kW

60 kW

75 kW

29/28/27 44/42/40 50/48/45 75/72/68 65 kA RMS

58/56/53 73/70/66
100/96/91 125/120/ 114

87/84/80
150/144/ 136

117/112/ 106
200/192/ 182

146/140/ 133
250/240/ 227

175/168/ 159
250/240/ 227

219/210/ 199
250/240/ 227

Built-in backfeed protection and fuses Internal fuse specifications: Rated 400 A, prearcing 33 kA2s

Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

15. Harmonic currents in neutral are only considered to be 1.73 x nominal up till 50 kW. Above 50 kW only resistive load is considered.

990-91111F-001

UPS for External Batteries

Specifications

Output Specifications 208 V

UPS rating

10 kW

15 kW

20 kW

25 kW

30 kW

40 kW

Voltage (V)

200/208/220

Connections

4-wire (L1, L2, L3, N, G)

Output voltage regulation

Symmetrical load ± 1% Asymmetrical load ± 3%

Overload capacity

Dynamic load response

± 5% after 2 milliseconds ± 1% after 50 milliseconds

Output power factor 1

Nominal output current (A)

29/28/26 43/42/39 58/56/52 73/70/66 87/83/79 115/111/ 105

Frequency regulation 50/60 Hz bypass synchronized 50/60 Hz ± 0.1% free-running (Hz)

Synchronized slew rate (Hz/sec)

Programmable to 0.25, 0.5, 1, 2, 4, 6

Total harmonic distortion (THDU)

<2%

Load crest factor Load power factor

2.5 From 0.7 leading to 0.7 lagging without any derating

50 kW
144/139/ 131

60 kW
173/167/ 157

75 kW
217/208/ 197

990-91111F-001

Specifications

UPS for External Batteries

Battery Specifications 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · Protection of the energy storage device: An overcurrent protective device
must be located in close proximity to the energy storage device. · Trip delay must be set to zero on all battery breakers. Failure to follow these instructions will result in death or serious injury.

UPS rating
Charging power in % of output power at 040% load16
Charging power in % of output power at 100% load
Maximum charging power (at 0-40% load) (kW)16
Maximum charging power (at 100% load) (kW)
Nominal battery voltage (VDC)
Nominal float voltage (VDC)
Maximum boost voltage (VDC)
Temperature compensation (per cell)
End of discharge voltage (full load) (VDC)
Battery current at full load and nominal battery voltage (A)17
Battery current at full load and minimum battery voltage (A)17
Ripple current
Battery test
Maximum short circuit rating

10 kW 80%

15 kW

20 kW

25 kW

20%

32-40 blocks: 384-480 32-40 blocks: 436-545 600 for 40 blocks -3.3mV/°C, for T 25 °C 0mV/°C, for T < 25 °C

32 blocks: 307

< 5% C20 (5 minute runtime) Manual/automatic (selectable) 10 kA

30 kW 24 6
82 102

40 kW 32 8
109 136

50 kW 40 10
136 170

60 kW 48 12
164 204

75 kW 60 15
205 254

16. Values based on 40 blocks. 17. Values based on 32 blocks.

990-91111F-001

UPS for External Batteries

Specifications

Recommended Cable Sizes 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 300 kcmil.
Failure to follow these instructions will result in death or serious injury.

Copper

UPS rating
Input phases (AWG/ kcmil)
Input EGC (AWG/ kcmil)
Bypass/output phases (AWG/kcmil)
Bypass EGC/output EGC (AWG/kcmil)
Neutral (AWG/kcmil)
DC+/DC-(AWG/ kcmil)
DC EGC (AWG/ kcmil)

10 kW 8 10 8 10 6 10 10

Aluminum

UPS rating
Input phases (AWG/ kcmil)
Input EGC (AWG/ kcmil)

10 kW 6
6

15 kW 4 8 6 10 3 6 10

20 kW 3 8 4 8 1 4 8

25 kW 2 6 3 8 2/0 4 8

30 kW 1/0 6 2 6 3/0 2 6

40 kW 3/0 6 1/0 6 2 x 1/0 1/0 6

50 kW 4/0 4 3/0 6 2 x 2/0 2/0 6

60 kW 300 4 4/0 4 2 x 2/0 4/0 4

75 kW 2 x 2/0 3 300 4 2 x 2/0 250 4

15 kW 3
6

20 kW 1
6

25 kW 1/0
4

30 kW 3/0
4

40 kW 250
4

50 kW 300
2

60 kW 2 x 3/0
2x2

75 kW 4/0
1

990-91111F-001

Specifications

UPS for External Batteries

Aluminum (Continued)

UPS rating
Bypass/output phases (AWG/kcmil)
Bypass EGC/output EGC (AWG/kcmil)
Neutral (AWG/kcmil)
DC+/DC-(AWG/ kcmil)
DC EGC (AWG/ kcmil)

10 kW 6
6
4 8
6

15 kW 4
6
1 4
6

20 kW 3
6
2/0 3
6

25 kW 1
6
4/0 2
6

30 kW 1/0
4
2 x 1/0 1/0
4

40 kW 3/0
4
2 x 2/0 3/0
4

50 kW 250
4
2 x 4/0 4/0
4

60 kW 300
2
2 x 4/0 250
2

75 kW 2 x 3/0
2
2 x 4/0 2 x 3/0
2

NOTE: For DC EGC aluminum cables used in parallel conduits, EGC must be full-sized in order to prevent overload or burnout of cables. NOTE: 80% rated circuit breakers for UIB, UOB, MBB, SSIB.

