Benchmark 9 Ton Electric Log Splitter

Model: 65575-9 / 5240-547

Power: 120V, 60Hz, 15A

Warranty: 5 Year Limited

Introduction & Safety First

Important: READ ALL INSTRUCTIONS BEFORE FIRST USE. KEEP THIS MANUAL FOR FUTURE REFERENCE. KEEP AWAY FROM CHILDREN.

Safety Gear Recommended: ? Wear CSA Approved Eye Protection, ? Wear Ear Protection, ? Wear a Face Mask.

Product Specifications

Product9 TON ELECTRIC LOG SPLITTER
Model Number65575-9
Motor120V, 60Hz, 15A
Log Capacity Diameter*5~320 mm
Length520 mm
Splitting Force9 t
Hydraulic Pressure20.5 Mpa
Hydraulic Oil Capacity6.3L
Overall Size Length1060 mm
Overall Size Width278 mm
Overall Size Height522 mm
Weight74 kg

* The diameter of the log is indicative - a small log can be difficult to split when it has knobs or a particularly tough fiber. On the other hand, it may not be difficult to split logs with regular fibers even if its diameter exceeds the max. figure indicated above.

Assistance: For technical questions, replacement parts, or missing parts, contact customer support toll-free at 1-833-818-4111 (Monday-Friday, 9 am - 5 pm Eastern Standard Time).

Safety Warnings & Cautions

Understand Your Log Splitter: Read and understand the owner's manual and labels. Learn its applications, limitations, and potential hazards.

Drugs, Alcohol, and Medication: Do not operate under the influence of substances that could impair judgment or ability.

Avoid Dangerous Conditions: Place the splitter on a stable, level surface (60-75cm high). Keep the work area clean, well-lit, and dry. Avoid wet/damp areas or areas with flammable fumes.

Inspect Your Log Splitter: Before use, check that guards are in place and functional. Ensure all tools/wrenches are removed. Replace any damaged or failed parts.

Dress Properly: Avoid loose clothing, jewelry, or anything that can get caught in moving parts. Wear protective gloves (non-conductive) and nonskid footwear. Use hair covering for long hair.

Protect Your Eyes and Face: Always wear safety goggles. Everyday eyeglasses are not sufficient. Avoid operating on the ground, which brings your face too close to debris.

Extension Cords: Use cords no longer than 10m with a minimum section of 2.5mm² for sufficient current. Ensure connections are insulated and suitable for outdoor use.

Avoid Electrical Shock: Ensure the circuit is properly protected (under-voltage, over-voltage, over-current) and has a ground connection and RCD (0.03A). Ground the splitter. Avoid contact with grounded surfaces. Never open the motor's pushbutton box; contact an electrician if needed. Be careful not to touch plug prongs.

Keep Visitors and Children Away: Operate the splitter alone. Keep others at a safe distance. Do not use others to help free a jammed log.

Inspect Your Log: Ensure logs are free of nails and foreign objects. Ends should be cut square. Branches should be flush with the trunk.

Don't Overreach: Maintain footing and balance. Never stand on the splitter. Do not store items above it.

Avoid Injury from Unexpected Accident: Pay full attention to the log pusher's movement. Do not load logs until the pusher has stopped. Keep hands clear of moving parts.

Protect Your Hands: Keep hands away from log splits and cracks. Do not remove jammed logs with your hands.

Don't Force Tool: Operate at its designed rate. Do not split logs larger than specified. Do not use for unintended purposes.

Never Leave Tool Running Unattended: Stop the tool completely before leaving it.

Disconnect Power: Unplug before making adjustments, changing parts, cleaning, or servicing.

Protect the Environment: Dispose of used oil at authorized collection points. Do not discharge into drains, soil, or water.

Maintain Your Log Splitter with Care: Keep it clean for best performance.

Make the Workshop Childproof: Lock the shop, disconnect switches, and store the splitter away from children and unqualified users.

Application Conditions

This is a home-use model. Designed for ambient temperatures between +5°C and 40°C, and altitudes up to 1000m MSL. Surrounding humidity should be less than 50% at 40°C. Storage/transport temperatures: -25°C to 55°C.

Electrical Requirements

Connect to a standard 120V±10% (60Hz±1Hz) electrical supply with appropriate protection devices (under-voltage, over-voltage, over-current) and a residual current device (RCD) rated at 0.03A.

Setup and Preparation for Operation

  1. Lift the log splitter by its handles and place it on a stable, flat, level work surface (60-75cm high).
  2. Familiarize yourself with the controls and features.

