User Manual for NXP models including: UM12024, RD33774PC3EVB, MC33774ATP, UM12024 Battery Cell Controller IC, Battery Cell Controller IC, Cell Controller IC, Controller IC

UM12024, RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC, user manual

RD33774PC3EVB, MC33774ATP, HVBMS cell monitoring unit, centralized evaluation board

"RD33774PC3EVB, MC33774ATP, HVBMS cell monitoring unit, centralized evaluation board"

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MC33774ATP battery-cell controller ...

UM12024, RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC, user manual

UM12024, RD33774PC3EVB featuring the MC33774ATP ...

7 févr. 2024 — This user manual describes the RD33774PC3EVB. The RD33774PC3EVB features three MC33774ATP battery-cell controller integrated circuits (IC).


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UM12024
UM12024

RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Rev. 1 -- 7 February 2024

User manual

Document information

Information

Content

Keywords

RD33774PC3EVB, MC33774ATP, HVBMS cell monitoring unit, centralized evaluation board

Abstract

This user manual describes the RD33774PC3EVB. The RD33774PC3EVB features three MC33774ATP battery-cell controller integrated circuits (IC). With the evaluation board (EVB), the key functions of the MC33774ATP can be explored.

NXP Semiconductors

UM12024
RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

1 Introduction
This user manual describes the RD33774PC3EVB. The RD33774PC3EVB features three MC33774ATP battery-cell controller integrated circuits (IC).
The NXP analog product development boards provide an easy-to-use platform for evaluating NXP products. These development boards support a range of analog, mixed signal, and power solutions. These boards incorporate monolithic integrated circuits and system-in-package devices that use proven high-volume technology. NXP products offer longer battery life, a smaller form factor, reduced component counts, lower cost, and improved performance in powering state-of-the-art systems.

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Important notice
IMPORTANT NOTICE
For engineering development or evaluation purposes only
NXP provides the product under the following conditions: This evaluation kit is for use of ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY. It is provided as a sample IC pre-soldered to a printed-circuit board to make it easier to access inputs, outputs and supply terminals. This evaluation board may be used with any development system or other source of I/O signals by connecting it to the host MCU computer board via off-theshelf cables. This evaluation board is not a Reference Design and is not intended to represent a final design recommendation for any particular application. Final device in an application heavily depends on proper printed-circuit board layout and heat sinking design as well as attention to supply filtering, transient suppression, and I/O signal quality. The product provided may not be complete in terms of required design, marketing, and or manufacturing related protective considerations, including product safety measures typically found in the end device incorporating the product. Due to the open construction of the product, it is the responsibility of the user to take all appropriate precautions for electric discharge. In order to minimize risks associated with the customers' applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. For any safety concerns, contact NXP sales and technical support services.

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

2 Finding kit resources and information on the NXP website
NXP Semiconductors provides online resources for this evaluation board and its supported device(s) on http:// www.nxp.com.
The information page for the RD33774PC3EVB evaluation board is at http://www.nxp.com/RD33774PC3EVB. The information page provides overview information, documentation, software and tools, parametrics, ordering information and a Getting Started tab. The Getting Started tab provides quick-reference information applicable to using the RD33774PC3EVB evaluation board, including the downloadable assets referenced in this document.
The tool summary page for RD33774PC3EVB is at HVBMS Cell Monitoring Unit (CMU). The overview tab on this page provides an overview of the device, a list of device features, a description of the kit contents, links to supported devices and a Getting Started section.
The Getting Started section provides information applicable to using the RD33774PC3EVB.
1. Go to http://www.nxp.com/RD33774CNT3EVB. 2. On the Overview tab, locate the Jump To navigation feature on the left side of the window. 3. Select the Getting Started link. 4. Review each entry in the Getting Started section. 5. Download an entry by clicking the linked title.
After reviewing the Overview tab, visit the other related tabs for additional information:
· Documentation: Download current documentation. · Software & Tools: Download current hardware and software tools. · Buy/Parametrics: Purchase the product and view the product parametrics.
After downloading the files, review each file, including the user guide, which includes setup instructions.