990-91111F-001

UPS for External Batteries

Specifications

Recommended Upstream Protection 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
· For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
· For UPS rating 10-60 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
· For UPS rating 75 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
Failure to follow these instructions will result in death or serious injury.

UPS rating
Breaker type Ir tr @ 6 Ir li (x In)

NOTE: For the scalable UPS (GVSUPS25K75FS), always size the upstream protection for a UPS rating of 75 kW. NOTE: Overcurrent protection is to be provided by others and marked with its function.

10 kW

Input

Bypass

HJF36100U31X

0.5-16

15 kW Input
80

Bypass

20 kW Input

100

Bypass 80

25 kW
Input
HJF36150U31X 125

Bypass
HJF36100U31X
100

UPS rating
Breaker type Ir tr @ 6 Ir li (x In)

30 kW

Input

Bypass

HJF36150U31X

150

110

0.5-16

40 kW Input JJF36250U31X 200

Bypass HJF36150U31X 150

50 kW Input JJF36250U31X 250

Bypass 200

UPS rating
Breaker type Ir

60 kW Input LJF36400U31X 300

Bypass JJF36250U31X 225

75 kW Input LJF36400U31X 350

Bypass LJF36400U31X 300

990-91111F-001

Specifications UPS rating
tr @ 6 Ir li (x In)

60 kW Input 0.5-16 5

Bypass

75 kW Input
3

UPS for External Batteries Bypass 5

990-91111F-001

UPS for External Batteries
Recommended Bolt and Lug Sizes

Specifications

NOTICE
RISK OF EQUIPMENT DAMAGE Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.

Copper -- One Hole Cable Lugs

Cable size 10 AWG 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil

Bolt size M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm

Copper -- Two Hole Cable Lugs

Cable lug type LCA10-56-L LCA8-56-L LCA6-56-L LCA4-56-L LCA4-56-L LCA2-56-Q LCA1-56-E LCA1/0-56-X LCA2/0-56-X LCA3/0-56-X LCA4/0-56-X LCA250-56-X LCA300-56-X

Crimping tool NA CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720 CT-720

Die NA CD-720-1 Red P21 CD-720-1 Blue P24 CD-720-1 Gray P29 CD-720-1 Gray P29 CD-720-1 Brown P33 CD-720-2 Green P37 CD-720-2 Pink P42 CD-720-2 Black P45 CD-720-2 Orange P50 CD-720-3 Purple P54 CD-720-3 Yellow P62 CD-720-4 White P66

Cable size 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil

Bolt size M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm

Aluminum -- One Hole Cable Lugs

Cable lug type LCC6-12-L
LCC4-12-L
LCC2-12-Q LCC1-12-E LCC1/0-12-X LCC2/0-12-X LCC3/0-12-X LCC4/0-12-X LCC250-12-X LCC300-12-X

Crimping tool CT-930
CT-930
CT-930 CT-930 CT-930 CT-930 CT-930 CT-930 CT-930 CT-930

Die CD-920-6 Blue P24
CD-920-4 Gray P29
CD-920-2 Brown P33 CD-920-1 Green P37 CD-920-1/0 Pink P42 CD-920-2/0 Black P45 CD-920-3/0 Orange P50 CD-920-4/0 Purple P54 CD-920-250 Yellow P62 CD-920-300 White P66

Cable size 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG

Bolt size M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm

Cable lug type LAA6-56-X LAA4-56-X LAA3-56-X LAA2-56-X LAA1-56-X LAA1/0-56-X

Crimping tool CT-720 CT-720 CT-720 CT-720 CT-720 CT-720

Die CD-720-1 Gray P29 CD-720-2 Green P37 CD-720-2 Green P37 CD-720-2 Pink P42 CD-720-2 Gold P45 CD-720-2 Tan P50

990-91111F-001

Specifications

Aluminum -- One Hole Cable Lugs (Continued)

Cable size 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil

Bolt size M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm

Cable lug type LAA2/0-56-5 LAA3/0-56-5 LAA4/0-56-5 LAA250-56-5 LAA300-56-5

Aluminum -- Two Hole Cable Lugs

Cable size 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil

Bolt size M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm M8 x 25 mm

Cable lug type LAB2/0-12-5 LAB3/0-12-5 LAB4/0-12-5 LAB250-12-2 LAB300-12-2

UPS for External Batteries

Crimping tool CT-720 CT-720 CT-720 CT-720 CT-720
Crimping tool CT-720 CT-720 CT-720 CT-720 CT-720

Die CD-720-3 Olive P54 CD-720-3 Ruby P60 CD-720-4 White P66 CD-720-5 Red P71 CD-720-6 Blue P76
Die CD-720-3 Olive P54 CD-720-3 Ruby P60 CD-720-4 White P66 CD-720-5 Red P71 CD-720-6 Blue P76

Torque Specifications
Bolt size M4 M5 M6 M8 M10 M12

Torque 1.7 Nm (1.25 lb-ft / 15 lb-in) 2.2 Nm (1.62 lb-ft / 19.5 lb-in) 5 Nm (3.69 lb-ft / 44.3 lb-in) 17.5 Nm (12.91 lb-ft / 154.9 lb-in) 30 Nm (22 lb-ft / 194.7 lb-in) 50 Nm (36.87 lb-ft / 442.5 lb-in)

990-91111F-001

UPS for External Batteries

Specifications

Requirements for a Third Party Battery Solution

Battery breaker boxes from Schneider Electric are recommended for the battery interface. Please contact Schneider Electric for more information.

