Instruction Manual for JBC models including: ALU-910VA 100V ALU Automatic-Feed Soldering Station, ALU-910VA 100V, ALU Automatic-Feed Soldering Station, Automatic-Feed Soldering Station, Feed Soldering Station, Soldering Station, Station

ALU Manual

Automatic-Feed Soldering Station - JBC Tools


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manual-alu-auto-feed-soldering-0028141 ID-219373
INSTRUCTION MANUAL
ALU
Automatic-Feed Control Unit

This manual corresponds to the following references:
- ALU-910VA (100V) - ALU-110VA (120V) - ALU-210VA (230V)
Packing List
The following items are included:

ALU Automatic-Feed Control Unit ............... 1 unit
Guide Wheels and Components

Power Cord ................. 1 unit Ref. 0023717 (120V)
0024080 (230V)

Key Set for SF / AL ................... 1 unit Ref. 0019341 includes:

GALE Guide Kit ........................................................................ 1 unit Ref. GALE10V-A - with solder wire perforation - wire ø 1.0mm / ø 0.040 in) (Guide Wheels and Components already assembled in ALU Control Unit)

Spanner ....................... 1 unit

Allen Key Ø 1,5 .......... 1 unit

Manual ....................................................................................... 1 unit Ref. 0028141
2

Allen Key Ø 2,5 ......... 1 unit

200 mm

para manuales - color gris

Features and Connec13t0 mimons

Solder Reel Stand

100 mm

Control Screen
USB-A Connector
Main Switch

80 mm 60 mm 50 mm 40 mm

130 mm
ALE250 Auto-Feed Soldering Iron*
ALU Automatic-Feed Control Unit
GALE Guide Kits for
ALE250 availabe for different solder wire diameters see page 11 + 12

Solder Wire Inlet
Allen Key and Spanner Storage
Fuse
Equipotential Connection Power Socket

below

To Peripherials
RJ12 Connection for Robot System

ALES Stand for ALE250 Automatic-Feed
Soldering Iron*

Pedal Connection
USB-B Connector

*not included
3

Solder Reel Assembly
Reel Locking 1
Reel Locking Screw
Solder Wire Guidedance

Axis 2
Solder Reel 3

Solder Wire

Open the reel locking screw (1) and 19:29 remove the reel19:29locking (2) from the19:29 axis.

Tin reload process
325 ºC 325 ºC 325 º Place the n on the gears C and press:
350 350 350 Sel.temp.325ºC Assemble the solder reel onto the axis (3) and reassemble the reel locking screw (1). The flat side of Forward

Mode
Connuous Disconnuous
Sel. temp. 325ºC Program

ºC
Sel. Temp. 350ºC

ºC
Sel. Temp. 350ºC

ºC
Sel. Temp. 350ºC

Mode Speed Feeder parameters lock Tin reloSaedl. pteromcpe.ss325ºC
Wire diameter

Connuous 20.0mm/s
Off
1.00mm

the axis must align with the inner flat side of the reel locking. Power 50%

25%

75%

Connuous Bakward
24.0 mm/s

Power 50%
25%

Connuous Back

75%

24.0 mm/s

Power 50%

25%

75%

Connuous
0.5 mm/s

Power 50%

Disconnuous

25%

75% 0.5 10.0

Power 50%

25%

75%

Program #1
123

Power 25%

Connuous

5B0a%ckward

5.0mm

75%

24.0 mm/s
Back

Power 25%

Supplied: 12 mm

Supplied: 12 mm

Supplied: 0 mm

mm/s

mm

Supplied: 12 mm

Press ok to exit Ø 1.00 mm

Ø 1.00 mm

Ø 1.00 mm

Ø 1.00 mm

Ø 1.00 mm

Ø 1.00 mm

Note: Press lightly the reel locking (1) down before tightening the reel locking screw (2) to prevent

19:29

325freºeCreel spinning3.25 ºC Editprogram Program #4

Language Staon sengs

325 ºC English
Deutsch

325 ºC Program version
Maximum temp

8886732 400ºC

325 ºC Mode
Speed

Disconnuous 20.0mm/s

325 ºC Temp adjust
Temp level set

0ºC Off

Length

Sel. temp. 325ºC

1

2.0

Speed 2.5

Feeder seSeln. tgesmp. 325ºC

Español FrançaSisel. temp. 325ºC

Minimum temp PIN Sel. temp. 325ºC

200ºC Off

Length FeederSpeal.rtaemmepte. r3s2l5oºcCk

12.0mm Off

Sleep delay Sleep tSeeml.ptemp. 325ºC

0min 150ºC

Power 25%

50%2 3

None
Insert the solder reel in such a way - when viewed from above - that the solder wire unwinds on 75% None

