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Dake Corp | Metalworking Machine ToolsDake Corp | Metalworking Machine Tools
Instruction Manual for DAKE models including: 988040 Horsepower Vertical Bandsaw, 988040, Horsepower Vertical Bandsaw, Vertical Bandsaw, Bandsaw
Dake Machine Manuals | Dake Corp
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DocumentDocumentSXC Dake Bandsaw INSTRUCTIONAL MANUAL WARNING! Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury. Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 Phone: 800.937.3253 Fax: 800.846.3253 www.dakecorp.com Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com TABLE OF CONTENTS DAKE STANDARD LIMITED WARRANTY..........................................................................................3 RETURN & REFUND POLICY ............................................................................................................. 5 SPECIFICATIONS ................................................................................................................................ 6 SAFETY WARNINGS ........................................................................................................................... 7 ADJUSTMENTS ................................................................................................................................... 8 BLADE SELECTION ............................................................................................................................ 9 Blade Speeds: (FPM) & Removal/Install Procedure .......................................................................... 9 LUBRICATION ..................................................................................................................................... 9 ELECTRICAL DIAGRAMS.................................................................................................................10 EXPLODED VIEWS & PARTS LISTS ................................................................................................ 14 ORDER INFORMATION.....................................................................................................................19 988040 2 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com DAKE STANDARD LIMITED WARRANTY Finished Machines - Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user. Parts - Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user. - The standard limited warranty includes the replacement of the defective component part at no cost to the end user. Sale of Service (Repairs) - Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end user, as it pertains to the repair work completed. - The standard limited warranty includes repair of the defective component part, at no cost to the end user. Warranty Process - Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts, or components. The manufacturer will assume ownership of any defective parts replaced under this warranty. - All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval: · Phone: (800) 937-3253 · Email: customerservice@dakecorp.com - When contacting Dake, please have the following information readily available: 1. Model # 2. Serial # 3. Sales Order # 988040 3 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com - Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake's request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed. Warranty Exceptions The following conditions are not applicable to the standard limited warranty: (a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances, and good trade practices. (b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided. (c) Defects or malfunctions resulting from abuse, accident, neglect, or damage outside of prepaid freight terms. (d) Normal maintenance service or preventative maintenance, and the parts used in connection with such service. (e) Units and parts which have been altered or repaired, other than by the manufacturer or as specifically authorized by the manufacturer. (f) Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine. 988040 4 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com RETURN & REFUND POLICY - Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help. Returns - All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user. To be eligible for a return, the item must be unused and in the same condition as