Third Party Battery Breaker Requirements
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All selected battery breakers must be equipped with instantaneous trip functionality with an undervoltage release coil or a shunt trip release coil. Failure to follow these instructions will result in death or serious injury.

NOTE: There are more factors to consider when selecting a battery breaker than the requirements listed below. Please contact Schneider Electric for more information.
Design Requirements for Battery Breaker

Battery breaker rated DC voltage > Normal battery voltage
Battery breaker rated DC current > Rated discharge battery current
DC landings AUX switches for monitoring
Short-circuit breaking capability
Minimum trip current

The normal voltage of the battery configuration is defined as the highest nominal occurring battery voltage. This can be equivalent to the float voltage which may be defined as number of battery blocks x number of cells x cell float voltage.
This current is controlled by the UPS and must include maximum discharge current. This will typically be the current at the end of discharge (minimum operation DC voltage or in overload condition or a combination).
Two DC landings for DC cables are required.
One AUX switch must be installed in each battery breaker and connected to the UPS. The UPS can monitor up to two battery breakers.
The short-circuit breaking capability must be higher than the short-circuit DC current of the (largest) battery configuration.
The minimum short-circuit current to trip the battery breaker must match the (smallest) battery configuration, to make the breaker trip in case of a short circuit, up to the end of its life time.

990-91111F-001

Specifications

UPS for External Batteries

Guidance for Organizing Battery Cables
NOTE: For 3rd party batteries, use only high rate batteries for UPS applications.
NOTE: When the battery bank is placed remotely, the organizing of the cables is important to reduce voltage drop and inductance. The distance between the battery bank and the UPS must not exceed 200 m (656 ft). Contact Schneider Electric for installations with a longer distance.
NOTE: To minimize the risk of electromagnetic radiation, it is highly recommended to follow the below guidance and to use grounded metallic tray supports.

Cable Length

<30 m 3175 m 76150 m 151200 m

Not recommended Not recommended Not recommended Not recommended

Acceptable Not recommended Not recommended Not recommended

Recommended Acceptable Acceptable Not recommended

Recommended Recommended Recommended Recommended

Environment
Temperature
Relative humidity Elevation
Audible noise one meter (three feet) from unit Protection class Color

Operating

Storage

0 °C to 50 °C (32 °F to 122 °F) with load derating above 40 °C (104 °F).18

-15 °C to 40 °C (5 °F to 104 °F) for systems with batteries. -25 °C to 55 °C (-13 °F to 131 °F) for systems without batteries.

0-95% non-condensing

10-80% non-condensing

Designed for operation in 0-3000 m (0-
10000 feet) elevation. Derating required from 1000-3000 m (330010000 feet): Up to 1000 m (3300 feet): 1.000 Up to 1500 m (5000 feet) : 0.975 Up to 2000 m (6600 feet): 0.950 Up to 2500 m (8300 feet): 0.925 Up to 3000 m (10000 feet): 0.900

400 V: 60 dB at 70% load, 68 dB at 100% load 480 V: 57 dB at 70% load, 64 dB at 100% load 208 V: 60 dB at 70% load, 68 dB at 100% load

IP21

RAL 9003, gloss level 85%

18. For temperatures between 40 °C (104 °F) and 50 °C (122 °F), derate the load power rating with 2.5% per °C.

990-91111F-001

UPS for External Batteries
UPS Weights and Dimensions

20-50 kW UPS 400 V
20-50 kW UPS with N+1 power module 400 V
60 kW UPS 400 V
60-100 kW UPS with N +1 power module 400 V
80-100 kW UPS 400 V
120 kW UPS 400 V
150 kW UPS 400 V
20-50 kW UPS 480 V
20-50 kW UPS with N+1 power module 480 V
60 kW UPS 480 V
60-100 kW UPS with N +1 power module 480 V
80-100 kW UPS 480 V
120 kW UPS 480 V
150 kW UPS 480 V
10-25 kW UPS 208 V
10-25 kW UPS with N+1 power module 208 V
30 kW UPS 208 V
30-50 kW UPS with N+1 power module 208 V
40-50 kW UPS 208 V
60 kW UPS 208 V
75 kW UPS 208 V

Weight kg (lbs) 206 (454) 250 (551)
238 (525) 290 (639)
250 (551) 278 (613) 290 (639) 206 (454) 250 (551)
238 (525) 290 (639)
250 (551) 278 (613) 290 (639) 206 (454) 250 (551)
238 (525) 290 (639)
250 (551) 278 (613) 290 (639)

Height mm (in) 1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46) 1485 (58.46) 1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46) 1485 (58.46) 1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46)
1485 (58.46) 1485 (58.46) 1485 (58.46)

Width mm (in) 521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51) 521 (20.51) 521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51) 521 (20.51) 521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51)
521 (20.51) 521 (20.51) 521 (20.51)

Specifications
Depth mm (in) 847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35) 847 (33.35) 847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35) 847 (33.35) 847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35)
847 (33.35) 847 (33.35) 847 (33.35)

990-91111F-001

Specifications
Clearance

UPS for External Batteries
NOTE: Clearance dimensions are published for airflow and service access only. Consult with the local safety codes and standards for additional requirements in your local area. NOTE: The required minimum rear clearance is 150 mm (5.91 in). Front View of the UPS

990-91111F-001

UPS for External Batteries
Single System Overview
UIB SSIB IMB UOB BB

Single System Overview
Unit input breaker Static switch input breaker Internal maintenance breaker Unit output breaker Battery breaker

Single System Single Mains

Single System Dual Mains

990-91111F-001

Parallel System Overview
Parallel System Overview
UIB SSIB IMB UOB SIB BB MBB

UPS for External Batteries
Unit input breaker Static switch input breaker Internal maintenance breaker Unit output breaker System isolation breaker Battery breaker External maintenance bypass breaker

Simplified 1+1 Parallel System
Galaxy VS can support 2 UPSs in a simplified 1+1 parallel system for redundancy with shared unit input breaker UIB and static switch input breaker SSIB.

