Installation Guide for TRANE models including: TEM6A0B24H21SC, TEM6A0B30H21SC, TEM6A0C36H31SC, TEM6A0C42H41SC, TEM6A0C48H41SC, TEM6B0C60H51SA, TEM6B0C60H51SA Convertible Air Handlers, Convertible Air Handlers, Air Handlers
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DocumentDocumentInstaller's Guide Convertible Air Handlers 2 -- 5 Ton TEM6A0B24H21SC TEM6A0B30H21SC TEM6A0C36H31SC TEM6A0C42H41SC TEM6A0C48H41SC TEM6B0C60H51SA The TEM6 series air handler is designed for installation in a closet, utility room, alcove, basement, crawlspace or attic. These versatile units are applicable to air conditioning and heat pump applications. Several models are available to meet the specific requirements of the outdoor equipment. Field installed electric resistance heaters are available. SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. October 2022 18-GF74D1-1T-EN SAFETY SECTION Important: This document contains a wiring diagram, a parts list, and service information. This is customer property and is to remain with this unit. Please return to service information pack upon completion of work. Important: These instructions do not cover all variations in systems nor provide for every possible contingency to be met in connection with the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing dealer or local distributor. WARNING HAZARDOUS VOLTAGE! Failure to follow this Warning could result in property damage, severe personal injury, or death. Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. CAUTION GROUNDING REQUIRED! Failure to inspect or use proper service tools may result in equipment damage or personal injury. Reconnect all grounding devices. All parts of this product that are capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. WARNING LIVE ELECTRICAL COMPONENTS! Failure to follow this Warning could result in property damage, severe personal injury, or death. Follow all electrical safety precautions when exposed to live electrical components. It may be necessary to work with live electrical components during installation, testing, servicing, and troubleshooting of this product. WARNING PRESSURIZED REFRIGERANT! Failure to follow this Warning could result in personal injury System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening the system. Do no use nonapproved refrigerants or refrigerant substitutes or refrigerant additives. CAUTION SHARP EDGE HAZARD! Failure to follow this Caution could result in property damage or personal injury. Be careful of sharp edges on equipment or any cuts made on sheet metal while installing or servicing. CAUTION HAZARDOUS VAPORS! Failure to follow this caution could result in property damage or personal injury. Equipment corrosion damage. To prevent shortening its service life, the air handler should not be used during the finishing phases of construction or remodeling. The low return air temperatures can lead to the formation of condensate. Condensate in the presence of chlorides and fluorides from paint, varnish, stains, adhesives, cleaning compounds, and cement creates a corrosive condition which may cause rapid deterioration of the cabinet and internal components. CAUTION COIL IS PRESSURIZED! · Coil is pressurized with approximately 812 psi dry air and factory checked for leaks. · Carefully release the pressure by removing the rubber plug on the liquid line. · If no pressure is released, check for leaks. WARNING SAFETY HAZARD! This appliance is not to be used by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. ©2022 18-GF74D1-1T-EN SAFETY SECTION WARNING SAFETY HAZARD! Children should be supervised to ensure that they do not play with the appliance. WARNING WARNING! This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Important: Installation of this unit shall be made in accordance with the National Electric Code, NFPA No. 90A and 90B, and any other local codes or utilities requirements. Important: Air handlers do not require repositioning of the coil or drain pan for upflow or horizontal left applications. See the downflow and horizontal right installation sections for application instructions. Note: Air handlers have been evaluated in accordance with the Code of Federal Regulations, Chapter XX, Part 3280 or the equivalent. "SUITABLE FOR MOBILE HOME USE." Note: Condensation may occur on the surface of the air handler when installed in an unconditioned space. When units are installed in unconditioned spaces, verify that all electrical and refrigerant line penetrations on the air handler are sealed completely. Note: The manufacturer recommends installing ONLY A.H.R.I approved, matched indoor and outdoor systems. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance, and the best overall system reliability. Features Table 1. Standard Features · MULTI-POSITION UPFLOW, DOWNFLOW, HORIZONTAL LEFT AND HORIZONTAL RIGHT · PAINTED FINISH ON GALVANIZED STEEL EXTERIOR WITH FULLY INSULATED CABINET THAT MEETS R4.2 VALUE · STURDY POLYCARBONATE DRAIN PANS These air handlers have factory installed drain pans and are shipped for upflow and horizontal left applications · 208/230 VAC OPERATION · VARIABLE-SPEED DIRECT DRIVE BLOWER. · FACTORY INSTALLED R-410A THERMAL EXPANSION VALVE · ALL ALUMINUM COIL · BOTTOM RETURN · MEETS THE MINIMUM LEAKAGE REQUIREMENTS FOR THE FLORIDA AND CALIFORNIA BUILDING CODES Table 2. Optional Accessories · 4,5,8,10,15,20, and 25 KW SINGLE PHASE ELECTRIC HEATERS Circuit breakers available on single phase 4, 5, 8, 10, 15, 20, and 25 KW heaters Lugs available on single phase 4, 5, 8, and 10 KW heaters Lugs available on three phase 10 and 15 KW heaters · SINGLE POINT POWER ENTRY KIT (for 15 and 20 KW heaters) · SUPPLY DUCT FLANGE KIT · DOWNFLOW SUB-BASE KITS - TAYBASE185, TAYBASE235, TAYBASE260 · SLIM FIT FILTER BOX KIT -- BAYSF1185AAA, BAYSF1235AAA, BAYSF1265AAA 18-GF74D1-1T-EN 3 Table of Contents Installation Instructions. . . . . . . . . . . . . . . . . . . . . 