DEWALT DCBL772 60V Max* Lithium Handheld Blower

Instruction Manual

Definitions: Safety Alert Symbols and Words

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Components (Fig. A)

Figure A shows the components of the blower.

1 Trigger switch

2 Speed lock lever

3 Handle

4 Blower Tube Lock Tabs

5 Blower Tube

6 Battery housing

Important Safety Instructions

General Warnings

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

To reduce the risk of injury, read the instruction manual.

Additional Safety Instructions

WARNING: When using an electric appliance, basic safety precautions should always be followed to reduce risk of fire, electric shock, and personal injury, including the following.

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

To Reduce Risk of Injury:

California Proposition 65 Warning

WARNING: Some dust created by this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

Respiratory Protection Warning

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

Hearing Protection Warning

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

General Caution

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools will stand upright but may be easily knocked over.

Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

Symbol Definitions

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

Batteries and Chargers

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings and all instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Transportation

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

NOTE: Lithium-ion batteries should not be put in checked baggage.

Shipping the DEWALT FLEXVOLTTM Battery

The DEWALT FLEXVOLTTM battery has two modes: Use and shipping. Use Mode: When the FLEXVOLTTM battery stands alone or is in a DEWALT 20V Max* product, it will operate as a 20V Max* battery. When the FLEXVOLTTM battery is in a 60V Max* or a 120V Max* (two 60V Max* batteries) product, it will operate as a 60V Max* battery. Shipping Mode: When the cap is attached to the FLEXVOLTTM battery, the battery is in Shipping Mode. Strings of cells are electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh) rating as compared to one battery with a higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries. The battery label indicates two Watt hour ratings (see example). Depending on how the battery is shipped, the appropriate Watt hour rating must be used to determine the applicable shipping requirements. If utilizing the shipping cap, the pack will be considered 3 batteries at the Watt hour rating indicated for "Shipping". If shipping without the cap or in a tool, the pack will be considered one battery at the Watt hour rating indicated next to "Use".

Example of Use and Shipping Label Marking: USE: 120 Wh Shipping: 3 x 40 Wh

For example, Shipping Wh rating might indicate 3 x 40 Wh, meaning 3 batteries of 40 Watt hours each. The Use Wh rating might indicate 120 Wh (1 battery implied).

Fuel Gauge Battery Packs (Fig. B)

Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.

The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the following indicators:

To actuate the fuel gauge, press and hold the fuel gauge button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged.

NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application. For more information regarding fuel gauge battery packs, please call 1-800-4-DEWALT (1-800-433-9258) or visit our website www.dewalt.com.

The RBRC® Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium-ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by DEWALT. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious alternative. Call 2 Recycle, Inc., in cooperation with DEWALT and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized DEWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle, Inc.

Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Minimum gauge for Cord sets
Volts Total length of Cord in Feet (meters) Ampere Rating American Wire gauge
120 V 25 (7.6) More not Than 18
50 (15.2) 6 16
100 (30.5) 10 16
150 (45.7) 12 14
240 V 50 (15.2) 6 18
100 (30.5) 10 16
200 (61.0) 12 14
300 (91.4) 16 12
Not Recommended

Charging a Battery (Fig. C)

  1. Plug the charger into an appropriate outlet before inserting battery pack.
  2. Insert the battery pack 10 into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process has started.
  3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button 11 on the battery pack and then slide the battery pack out of the charger.

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

Charger Operation

Refer to the indicators below for the charge status of the battery pack.

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

*DCB107, DCB112, DCB113, DCB115, DCB118, DCB132: The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure. The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing to light.

NOTE: This could also mean a problem with a charger. If the charger indicates a problem, take the charger and battery pack to be tested at an authorized service center.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life. A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery pack warms.

The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

Electronic Protection System

Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge. The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium-ion battery pack on the charger until it is fully charged.

Wall Mounting

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9 mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Important Charging Notes

  1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F and 75 °F (18 °–24 °C). DO NOT charge the battery pack below +40 °F (+4.5 °C), or above +104 °F (+40 °C). This is important and will prevent serious damage to the battery pack.
  2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
  3. If the battery pack does not charge properly:
    1. Check operation of receptacle by plugging in a lamp or other appliance;
    2. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
    3. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65 °F – 75 °F (18 ° – 24 °C);
    4. If charging problems persist, take the tool, battery pack and charger to your local service center.
  4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.
  5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
  6. Do not freeze or immerse the charger in water or any other liquid.

Storage Recommendations

  1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.
  2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Product Identification

Intended Use

This appliance is designed for professional outdoor blower applications. DO NOT use under wet conditions or in presence of flammable liquids or gases. This blower is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Assembly and Adjustments

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

CAUTION: Ensure the battery is removed before removing extension attachment or end attachment. An attachment must be attached to the housing before use.

Blow Tube Assembly (Fig. D)

  1. To attach the tube to the blower, line up the pegs 7 on the bottom of the tube with the notch 8 on the bottom of the housing opening as shown in fig. D.
  2. Push the tube into the blower housing until the lock engages the tube.
  3. Pull on the tube to ensure it is securely in place.
  4. To remove the tube, insert a screwdriver into the unlocking hole 9 on the side of the blower tube. Depress the tab inside and pull tube off.

Operation

WARNING: Do not operate blower without tube securely in place. Never reach down into housing through tube hole.

