MacAllister MTC650 650W Tile Cutter

Getting Started

These instructions are for your safety. Please read through them thoroughly before use and retain them for future reference.

• Getting started... 02
• Your product 03
• Technical and legal information 05
• Before you start 13
• In more detail... 23
• Product functions 24
• Care and maintenance 28
• Trouble shooting 34
• Recycling and disposal 35
• Guarantee 36
• EC declaration of conformity 37

Your Product

The MacAllister MTC650 Tile Cutter features the following components:

1. Upper protective guard

2. Cutting disc

3. Vertical fence

4. Scale

5. Working table

6. On/Off switch

7. Locking knob (for parallel cutting guide)

8. Locking knob (for locking extension table)

9. Extension table

10. Mitre cutting guide

11. Parallel cutting guide

12. Locking knob (for mitre cutting guide)

13. Metal bracket

14. Locking knob (for upper protective guard)

15. Absorption pad

16. Water reservoir plug

17. Lower protective guard

18. Transportation handle

Safety Devices:

• Metal bracket (13): Prevents a workpiece from being caught by the cutting disc (2) and being hurled at the operator. Must always be mounted during operation.
• Upper protective guard (1): Prevents accidental contact with the cutting disc (2) and stops workpiece parts and cooling water from being flung out. Can be lowered to the workpiece.
• Lower protective guard (17): Prevents accidental contact with the cutting disc (2) and stops workpiece parts and cooling water from being flung out. Must always be mounted during operation.

Technical Specifications

General

• Input Voltage: 220-240V~50Hz
• Power Input: 650W
• No Load Speed: 5500min⁻¹
• Insulation Class: Class I
• Diamond Disc Size: Ø180mmx2.4mmxø22.2mm
• Table Size: 345x345mm
• Table Size (with Extension Table): 400x640mm
• Extension Table Width: 120mm
• Maximum Extension Range: 150mm
• Table Tilt Range: 0°/15°/30°/45°
• Maximum Cutting Depth: 30mm (90°) / 23mm (15°) / 17mm (30°) / 10mm (45°)
• Net Weight: 7.6kg

Noise

• A weighted sound pressure LpA: 96.9dB(A)
• A weighted sound pressure LwA: 107dB(A)
• Uncertainty: 3dB(A)

The sound intensity level for the operator may exceed 85dB(A), necessitating sound protection measures.

Important Note

Always disconnect the mains plug before performing any adjustment or servicing. Ensure your mains supply voltage matches the tool's rating plate voltage.

Additional Safety Warning for Construction Dust

This section provides information on the risks associated with silica and wood dust, particularly relevant for construction work. It details health risks like lung cancer, silicosis, and COPD from breathing fine particles. The Control of Substances Hazardous to Health Regulations (COSHH) sets Workplace Exposure Limits (WELs) for these dusts.

To reduce dust exposure:

• Reduce cutting by using appropriately sized building products.
• Use less powerful tools where suitable (e.g., a block cutter instead of an angle grinder).
• Employ alternative work methods (e.g., using a nail gun for cable trays instead of drilling).
• Always use approved safety equipment, including dust masks designed for microscopic particles, and utilize dust extraction facilities.

For more information, visit the HSE website: http://www.hse.gov.uk/construction or http://www.hse.gov.uk/pubns/cis69.pdf

Warning: Some dust particles from construction jobs can contain chemicals known to cause cancer, birth defects, or other reproductive harm, including lead from paints, crystalline silica from masonry, and arsenic/chromium from treated timber.

To reduce exposure to these chemicals:

• Work in a well-ventilated area.
• Use approved safety equipment, such as dust masks designed for microscopic particles.

Vibration

The European Physical Agents (Vibration) Directive aims to reduce hand-arm vibration syndrome injuries. Manufacturers must provide indicative vibration test results. The declared vibration emission value is a minimum level. Actual exposure can vary based on tool usage, condition, accessories, grip, and intended use. Adopt correct working practices to reduce vibration exposure. This tool may cause hand-arm vibration syndrome if not managed adequately.

Warning: Identify safety measures based on estimated exposure in actual use conditions. Using other tools reduces your total working period on this tool.