Simplified 1+1 Parallel System Single Mains

Simplified 1+1 Parallel System Dual Mains

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UPS for External Batteries

Parallel System Overview

Parallel System with Individual Unit Input Breaker UIB and Static Switch Input Breaker SSIB

Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs in parallel for redundancy with individual unit input breaker UIB and static switch input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified 1+1 parallel system. In any other parallel system, an external maintenance bypass breaker MBB must be provided and the internal maintenance breaker IMB* must be padlocked in the open position.

Parallel System Single Mains

Parallel System Dual Mains

990-91111F-001

Parallel System Overview

UPS for External Batteries

Parallel System with Shared Unit Input Breaker UIB and Static Switch Input Breaker SSIB

Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs in parallel for redundancy with shared unit input breaker UIB and static switch input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified 1+1 parallel system. In any other parallel system, an external maintenance bypass breaker MBB must be provided and the internal maintenance breaker IMB* must be padlocked in the open position.

Parallel System Single Mains

Parallel System Dual Mains

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UPS for External Batteries
Overview of Installation Kits

Installation Kit 0M-100883
Part Spring washer

Used in Connect the Power Cables, page 59.

Overview of Installation Kits
Number of units 40

Installation Kit 0M-100917
Part M8 nut with washer

Used in
Prepare the UPS for TN-C/480 V Solid-Grounded System, page 58.

Bonding busbar

Number of units 2
1

Installation Kit 0M-88357
Part USB cable
150 Ohm resistor
Terminal connector

Used in Connect the Modbus Cables, page 81.

Number of units 1
10
2

Installation Kit 0J-0M-1160

Part Temperature sensor

Used in
For third-party battery solution, see Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 71. Refer to the installation manual for your specific battery solution for information on how to install and connect the temperature sensor.

Number of units 1

990-91111F-001

Overview of Installation Kits
Optional Seismic Kit GVSOPT002

UPS for External Batteries

Part M8 x 20 mm bolt with washer

Used in
Install the Seismic Anchoring (Option), page 57 and Final Installation, page 83.

Number of units 12

Rear anchor

Rear anchoring bracket

Front anchoring bracket

Rear connection plate

Used for installation with an adjacent product. Follow

instructions in the installation manual for the adjacent

product.

Optional NEMA 2 Hole Kit GVSOPT005

Part NEMA 2 hole plate (output, DC+, N)

Used in
Connect the Power Cables with NEMA 2 Hole Plates, page 63.

Number of units 7

NEMA 2 hole plate (input, bypass, DC-)

M8 nut with washer

Spring washer

M8x24 mm flat washer

990-91111F-001

UPS for External Batteries
Optional Parallel Kit GVSOPT006

Part PBUS1 cable 0W6268

Used in Connect the PBUS Cables, page 79.

Overview of Installation Kits
Number of units 1

PBUS2 cable 0W6267

AUX switch

Connect the IMB Signal Cables in a Simplified 1+1

Parallel System, page 75.

This kit contains parts for use with other UPS models which are not relevant for this installation.

990-91111F-001

Overview of Installation Kits

UPS for External Batteries

Optional Kit GVSOPT030

Part Interconnection clamp

Only for installation with adjacent modular battery cabinet(s). Follow the modular battery cabinet installation manual.

Used in For interconnection.

Number of units 3

M6 x 16 mm screw with washer

M6 nut with washer

M8 x 25 mm bolt with washer

For power cable connection.

M8 nut with washer

PE cable 0W13065 (for modular battery cabinet 1) DC cable 0W13071 (for modular battery cabinet 1)

For power cable connection for modular battery cabinet 1. 1 1

DC cable 0W13066 (for modular battery cabinet 2) DC cable 0W13068 (for modular battery cabinet 3)

Only for power cable connection for modular battery

cabinet 2,3,4 for a UPS rated over 50 kW.

For a UPS rated for maximum 50 kW, use the provided

DC cables.

DC cable 0W13067 (for modular battery cabinet 4)

Signal cable 0W13070 Signal cable 0W13069 Cable tie Cable tie

For signal cable connection for modular battery cabinet 1. 1

For power cable fastening.

990-91111F-001

UPS for External Batteries

Installation Procedure for Single Systems

1. Prepare for Installation, page 52. 2. For UPS without preinstalled power modules: Install the Power Module(s),
page 56. 3. Install the Seismic Anchoring (Option), page 57. 4. Only for TN-C/480 V solid-grounded earthing system (no neutral connection):
Prepare the UPS for TN-C/480 V Solid-Grounded System, page 58. 5. Perform one of the following:
Connect the Power Cables, page 59, or Connect the Power Cables with NEMA 2 Hole Plates, page 63. 6. Connect the Signal Cables, page 67. 7. Connect the Signal Cables from a Modular Battery Cabinet, page 69. 8. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 71. 9. Connect the External Communication Cables, page 80. 10. Add Translated Safety Labels to Your Product, page 82. 11. Final Installation, page 83.