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3 Getting ready
Working with the RD33774PC3EVB requires the kit contents, additional hardware, and a Windows PC workstation with installed software.
3.1 Kit contents/packing list
The kit contents include:
· Assembled and tested evaluation board/module in antistatic bag · Three cell terminal cables · Transformer physical layer (TPL) cable
3.2 Additional hardware
The following equipment is necessary to use this kit:
· A 4-cell to 18-cell battery pack or a battery pack emulator, such as BATT-18EMULATOR. · A TPL communication system. If a user-specific system is not available, the evaluation setup or the 800 V
HVBMS reference design can be used. ­ The 800 V HVBMS reference design consists of the HVBMS battery management unit (RD-K358BMU) and
the 800 V HVBMS battery junction box (RD772BJBTPL8EVB). For the 800 V HVBMS reference design, a graphical user interface (GUI) based on FreeMASTER is available. ­ The evaluation setup consists of the FRDMDUALK3364EVB (EVB for MC33664A) in combination with the S32K3X4EVB-T172 (S32K3X4 EVB) ­ For the evaluation setup, EvalGUI 7 is available.

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

4 Getting to know the hardware
4.1 Board overview
The RD33774PC3EVB is a hardware evaluation tool supporting the NXP MC33774ATP device. The RD33774PC3EVB implements three MC33774ATP battery-cell controller ICs. The MC33774ATP is a batterycell controller that monitors up to 18 lithium-ion battery cells. It is designed for use in both automotive and industrial applications. The device performs analog-to-digital conversions on the differential cell voltages. It is also capable of temperature measurements and can forward communication via I2C-bus to other devices. The RD33774PC3EVB is an ideal platform for rapid prototyping of MC33774ATP-based applications that involve voltage and temperature sensing.
The RD33774PC3EVB uses no capacative isolation for offboard communication. The galvanic isolation for onboard communication is established via capacitors.
The RD33774PC3EVB is also used as part of the 800 V high-voltage battery management system (HVBMS) reference design consisting of the HVBMS battery management unit (BMU) and the 800 V HVBMS battery junction box (BJB).

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

4.1.1 Board description With the RD33774PC3EVB, the user can explore all functions of the MC33774ATP battery-cell controller.

Figure 1.Board description

4.2 Board features
The main features of the RD33774PC3EVB are:
· Reference design with three MC33774ATP, showing optimized BOM as outlined in data sheet · Capacitive isolation for onboard communication · Based on NXP core layout for MC33774ATP; core layout is used for NXP internal electromagnetic
compatibility (EMC) and hotplug tests · Four-layer board, all components are assembled only on the top side · Cell electrostatic discharge (ESD) capacitors package 0805 · 0805 packages used for all signals with a voltage higher than approximately 25 V · Three 1206 surface-mounted device (SMD) resistors per balancing channel for individual cell-voltage
balancing · All eight external thermistor inputs are available · Placeholder for I2C-bus EEPROM · Can be used together with the 800 V HVBMS reference design or the evaluation setup

4.2.1 MC33774ATP features and benefits

· The MC33774ATP is a battery-cell controller IC designed to monitor battery characteristics. such as voltage and temperature. The MC33774ATP contains all the circuit blocks necessary to perform battery-cell voltage, cell temperature measurement, and integrated cell balancing. The device supports the following functions: · AEC-Q100 grade 1 qualified: -40 °C to 125 °C ambient temperature range · ISO 26262 ASIL D support for cell-voltage and cell-temperature measurements from the host microcontroller unit (MCU) to the cell
· Cell-voltage measurement
­ 4 cells to 18 cells per device
­ Supports busbar voltage measurement with -3 V to 5 V input voltage