To minimise vibration exposure risk:

• ALWAYS use sharp chisels, drills, and blades.
• Maintain the tool and keep it lubricated.
• Avoid using tools in temperatures below 10°C.
• Plan work schedules to spread high vibration tool use over several days.

Health Surveillance

Employees should participate in an employer's health surveillance scheme to identify and prevent vibration-related diseases.

Symbols

Familiarise yourself with the following symbols and abbreviations found on the product and in these instructions to reduce hazards:

• V~: Volt
• W: Input power
• min⁻¹: Per minute
• yyWxx: Manufacturing date code (year and week)
• Hz: Hertz
• kg: Kilogram
• dB(A): Decibel (A-rated)
• ⚠️ (Caution / Warning): General warning symbol.
• ℹ️ (Read the instruction manual): Indicates information is available in the manual.
• ? (Wear gloves): Indicates the need for protective gloves.
• ⚠️ (Caution, risk of cutting): Warning of cutting hazard.
• ? (Wear hearing protection): Indicates the need for hearing protection.
• ?️ (Wear eye protection): Indicates the need for eye protection.
• ? (Wear respiratory protection): Indicates the need for respiratory protection.
• ? (Use only non fragmented discs): Prohibits the use of segmented discs.

General Safety Instructions:

WARNING! To ensure safe operation when using your Tile Cutter, follow basic safety principles to reduce the risk of personal injury, electric shock, and fire. Read these instructions before operating and keep them for future use.

• 1. Keep the work area clean: Cluttered and dark areas invite accidents.
• 2. Consider work area environment: Do not expose power tools to rain or use in damp/wet locations. Keep the area well-lit and free from flammable liquids or gases.
• 3. Guard against electric shock: Avoid body contact with earthed surfaces (pipes, radiators, etc.).
• 4. Keep children away: Keep children and unauthorized persons away from the work area and the tool.
• 5. Store idle tools: Store tools in a dry, high, or locked-up place, out of reach of children.
• 6. Do not force the tool: Use the tool at its intended rate for better and safer performance.
• 7. Use the right tool: Do not use small tools for heavy-duty jobs or for unintended purposes (e.g., circular saws for tree limbs).
• 8. Dress properly: Avoid loose clothing or jewellery. Wear non-skid footwear and protective hair covering for long hair.
• 9. Use protective equipment: Wear safety glasses and a face or dust mask if dust is created.
• 10. Connect dust extraction equipment: If provided, ensure dust extraction and collecting equipment is connected and used properly.
• 11. Do not abuse the cord: Never yank the tool to disconnect. Keep the cord away from heat, oil, and sharp edges.
• 12. Secure work: Use clamps or a vice to hold the work securely.
• 13. Do not overreach: Maintain proper footing and balance.
• 14. Maintain tool with care: Keep cutting tools sharp and clean. Follow lubrication and accessory changing instructions. Inspect cords periodically and have damaged ones replaced by authorized service. Keep handles dry and clean.
• 15. Disconnect tools: Disconnect from power supply before servicing or changing accessories.
• 16. Remove adjusting keys and wrenches: Always remove them before turning the tool on.
• 17. Avoid unintentional starting: Ensure the switch is in the "off" position when plugging in.
• 18. Use outdoor extension leads: Use only extension cords intended and marked for outdoor use.
• 19. Stay alert: Watch what you are doing, use common sense, and do not operate when tired.
• 20. Check damaged parts: Before further use, check for proper operation, alignment, binding, breakage, and mounting. Damaged parts should be repaired or replaced by an authorized service center. Do not use if the switch malfunctions.
• 21. Warning: Using unauthorized accessories may present a risk of personal injury.
• 22. Have your tools repaired by qualified person: Repairs should only be carried out by qualified persons using original spare parts.

Health Advice:

Warning! Dust particles produced during drilling, sanding, sawing, or grinding can be harmful, especially if they contain lead or silica.

• Work in a well-ventilated area.
• Use approved safety equipment, such as dust masks designed for microscopic particles.

