Installation Guide for CAL-ROYAL models including: AF22EO, AF2200, AF2200 Series Rated Exit Device, AF2200 Series, Rated Exit Device, Exit Device, Device

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Installation Instructions - AF22EO

Cal-Royal Products, Inc. - Exit Devices

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INSTALLATION INSTRUCTION FOR AF2200 SERIES

RATED EXIT DEVICE

END CAP

1. BEFORE INSTALLING DEVICE, PLEASE CHECK:
1. IF DOOR FITTED AND HUNG 2. SIZE OF EXIT DEVICE, FUNCTION AND DESIGN.
2.1 36" DEVICES CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE. 2.2 48" DEVICES CAN BE CUT TO FIT DOORS DOWN TO 36". 2.3 HAND OF DEVICE AGAINST APPLICATION.

MOUNTING RAIL

RIGHT HAND REVERSE BEVEL

OUT CHASSIS ASSEMBLY

LEFT HAND REVERSE BEVEL

SURFACE OF DOOR FOR EXIT DEVICE APPLIED MUST BE FLUSHED
RAIL MOUNTING BRACKET
SLIDING SHIM

CHASSIS ASSEMBLY

STRIKE

2. APPLY HARDWARE:
PUSH RAIL

HORIZONTAL CL CHASSIS

VERTICAL CL CHASSIS

PLUNGER PULL TRIM

ATTACH OUTSIDE PULL TRIM IF USED.
IF W/O TRIM, ATTACH CHASSIS WITH (4) #10 WOOD OR CHASSIS MACHINE SCREWS
RIM CYLINDER

HEAD COVER HEAD COVER

5. PREPARE DOOR
1. FOR 2-1/8" Ø BORE PREP POSITION TEMPLATE OVER EXISTING HOLE AND MARK FOR TWO CHASSIS MOUNTING SCREW HOLES.

CHASSIS MOUNTING SCREWS

ENSRE VERTICAL CL CHASSIS PARALLEL TO DOOR EDGE.
2-1/8" Ø BORE WHEN KNOB AND LEVER TRIM IS USED.

3. APPLY RAIL ASSEMBLY:

1. CHECK THE SIZE OF DEVICE, IF CUTTING LENGTH REQUIRED.

2. DETERMINE CUT OFF LENGTH "X" BY SUBTRACTING 1-3/4" FROM "Y". MARK CUT

OFF POINT ON MOUNTING RAIL.

3. DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS. LEVEL RAIL

AND FASTEN CHASSIS AND MOUNTING PLATE.

CUT OFF AND DEBURR

2. FOR DOOR W/O BORE PREP, MARK VERTICALCL CHASSIS AND HORIZONTAL CL CHASSIS USING DIMENSIONS BELOW.
BACKSET

HORIZONTAL CL CHASSIS

IDENTIFY TYPE OF INSTALLATION
TO DETERMINE LOCATION OF VERTICAL CL

SINGLE DOOR

DBL DOOR WITH MULLION

VERTICAL CL CHASSIS

41-7/16"

VERTICAL CHASSIS CL

FOR DOOR WITH STILE, CUT OFF MUST LEAVE 1/2" MIN OVERLAP WITH RAIL

X Y
LEVEL

1-3/4" MIN

DON'T CUT CLOSER THAN 1-3/4" FROM LOWER PIVOT

TIGHT AGAINST RAIL

RAIL ASSEMBLY
ATTACH TO CHASSIS WITH (2) #8-32 3/8" PHILIP TRUSS HEAD

MOUNTING PLATES SCREWS

4. APPLY COVER AND STRIKES:

ATTACH MOUNTING PLATE TO DOOR WITH (3) ROUND HEAD SCREWS

FINISHED FLOOR.

(2-3/4") BACKSET

3-1/4" BACKSET (FOR SQ MULLION)

ATTACH COVER TO CHASSIS WITH (4) #8 TRUSS HEAD MACHINE SCREW

ATTACH END CAP TO MOUNTING PLATE WITH (2) COVER SCREWS.

ATTACH STRIKE TO DOOR STOP WITH (2) STRIKE SCREW AND 1 WASHER
EGD-4088-05/25-1of1