5 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Performance and Electrical Data . . . . . . . . . . . 10 Minimum Airflow CFM . . . . . . . . . . . . . . . . . . . . 15 Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Heater Pressure Drop Table . . . . . . . . . . . . . . . 17 Subcooling Adjustment . . . . . . . . . . . . . . . . . . 17 Subcooling Adjustment for TEM6A0C48H41 & TEM6B0C60H51 . . . . . . . 17 Coil Conversion Instructions. . . . . . . . . . . . . . . 18 Checkout Procedures . . . . . . . . . . . . . . . . . . . . . . 24 4 18-GF74D1-1T-EN Installation Instructions 1. Unpacking Carefully unpack the unit and inspect the contents for damage. If any damage is found at the time of delivery, proper notification and claims should be made with the carrier. Check the rating plate to assure model number and voltage, plus any kits match with what you ordered. The manufacturer should be notified within 5 days of any discrepancy or parts shortage. 2. Location The air handler should be centrally located and may be installed in a closet, alcove, utility room, basement, crawl space or attic. Minimum clearances must be met. Important: The downflow sub-base may be required with electric heat applications. See minimum clearance table. The unit should be installed in a level position to ensure proper condensation drainage. Up to an additional 1/4" rise over the width or depth of the unit is allowed to create additional sloping towards the drain. Unit must be positioned between level and ¼" rise, sloping toward the drain connections. When the unit is installed in a closet or utility room, the room should be large enough, and have an opening to allow replacement of the unit. All servicing is done from the front and a clearance of 21" is needed for service unless the closet door aligns with the front of the air handler. If you are installing the unit in an unconditioned space such as an attic or crawl space, you must ensure that the area provides sufficient air circulation to prevent moisture collection on the cabinet during high dew point conditions. A drain pan must be installed under the entire unit when it is installed in or above a finished ceiling or in an unconditioned space. 3. Duct Work The duct work should be installed in accordance with the NFPA No. 90A "Installation of Air Conditioning and Ventilating systems" and No. 90B "Residential Type Warm Air Heating and Air Conditioning Installation." The duct work should be insulated in accordance with the applicable requirements for the particular installation as required by HUD, FHA, VA the applicable building code, local utility or other governing body. 4. Condensate Drain The unit is supplied with primary and auxiliary condensate drains that have 3/4" NPT connections. The primary drain must be trapped outside the unit and piped in accordance with applicable building 18-GF74D1-1T-EN codes. The figure shows the operation of a properly designed trap under normal operating conditions when the blower is running and the condensate is draining. Note the difference in height of the water column must at least equal the normal negative static pressure existing during operation between the cooling coil and blower. It is advisable to have the difference in water column height somewhat greater than the normal maximum operating static to allow for greater static caused by dirty filters or for the bounce of the water column on start up. Negative Pressure Drain Pan Blower Running "C" "A" To Drain Proper operation of condensate trap under normal operating conditions. "A" height of water column equals negative static pressure existing in system. "C" dimension should at least equal two times the maximum negative static pressure that can occur in system. Do not reduce the drain line size less than the connection size on the drain pan. Condensate should be piped to an open drain or to the outside. All drains must pitch downward away from the unit a minimum of 1/4" per foot of line to ensure proper drainage. Important: If cleanout Tee is used, stand pipe must be sealed/capped. Important: If a vent Tee is used, it must be downstream from the trap. Vent -This vent pipe MUST terminate above the dotted line Cleanout (with Cap) To Drain Cleanout (Plug) Insulate the primary drain line to prevent sweating where dew point temperatures may be met. 5 Installation Instructions (Insulation is optional depending on climate and application needs.) 5. Refrigerant Piping Refrigerant piping external to the unit shall be sized in accordance with the instructions of the manufacturer of the outdoor equipment. 6. Metering Device All units are shipped and installed with an internally-checked, non-bleed TXV designed for air conditioning or heat pump operation. Some outdoor models may require a start assist kit. See outdoor unit for more information. 