Additional Safety Instructions for Your Tools:

• Do not use damaged or deformed diamond discs.
• Replace the table insert when worn.
• Use only manufacturer-recommended diamond discs suitable for the material being cut.
• Wear suitable personal protective equipment (hearing protection, respiratory protection, gloves).
• Never use blades on this machine.
• Use diamond discs rated for a speed not less than the tool's maximum spindle speed.
• Report any machine faults, including guards or discs, immediately. Never use the machine without the guard in place.
• Maximum size of working piece: 1m².
• Use within ambient conditions of 15°C to 30°C.
• The machine must be supplied through a Residual Current Device (RCD) with a rated residual operating current not exceeding 30 mA.

Personal Protective Equipment:

• Wear goggles
• Wear ear defenders
• Wear a breathing mask

Before You Start

Unpack

• Unpack all parts and lay them on a flat, stable surface.
• Remove all packing materials and shipping devices.
• Ensure delivery contents are complete and undamaged. Contact your dealer if parts are missing or damaged.
• Ensure you have all necessary accessories and tools, including suitable personal protective equipment.

You Will Need

• Items not supplied: Suitable personal protective equipment, Phillips screwdriver.
• Items supplied: Disc spanner 13mm x 5.9mm (2 pc).

WARNING: Risk of injury! Always pull out the mains plug before commencing work on the product.

Fitting the Cutting Disc

WARNING: Product damage! Be sure to observe the rotational direction and free-wheeling of the cutting disc when fitting.

NOTE: Ensure the cutting disc is placed correctly on the inner flange. The inner flange moves freely on the motor shaft and has a section for holding the disc's internal hole. The outer flange's hole is not round and interlocks with the motor shaft.

Steps for removing the cutting disc:

1. Unplug the tile cutter from the mains supply.
2. Raise the vertical fence (3) approximately 45° and remove it.
3. Loosen cross-screws (19) and pull off the lower protective guard (17).
4. Attach the straight spanner (20) to the hexagon nut (21).
5. Lock the motor shaft (25) using the angled spanner (23) to prevent turning.
6. Turn the hexagon nut (21) anti-clockwise.
7. Remove the hexagon nut (21) and outer flange (22).
8. Remove the cutting disc (2) from the inner flange.
9. Thoroughly clean the outer flange, inner flange, and motor shaft.

Steps for fitting the cutting disc: (Refer to "Fitting the cutting disc" section on pages 11-13)

1. Place cutting disc (2) on inner flange (24).
2. Attach the outer flange (22).
3. Screw hexagon nut (21) onto motor shaft (25) clockwise.
4. Attach the straight spanner (20) to the hexagon nut (21).
5. Lock motor shaft (25) to prevent turning using angle spanner (23).
6. Tighten hexagon nut (21) clockwise using straight spanner (20).
7. Re-attach the lower protective guard (17) and tighten cross-screws (19).
8. Replace the vertical fence (3).

Assemble/Adjust Metal Bracket

WARNING: Product damage! The metal bracket must always be aligned parallel to the cutting disc.

1. Unplug the tile cutter from the mains supply.
2. Raise the vertical fence (3) approximately 45° and remove it.
3. Loosen the cross-screw (26) with a Phillips screwdriver.
4. Push the slotted hole in the metal bracket (13) below the cross-screw (26).
5. Gently tighten the cross-screw (26).
6. Align the metal bracket (13) with the cutting disc (2).
7. Tighten cross-screw (26) with a Phillips screwdriver.
8. Replace the vertical fence (3).

Mounting the Upper Protective Guard to the Metal Bracket

WARNING: Product damage! Do not over-tighten socket head bolt (27) and locking knob (14). The upper protective guard (1) must be free to rise and fall as the workpiece is pushed towards the cutting disc.

1. Unplug the tile cutter from the mains supply.
2. Push the upper protective guard (1) onto the metal bracket (13).
3. Push socket head bolt (27) through the upper protective guard (1) and metal bracket (13).
4. Push the flat washer (28) onto socket head bolt (27).
5. Screw and tighten locking knob (14) onto socket head bolt (27).
6. Cover the cutting disc with the upper protective guard (1).
7. Ensure that the upper protective guard (1) can move freely and does not touch the cutting disc.

Mounting the Extension Table

1. Unplug the tile cutter from the mains supply.
2. Undo the cross-screws (29).
3. Push the guide rails for the extension table (9) on both sides into the locator (30) of the machine body.
4. Refit the cross-screws (29).
5. Mount the locking knob (8).