WARNING: Always remove the battery when you leave blower unattended or when storing, checking, adjusting, cleaning, or working on blower.

Installing and Removing the Battery Pack (Fig. E, F)

NOTE: For best results, make sure your battery pack is fully charged.

WARNING: Before removing or installing battery, make certain the speed lock lever 2 is in the off position to prevent switch actuation. To install battery pack: Insert battery pack 10 into battery housing 6 as shown in fig. E until fully seated and an audible click is heard. Make sure battery pack is fully seated and fully latched into position. To remove battery pack: Depress the battery release button 11 in the top of the battery housing and pull battery pack out of appliance.

Proper Hand Position (Fig. A, E)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Hold the blower with one hand on the main handle 4

Operation

WARNING: Do not operate blower without blow tube securely in place. Never reach down into housing through tube hole.

WARNING: Always wear safety glasses. Wear a filter mask if the operation is dusty. Use of rubber gloves and substantial footwear is recommended when working outdoors. Keep long hair and loose clothing away from openings and moving parts.

WARNING: Cut Hazard. When turning the tool off, wait 10 seconds for the fan to stop rotating before removing the blower tube.

Switching ON/OFF (Fig. F)

WARNING: Use both hands to grip the product firmly when switching on.

CAUTION: Do not point unit discharge at self or bystanders.

Use (Fig. G)

CAUTION: Do not point unit discharge at self or bystanders.

CAUTION: Always wear safety glasses and hearing protection. Wear a filter mask if the operation is dusty. Use of gloves, long pants and substantial footwear is recommended. Keep long hair and loose clothing away from openings and moving parts.

Maintenance

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection ? when performing this procedure.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www.dewalt.com.

Repairs

The charger and battery pack are not serviceable.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a DEWALT factory service center or a DEWALT authorized service center. Always use identical replacement parts.

Registration and Warranty

Register Online

Thank you for your purchase. Register your product now for:

Register online at www.dewalt.com/register.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, DEWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

2 YEARS FREE SERVICE On DEWALT BATTERY PACKs

DC9071, DC9091, DC9096, DC9182, DC9280, DC9360, DCB120, DCB127, DCB201, DCB203BT, DCB207, DCB361

3 YEARS FREE SERVICE On DEWALT BATTERY PACKs

DCB200, DCB203, DCB204, DCB204BT, DCB205, DCB205BT, DCB206, DCB230, DCB606, DCB609, DCB612

NOTE: Battery warranty voided if the battery pack is tampered with in any way. DEWALT is not responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted by law.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

FREE WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.

DEWALT BATTERY AND CHARGER SYSTEMS

Chargers/Charge Time (Minutes)

Battery Output Cat # Voltage 120 Volts 12 Volts DC9000 DC9310 DC9320 DCB095 DCB102 DCB103 DCB104 DCB107 DCB112 DCB113 DCB114 DCB115 DCB116 DCB118 DCB132 DCB119 DW0249 DCB412
DCB612 20/60 X X X X 190 190 100 570 360 290 X 170 X 100 170 X X X
DCB609 20/60 X X X X 135 135 75 432 270 230 X 135 X 75 135 X X X
DCB606 20/60 X X X X 100 100 60 272 170 140 X 90 X 60 90 X X X
DCB404 40 X X X X X X X X X 90 X 30 X X X X 130
DCB406 40 X X X X X X X X X 130 X 45 X X X X 190
DCB407 40 X X X X X X X X X 170 X 60 X X X X 235
DC9360 36 45 X X X X X X X X X X X X X X X X
DCB361 36 45 X X X X X X X X X X X X X X X X
DC9280 28 60 X X X X X X X X X X X X X X X X
DW0242 24 X X X X X X X X X X X X X X X X 60 X
DCB200 20 X X X X 60 60 45/30** 140 90 67 X 45 X 45/30** 45 90 X X
DCB201 20 X X X X 30 30 22 70 45 35 X 22 X 22 22 45 X X
DCB203 20 X X X X 35 35 30 90 60 45 X 30 X 30 30 60 X X
DCB203BT* 20 X X X X 35 35 30 90 60 45 X 30 X 30 30 60 X X
DCB204 20 X X X X 70 70 60/40** 185 120 90 X 60 X 60/40** 60 120 X X
DCB205 20 X X X X 95 95 75/47** 240 150 112 X 75 X 75/47** 75 150 X X
DCB205BT* 20 X X X X 95 95 75 240 150 112 X 75 X 75 75 150 X X
DCB206 20 X X X X 100 100 60 272 170 140 X 90 X 60 90 X X X
DCB207 20 X X X X 30 30 22 60 40 30 X 22 X 22 22 X X X
DCB230 20 X X X X 60 60 45 140 90 67 X 45 X 45 45 90 X X
DC9182 18 X 40 40 X 40 X X X X X X X X X X 40 X
DCB120 12 X X X X 30 30 20 60 45 35 X 20 X X X 45 X X
DCB127 12 X X X X 35 35 30 90 60 50 X 30 X X X 60 X X
DCB080 8 X X X 60 X X X X X X X X X X X X X

*BT - Bluetooth®

NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth® SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.

**Battery Datecode 201536 or later.

"X" Indicates that the battery pack is not compatible with that specific charger. All charge times are approximate. Actual charge time may vary. Read the instruction manual for more specific information.

Models: DCBL772, 60V Max Lithium Handheld Blower, DCBL772 60V Max Lithium Handheld Blower

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References

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