990-91111F-001

Installation Procedure for Parallel Systems

UPS for External Batteries

Installation Procedure for Parallel Systems

Simplified 1+1 Parallel System

Parallel System

990-91111F-001

1. Prepare for Installation, page 52. 2. For UPS without preinstalled power modules: Install the Power Module(s),
page 56. 3. Install the Seismic Anchoring (Option), page 57. 4. Only for TN-C/480 V solid-grounded earthing system (no neutral connection):
Prepare the UPS for TN-C/480 V Solid-Grounded System, page 58. 5. Perform one of the following:
Connect the Power Cables, page 59, or Connect the Power Cables with NEMA 2 Hole Plates, page 63. 6. Connect the Signal Cables, page 67. 7. Connect the Signal Cables from a Modular Battery Cabinet, page 69. 8. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 71. 9. Perform one of the following: For simplified 1+1 parallel system: Connect the IMB Signal Cables in a
Simplified 1+1 Parallel System, page 75. For parallel system: Install a padlock on the internal maintenance
breaker IMB in the open position on all UPSs in the parallel system. 10. Connect the PBUS Cables, page 79. 11. Connect the External Communication Cables, page 80. 12. Add Translated Safety Labels to Your Product, page 82. 13. Final Installation, page 83.
51

UPS for External Batteries
Prepare for Installation

Prepare for Installation

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill or punch holes for cables or conduits with the gland plate installed and do not drill or punch holes in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury.
NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables. 1. Remove the front panel.

2. Remove the lower front plate. 3. Remove the transparent cover. 4. Remove the top cover:
a. Remove the screws and tilt the front of the top cover upwards. b. Slide the top cover towards the rear to remove it. Tabs in the rear of the
top cover must disconnect from the slots in the rear of the UPS. 5. For installation with adjacent battery cabinet: Remove the left side panel.

990-91111F-001

Prepare for Installation

UPS for External Batteries
6. For installation with adjacent battery cabinet: Remove the lower left side plate for internal DC cabling between the UPS and the adjacent battery cabinet.
Front View of the UPS

7. For installation with maintenance bypass cabinet: Remove the right side panel. The side panel will be reinstalled on the maintenance bypass cabinet.
8. For installation with maintenance bypass cabinet: Remove the lower right side plate for internal power cabling between the UPS and the maintenance bypass cabinet.
Front View of the UPS

990-91111F-001

UPS for External Batteries

Prepare for Installation 9. For bottom cable entry: Remove the gland plate in the bottom of the UPS.
Front View of the UPS

10. For rear cable entry: Remove the gland plate in the rear of the UPS. Front View of the UPS

11. Drill/punch holes for power cables/conduits in the gland plate. Install conduits (not provided), if applicable.
12. Install the gland plate in the bottom or rear of the UPS.

990-91111F-001

Prepare for Installation

UPS for External Batteries 13. Remove the rear gland plates and the rear brush plates from the UPS.
Rear View of the UPS

14. Perform one of the following: For installation without conduits: Reinstall the brush plates. For installation with conduits: Drill a hole in the gland plates for conduits, install conduits, and reinstall the gland plates.

Rear View of the UPS without Conduits

Rear View of the UPS with Conduits

15. Route the non-Class 2/non-SELV signal cables through the left rear brush/ gland plate and into the left side of the UPS.
16. Route the external cables that connect to the controller box through the right rear brush/gland plate and through the cable channel to the front of the UPS.
17. Route the Class 2/SELV signal cables through the right rear brush/gland plate and into the right side of the UPS.

990-91111F-001

UPS for External Batteries
Install the Power Module(s)

Install the Power Module(s)

CAUTION
HEAVY LOAD Power modules are heavy and require two persons to lift. · 20 kW power module weighs 25 kg (55 lbs). · 50 kW power module weighs 38 kg (84 lbs). Failure to follow these instructions can result in injury or equipment damage.
NOTE: Always install power modules starting with the bottom position and upwards. 1. Remove the screw in each side of the empty power module slot. Remove filler plate, if present. 2. Push the power module into the slot. 3. Reinstall the screw in each side of the slot.

990-91111F-001

Install the Seismic Anchoring (Option)
Install the Seismic Anchoring (Option)

UPS for External Batteries

1. Mount the rear anchor(s) to the floor. Use appropriate hardware for the floor type the hole diameter in the rear anchor is ø14 mm.

2. Install the rear anchoring bracket on the UPS with the provided M8 bolts. Rear View of the UPS

3. Push the UPS into position so the rear anchoring bracket connects to the rear anchor. The front anchoring bracket is installed in the final installation steps.
Rear View of the UPS

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UPS for External Batteries

Prepare the UPS for TN-C/480 V Solid-Grounded System

NOTE: The UPS is preconfigured for TNS earthing system. NOTE: 480 V solid-grounded system (no neutral connection) using a bonding busbar will result in a higher leakage current. 1. Only for TN-C/480 V solid-grounded system (no neutral connection): Install the supplied bonding busbar.
Front View of the UPS TN-C/480 V Solid-Grounded System (No Neutral Connection)