Setting the Extension Table

1. Unplug the tile cutter from the mains supply.
2. Loosen the locking knob (8).
3. Set the extension table (9) to the desired distance from the cutting disc.
4. Tighten the locking knob (8).

Mounting the Parallel Cutting Guide

1. Unplug the tile cutter from the mains supply.
2. Attach the rear end of the parallel cutting guide (11) to the rear of the working table (5).
3. Push the spring (31), clamp (32), and washer (33) onto thread (34).
4. Screw locking knob (7) onto thread (34) and tighten.

Adjusting the Parallel Cutting Guide

1. Gently release the locking knob (7).
2. Push the parallel cutting guide (11) to the desired distance.
3. Tighten the locking knob (7).

Mounting/Setting the Mitre Cutting Guide

NOTE: The mitre cutting guide can be set to a desired angle (0°~45°). It can only be used when the parallel cutting guide is mounted.

1. Place mitre cutting guide (10) on parallel cutting guide (11).
2. Loosen locking knob (12).
3. Set mitre cutting guide (10) at the desired angle.
4. Tighten locking knob (12).

Setting Product for Jolly Cuts

NOTE: The vertical fence can be set to a desired angle (0°, 15°, 30°, or 45°).

1. Raise the vertical fence (3) approximately 45°.
2. Fold out the holder (35) and set it to the desired angle in the locators (36).
3. Ensure the vertical fence (3) is correctly secured before working.

Filling the Product with Water

NOTE: Product damage! Fill the product with water only until water can drain from the opening in the plug. The water level must never drop below the MIN marking during use.

NOTE: Product damage! Fill the product only with clear water. Never use chemicals or cleaning agents, as this can cause irreparable damage. Drain cooling water after use (Refer to "Replacing the cooling water" section).

1. Unplug the tile cutter from the mains supply.
2. Raise the vertical fence (3) approximately 45° and remove it.
3. Insert the water reservoir plug (16) into the drain opening.
4. Fill the tank with water until it starts to drain from the plug opening.
5. Ensure water just covers the disc edge (no more than ¼ of the disc submerged).
6. When finished cutting, remove the water reservoir plug (16) to drain the water.

Check Before Starting!

Warning: Risk of injury! The product must be mounted in a stable position, e.g., on a workbench or universal subframe.

Warning: Risk of injury! If a malfunction occurs, push the red 0-Button on the On/Off Switch and pull out the mains plug.

Warning: Risk of injury! The defect may be put into operation only if no defects or errors are found. Ensure any defective parts are replaced before use.

Check the safe condition of the product before plugging in the power cable:

• Check for any visible defects or faults.
• Check that all parts are firmly attached.
• Check that safety devices are in faultless condition.
• Check that the cutting disc can run freely.
• Check for sufficient cooling water in the product.

Connection to the Electrical Supply

• Before switching on, ensure the mains supply voltage matches the rating plate (designed for 220-240V~50Hz). Connecting to other power sources may cause damage.
• This appliance must be earthed. Consult a qualified electrician if in doubt. The mains supply should be fed via a 10A fuse minimum.
• This machine must be supplied through a Residual Current Device (RCD).

In More Detail

• Product functions 24
• Care and maintenance 28
• Trouble shooting 34
• Recycling and disposal 35
• Guarantee 36
• EC declaration of conformity 37

Product Functions

WARNING! Before switching the tile cutter on, ensure you have read and understood all safety instructions. Confirm the machine is correctly assembled and adjusted. Ensure the mains is disconnected when the tile cutter is not in use or adjustments are being made.

WARNING! Risk of injury! Maintain adequate distance from the cutting disc when cutting.

WARNING! Risk of injury! Do not reach into the working range of the spinning cutting disc while the product is operating.

NOTE: Product damage! Carefully check the workpiece for foreign bodies like nails or screws, which can seriously damage the product.

NOTE: Product damage! This product is not suitable for cutting marble, fine stoneware, or granite. Tile floors made of these materials must not be cut.

NOTE: Product damage! Wait until the cutting disc reaches maximum speed before commencing work.

NOTE: Product damage! Before commencing work, check for sufficient cooling water.

NOTE: For complex cuts (mitre or jolly), a test cut beforehand is recommended.

WARNING! This machine must be supplied through a Residual Current Device (RCD).