7. Blower This unit is supplied with a variable speed motor with a direct drive blower wheel which can obtain various air flows. The unit is shipped with factory set cooling and heating air flows. Performance tables are available for additional airflow settings. Disconnect all power to the unit before making any adjustments to the airflow settings. Be sure to check the air flow and the temperature drop across the evaporator coil to ensure sufficient air flow. 8. Airflow Adjustment CAUTION EQUIPMENT DAMAGE! Failure to follow this procedure may result in equipment damage. Disconnect power to the air handler before changing dip switch positions. Blower speed changes are made on the ECM Fan Control. The ECM Fan Control controls the variable speed motor. There is a bank of 8 dip switches. The dip switches work in pairs to match the airflow for the outdoor unit size (tons). cooling airflow adjustment, Fan offdelay options, and heating airflow adjustment. The switches appear as shown in Figure 2, p. 6 Figure 1. ECM Fan Control CFM SELECTION LIGHT DIP SWITCHES 6 Figure 2. Dip Switches COOLING HEATING AIRFLOW FAN OFF AUXILARY DELAY HEAT SPEEDS DIP SWITCHES (TYPICAL SETTINGS) If the airflow needs to be increased or decreased, see the Airflow Label on the air handler or Blower Performance Table. Be sure to set the correct airflow for cooling and heating. Switches 14 Cooling Airflow Switches 56 Fan Off Delay Options Switches 78 Auxiliary Heat Indoor Blower Timing Important: Leave dip switches 5 and 6 in the "asshipped" positions during system startup and check out. Afterwards, adjust as desired. Table 3. Cooling Off -- Delay Options SWITCH SETTINGS 5 -- OFF 6 -- OFF SELECTION NONE NOMINAL AIRFLOW SAME 5 -- ON 6 -- OFF 1.5 MINUTES 100% (a) 5 -- OFF 6 -- ON 3 MINUTES 50% 5 -- ON 6 -- ON ENHANCED (b) 50100% (a) Default setting (b) This ENHANCED MODE selection provides a ramping up and ramping down of the blower speed to provide improved comfort, quietness, and potential energy savings. The graph shows the ramping process. Figure 3. Enhanced Mode 100% if necessary FAN OPERATION (CFM) 80% 50% Dehumidify Warm Air Heating 50% OFF Fast Coil Cooling Fast Coil Heating 1 minute 7.5 minutes COMPRESSOR OPERATION Efficiency as required ON 3 minutes OFF OFF 9. Wiring Consult all schematic and pictorial wiring diagrams of this unit and the outdoor equipment to determine compatibility of wiring connections and to determine specific requirements. 18-GF74D1-1T-EN Installation Instructions All field wiring to the air handler should be installed in accordance with the latest edition of the National Electric Code NFPA No. 70 and any local codes. Check rating plates on unit for rated volts, minimum circuit ampacity and maximum over current protection. Supply circuit power wiring must be 75 degree C (167 degree F) minimum copper conductors only. Copper supply wires shall be sized to the National Electric Code or local code requirements, whichever is more stringent. The unit is shipped wired for 230/240 Volt AC 60 HZ 1 Phase Operation. If the unit is to be operated at 208 VAC 60HZ, follow the instructions on the indoor unit wiring diagram to change the low voltage transformer to 208 VAC operation (Ensure unit is properly grounded). Class 2 low voltage control wiring should not be run in conduit with power wiring and must be separated from power wiring unless class 1 wire with proper voltage rating is used. Low voltage control wiring should be 18 Awg, color coded (105 degree C minimum). For lengths longer than 100ft., 16 Awg wire should be used. Make certain that separation of control wiring and power wiring has been maintained. 10. Air Filter To protect the coil, blower and other internal parts from excessive dirt and dust an air filter must be installed before air enters the evaporator coil. A remote filter must be installed. Consult the filter manufacturer for proper sizing and maximum velocity requirements. Important: Air filters shall meet the test requirements in UL 900. 11. Thermostat Select a thermostat that is commonly used with HP or AC single stage heating/cooling with electric heat. The thermostat will energize the fan on a demand for heat or cool. Install the thermostat on an inside wall, away from drafts, lights or other heat sources in a location that has sufficient air circulation from other rooms being controlled by the thermostat. 12. Sequence of Operation Cooling (Cooling only) When the thermostat calls for cooling, the circuit from R to G is completed. The blower motor is energized directly by the ECM fan control, which receives the 24VAC signal from the thermostat. The circuit from R to Y is also complete energizing the compressor contactor of the outdoor unit. The contactor will close and start the compressor and condenser fan motor. Cooling (heat pump) When the thermostat calls for cooling, the circuit from R to G is completed. The blower motor is energized directly by the ECM fan control, which receives the 24VAC signal from the thermostat. The circuit from R to Y is also complete energizing the compressor contactor of the outdoor unit. The contactor will close and start the compressor and condenser fan motor. Circuit R to O energizes the reversing valve to the cooling position. Heating (heat pump) When the thermostat calls for heating, the circuit from R to G is completed and the blower motor is energized directly by the ECM fan control, which receives the 24VAC signal from the thermostat. The circuit from R to Y is also complete energizing the compressor contactor of the outdoor unit. The contactor will close and start the compressor and condenser fan motor. In the heating mode, the reversing valve of the outdoor unit is not energized. If the indoor temperature continues to fall, the R to W circuit is completed energizing the electric heat contactor(s). Heating (electric heat only) Note: The thermostat must be setup to bring the blower on when the electric heat is energized. When the thermostat calls for heating, the circuit from R to G is completed and the blower motor is energized directly by the ECM fan control, which receives the 24VAC signal from the thermostat. The circuit from R to W is completed energizing the heating contactor(s). Defrost Supplemental heat during defrost can be provided by connecting the X2 (black) wire from the outdoor unit to W1 or W2 at the indoor unit. This will prevent cold air from being discharged from the indoor unit during defrost. 