990-91111F-001

Connect the Power Cables
Connect the Power Cables

UPS for External Batteries

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH In single mains systems where power cables are split due to the cable size restriction, use the bypass busbars for the second input cable set. There is not enough space to land two input cable sets on the input busbars due to the single mains jumper busbars. Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE To ensure correct load sharing in bypass operation in a parallel system: · All bypass cables must be the same length for all UPSs. · All output cables must be the same length for all UPSs. · All input cables must be the same length for all UPSs (only required in single
mains system). Failure to follow these instructions can result in equipment damage.
1. Only for 480 V solid-grounded systems (no neutral cable connection): a. Remove the RFI bracket. Save the two screws. b. Remove the screw in the left side and save it. c. Install the RFI bracket in the left side with the three screws.
Front View of the UPS

990-91111F-001

UPS for External Batteries

Connect the Power Cables 2. Only for dual mains system: Remove the three single mains jumper
busbars. Front View of the UPS

990-91111F-001

Connect the Power Cables

UPS for External Batteries 3. Connect the power cables as shown in the described order:

*Provided in kit. a. Connect the equipment grounding conductor/PE cables. b. Connect the N cables. Connect battery midpoint (if present in battery solution). c. Connect the DC+ cables. d. Connect the output cables. e. Connect the DC- cables. f. Only for dual mains system: Connect the bypass cables. g. Connect the input cables. NOTE: Ensure to connect the input cables to the correct input busbars in the top left side of the UPS.

Front View of the UPS Single Mains System

Front View of the UPS Dual Mains System

990-91111F-001

UPS for External Batteries

Connect the Power Cables
CAUTION
RISK OF EQUIPMENT DAMAGE Check the fastening of the cable lugs. If the cable lugs move due to pulling on cables, the bolt can become loose. Failure to follow these instructions can result in injury or equipment damage.

990-91111F-001

Connect the Power Cables with NEMA 2 Hole Plates

UPS for External Batteries

Connect the Power Cables with NEMA 2 Hole Plates

990-91111F-001

UPS for External Batteries

Connect the Power Cables with NEMA 2 Hole Plates
2. Perform one of the following: Only for single mains system: Remove the indicated L3 jumper busbar in the left side of the UPS. Save the L3 jumper busbar for reinstallation later. Only for dual mains system: Remove the three single mains jumper busbars in the left side of the UPS.
Front View of the UPS

990-91111F-001

Connect the Power Cables with NEMA 2 Hole Plates

UPS for External Batteries

3. Install the NEMA 2 hole plates and connect the power cables as shown in the described order:

*Provided in kit.

Front View of the UPS -- Single Mains System

Front View of the UPS -- Dual Mains System

990-91111F-001

a. Connect the equipment grounding conductor/PE cables. b. Connect the N cables. Connect battery midpoint (if present in battery
solution). c. Connect the DC+ cables.
65

UPS for External Batteries

Connect the Power Cables with NEMA 2 Hole Plates
d. Connect the output cables. e. Connect the DC- cables. f. Only for dual mains system: Connect the bypass cables. g. Connect the input cables.
NOTE: Ensure to connect the input cables to the correct input busbars in the top left side of the UPS. 4. Only for single mains system: Reinstall the L3 jumper busbar in its original position with two M8 nuts.
Front Right View of the UPS

990-91111F-001

Connect the Signal Cables
Connect the Signal Cables

UPS for External Batteries

NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
1. Connect the Class 2/SELV signal cables from the building EPO to board 640 4864 terminal J6600 in the UPS according to one of the options below. The EPO circuit is considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry. Do not connect any circuit to the EPO terminal block unless it can be confirmed that the circuit is Class 2/SELV.
EPO Configurations (6404864 terminal J6600, 19)

The EPO input supports 24 VDC.
NOTE: The default setting for the EPO activation is to turn off the inverter.
If you want the EPO activation to transfer the UPS into forced static bypass operation instead, please contact Schneider Electric.
2. Connect the Class 2/SELV signal cables from the auxiliary products to board 6404864 in the UPS. Follow the instructions in the auxiliary product manuals.

990-91111F-001

UPS for External Batteries

Connect the Signal Cables
3. Connect the Class 2/SELV signal cables to the input contacts and output relays on board 6404864 in the UPS. Do not connect any circuit to the input contacts unless it can be confirmed that the circuit is Class 2/SELV.
The input contacts support 24 VDC 10 mA. All circuits connected must have the same 0 V reference.

Name IN _1 (input contact 1) IN _2 (input contact 2) IN _3 (input contact 3) IN _4 (input contact 4)

Description Configurable input contact Configurable input contact Configurable input contact Configurable input contact

Location 640-4864 terminal J6616, 12 640-4864 terminal J6616, 34 640-4864 terminal J6616, 56 640-4864 terminal J6616, 78

The output relays support 24 VAC/VDC 1 A. All external circuitry must be fused with maximum 1 A fast acting fuses.

Name OUT _1 (output relay 1) OUT _2 (output relay 2) OUT _3 (output relay 3) OUT _4 (output relay 4)

Description Configurable output relay Configurable output relay Configurable output relay Configurable output relay

Location 6404864 terminal J6617, 13 6404864 terminal J6617, 46 6404864 terminal J6617, 79 6404864 terminal J6617, 1012

4. Connect the non-Class 2/non-SELV signal cables from the auxiliary products to board 6404843 in the UPS. Follow the instructions in the auxiliary product manuals.