WARNING: The disc will continue to rotate for a few seconds after the machine is switched off. Wait for the disc to stop before removing the workpiece or making adjustments.

Stop the machine immediately if there is undue vibration or other faults. If the situation persists, check the machine to find the origin of the fault.

Intended Use

This tile cutter is intended only for cutting tiles to the required size or shape. It must not be used for cutting inflammable, explosive, or toxic materials, or materials harmful to health. Other uses may damage the machine and endanger the operator. This appliance is for private and household use only, not for professional or industrial use. Only use accessories provided with the tile cutter. Never use the appliance in rain or wet conditions. Read the entire instruction manual before first operation.

On/Off Switch

WARNING: Risk of injury! Always pull out the mains plug in case of power failure. The product will start-up automatically as soon as power is restored.

• Switching on: Press the green I-Button on the On/Off Switch (6). Wait for the cutting disc to reach maximum speed before working.
• Switching off: Press the red 0-Button on the On/Off Switch (6).

Making a Straight Cut

Adjust the parallel cutting guide (11) to the desired width using the locking knob. Position the tile firmly against the parallel cutting guide (11) and pass it through the cutting disc smoothly. Hold the tile edges and press down firmly to prevent lifting during the cut.

Making a Mitre or Diagonal Cut

Follow the procedure for a straight cut, using the mitre cutting guide (10) in conjunction with the parallel cutting guide (11). The mitre cutting guide clips onto the parallel cutting guide. Ensure the tile is held firmly before cutting.

Cutting an Angle or Bevel

Use the vertical fence (3) to cut an angle or bevel on the tile edge. Raise the vertical fence (3) approximately 45°. Fold out the holder and set it to the desired angle in the locators. Internal or external bevel cuts can be made by turning the tile face up or down.

Care and Maintenance

The Golden Rules for Care

WARNING! Always switch the product off, disconnect it from the power supply, and let it cool down before performing inspection, maintenance, or cleaning.

• Keep the product clean. Remove debris after each use and before storage. Regular cleaning ensures safe use and prolongs product life.
• Inspect the product before each use for worn or damaged parts. Do not operate if parts are broken or worn.

WARNING! Only perform repairs and maintenance according to these instructions. All further work must be performed by a qualified specialist!

General Cleaning

DANGER: Risk of electric shock! Never spray the product with water or expose it to water. Never use detergents or solvents for cleaning, as this can cause irreparable damage and corrode plastic parts.

Careful handling and regular cleaning ensure the product remains functional and efficient.

• Remove dirt using a brush.
• Wipe down the product with a slightly damp cloth.
• Keep ventilation slots clean and free of dust.

Replacing the Cooling Water

DANGER: Risk of injury! Dirt deposits can have sharp edges. Use clear water to remove dirt deposits.

1. Raise the vertical fence (3) approximately 45° and remove it.
2. Place a suitable collector below the product's drain opening.
3. Remove the water reservoir plug (16) and drain off all dirty cooling water.
4. Refill the product with water as described in the "Filling the product with water" section (pages 19-20).

Replacing the Cutting Disc

WARNING: Risk of injury! Never use segmented cutting discs.

WARNING: Risk of injury! Always wear protective gloves when replacing the cutting disc.

WARNING: Risk of injury! The metal bracket must always be aligned parallel to the cutting disc.

Removing the cutting disc:

1. Raise the vertical fence (3) approximately 45° and remove it.
2. Loosen cross-screws (19) and pull off the lower protective guard (17).
3. Attach the straight spanner (20) to the hexagon nut (21).
4. Lock the motor shaft (25) using the angled spanner (23) to prevent turning.
5. Loosen the hexagon nut anti-clockwise using the straight spanner (20).
6. Remove the hexagon nut and outer flange (22).
7. Remove the cutting disc (2) from the inner flange.
8. Thoroughly clean the outer flange, inner flange, and motor shaft.

Fitting the cutting disc: (Refer to "Fitting the cutting disc" section on pages 11-13)

Power Cord

If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person to avoid a safety hazard.