13. Operational and Checkout Procedures To obtain proper performance, all units must be operated and charge adjustments made in accordance with procedures found in the Service Facts document of the outdoor unit. After installation has been completed, it is recommended that the entire system be checked against the checkout list located at the back of this document. See "Checkout Procedures," p. 24 18-GF74D1-1T-EN 7 Installation Instructions 14. Maintenance The system air filter(s) should be inspected, cleaned or replaced at least monthly. Make certain that the access panels are replaced and secured properly before placing the unit back in operation. This product is designed for dependable service; however, periodic maintenance should be Field Wiring Single Stage, Cooling Only Thermostat Air Handler Outdoor Unit 24 VAC HOT R R scheduled and conducted by trained professional service personnel. This service should be conducted at least annually, and should include testing and inspection of electrical and refrigerant components. The heat transfer surface should be cleaned. The blower motor is permanently lubricated for normal operating conditions. Single Stage, HP Thermostat Air Handler 24 VAC HOT R R Outdoor Unit R FAN G 24 VAC Common B SOV COOL/HEAT 1st STAGE Y G B B Blue O Y1 Y HEATING 2nd STAGE W1 W2 EMERGENCY HEAT Y2 W1 White W2 White BK WH/BLK FAN G 24 VAC Common B SOV O COOL/HEAT 1st STAGE Y HEATING 2nd STAGE W1 W2 EMERGENCY HEAT G B Blue O Y1 Y2 W1 White W2 White BK WH/BLK B O Y X2 Black Optional 2 Stage, 2 Step, Cooling Only Thermostat Air Handler Outdoor Unit 24 VAC HOT R R 2 Stage, 2 Step, HP Thermostat Air Handler 24 VAC HOT R R Outdoor Unit R FAN G G 24 VAC Common B B B Blue O COOL/HEAT 1st STAGE Y1 Y1 Y1 FAN G G 24 VAC Common B B Blue B SOV O O O COOL/HEAT 1st STAGE Y1 Y1 Y1 Y2 Y2 Y2 HEATING 2nd STAGE W1 W2 EMERGENCY HEAT W1 White W2 White BK WH/BLK Y2 HEATING 2nd STAGE W1 W2 EMERGENCY HEAT Y2 W1 White W2 White BK WH/BLK Y2 X2 Black Optional 1. * Units with pigtails require wirenuts for connections. 2. Cap all unused wires. 3. For BK enabled comfort control, do not connect Y1 or Y2 at the air handler 1. * Units with pigtails require wirenuts for connections. 2. Cap all unused wires. 3. For BK enabled comfort control, do not connect Y1 or Y2 at the air handler 4. For BK enabled comfort control, cut the jumper wire between R and BK on the control board. See wiring schematic for details. 5. In AC systems for multiple stages of electric heat, jumper W1 and W2 together if comfort control has only one stage of heat. 4. For BK enabled comfort control, cut the jumper wire between R and BK on the control board. See wiring schematic for details. 5. In systems for multiple stages of electric heat, jumper W1 and W2 together if comfort control has only one stage of heat. 8 18-GF74D1-1T-EN Electrical Data 18-GF74D1-1T-EN 9 Performance and Electrical Data Table 4. Air Flow Performance Tables TEM6A0B24H21SC COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) SPEED SETTING LOW 1.5 NORMAL HIGH LOW 2 NORMAL HIGH LOW 2.5 NORMAL (a) HIGH (a) Factory Default Setting AIRFLOW SETTING 353 CFM/ ton 401 CFM/ ton 451 CFM/ ton 343 CFM/ ton 390 CFM/ ton 439 CFM/ ton 300 CFM/ ton 340 CFM/ ton 383 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts EXTERNAL STATIC PRESSURE 0.1 0.3 0.5 0.7 0.9 533 497 461 425 390 52 78 104 130 157 611 580 548 517 486 65 95 125 155 185 684 668 644 611 570 81 115 148 182 215 687 672 648 614 571 82 115 149 182 215 789 798 780 735 663 104 145 183 216 246 884 887 882 845 751 135 177 230 274 290 752 749 729 691 636 92 123 167 211 241 859 861 863 830 727 128 172 211 242 268 963 973 995 967 844 172 223 263 291 308 TEM6A0B24H21SC HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) SPEED SETTING LOW 1.5 NORMAL HIGH LOW 2 NORMAL HIGH LOW 2.5 NORMAL (a) HIGH (a) Factory Default Setting AIRFLOW SETTING 394 CFM/ ton 448 CFM/ ton 493 CFM/ ton 393 CFM/ ton 446 CFM/ ton 491 CFM/ ton 350 CFM/ ton 398 CFM/ ton 437 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts EXTERNAL STATIC PRESSURE 0.1 0.3 0.5 0.7 0.9 599 571 539 502 462 58 88 117 146 175 680 665 641 610 572 72 109 145 178 209 748 746 682 545 326 89 118 163 208 240 785 790 773 735 674 97 128 175 223 253 904 902 912 894 809 131 179 219 253 281 980 972 990 974 863 167 216 268 308 324 866 870 866 833 750 125 162 215 263 286 995 988 1005 986 872 171 222 271 309 325 1099 1086 1098 1065 918 220 274 328 362 353 TEM6A0B30H21SC COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) 1.5 2 2.5 SPEED SETTING LOW NORMAL HIGH LOW NORMAL HIGH LOW NORMAL HIGH AIRFLOW SETTING 353 CFM/ ton 401 CFM/ ton 451 CFM/ ton 343 CFM/ ton 390 CFM/ ton 439 CFM/ ton 300 CFM/ ton 340 CFM/ ton 383 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts EXTERNAL STATIC PRESSURE 0.1 0.3 0.5 0.7 0.9 533 497 461 425 390 52 78 104 130 157 611 580 548 517 486 65 95 125 155 185 684 668 644 611 570 81 115 148 182 215 687 672 648 614 571 82 115 149 182 215 789 798 780 735 663 104 145 183 216 246 884 887 882 845 751 135 177 230 274 290 752 749 729 691 636 92 123 167 211 241 859 861 863 830 727 128 172 211 242 268 963 973 995 967 844 172 223 263 291 308 10 18-GF74D1-1T-EN Performance and Electrical Data TEM6A0B30H21SC COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER 3 LOW 310 CFM/ ton OFF OFF OFF ON CFM 913 947 962 938 883 Watts 119 172 233 297 364 NORMAL 330 CFM/ (a) ton OFF OFF OFF OFF CFM Watts 967 1004 1022 1000 947 138 194 258 326 397 (a) Factory Default Setting TEM6A0B30H21SC HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) SPEED SETTING LOW 1.5 NORMAL HIGH LOW 2 NORMAL HIGH LOW 2.5 NORMAL HIGH LOW 3 NORMAL (a) (a) Factory Default Setting AIRFLOW SETTING 394 CFM/ ton 448 CFM/ ton 493 CFM/ ton 393 CFM/ ton 446 CFM/ ton 491 CFM/ ton 350 CFM/ ton 398 CFM/ ton 437 CFM/ ton 325 CFM/ ton 346 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF ON OFF OFF OFF OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 0.1 599 58 680 72 748 89 785 97 904 131 980 167 866 125 995 171 1099 220 953 133 1010 154 EXTERNAL STATIC PRESSURE 0.3 571 88 665 109 746 118 790 128 902 179 972 216 870 162 988 222 1086 274 990 188 1049 212 0.5 539 117 641 145 682 163 773 175 912 219 990 268 866 215 1005 271 1098 328 1007 251 1066 279 0.7 502 146 610 178 545 208 735 223 894 253 974 308 833 263 986 309 1065 362 985 318 1047 350 0.9 462 175 572 209 326 240 674 253 809 281 863 324 750 286 872 325 918 353 931 389 1000 426 TEM6A0C36H31SC, TEM6A0C42H41SC COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) 2.5 3 3.5 4 SPEED SETTING LOW NORMAL HIGH LOW NORMAL HIGH LOW NORMAL HIGH LOW NORMAL (a) HIGH AIRFLOW SETTING 300 CFM/ ton 341 CFM/ ton 384 CFM/ ton 319 CFM/ ton 363 CFM/ ton 408 CFM/ ton 315 CFM/ ton 357 CFM/ ton 402 CFM/ ton 308 CFM/ ton 350 CFM/ ton 394 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 0.1 761 63 862 82 962 106 961 106 1092 146 1231 196 1104 150 1258 209 1418 286 1238 199 1412 282 1570 393 EXTERNAL STATIC PRESSURE 0.3 755 98 861 120 963 147 962 147 1093 192 1231 249 1105 197 1258 263 1415 347 1238 253 1410 344 1528 436 0.5 719 131 834 158 948 190 947 189 1082 240 1221 301 1094 245 1248 317 1401 406 1229 306 1398 404 1473 466 0.7 654 163 781 196 915 234 914 233 1060 288 1203 353 1072 293 1229 369 1379 462 1210 357 1378 462 1406 483 0.9 560 193 700 235 863 279 862 279 1026 337 1175 404 1039 343 1201 421 1348 516 1182 408 1349 517 1326 488 (a) Factory Default Setting TEM6A0C36H31SC, TEM6A0C42H41SC HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) 2.5 SPEED SETTING LOW NORMAL HIGH AIRFLOW SETTING 341 CFM/ ton 379 CFM/ ton 417 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts EXTERNAL STATIC PRESSURE 0.1 0.3 0.5 0.7 0.9 860 863 838 788 707 77 115 154 193 232 949 953 937 906 852 98 138 180 224 269 1042 1046 1036 1015 980 122 166 212 259 308 18-GF74D1-1T-EN 11 Performance and Electrical Data TEM6A0C36H31SC, TEM6A0C42H41SC HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER LOW 381 CFM/ ton OFF ON OFF ON CFM Watts 1147 154 1149 203 1141 253 1123 303 3 NORMAL 424 CFM/ ton OFF ON OFF OFF CFM Watts 1277 204 1279 259 1272 314 1255 368 HIGH 466 CFM/ ton OFF ON ON OFF CFM Watts 1409 260 1409 323 1401 383 1384 442 LOW 348 CFM/ ton ON OFF OFF ON CFM Watts 1222 180 1224 232 1216 285 1200 336 3.5 NORMAL 386 CFM/ ton ON OFF OFF OFF CFM Watts 1361 240 1362 300 1354 358 1337 415 HIGH 425 CFM/ ton ON OFF ON OFF CFM Watts 1497 316 1478 372 1449 420 1408 461 LOW 338 CFM/ ton OFF OFF OFF ON CFM Watts 1360 239 1361 299 1353 358 1336 415 4 NORMAL 375 CFM/ (a) ton OFF OFF OFF OFF CFM Watts 1511 325 1489 380 1456 426 1412 464 HIGH 413 CFM/ ton OFF OFF ON OFF CFM Watts 1659 420 1605 463 1535 488 1450 494 (a) Factory Default Setting 1094 353 1228 421 1357 500 1174 388 1310 471 1356 494 1309 470 1355 493 1349 483 TEM6A0C48H41SC, TEM6B0C60H51SA COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) SPEED AIRFLOW SETTING SETTING DIP SWITCH SETTING SW1 SW2 SW3 SW4 AIRFLOW POWER EXTERNAL STATIC PRESSURE 0.1 0.3 0.5 0.7 0.9 LOW 324 CFM/ ton ON ON OFF ON CFM 991 985 974 984 994 Watts 89 133 186 237 303 3 NORMAL 368 CFM/ ton ON ON OFF OFF CFM Watts 1120 118 1119 167 1110 224 1116 279 1122 333 HIGH 423 CFM/ ton ON ON ON OFF CFM Watts 1282 162 1286 219 1281 280 1280 343 1282 402 LOW 314 CFM/ ton OFF ON OFF ON CFM Watts 1116 117 1114 165 1105 222 1111 277 1117 331 3.5 NORMAL 357 CFM/ ton OFF ON OFF OFF CFM Watts 1263 156 1266 212 1261 273 1261 334 1263 392 HIGH 411 CFM/ ton OFF ON ON OFF CFM Watts 1449 218 1458 287 1456 352 1449 421 1447 496 LOW 298 CFM/ ton ON OFF OFF ON CFM Watts 1207 140 1208 193 1201 252 1203 311 1207 366 4 NORMAL 339 CFM/ ton ON OFF OFF OFF CFM Watts 1368 190 1374 252 1370 315 1367 381 1367 448 HIGH 389 CFM/ ton ON OFF ON OFF CFM Watts 1564 264 1577 343 1577 411 1567 484 1561 570 LOW 305 CFM/ ton OFF OFF OFF ON CFM Watts 1534 251 1545 328 1545 394 1536 467 1531 550 5 NORMAL 347 CFM/ (a) ton OFF OFF OFF OFF CFM Watts 1740 344 1758 444 1762 518 1745 594 1734 684 HIGH (b) 399 CFM/ ton OFF OFF ON OFF CFM Watts 1995 484 2022 629 2030 717 2005 783 1987 828 (a) Factory Default Setting (b) Airflow must not exceed 1800 cfm in horizontal right, horizontal left, and downflow applications due to condensate blowoff. The 5 ton high tap shall not be used in these