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Connect the Signal Cables from a Modular Battery Cabinet

UPS for External Batteries

Connect the Signal Cables from a Modular Battery Cabinet

For installation with adjacent modular battery cabinet, use the signal cables provided in optional installation kit GVSOPT030. For installation with remote modular battery cabinets, signal cables are not provided. Follow the modular battery cabinet installation manual to prepare for installation.
1. For a remote modular battery cabinet: Route the signal cables from modular battery cabinet 1 through the rear of the UPS.
2. For an adjacent modular battery cabinet: Route the signal cables from modular battery cabinet 1 to the UPS as shown.
a. Route the signal cables from modular battery cabinet 1 into the UPS through the opening.
b. Route the signal cables up through the cable channel in the UPS.
Front View of Adjacent Modular Battery Cabinet 1 and the UPS

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UPS for External Batteries

Connect the Signal Cables from a Modular Battery Cabinet

3. Connect the signal cables from modular battery cabinet 1 to the UPS:
a. Mount a termination plug in J8008 on board 640-7552 in the last modular battery cabinet (T).
b. Connect the signal cable from J8011 on board 640-7552 in modular battery cabinet 1 to J6619 and J6604 on board 640-4843 in the UPS.
c. Connect the signal cable from J8007 on board 640-7552 in modular battery cabinet 1 to J6608 on board 640-4864 in the UPS.
Signal Cable Connections between Four Modular Battery Cabinets and the UPS

990-91111F-001

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products

UPS for External Batteries

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products

NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables. Example of Single System with Third-Party Switchgear

NOTE: The internal maintenance breaker IMB* cannot be used in a system with an external maintenance bypass breaker MBB and the internal maintenance breaker IMB* must be padlocked in the open position.
1. Install the temperature sensor provided with the UPS in the battery solution. In battery cabinets, install the temperature sensor in the top corner of the battery cabinet.
WARNING
HAZARD OF FIRE
Position the temperature sensor as described to ensure correct temperature measurements.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
2. Route the battery temperature sensor cables from the battery solution to the UPS and connect on board 640-4864 in the top of the UPS as shown. NOTE: One temperature sensor is provided with the UPS. Contact Schneider Electric if you want to buy an additional temperature sensor. NOTE: The battery temperature sensor cables are considered Class 2/ SELV. Class 2/SELV circuits must be isolated from the primary circuitry.

990-91111F-001

UPS for External Batteries

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products
3. Connect signal cables from the breaker indicator lights in your switchgear to board 640-4864 terminal J6618 in the top of the UPS. If an external supply is used, remove jumper from J6618 pin 8 and 9.
NOTE: The breaker indicator light circuit is considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry. Do not connect any circuit to the breaker indicator light terminals unless it can be confirmed that the circuit is Class 2/SELV.

990-91111F-001

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products

UPS for External Batteries

4. Connect the signal cables from battery breaker 1 in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6603. Follow the illustration for connection with internal or external 24 VDC supply.

Battery Breaker Trip Connection with Internal 24 VDC Supply

Battery Breaker Trip Connection with External 24 VDC Supply

Supported Shunt
Current (A) 1.6 10 20 30

Time (ms) Continuous 1300 200 60

Temperature 20 °C (68 °F) 20 °C (68 °F) 20 °C (68 °F) 20 °C (68 °F)

5. Connect the signal cables from battery breaker 2 (if present) in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6604. The connection principle is the same as for battery breaker 1.

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UPS for External Batteries

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products
6. Connect signal cables from AUX switches in your switchgear to board 6404843 in the top of the UPS.

Terminal number J6601 J6602
J6603 J6604 J6609
J6614

Function

Connection

UOB_RED (redundant AUX Connect to redundant AUX switch in unit output breaker UOB. switch in unit output breaker)

SIB (system isolation breaker)
BB2 (battery breaker 2)
BB1 (battery breaker 1)

Connect to normally open (NO) AUX switch in system isolation breaker SIB for parallel system. SIB must contain an AUX switch for each connected UPS.
Connect to normally open (NO) AUX switch in battery breaker number 219
Connect to normally open (NO) AUX switch in battery breaker number 119

BB1_TRIP (battery breaker 1) Connect to shunt trip or UV trip in battery breaker number 119

BB2_TRIP (battery breaker 2) Connect to shunt trip or UV trip in battery breaker number 219

UOB (unit output breaker)
SSIB (static switch input breaker)

Connect to normally open (NO) AUX switch in unit output breaker UOB.
Connect to normally open (NO) AUX switch in static switch input breaker SSIB. SSIB must contain an AUX switch for each connected UPS.

UIB (unit input breaker)
MBB (maintenance bypass breaker)

Connect to normally open (NO) AUX switch in unit input breaker UIB. UIB must contain an AUX switch for each connected UPS.
Connect to normally closed (NC) AUX switch in maintenance bypass breaker MBB. MBB must contain an AUX switch for each connected UPS.

19. The UPS can connect to and monitor up to two battery breakers. 74

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Connect the IMB Signal Cables in a Simplified 1+1 Parallel System

UPS for External Batteries

Connect the IMB Signal Cables in a Simplified 1+1 Parallel System

NOTE: Route the signal cables separately from the power cables to ensure sufficient isolation. 1. Remove the static switch module from both UPSs.
Front View of the UPS

2. Remove the cover from both UPSs. Front View of the UPS

3. Disconnect the signal cables from the internal maintenance breaker IMB indicator light on both UPSs.

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UPS for External Batteries

Connect the IMB Signal Cables in a Simplified 1+1 Parallel System
4. Remove the shelf from both UPSs.
Front View of the UPS

5. Remove the front cover from the internal maintenance breaker IMB on both UPSs.
Front View of the UPS

6. Install an additional AUX switch (provided) in the OF2 position in the internal maintenance breaker IMB on both UPSs.

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Connect the IMB Signal Cables in a Simplified 1+1 Parallel System

UPS for External Batteries

7. Connect the non-Class 2/non-SELV signal cables between the two UPSs:
a. Connect the non-Class 2/non-SELV signal cables (not provided) from the AUX switch terminal 1 and 2 in the internal maintenance breaker IMB in UPS 1 to J6614-5 and J6614-6 on board 640-4843 in UPS 2 as shown.
b. Connect the non-Class 2/non-SELV signal cables (not provided) from the AUX switch terminal 1 and 2 in the internal maintenance breaker IMB in UPS 2 to J6614-5 and J6614-6 on board 640-4843 in UPS 1 as shown.