Plug Replacement

If you need to replace the fitted plug, follow these instructions:

• Important: The wires in the mains lead are coloured as follows: Green & yellow - Earth, Blue - Neutral, Brown - Live.
• If the colours do not correspond to your plug's terminals:
• Connect the green & yellow wire to the terminal marked E or ⏚.
• Connect the blue wire to the terminal marked N.
• Connect the brown wire to the terminal marked L.

Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved 5 Amp BS1363/A plug and the correct rated fuse.

NOTE: If a moulded plug is fitted and must be removed, take great care when disposing of the plug and severed cable to prevent accidental engagement into a socket. If the supply cord is damaged, it must be replaced by a service agent or similarly qualified person.

Repair

• This product contains no user-repairable parts. Contact a qualified specialist for checks and repairs.
• Apart from diamond discs, there are no other user-serviceable parts. Refer to qualified service personnel for internal maintenance. Worn or damaged parts should be replaced immediately by qualified personnel. Keep discs in good condition; poor condition discs can increase noise levels.
• If the supply cable is damaged, replace it with the same type of cable recommended by the manufacturer (H05 VV-F 3G0.75 mm²). Check the tool's supply cord and any extension cords frequently for damage.
• If damaged, have the cordset replaced by an authorized service facility. Replace extension cords if necessary.

Storage

Warning: Risk of injury! Store the product so it cannot be switched on by unauthorized persons. Ensure nobody can injure themselves on the product while it is stationary.

NOTE: Product damage! Do not store the product unprotected in a humid environment.

• Store the product and accessories in a dry, frost-free place.
• Always store the product in a place inaccessible to children. Ideal storage temperature is between 10°C and 30°C.

We recommend using the original package for storage or covering the product with a suitable cloth to protect it against dust.

Transport

• Dismantle any protruding components.
• Use the original packaging or transportation handle to ship.
• Protect the product from heavy impact or strong vibrations during transportation.
• Secure the product to prevent slipping or falling over.

Trouble Shooting

Suspected malfunctions are often user-fixable. Check the product using this section. Most problems can be solved quickly.

WARNING! Only perform the steps described within these instructions! All further inspection, maintenance, and repair work must be performed by an authorized service center or qualified specialist if you cannot solve the problem yourself!

Recycling and Disposal

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or local store for recycling advice. ♻️

Guarantee

MacAllister offers a 2-year guarantee against manufacturing defects on its power tool products, covering failures and malfunctions when used as intended and maintained according to instructions. This guarantee does not cover normal wear and tear, overload, misuse, neglect, unauthorized repairs, cosmetic damage, accidental damage, or failure to follow guidelines.

The guarantee is limited to defective parts and does not cover ancillary costs or indirect damage. MacAllister reserves the right to replace the item or provide a refund at its discretion. The guarantee applies only to the country of purchase/delivery and is non-transferrable. Local law applies.

Guarantee queries should be addressed to the store where the product was purchased. This guarantee is in addition to and does not affect your statutory consumer rights.

EC Declaration of Conformity

Kingfisher International Products Limited declares that the 650W TILE CUTTER, MTC650 (Serial number: from 000001 to 999999) complies with the essential health and safety requirements of the following Directives:

• EC Machinery Directive 2006/42/EC
• The EMC Directive 2014/30/EU
• 2011/65/EU Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
• 2012/19/EU Waste Electrical and Electronic Equipment (WEEE)
• Regulation (EC) No 1907/2006 concerning REACH

Standards and technical specifications referred to:

• EN 61029-1:2009+A11:2010
• EN 55014-1:2006+A1:2009+A2:2011
• EN 55014-2: 2015
• EN 61000-3-2:2014
• EN 61000-3-3:2013

Authorised Signatory and technical file holder:

Kingfisher International Products Limited, 3 Sheldon Square, London W2 6PX, United Kingdom

Lisa Davis, Group Quality Director

Date: 02/01/2018

Manufacturer and Distributor Information

Manufacturer: Kingfisher International Products Limited, 3 Sheldon Square, London W2 6PX, United Kingdom. Website: www.kingfisher.com/products

Distributor:

• B&Q plc, Chandlers Ford, Hants, SO53 3LE, United Kingdom. Website: www.diy.com
• Screwfix Direct Limited, Trade House, Mead Avenue, Yeovil, BA22 8RT, United Kingdom. Website: www.screwfix.com

To view instruction manuals online, visit www.kingfisher.com/products