received. - All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval: · Phone: (800) 937-3253 · Email: customerservice@dakecorp.com - Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number. - The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed. - An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment. Refunds - Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number. If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee. - The restocking fee may be waived if an order is placed at the time of return with likevalue merchandise. Transportation costs are the responsibility of the end user and will not be credited upon return approval. - Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund. 988040 5 REV#122022 SPECIFICATIONS Machine Type Cut Capacity Blade (frame) Travel Frame Travel Maximum work height Blade Width/Length Blade Speeds (Feet per Minute) Worktable Dimensions Mitering Worktable Height from Floor Gravity feed, rolling frame vertical bandsaw 9 inches x 14-½ inches 9 inches Gravity counterbalance weight with hydraulic regulation 14-1/2 inches 1/4 3/4 inches / 120 inches 70 / 140 / 270 / 540 FPM 29" x 18" 45° 36-1/2" Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Band Wheels Horsepower Weight 14" Diameter 1 H.P. 810 pounds Overall Height 66" Base Width Depth Voltage AMP 29" 40" 120-volt single phase 230-volt single phase 230-volt three phase 460-volt three phase Machine should be wired to main service by a qualified Electrician · 20-amp service for 120-volt & 230-volt machines · 16-amp service for 460-volt machine Machine Features: - Roller blade guides, miter gauge with C-Clamp assembly, headlock, cutting chart, and one standard blade furnished with the machine. - Large precision ground table for large work surface. - Heavy-duty gearbox with 4 speed step pulleys for fast speed changes. - 14" lipped band wheels with rubber tires for smooth operation and long life. - Blade changes are made quickly with easy access to the band wheels. - Welded steel base and head frame that is rigid, heavy and durable that helps reduce any wobble and vibration. - Adjustable counterweight and infinitely variable hydraulic feed pressure regulation, for hands free cutting of most materials. - Front mounted hydraulic feed control for operator convenience and operation. - Electrical package that includes low voltage controls, low voltage coil and E-stop button. - Heavy cast miter gauge and C-Clamp for holding material during the cutting operation, whether it is straight or miter cutting. 988040 6 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com In the space provided record the serial number and model number of the machine. This information is only found on the black Dake tag. If contacting Dake this information must be provided to assist in identifying the specific machine. Model No: Part No: Serial No: Date of Purchase: SAFETY WARNINGS BEFORE USE, ALL SAFTEY INSTRUCTIONS MUST BE READ - Before the PRESS is used, the instruction manual with this machine must be read and understood. This manual offers safe operation instructions. Offered below are safety instructions designed for the press and general safety instructions that apply to most machinery. - As will all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility or personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - This machine was designed for certain applications only. We strongly recommend that this machine NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you to do so. Practice Sade Operation: · Keep hands out of point of operation. · Never wear cloth gloves. · Always wear the eye protection. · Look over machine for general maintenance before operation task. · Keep all body parts as far away from the moving blade as possible. · Always use the correct specified blade type and correct length. · Never force the work into the blade to speed up the process. Allow the blade to do the cutting. · Always have firm footing when operating the saw and have an open surrounding. · Do not modify or change the structure of the saw. It is designed the way it is for a reason. Safety Labels: Part # 84395 988040 Part # 84605 7 Part 84605 REV#122022 ADJUSTMENTS Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com A: BLADE TENSION HANDLE Used to remove and install saw blade. Also used to set the correct blade tension Be sure blade is tight. B&C UPPER