applications. TEM6A0C48H41SC, TEM6B0C60H51SA HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER OUTDOOR UNIT SIZE (TONS) 3 3.5 4 SPEED SETTING LOW NORMAL HIGH LOW NORMAL HIGH LOW NORMAL HIGH AIRFLOW SETTING 360 CFM/ ton 400 CFM/ ton 440 CFM/ ton 348 CFM/ ton 387 CFM/ ton 426 CFM/ ton 338 CFM/ ton 375 CFM/ ton 413 CFM/ ton DIP SWITCH SETTING SW1 SW2 SW3 SW4 ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF AIRFLOW POWER CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 0.1 1097 112 1215 142 1333 178 1232 147 1366 189 1500 238 1364 188 1509 241 1659 305 EXTERNAL STATIC PRESSURE 0.3 1094 160 1216 196 1338 238 1234 202 1373 252 1511 311 1370 251 1520 315 1674 395 0.5 1086 216 1210 255 1333 300 1228 261 1369 314 1510 377 1366 313 1519 382 1676 466 0.7 1092 271 1211 314 1331 365 1229 322 1366 381 1502 449 1363 379 1511 453 1662 541 0.9 1099 326 1215 369 1332 428 1233 377 1365 447 1498 529 1363 446 1506 535 1654 632 12 18-GF74D1-1T-EN Performance and Electrical Data TEM6A0C48H41SC, TEM6B0C60H51SA HEATING AIRFLOW PERFORMANCE, NO FILTER, NO HEATER LOW 326 CFM/ ton OFF OFF OFF ON CFM Watts 1637 295 1652 383 1653 453 1641 528 5 NORMAL 362 CFM/ (a) ton OFF OFF OFF OFF CFM Watts 1814 381 1834 493 1839 570 1820 645 HIGH 398 CFM/ ton OFF OFF ON OFF CFM Watts 1990 481 2017 625 2025 713 2000 779 (a) Factory Default Setting 1632 618 1807 730 1982 826 Table 5. Electrical Data TEM6A0B24H21SC HEATER DATA Heater Model No. No Heater BAYHTR1504BRK BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505LUG BAYHTR1508BRK BAYHTR1508LUG BAYHTR1510BRK BAYHTR1510LUG BAYHTR1517BRK Circuit 1 (a) BAYHTR1517BRK Circuit 2 BAYHTR3510LUG No. of Circuits/ Phases 1/1 1/1 1/1 1/1 2/1 1/3 Capacity kW BTUH 240 Volt Heater Amps per Circuit Minimum Circuit Ampacity 2.5 * 3 3.84 13100 16.0 23 4.80 16400 20.0 28 7.68 26200 32.0 43 9.60 32800 40.0 53 9.60 32800 40.0 53 4.80 16400 20.0 25 9.60 32800 23.1 32 Maximum Overload Protection 15 25 Capacity kW BTUH 2.88 9800 208 Volt Heater Amps per Circuit Minimum Circuit Ampacity 2.5 * 3 13.8 20 30 3.60 12300 17.3 25 45 5.76 19700 27.7 38 60 7.20 24600 34.6 46 60 7.20 24600 34.6 46 25 3.60 12300 17.3 22 35 7.20 24600 20.0 28 BAYHTR3517LUG 1/3 14.40 49100 34.6 46 50 10.80 36900 30.0 40 * = Motor Amps (a) MCA and MOP for circuit 1 contains the motor amps Maximum Overload Protection 15 20 25 40 50 50 25 30 45 TEM6A0B30H21SC HEATER DATA Heater Model No. No Heater BAYHTR1504BRK BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505LUG BAYHTR1508BRK BAYHTR1508LUG BAYHTR1510BRK BAYHTR1510LUG BAYHTR1517BRK Circuit 1 (a) BAYHTR1517BRK Circuit 2 BAYHTR3510LUG No. of Circuits/ Phases 1/1 1/1 1/1 1/1 2/1 1/3 Capacity kW BTUH 240 Volt Heater Amps per Circuit Minimum Circuit Ampacity 4.3 * 5 3.84 13100 16.0 25 4.80 16400 20.0 30 7.68 26200 32.0 45 9.60 32800 40.0 55 9.60 32800 40.0 55 4.80 16400 20.0 25 9.60 32800 23.1 34 Maximum Overload Protection 15 25 Capacity kW BTUH 2.88 9800 208 Volt Heater Amps per Circuit Minimum Circuit Ampacity 4.3 * 5 13.8 23 30 3.60 12300 17.3 27 45 5.76 19700 27.7 40 60 7.20 24600 34.6 49 60 7.20 24600 34.6 49 25 3.60 12300 17.3 22 35 7.20 24600 20.0 30 BAYHTR3517LUG 1/3 14.40 49100 34.6 48 50 10.80 36900 30.0 42 * = Motor Amps (a) MCA and MOP for circuit 1 contains the motor amps Maximum Overload Protection 15 25 30 40 50 50 25 30 45 Heater Model No. No Heater BAYHTR1504BRK BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505LUG No. of Circuits/ Phases 1/1 1/1 TEM6A0C36H31SC, TEM6A0C42H41SC HEATER DATA Capacity kW BTUH 240 Volt Heater Amps per Circuit Minimum Circuit Ampacity 4.3 * 5 Maximum Overload Protection 15 Capacity kW BTUH 208 Volt Heater Minimum Amps per Circuit Circuit Ampacity 4.3 * 5 3.84 13100 16.0 25 25 2.88 9800 13.8 23 4.80 16400 20.0 30 30 3.60 12300 17.3 27 Maximum Overload Protection 15 25 30 18-GF74D1-1T-EN 13 Performance and Electrical Data TEM6A0C36H31SC, TEM6A0C42H41SC HEATER DATA BAYHTR1508BRK BAYHTR1508LUG 1/1 7.68 26200 32.0 45 45 5.76 19700 27.7 40 40 BAYHTR1510BRK BAYHTR1510LUG 1/1 9.60 32800 40.0 55 60 7.20 24600 34.6 49 50 BAYHTR1517BRK Circuit 1 (a) BAYHTR1517BRK Circuit 2 9.60 32800 40.0 2/1 4.80 16400 20.0 55 25 60 7.20 24600 34.6 49 25 3.60 12300 17.3 22 50 25 BAYHTR1523BRK Circuit 1 (a) BAYHTR1523BRK Circuit 2 9.60 32800 40.0 2/1 9.60 32800 40.0 55 50 60 7.20 24600 34.6 49 50 7.20 24600 34.6 43 50 45 BAYHTR3510LUG 1/3 9.60 32800 23.1 34 35 7.20 24600 20.0 30 30 BAYHTR3517LUG 1/3 14.40 49100 34.6 48 50 10.80 36900 30.0 42 45 * = Motor Amps (a) MCA and MOP for circuit 1 contains the motor amps TEM6A0C48H41SC, TEM6B0C60H51SA HEATER DATA Heater Model No. No Heater BAYHTR1504BRK BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505LUG BAYHTR1508BRK BAYHTR1508LUG BAYHTR1510BRK BAYHTR1510LUG BAYHTR1517BRK Circuit 1 (a) BAYHTR1517BRK Circuit 2 BAYHTR1523BRK Circuit 1 (a) BAYHTR1523BRK Circuit 2 BAYHTR1525BRK Circuit 1 (a) BAYHTR1525BRK Circuit 2 BAYHTR1525BRK Circuit 3 BAYHTR1525BRK Circuit 4 BAYHTR3510LUG No. of Circuits/ Phases 1/1 1/1 1/1 1/1 2/1 2/1 4/1 1/3 Capacity kW BTUH 240 Volt Heater Amps per Circuit Minimum Circuit Ampacity 6.8 * 9 3.84 13100 16.0 29 4.80 16400 20.0 34 7.68 26200 32.0 49 9.60 32800 40.0 59 9.60 32800 40.0 59 4.80 16400 20.0 25 9.60 32800 40.0 59 9.60 32800 40.0 50 6.00 20500 25.0 40 6.00 20500 25.0 31 6.00 20500 25.0 31 6.00 20500 25.0 31 9.60 32800 23.1 36 Maximum Overload Protection 15 30 Capacity kW BTUH 2.88 9800 208 Volt Heater Amps per Circuit Minimum Circuit Ampacity 6.8 * 9 13.8 26 35 3.60 12300 17.3 30 50 