Key Components:

  • 1. Log Pusher
  • 2. Work Table
  • 3. Wedge
  • 4. Lift Handle
  • 5. Support Leg
  • 6. Log Retaining Plates
  • 7. Switch
  • 8. Motor
  • 9. Pushbutton Box
  • 10. Wheels (for minor moving only)
  • 11. Hydraulic Control Lever
  • 12. Control Lever Guard
  • 13. Bleed Screw
  • 14. Oil Drain Bolt w/ Dipstick

Bleed Screw Operation: Before operating, loosen the Bleed Screw slightly to allow air to enter/exit the oil tank smoothly. Air flow should be detectable during operation. Tighten the Bleed Screw before moving the splitter to prevent oil leaks. Failure to loosen the bleed screw can compress air in the hydraulic system, potentially damaging seals.

Log Splitter Operation

The log splitter uses a "ZHB" control system requiring both hands: left hand for the hydraulic control lever, right hand for the pushbutton switch. The log pusher stops if either hand is removed. It returns to the starting position only when both controls are released.

Control Lever Stages:

  • POSITION 1 (Half Lever): Advances the log pusher faster with less splitting force. Do not split logs in this position.
  • POSITION 2 (Full Lever): Applies maximum splitting force at a slower speed to split logs.

Important Operation Notes:

  • Never force the log splitter for more than 5 seconds on excessively hard wood, as this can overheat the oil and damage the machine.
  • For very hard logs, try rotating them 90° to split in a different direction.
  • If a log cannot be split, its hardness exceeds the machine's capacity and it should be discarded to protect the splitter.
  • Always set logs firmly on the retaining plates and work table. Ensure logs do not twist, rock, or slip.
  • Do not force the blade by splitting on the upper part of the log; this can break the blade or damage the machine.
  • Split logs along the direction of their grain. Do not place logs across the splitter.
  • Do not attempt to split two logs at once, as one may fly up and cause injury.

Freeing a Jammed Log:

  • Release both controls.
  • Once the log pusher stops at its starting position, insert a wooden wedge under the jammed log.
  • Start the splitter to push the wedge under the jammed log.
  • Repeat with a sharper wedge if necessary until the log is freed.

Warning: Do not attempt to knock the jammed log off, as this can damage the machine or cause an accident.

Maintenance

Replacing Hydraulic Oil:

Replace hydraulic oil every 150 hours of use. Follow these steps:

  • Ensure all moving parts have stopped and the splitter is unplugged.
  • Unscrew the Oil Drain Bolt with Dipstick.
  • Tilt the splitter onto its support leg side over an 8-liter container to drain the oil.
  • Tilt the splitter onto its motor side.
  • Refill with fresh hydraulic oil according to the capacity specified in the product specifications.
  • Clean the Dipstick on the Oil Drain Bolt and reinsert it vertically.
  • Ensure the oil level is between the two grooves on the Dipstick.
  • Clean the Oil Drain Bolt before rethreading. Tighten securely to prevent leaks.
  • Periodically check the oil level. Refill if low.

Recommended Hydraulic Oils: AW22, 10W AW32, ASLE H-150, ISO 32, or equivalents.

Sharpening Wedge:

After use, sharpen the wedge with a fine-toothed file, smoothing any burrs or crushed areas along the cutting edge.

Troubleshooting

ProblemProbable CauseRemedy Suggested
Fails to split logs.Log is improperly positioned.Refer to "Log Splitter Operation" section for correct log loading.
Log size or hardness exceeds machine capacity.Reduce log size before splitting.
Wedge cutting edge is blunt.Refer to "Sharpening Wedge" section.
Oil leaks.Locate leak and contact the dealer.
Log pusher moves jerkily, makes noise, or vibrates.Unauthorized adjustment of Max. Pressure Limiting Screw; lower pressure setting.Contact the dealer.
Lack of hydraulic oil and/or excessive air in the hydraulic system.Check oil level for refilling. Contact the dealer.
Oil leaks around cylinder ram or other points.Air sealed in hydraulic system during operation.Loosen Bleed Screw slightly before operating.
Bleed Screw not tightened before moving the splitter.Tighten the Bleed Screw.
Oil Drain Bolt with Dipstick is not tight.Tighten the Oil Drain Bolt with Dipstick.
Hydraulic Control Valve Assembly and/or seals worn.Contact the dealer.

Parts Information

Parts Schematic

A detailed exploded view diagram of the log splitter components is provided, with numbered parts corresponding to the parts list below.