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

­ 16-bit resolution and ±0.8 mV typical measurement accuracy with ultra low long-term drift ­ 136 s synchronicity of cell voltage measurements ­ Integrated configurable digital filter · External temperature and auxiliary voltage measurements ­ One analog input for absolute measurement, 5 V input range ­ Eight analog inputs configurable as absolute or ratiometric, 5 V input range ­ 16-bit resolution and ±5 mV typical measurement accuracy ­ Integrated, configurable digital filter · Module voltage measurement ­ 9.6 V to 81 V input range ­ 16-bit resolution and 0.3 % measurement accuracy ­ Integrated, configurable digital filter · Internal measurement ­ Two redundant internal temperature sensors ­ Supply voltages ­ External transistor current
· Cell voltage balancing ­ 18 internal-balancing field-effect transistors (FET), up to 360 mA peak with 0.5  RDSon per channel (typ) ­ Support for simultaneous passive balancing of all channels with automatic odd/even sequence ­ Global-balancing timeout timer ­ Timer-controlled balancing with individual timers with 10 s resolution and up to 45 h duration ­ Voltage-controlled balancing with global and individual undervoltage thresholds ­ Temperature-controlled balancing; if balancing resistors are in overtemperature, balancing is interrupted ­ Configurable pulse width modulation (PWM) duty cycle balancing ­ Automatic pausing of balancing during measurement with configurable filter settling time ­ Configurable delay of the start of balancing after transition to sleep ­ Automatic discharge of the battery pack (emergency discharge) ­ Constant current cell balancing to compensate the balancing current variation due to cell voltage variation
· I2C-bus master interface to control external devices, for example, EEPROMs and security ICs · Configurable alarm output · Cyclic wake-up to supervise the pack during sleep and balancing · Capability to wake-up the host MCU via daisy chain in case of a fault event · Host interface supporting SPI or transformer physical layer 3 (TPL3)
­ 2 Mbit data rate for TPL3 interface ­ 4 Mbit data rate for SPI · TPL3 communication supports ­ Two-wire daisy chain with capacitive and inductive isolation ­ Protocol supporting up to six daisy chains and 62 nodes per chain · Unique device ID · Operation modes ­ Active mode (12 mA typ) ­ Sleep mode (60 A typ) ­ Deep Sleep mode (15 A typ)

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

4.3 Block diagram

HV link+

4 cells to 18 cells

NTC and other sensor
HV CONNECTOR
EMC

4 cells to 18 cells
NTC and other sensor
HV CONNECTOR EMC

4 cells to 18 cells

HV link-

NTC and other sensor
HV CONNECTOR
EMC

CELL BALANCING

CELL BALANCING

CELL BALANCING

FILTER

FILTER

FILTER

TPL CONNECTOR
TPL CONNECTOR

CAPACITIVE ISOL ATION

AFE-3 MC33774

CAPACITIVE ISOL ATION

AFE-2 MC33774

CAPACITIVE ISOLATION

AFE-1 MC33774

CAPACITIVE ISOLATION

Figure 2.Block diagram

aaa-051172

4.4 Kit featured components

4.4.1 Connectors
The cells and NTC connections are available on J1_1, J1_2 and J1_3. See Figure 3.
Cell0 is connected between C0M(cell0M) and C1M(cell0P); Cell1 is connected between C1M(cell1M) and C2M(cell1P), and so on ... Cell17 is connected between C17M (cell17M) and C17P (cell17P). C17P-PWR and GND (pin21) are used to supply the AFE and are separated from C17P and C0M respectively, to avoid any voltage drop because of the EVB current consumption.
Optional external 10 k NTCs can be connected between each NTCx terminal and one GND terminal.
· Connector type: JAE MX34032NF2 (32 pins/right-angle version) · Corresponding mate connector reference: MX34032SF1 · Crimp reference for the mate connector: M34S7C4F1c

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Figure 3.Pinout cell connectors

GND_1
C1M_1 C3M_1 C5M_1 C7M_1 C9M_1 C11M_1 C13M_1 C15M_1 C17M_1
C17P-PWR_1
GND_2
C1M_2 C3M_2 C5M_2 C7M_2 C9M_2 C11M_2 C13M_2 C15M_2 C17M_2
C17P-PWR_2
GND_3
C1M_3 C3M_3 C5M_3 C7M_3 C9M_3 C11M_3 C13M_3 C15M_3 C17M_3
C17P- PWR _3