5.76 19700 27.7 43 60 7.20 24600 34.6 52 60 7.20 24600 34.6 52 25 3.60 12300 17.3 22 60 7.20 24600 34.6 52 50 7.20 24600 34.6 43 40 4.50 15400 21.6 36 35 4.50 15400 21.6 27 35 4.50 15400 21.6 27 35 4.50 15400 21.6 27 40 7.20 24600 20.0 33 BAYHTR3517LUG 1/3 14.40 49100 34.6 51 60 10.80 36900 30.0 45 * = Motor Amps (a) MCA and MOP for circuit 1 contains the motor amps Maximum Overload Protection 15 30 30 45 60 60 25 60 45 40 30 30 30 35 45 14 18-GF74D1-1T-EN Minimum Airflow CFM TEM6A0B24H21SC, TEM6A0B30H21SC Heater BAYHTR1504BRK, BAYHTR1504LUG, BAYHTR1505BRK, BAYHTR1505LUG BAYHTR1508BRK, BAYHTR1508LUG BAYHTR1510BRK, BAYHTR1510LUG BAYHTR1517BRK BAYHTR3510LUG BAYHTR3517LUG Minimum Heater Airflow CFM With Heat Pump Without Heat Pump 660 600 780 600 780 600 1050 850 780 600 900 850 TEM6A0C36H31SC, TEM6A0C42H41SC Heater BAYHTR1504BRK, BAYHTR1504LUG, BAYHTR1505BRK, BAYHTR1505LUG BAYHTR1508BRK, BAYHTR1508LUG BAYHTR1510BRK, BAYHTR1510LUG BAYHTR1517BRK BAYHTR3510LUG BAYHTR3517LUG BAYHTR1523BRK Minimum Heater Airflow CFM With Heat Pump Without Heat Pump 875 675 950 820 1000 820 1000 820 875 820 1000 950 1300 1140 TEM6A0C48H41SC, TEM6B0C60H51SA Heater BAYHTR1504BRK, BAYHTR1504LUG, BAYHTR1505BRK, BAYHTR1505LUG BAYHTR1508BRK, BAYHTR1508LUG BAYHTR1510BRK, BAYHTR1510LUG BAYHTR1517BRK BAYHTR3510LUG BAYHTR3517LUG BAYHTR1523BRK BAYHTR1525BRK Minimum Heater Airflow CFM With Heat Pump Without Heat Pump 1200 975 1350 975 1350 975 1365 975 1300 975 1365 1120 1365 1300 1810 1505 TEM6A0B24H21SC, TEM6A0B30H21SC Airflow Performance with Auxiliary Heat Airflow Settings Low Med-Lo Med-Hi High Dip Switch Settings Switch 7 Switch 8 ON ON OFF ON ON OFF OFF OFF Nominal Airflow 601 661 781 973 See following tables for heater application: - Pressure Drop for Electrical Heaters - Minimum Heating Airflow Matrix (on unit nameplates) TEM6A0C36H31SC, TEM6A0C42H41SC Airflow Performance with Auxiliary Heat Airflow Settings Low Med-Lo Med-Hi High Dip Switch Settings Switch 7 Switch 8 ON ON OFF ON ON OFF OFF OFF Nominal Airflow 696 825 1150 1298 See following tables for heater application: - Pressure Drop for Electrical Heaters - Minimum Heating Airflow Matrix (on unit nameplates) TEM6A0C48H41SC, TEM6B0C60H51SA Airflow Performance with Auxiliary Heat Airflow Settings Low Med-Lo Med-Hi Dip Switch Settings Switch 7 Switch 8 ON ON OFF ON ON OFF Nominal Airflow 1000 1130 1354 See following tables for heater application: - Pressure Drop for Electrical Heaters - Minimum Heating Airflow Matrix (on unit High OFF OFF 1596 nameplates) 18-GF74D1-1T-EN 15 Outline Drawing NOTE: THIS UNIT IS APPROVED FOR INSTALLATION CLEARANCES TO COMBUSTIBLE MATERIAL AS STATED ON THE UNIT RATING NAMEPLATE DWG D806626 Air Handler Model A TEM6A0B24, 30 46.77 TEM6A0C36, 42 51.27 TEM6A0C48/ TEM6B0C60 57.40 All dimensions are in inches B 18.50 23.50 23.50 PRODUCT DIMENSIONS C D E 16.50 21.50 16.75 21.75 4.68 7.01 21.50 21.75 4.68 F 7.33 9.66 9.66 H 20.09 24.59 27.19 Flow Control TXV TXV TXV Gas Line Braze 3/4 7/8 7/8 16 18-GF74D1-1T-EN Heater Pressure Drop Table Airflow CFM 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 1 0.02 0.02 0.02 0.02 0.02 0.02 0.01 0.01 0.01 0.01 0.01 0.01 0.01 Number of Racks 2 3 Air Pressure Drop -- Inches W.G. 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.03 0.03 0.03 0.03 0.02 0.02 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 Subcooling Adjustment 4 0.14 0.14 0.13 0.12 0.12 0.11 0.10 0.09 0.09 0.08 Heater Racks Heater Model No. of Racks BAYHTR1504 1 BAYHTR1505 1 BAYHTR1508 2 BAYHTR1510 2 BAYHTR1517 3 BAYHTR3510 3 BAYHTR3517 3 BAYHTR1523 4 BAYHTR1525 4 System Matched with: Indoor Unit Model No. Outdoor Model No. 16 SEER HP -- 2 ton 15 SEER HP -- 2 ton 15 SEER HP -- 3 ton TEM6A0C36H31 TEM6A0B24H21 TEM6A0B30H21 TEM6A0B30H21 TEM6A0C36H31 TEM6A0C42H41 4TWR6024H1000A 4TWX6024H1000A 4A6H6024H1000A 4TWR5024G1000A 4A6H5024G1000A 4TWR5036G1000A 4A6H5036G1000A All other matches must be charged per the nameplate charging instructions Subcooling 13 Degrees 14 Degrees 14 Degrees Subcooling Adjustment for TEM6A0C48H41 & TEM6B0C60H51 OD Equipment AC UNIT HP UNIT 3.5 Tons HP UNIT = 4 and 5 Tons Sub-Cooling Charge Specification For AHRI Rated Performance Up Flow / Horizontal Down Flow OD Name Plate OD Name Plate OD Name Plate OD Name Plate + 4 Degrees OD Name Plate OD Name Plate 18-GF74D1-1T-EN 17 Coil Conversion Instructions Downflow Follow the conversion steps when installing the air handler in downflow configuration. 1. Remove the front panels panel from the air handler. The coil and line set panel do not need to be separated. 2. Remove the fasteners on both sides of the coil. 3. Remove the two screws holding the center horizontal bracket and rotate out of place. Retain parts. Figure 4. All models 6. Rotate and lift the two coil support brackets to remove from front slots in cabinet. Figure 6. All models 4. Slide the coil assembly out. Remove and discard the horizontal drain pan. Figure 5. All models 5. On both sides of the cabinet, remove the screws that hold the coil support brackets and retain for later use. Seal the holes to prevent air leakage. 18 Figure 7. All models Right Left 7. Rotate the unit into the downflow orientation. 8. Pre-drill two clearance holes in the cabinet at dimples located below the location the screws were removed for the coil support brackets. There is one hole per side. See location of holes. 9. Replace the center horizontal bracket removed in Step 3. Use the screws retained from Step 3 to attach. 