Parts List

Key#Part #DescriptionQty
15240-547-1Nut4
25240-547-2Circlip 221
35240-547-3Flat Washer, M106
45240-547-4Valve Cord1
55240-547-5O-Ring 8.75x1.81
65240-547-6Valve Retract Spring1
75240-547-7O-Ring 11.2x2.653
85240-547-8Spring1
95240-547-9Safety Valve Core1
105240-547-10Aluminum Cover (Rear)1
115240-547-11Safety Valve Core1
125240-547-12O-Ring 10.6x1.81
135240-547-13Safety Valve Sleeve Adjusting Spring1
145240-547-14Adjusting Spring Basis1
155240-547-15Stud4
165240-547-16Cylinder1
175240-547-17Piston1
185240-547-18Seal 701
195240-547-19O-Ring 35.5x3.551
205240-547-20Spring1
215240-547-21Circlip 401
225240-547-22Snap Washer1
235240-547-23O-Ring 38.7 x 2.651
245240-547-24O-Ring 64.4x3.11
255240-547-25O-Ring 7x1.92
265240-547-26Bleed Screw M5x121
275240-547-27Wear-Resisting Belt 127x4x21
285240-547-28O-Ring 401
295240-547-29Piston Rod Seal 401
305240-547-30Piston Rod1
315240-547-31Bolt M8x202
325240-547-32Handle1
335240-547-33Flat Washer, M161
345240-547-34Lock Nut, M16 22
355240-547-35Copper Gasket M12 44
365240-547-36Sliding Pressure Sensor Sleeve1
375240-547-37O-Ring 17x1.8 44
385240-547-38Screw M10x8 22
395240-547-39Steel Ball 8.5 11
415240-547-41Spring1
425240-547-42O-Ring 16 x 2.65 11
435240-547-43Valve Seat 11
445240-547-44Intake Hose 11
455240-547-45Connection Hose1
465240-547-46Cylinder Cover Guard1
475240-547-47Control Handle Nut1
485240-547-48Control Lever Cover1
495240-547-49Control Lever1
505240-547-50Cap Nut, M103
515240-547-51Separating Plate1
525240-547-52Bolt M8x1612
535240-547-53Flat Washer, M821
545240-547-54Guard (R)2
555240-547-55Frame Weldment1
565240-547-56Cylinder Cover (Front)1
575240-547-57Washer 141
585240-547-58Dipstick1
595240-547-59Guard Cover (R)1
605240-547-60Guard Cover (L)1
615240-547-61Wheel Cover 22
625240-547-62Snap Washer 16 22
635240-547-63Wheel 22
645240-547-64Wheel Bracket 11
655240-547-65Lock Nut M8 55
665240-547-66Lock Nut M10 44
675240-547-67Screw M8x35 11
685240-547-68Log Pusher 11
695240-547-69Flat Washer, M6 44
705240-547-70Screw M6x12 44
715240-547-71Guard (L) 11
725240-547-72Bolt M10x30 44
735240-547-73Upper Plastic Insert 11
745240-547-74Log Pusher 1 Connection Weldment1
755240-547-75Lower Plastic Insert 11
765240-547-76Front 11
775240-547-77Nut M16 22
785240-547-78Lock Washer, M16 22
795240-547-79O-Ring 10.6x2.65 22
805240-547-80O-Ring 46.2x1.8 22
815240-547-81Circlip 10 22
825240-547-82Steel Ball 2.5 11
835240-547-83Bolt M8x55 66
845240-547-84Spring Washer 89
855240-547-85Bolt M8x303
865240-547-86Gear Pump Cover1
875240-547-87Sliding Pressure Sensor Sleeve4
885240-547-88Gear Shaft1
895240-547-89Pin 2.5x41
905240-547-90Gear2
915240-547-91Pin B 7.8x242
925240-547-92Gear Housing Plate1
935240-547-93Rubber Foot (R)1
945240-547-94Motor Cover1
955240-547-95Rubber Foot (L)1
965240-547-96Seal FB11x26x71
975240-547-97Motor Assembly1
985240-547-98Motor1
995240-547-99Fan1
1005240-547-100Block Turn 171
1015240-547-101Fan Shroud1
1025240-547-102Lock Washer, M53
1035240-547-103Screw M5x103
1045240-547-104Plug1
1055240-547-105Strain Relief1
1065240-547-106Screw, ST4x106
1075240-547-107Switch Box Cover1
1085240-547-108Airproof Underlay1
1095240-547-109Connection Terminal1
1105240-547-110Capacitor1
1115240-547-111Switch1
1125240-547-112Switch Box1
1135240-547-113Waterproof Underlay1

Warranty

Benchmark 9 Ton Log Splitter Warranty:

Benchmark tools failing due to defects in material or workmanship within five years of purchase can be returned to any Home Hardware store with the original bill of sale for exchange. This warranty excludes expendable parts like blades, brushes, belts, bulbs, and batteries. It covers only material/workmanship defects and does not cover normal wear and tear, abuse, misuse, or accidental mishandling. The warranty does not apply if the product is used for commercial or rental purposes.

Models: 65575-9 120V 9 Ton Electric Log Splitter, 65575-9, 120V 9 Ton Electric Log Splitter, 9 Ton Electric Log Splitter, Electric Log Splitter, Log Splitter, Splitter

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