Front View of Internal Maintenance Breaker IMB

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UPS for External Batteries Front View of Simplified 1+1 Parallel System

Connect the IMB Signal Cables in a Simplified 1+1 Parallel System

8. Reinstall the front cover on the internal maintenance breaker IMB on both UPSs.
9. Reinstall the shelf on both UPSs.
10. Reconnect the signal cables from the internal maintenance breaker IMB to the indicator light on both UPSs.
Front View of the UPS

11. Reinstall the cover on both UPSs. 12. Reinstall the static switch module on both UPSs.

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Connect the PBUS Cables
Connect the PBUS Cables

UPS for External Batteries

1. Connect the provided PBUS 1 (white) and PBUS 2 (red) cables to the PBUS ports in the UPS controller boxes. Route the PBUS cables through the cable channel in the UPSs.
Front View of Controller Box

2. Mount termination plugs (T) in the unused connectors. Example of System with Three UPSs in Parallel

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UPS for External Batteries

Connect the External Communication Cables

1. Connect the external communication cables to the ports in the UPS controller box.
Front View of the Controller Box

A. Universal I/O port for built-in network management card.
B. Modbus port for built-in network management card.
C. Network port for built-in network management card. Use a shielded network cable.
NOTE: Check that you are connecting to the correct port to avoid network communication conflicts.

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Connect the External Communication Cables
Connect the Modbus Cables

UPS for External Batteries

1. Connect the Modbus cables to the UPS(s). Use either 2-wire or 4-wire connection.
· Shielded twisted pair cables must be used for Modbus connections. The shield connection to the ground must be as short as possible (ideally below 1 cm). The cable shield must be connected to the Ch Gnd pin on each device.
· Wiring should be done in accordance with local wiring codes.
· Route signal cables separately from power cables to ensure sufficient isolation.
· The Modbus port is galvanically isolated with the Com pin as ground reference.
Example: 2-Wire Connection with Two UPSs

Example: 4-Wire Connection with Two UPSs

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2. Install 150 Ohm termination resistors at each end of each bus if the buses are very long and operate at high data rates. Busses under 610 meters (2000 feet) at 9600 baud or under 305 meters (1000 feet) at 19.200 baud should not require termination resistors.
81

UPS for External Batteries

Add Translated Safety Labels to Your Product

The safety labels on your product are in English and French. Sheets with translated safety labels are provided with your product.
1. Find the sheets with translated safety labels provided with your product.
2. Check which 885-XXX numbers are on the sheet with translated safety labels.
3. Locate the safety labels on your product that match the translated safety labels on the sheet look for the 885-XXX numbers.
4. Add the replacement safety label in your preferred language to your product on top of the existing French safety label.

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Final Installation
Final Installation

UPS for External Batteries

1. Reinstall the top cover: a. Tilt the top cover and slide it onto the UPS from the rear. Tabs in the rear of the top cover must connect to the slots in the rear of the UPS. b. Push the top cover down in the front.
Rear View of the UPS

c. Reinstall the screws. Front View of the UPS

2. Check the fastening of the cable lugs.
CAUTION
RISK OF EQUIPMENT DAMAGE Check the fastening of the cable lugs. If the cable lugs move due to pulling on cables, the bolt can become loose.
Failure to follow these instructions can result in injury or equipment damage.

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UPS for External Batteries

3. Reinstall the transparent cover. Front View of the UPS

Final Installation

4. Reinstall the lower front plate. Front View of the UPS

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Final Installation

UPS for External Batteries
5. Only for seismic anchoring: a. Install the seismic front anchoring bracket on the UPS with the provided M8 bolts. b. Mount the seismic front anchoring bracket on the UPS to the floor. Use appropriate hardware for the floor type the hole diameter in the front anchoring bracket is ø18 mm.
Front View of the UPS

6. Lower the front and rear leveling feet on the UPS with a wrench until they connect with the floor. Use a bubble-leveler to check that the UPS is level. This step is not necessary for a UPS with seismic anchoring.
Front View of the UPS

CAUTION
TIP HAZARD Do not move the cabinet after the leveling feet have been lowered. Failure to follow these instructions can result in injury or equipment damage.
7. Only for UL 924 and CSA C22.2 NO. 141-15 solutions: Fill out the label on the lower front plate with the UPS output rating in kW.

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UPS for External Batteries

Final Installation
8. Reinstall the front panel on the UPS: a. Insert the two tabs in the bottom of the front panel in the UPS at a tilted angle. b. Reconnect the front panel strap to the UPS. c. Close the front panel and lock with the two locking knobs.

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Schneider Electric 35 rue Joseph Monier 92500 Rueil Malmaison France + 33 (0) 1 41 29 70 00
*990-91111F-001*
As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.
© 2018 2021 Schneider Electric. All rights reserved. 990-91111F-001

References

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