J1_1

1

17

2

18

3

19

4

20

5

21

6

22

7

23

8

24

9

25

10

26

11

27

12

28

13

29

14

30

15

31

16

32

CON_2x16

J1_ 2

1

17

2

18

3

19

4

20

5

21

6

22

7

23

8

24

9

25

10

26

11

27

12

28

13

29

14

30

15

31

16

32

CON_2x16

J1_3

1

17

2

18

3

19

4

20

5

21

6

22

7

23

8

24

9

25

10

26

11

27

12

28

13

29

14

30

15

31

16

32

CON_2x16

NTC8_1 NTC7_1 NTC2_1 NTC1_1
GND_1 C0M_1 C2M_1 C4M_1 C6M_1 C8M_1 C10M_1 C12M_1 C14M_1 C16M_1 C17P_1
NTC8_2 NTC7_2 NTC2_2 NTC1_2
GND_2 C0M_2 C2M_2 C4M_2 C6M_2 C8M_2 C10M_2 C12M_2 C14M_2 C16M_2 C17P_2
NTC8_3 NTC7_3 NTC2_3 NTC1_3
GND_3 C0M_3 C2M_3 C4M_3 C6M_3 C8M_3 C10M_3 C12M_3 C14M_3 C16M_3 C17P_3
aaa - 051174

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

OUT-_1 OUT+_1

SILK = TPL1 CONN SKT 2
2 OUT1 OUT+
J2_1

J2_3

IN+_3 IN-_3

1 IN+ 2 IN-

CONN SKT 2 SILK = TPL3
aaa-051175
Figure 4.TPL connectors
The TPL connections are available on J2_1 and J2_3. See Figure 4
· Connector type: Molex Micro-fit 3.0, 43650-0213 · Corresponding mate connector reference: 0436450200 · Crimp reference for the mate connector: 0436450201 · Figure 1 shows the location of connectors on the board.

4.5 Schematic, board layout and bill of materials
The schematic, board layout and bill of materials for the RD33774PC3EVB evaluation board are available at http://www.nxp.com/RD33774PC3EVB.

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RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

5 Accessory boards

5.1 NXP 800 V HVBMS reference design
The NXP 800 V HVBMS reference design is a scalable ASIL D architecture for high-voltage applications, composed of three modules: BMU, CMU, and BJB.

DC+

K1

HVSense_DC+
HVSense_HV+ HVSense_Fuse CH+ HVSense_CH+

K1 K1 +

K5

R1

GND K5 + R1 temp

K2

F2

K2 K2 +

BMU
K1 + K1 K2 + K2 K3 + K3 K4 + K4 FS0b FS1b

VCU CAN

CAN PHY TJA1145ATK

T30

Crash

Galvanic isolation

RTC PCA2131

WUP WUP FSGPIO0 FSGPIO1 FS1b FS0b

SBC FS2613D

Vsup

Contactor drivers
4xHB2000

4xPWM 4xSPI4 4xCSNS

SPI5_cs0
SPI5_cs2 CAN0 RST 5 V 3.3 V 1.5 V VREF
SPI0_cs0 FCCU0 FCCU1 GPIO

CSNS

Load drivers

SPI3_cs1 MC40XS6500

Bat ter y cooling
BJB_VSUP K5+

SPI5_cs3

Pressure sensor NBP8

WUP

BMU controller S32K358

PWM_OUT PWM_IN

Interlock

SPI1 SPI2

Gateway MC33665A

WUP TPLA
TPLB

TPLD

TPLC

K4 + K4 -

CHHVSense_CHHVSense_DC-
DC-

K4
K3 + K3 K3

BJB_VSUP

BJB1

DC/DC

HVSense_DC+

TPL HVCtrl1 HVSense_DC+

HVCtrl5

HVSense_DCHVSense_CHR1Temp

BS2 MC33772C

HVCtrl2 HVCtrl3 HVCtrl4

HVSense_HV+ HVSense_CH+ HVSense_Fuse

BS1 MC33772C

ShuntTemp

CS2

CS1

Shunt

Isolation monitoring

Figure 5.800 V HVBMS reference design block diagram

CMU cluster 1a

CMU cluster 2a

AFE 6a MC33774

Li-Ion cells Voltage
Bal. Temp.

AFE 5a MC33774

Voltage Bal.
Temp.

AFE 4a MC33774

Voltage Bal.
Temp.

F1

AFE 3a MC33774

Voltage Bal.
Temp.

AFE 2a MC33774

Voltage Bal.
Temp.

AFE 1a MC33774

Voltage Bal.
Temp.

CMU cluster 3b

CMU cluster 4b

AFE 6b MC33774

Li-Ion cells Voltage
Bal. Temp.

AFE 5b MC33774

Voltage Bal.
Temp.

AFE 4b MC33774

Voltage Bal.
Temp.

F3

AFE 3b MC33774

Voltage Bal.
Temp.