10. Place coil support brackets into the lower set of slots and rotate into place. Push downward to lock into place. 11. Secure each bracket with a screw that were previously removed. 18-GF74D1-1T-EN Figure 8. All models Coil Conversion Instructions 14. Replace all panels. Figure 10. All models 12. Slide the coil assembly back into the air handler cabinet as shown. 13. Remove the appropriate knock out for the condensate piping. Figure 9. All models Horizontal Right Follow the conversion steps when installing the air handler in horizontal right configuration. 1. Remove the front panels from the air handler. The coil and line set panel do not need to be separated. 2. Remove the fasteners on both sides of the coil. Retain the coil retaining brackets and screws. 3. Remove the two screws holding the center horizontal bracket and rotate out of place. Retain parts. 18-GF74D1-1T-EN 19 Coil Conversion Instructions Figure 11. All models Figure 13. All models Snap Tab Feature 4. Make note of the horizontal drain pan orientation (up/down). 5. Slide the coil assembly out. Figure 12. All models Important: For Horizontal Right applications, ON SOME MODELS the top panel assembly of the coil must be rotated for proper condensate management. 6. On the right side of the top baffle, position a flathead tip underneath the top baffle flange and pivot the screwdriver downward to release the front tab as shown below. 7. Repeat for right rear tab to release top baffle assembly from coil. 8. Rotate 180 degrees and snap all four corner tabs to lock in place. 9. Remove left side water diverter brackets and screws and reinstall on the right side. The coil slabs are different and the mount hole locations will vary. See the illustrations on the following pages that correspond to the unit tonnage to see the correct mounting position of the water diverter bracket. Important: The water diverter brackets are not symmetrical and will vary by tonnage. Figure 14. All models 20 18-GF74D1-1T-EN Coil Conversion Instructions Figure 15. TEM6A0B24H21SCA, TEM6A0B30H21SCA Top Cap Remove 2 screws and water diverter bracket Replace 2 screws and water diverter bracket Snap Tab Feature Top Cap Snap Tab Feature Figure 16. TEM6A0C36H31SC, TEM6A0C42H41SC Top Baffle Assembly Snap Tab Feature Remove 2 screws and water diverter bracket Replace 2 screws and water diverter bracket Snap Tab Feature Top Baffle Assembly 18-GF74D1-1T-EN 21 Coil Conversion Instructions Figure 17. TEM6A0C48H41SC, TEM6B0C60H51SA Top Baffle Assembly Snap Tab Feature Remove 2 screws and water diverter bracket Replace 2 screws and water diverter bracket Top Baffle Assembly Snap Tab Feature 10. Relocate the horizontal drain pan from the left side of the coil to the right side. 11. Remove the drain pan support bracket. Do not discard. Remove the two drain plugs from the front of the drain pan and insert them in the drains at the rear of the drain pan. Important: When reinstalling coil in Step 13, it is important that the coil corner locks in place under the tab in the side bracket to support the coil weight horizontally. Figure 18. All models 12. Reinstall the drain pan support bracket. The bracket should be located between the two drain plugs as shown. Figure 19. All models 13. Slide the coil assembly back into the air handler cabinet. 22 18-GF74D1-1T-EN Important: Make sure that the coil corner locks in place under the tab in the side left bracket to support the coil weight in the horizontal right position. 14. Replace the center horizontal bracket using screws removed earlier in Step 3. 15. Replace the two coil retaining brackets removed in a previous step. 16. Replace all panels. Coil Conversion Instructions Figure 20. All models 18-GF74D1-1T-EN 23 Checkout Procedures The final phase of the installation is the system Checkout Procedures. The following list represents the most common items covered in a Checkout Procedure. Confirm all requirements in this document have been met. All wiring connections are tight and properly secured. Voltage and running current are within limits. All refrigerant lines (internal and external to equipment) are isolated, secure, and not in direct contact with each other or structure. All braze connections have been checked for leaks. A vacuum of 350 microns provides confirmation that the refrigeration system is leak free and dry. Final unit inspection to confirm factory tubing has not shifted during shipment. Adjust tubing if necessary so tubes do not rub against each other or any component when unit runs. Ductwork is sealed and insulated. All drain lines are clear with joints properly sealed. Pour water into drain pan to confirm proper drainage. Provide enough water to ensure drain trap is primed. Supply registers and return grilles are open, unobstructed, and air filter is installed. Indoor blower and outdoor fan are operating smoothly and without obstruction. Indoor blower motor set on correct speed setting to deliver required CFM. "Blower and fan set screws are tight." Cover panels are in place and properly tightened. For gas heating systems, manifold pressure has been checked and all gas line connections are tight and leak free. For gas heating systems, flue gas is properly vented. System functions safely and properly in all modes. Owner has been instructed on use of system and given manual. About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com. The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices. 18-GF74D1-1T-EN 14 Oct 2022 Supersedes 18-GF74D1-1R-EN (July 2022) ©2022