BLADE WHEEL CONT ADJUSTMENT If your saw should get out of adjustment and the blade runs off the wheel or runs back against the lip, loosen the two bottom bolts on the wheel slide (B) Turn the set screw (C) in or out to make the blade run approximately 1/32" away from the lip on the back of the wheel. Tighten the two wheel slide bolts. IMPORTANT: If the blade is allowed to run against the lip on the wheel it will wear the lip off. D GUIDE BAR LOCK Used to lock the roll guides in position. E ROLL GUIDES Should be adjusted so they clear your work by approximately ½". This will insure maximum blade rigidity. F STOP CLAMP Has two uses: 1) The stop clamp can be set for depth of cut. 2) The stop clamp, if placed behind the neck, will lock the frame in a forward position for contour work. G ANGLE PLATE Used to hold stock in place for cutting. Graduations are provided to set angle cuts. H C-CLAMP Used mainly for round stock. Flat stock needs no clamping. J COUNTERWEIGHT Used to maintain the blade pressure you desire. K HYDRAULIC CYLINDER This should be adjusted to allow the frame to travel rapidly but not free fall. This is a safety device and should be kept properly adjusted. 988040 8 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com BLADE SELECTION - For operator convenience, a blade selector chart is located inside the saw cover. It provides recommended blade speeds, required teeth per inch, and minimum cutting radius for various blade widths. The following chart can be used to select the blade needed: Thickness of Material Up to 1/8" 1/8" to 1/4" 1/4" to 1/2" 1/2" to 1" 1" to 3" 3" to 6" 6" and longer Teeth per Inch 18T 14T 10T 8T 6T-4T 4T-6T 3H Blade Speeds: (FPM) & Removal/Install Procedure - To change blade speeds, bring the frame all the way forward. Lift the motor and move the V-belt to one of the three speeds offered: 70, 140, 270, or 540. Refer to the blade selector chart inside the cover on your SXC for the appropriate speed. - To remove the blade, release the blade tension handle then remove the blade. - To install blade, place the blade over the bottom wheel, then on the top wheel. Teeth must point down toward the table. Tighten the blade tension handle enough to hold the blade firmly in place, and the push the blade into the roller guides. Turn the machine on to allow the blade to position itself, and then finish tightening the blade. Please Note: The most common causes of the SXC not cutting straight are: 1) Blade tension is too low. 2) Blade is dull or worn on one side. 3) Blade was installed upside down. The teeth must point down toward the table. LUBRICATION - Gear Box: Your SXC gearbox is filled at the factory. Check the fluid level on arrival, and then check every six months thereafter. Use 90-weight gear lube to maintain fluid level at the fill/check pipe plug. - Cylinder: Keep the cylinder reservoir 1/2 to 3/4 full. Use light hydraulic oil to refill. 988040 9 REV#122022 ELECTRICAL DIAGRAMS 110V Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 988040 10 REV#122022 220V Single Phase Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 988040 11 REV#122022 230V 3-Phase Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 988040 12 REV#122022 460V 3-Phase Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 988040 13 REV#122022 EXPLODED VIEWS & PARTS LISTS Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item Part Number Description Qty A 716716 Tension Handle Assembly 1 B 86747 Door Latch 1 C 716714 C-Clamp Assembly 1 D 716703 Angle Plate with Pin 1 E1 716815 New Style Complete Electrical Kit 1 ph 110 volt 1 E2 716816 New Style Complete Electrical Kit 1 ph 220 volt 1 E3 716817 New Style Complete Electrical Kit 3 ph 230 volt 1 E4 716818 New Style Complete Electrical Kit 3 ph 460 volt 1 F 86782 Return Handle 1 G 300450 Knob, Return Handle 1 H 716725 Caster Set - Optional 1 I 87093 Blade Guard 1 988040 14 REV#122022 Gear Assembly Parts List Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item I J K L M N O O P Q R S T 988040 Part Number 716712A 716712 300472 300490 300491 300589 43412 43414 43590 86820 86821 86822 86823 300666 86784 300456 300646 5072-00 5073-00 86785AP 86785P 86781P 86783 86786 300449 300451 Description Gearbox Assembly 5/8" Pulley Bore Newer Style 2022 Gearbox Assembly 3/4" Pulley Bore Older Style Bearing, Seal Gasket, Gearbox Gasket, Gearbox Dowel Pin 3/16 x ½ Screw, Soc Cap Screw, Soc Cap Screw, Soc Set Bearing Cover, Small/hole Bearing Cover, Small Gearbox Casting Cover, Gearbox Gear, Worm 40T Bronze 80 Tooth Gear Worm, 4-Lead 24 Tooth Gear Bearing, Gearbox Bearing, Gearbox Shaft, Main Drive 5/8" Pulley Bore Newer Style 2022 Shaft, Main Drive 3/4" Pulley Bore Older Style Axle, Gearbox-Short Spacer, Gearbox 1-1/4 Spacer, Gearbox Key, Woodruff #13 Key, Woodruff #5 Quantity 1 2 1 4 2 16 6 3 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 15 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item U V W X Y1 Y2 Z AA1 AA2 BB1 BB2 CC DD EE FF GG Part Number 43450 86827 10117-00 43447 86824 86825 86826 43922 43638 43452 43632 43591 86810 300832 70287 43451 Description Cap Screw Wheel Slide Tension Mounting block Tension Screw Cap Screw Wheel Slide External piece Wheel Slide Adjustment Internal piece Rail Wheel Slide Nut Washer Soc Cap Screw 3/8-16 x 1-3/4 Washer 5/16" flat Set Screw 3/8-16 x 1 Guide Bar Holder Knob Assembly 1-1/2" Roll pin Cap Screw Quantity 2 1 1 6 1 1 2 1 1 4 4 1 1 1 2 2 988040 16 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 988040 Part Number 86806B 86807B 86792 86808 86806A 86807A 716723 86832 716709 300867A 300505 300510 716754 Description Contour Insert, Brass, Large (1/2") Contour Insert, Brass, Small (1/4") Contour Guides (Casting) Contour Insert Holder Carbide Inserts, Set of 2 (1/2") Carbide Inserts, Set of 2 (1/4") Counterweight Assembly Feedweight Hydraulic Cylinder OLD STYLE Machines before 9/27/02. OBSOLETE Must retrofit new style 716769 Hydraulic Cylinder NEW STYLE with retrofit kit. For machines after 9/27/02. Reservoir, Hydraulic Cylinder (1oz.) OLD STYLE Reservoir, Hydraulic Cylinder (2oz.) OLD STYLE Cylinder Rebuild Kit OLD STYLE 17 Quantity 1 1 1 - - - REV#122022 N/A N/A 10 10A 11 11A 32 33 34 35 36 37 37 38 39 40 42 43 44 44A 44B 45 45A 45B 45C 45D 45E N/A N/A 52 53 54 54 54A 55 56 56A 56B 57 58 59 60 62 63 64 65 66 67 68 988040 300598 86836 86816 86852 300471 86839 300477 86837 86819 716706 86838 86815 86817 86810 300832 86813 716716 86827 86828 43634 10117-00 300450 86841 86782 43777 24565 86839 86798 86800 300459 10025-01 87087 86809 716717 86811 86805 86814 86812 86791 300832 86796 86803 86795 78650 300651 300693 86824 86826 86825 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Shoulder Bolt, Hydraulic Cylinder Eccentric Roller Gravity Feed Stud Flat Track Flat Track Rail Bearing Flat Track W204 Flat Track Roller Spacer E-Clip Stud Lever Weight Stud Grooved Roller Roller with Groove & Bearing Spacer Gravity Feed (3/8) Guide Support Bar STD Guide Support Bar SXC, XC (Current) Guide Bar Holder Guide Bar Lock Knob Swivel Guide Bar Support Tension Handle Assembly Pillow Block Tension Handle Body Tension Handle Washer Tension Screw Return Handle Knob Return Handle Link Return Handle Return Handle Shoulder Bolt (1/2 x 1/2) Return Handle Axle Bolt (1/2-13 x 3" SHCS) Return Handle Spacer (1/4) Motor Mounting Motor Mounting Block Band, Blade Wheel Roll Guide Bearing Roll Guide (1") Roll Guide (3/4") Upper/Lower Roll Guide Assembly (Includes items 53, 54 (3/4"), 55, 56A, and screw) Guide Roller Holder Guide Roller Pillow Block Eccentric Lower Guide Pin, Lower Guide Rolls Frame Stop Stop Weight Knob Work Table Axle, Upper/Lower Wheel Blade Wheel Washer Nut Wheel Bearing (6205) Wheel Slide Rail, Wheel Slide Wheel Slide Adjustment 18 2 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 2 2 4 4 1 2 1 2 1 1 1 2 2 2 2 4 1 2 1 REV#122022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 69 86804 Stud, Upper/Lower Wheel 2 70 300466 Retaining Ring, Blade Wheel - N/A 716705 Wheel Assembly (Includes items: 52, 60, 62, 65 & 69) 2 N/A 87065A Wheel Guard 1 N/A 10042-10 Motor & Gearbox Pulley - 5/8" Pulley Bore - Newer Style 2022 2 N/A 10043-10 Motor Pulley 3/4" Pulley Bore Older Style 1 N/A 300473 Gearbox Pulley 3/4 Pulley Bore Older Style 1 N/A 300685 Pulley Guard Assembly 1 N/A 303971 V-Belt 5/8" Pulley Bore Newer Style 2022 1 N/A 300522 V-Belt 3/4" Pulley Bore Older Style 1 N/A 43632 Washer, Angle Plate 1 N/A 86835 Lever Link Weight 1 ORDER INFORMATION - Please contact factory for current prices - Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI. - If a customer has any questions or concerns regarding a Dake product that was purchased, please email customer service at customerservice@dakecorp.com 988040 19 REV#122022