AFE 2b MC33774

Voltage Bal.
Temp.

AFE 1b MC33774

Voltage Bal.
Temp.

aaa- 051182

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5.2 FRDMDUALK3664EVB
The RD33774PC3EVB kit is designed for use with the FRDMDUALK3664EVB. The FRDMDUALK3664EVB is an evaluation board for MC33664ATL, an isolated network high-speed transceiver. The EVB can be used in high-voltage isolated applications and provides an SPI-to-high-speed isolated communication interface. The FRDMDUALK3664EVB includes two MC33664 isolated network high-speed transceivers that allow loopback connection. MCU SPI data bits are directly converted to pulse bit information.

Figure 6.FRDMDUALK3664EVB

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5.3 S32K3X4EVB-T172
The S32K3X4EVB provides the control signals for the FRDMDUALK3664EVB.

Figure 7.S32K3X4 evaluation board

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6 Configuring the hardware
6.1 Battery emulator connection
A minimum of four cells and a maximum of 18 cells can be monitored by one MC33774ATP. NXP provides an 18-cell battery emulator board, BATT-18EMULATOR. This board provides an intuitive way to change the voltage across any of the 18 cells of an emulated battery pack. The board RD33774PC3EVB can be connected to an 18-cell battery emulator board using the connectors J1_1, J1_2, and J1_3, with the provided supply cable. See Figure 8.

Figure 8.Battery emulator connection
6.2 TPL communication connection
In a high-voltage isolated application with a daisy-chain configuration, up to 63 RD33774PC3EVB boards may be connected. The TPL connections use the COMM connectors J1 and J2 of the FRDMDUALK3664EVB and J2_1 and J2_3 of the RD33774PC3EVB.

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Figure 9.FRDMDUAL33664EVB setup

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7 Revision history
Revision history Document ID UM12024 v.1

UM12024
RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Date 07 February 2024

Description initial version

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UM12024
User manual

All information provided in this document is subject to legal disclaimers.
Rev. 1 -- 7 February 2024

© 2024 NXP B.V. All rights reserved.
18 / 20

NXP Semiconductors

UM12024
RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Figures

Fig. 1. Fig. 2. Fig. 3. Fig. 4. Fig. 5.

Board description .............................................. 7 Block diagram ................................................... 9 Pinout cell connectors ..................................... 10 TPL connectors ............................................... 11 800 V HVBMS reference design block diagram ............................................................12

Fig. 6. Fig. 7. Fig. 8. Fig. 9.

FRDMDUALK3664EVB ................................... 13 S32K3X4 evaluation board ............................. 14 Battery emulator connection ............................15 FRDMDUAL33664EVB setup ..........................16

UM12024
User manual

All information provided in this document is subject to legal disclaimers.
Rev. 1 -- 7 February 2024

© 2024 NXP B.V. All rights reserved.
19 / 20

NXP Semiconductors

UM12024
RD33774PC3EVB featuring the MC33774ATP battery-cell controller IC

Contents

1 2
3 3.1 3.2 4 4.1 4.1.1 4.2 4.2.1 4.3 4.4 4.4.1 4.5
5 5.1 5.2 5.3 6 6.1 6.2 7

Introduction ...................................................... 2 Finding kit resources and information on the NXP website .........................................4 Getting ready ................................................... 5 Kit contents/packing list ..................................... 5 Additional hardware ........................................... 5 Getting to know the hardware ........................ 6 Board overview ..................................................6 Board description ...............................................7 Board features ................................................... 7 MC33774ATP features and benefits .................. 7 Block diagram ....................................................9 Kit featured components ....................................9 Connectors .........................................................9 Schematic, board layout and bill of materials .......................................................... 11 Accessory boards ..........................................12 NXP 800 V HVBMS reference design ............. 12 FRDMDUALK3664EVB ................................... 13 S32K3X4EVB-T172 ......................................... 14 Configuring the hardware ............................. 15 Battery emulator connection ............................ 15 TPL communication connection .......................15 Revision history .............................................17 Legal information ...........................................18

Please be aware that important notices concerning this document and the product(s) described herein, have been included in section 'Legal information'.

© 2024 NXP B.V.
For more information, please visit: https://www.nxp.com

All rights reserved.
Date of release: 7 February 2024 Document identifier: UM12024



References

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