ConnNuoonues
24.0 mm/s
SuppliedN: 1o2nemm

the despensing mechanism side (4). mm

Ø 1m.00mm/sm

Power 25%

Tool sengs
C5o0u%nters Reset 75%

Exit

Connuous
24.0 mm/s
Supplied: 12 mm
Ø 1.00 mm

Power 25%

Italiano
50%  75% Português
P

Connuous
24.0 mm/s
Supplied: 12 mm
Ø 1.00 mm

Power 25%

Sound
Temp units 5L0e%ngth units
75% Staon reset

On Connuous ºC
24.0 mm/msm
Supplied: 12 mm Back Ø 1.00 mm

Power 25%

Tin reload process

5W0%ire diameter Backward75%

Connuous 1.00mm
24.0 mm5./0smm

BackSupplied: 12 mm

Ø 1.00 mm

Power 25%

Hibernaon delay

10min

Peripher. 50%
75%

Connuous
Back 24.0 mm/s
Supplied: 12 mm

Ø 1.00 mm

Pow 25%

4 Silder Wire Unwinding Direction

Solder Wire

EARTH FUSE F1.25 A
4

Exit
Ø 1.00 mm

Ø 1.00 mm

Press ok to exit

200 mm Ø 1.00 mm

Ø 1.00 mm

pØar1a.00mmamnuales - color gris

Ø 1.0

Ø 1.00 mm

19:29

Mode

Program

Edit program

19:29

Edit program

Language

325 ºC 325 ºC 325 ºC 325 º 19:29
ºC Tool AºsCsem3b2ly5 ºC 325 ºC 325 3ºC25 ºC 325CºC m#1

Edit program
Set default programs FeederSpeal.rtaemmepte. r3s2l5oºcCk

Edit program Off Program #4

Program #1

Mode

Sel.

Length temp. 325ºC

Spe1ed

2.0

Language

Program #4

SpCeoendnuous 2.200.0mm/sStaon sengs 1

SMelo. dteeLmenpg. t3h25ºC Speed 2.0

Speed Connuous 2.5 20.0mm/s

Staon sengs
English
FeedDeresueSetsln.ctghesmp. 325ºC
Tool sengs

350 Connect the tool to the control unit following this steps: 24.0 24.0 Speed

5ºC

Power

2.0
25%

CPoonwenr u5o.0u5s0%
24.0 24.0 24.0 25% mm/s Insert and push the guide nozzle until the end (1) and tighten the screw (2). Then connect the tool Supplied: 51.20mm

5PTWB0ira%noicr7gkere5rwadl%oamiaardmsd7l5epo%traeodrP2ceeod5sB1ws%aceSPkerSrlu3o2.p5gCT4pr0oe2al.nغmiem0C5d1pn0m:.#.u0%111o0m22.312u0m.ms3/00smmmmSmme7l.5t%eLmNNe2noop.gnn.0tP32eeho52P2w%o55we%ºSrCeurpCpo1l5ni35TWFBe000eia%dnm%inecSrNNm:32rkedmup2e1wooeodelm.2ronna5Siueaapreeemdsdm/d7a7l.5sr5empta%%etrmeomm15rce..pem00te.sBsr3as2clS5kou2ºScpCCuk4popCl.nØipeo0ld1nnime:m.u0551dPon02mm..2m:00uuo5m/1ms1/osw%m2sm5.mu0.ems/00rsmmmOmmff

FeedePorwseeSreln. tg5e0sm%2p. Tool s2e5% ngs 3

FT3ein27e55dr%eºeNlCroSopaendale.rptaermome2cpetC4e.sors3.ns02l5noNmºucCookmnues/s
Wire dNioanmeeteSruppliedN: 1o2nemm

130 mmOff Power
25% 1.00mm

Power C5o0u%nters Reset 257%5%

5B0a%ckwamrCmdonnuoØu1sm.00mCm/somnnuo5u.s0mmPower

75% mBmack/s

mm/s

Supplied: 12 mm 25%

Supplied: 12 mm

Español

C5o0u%nFterrasnçaSisel.
Reset 75%

Connu
temp2.43.205mºC

Italiano

Supplied: 1

Exit
50%

Ø 1.0

 75%

Português

Su

325 ºC Ø

1m.00mm/smcoMnodneector

(3).Ø 1.00 mm Connuous

Speed

5.0mm/s

mm 100 mm Ø 1m.00mm/sm

Ø 1.00 mm Exit

Ø 1.00 mm Ø 1.00 mm

P

Feeder parameters lock

Off

Tin reloSaedl. pteromcpe.ss325ºC

325 ºC Mode

Disconnuous

Wire diameter

1.00mm

PoweSrpeed

Con20n.0umoums /s

25% FLeenedgte5hBr0Sa%pecalk.rwtaeamrmd7ep5te.%r3s2l5oBºcaCkckSu2p4pl.ie0d1m:21.0m2mmNO/smomffne

325 ºC Temp adjust
Temp level set

0ºC Off

80 mm

Sleep delay

0min

Sleep tSeeml.ptemp. 325ºC

150ºC

325 ºC Plug hrs

Part Tot 28

Working hrs

0

6

Sleep hSresl. temp. 325ºC 0

0

Power 25%

Tin reload process

Ø 1.00 mm

5W0%ire diameter Backward75%

Connuous 1.00mm
24.0 mm5./0smm

BackSupplied: 12 mm

Ø 1.00 mm

Power 25%
60 mm

Hibernaon delay

10min

Peripher. 50%
75%

Connuous
Back 24.0 mm/s
Supplied: 12 mm

Ø 1.00 mm

Power 25%

Hiber hrs 5N0o%tools hrs Sleep cyc75% Fed cyc Fed mm

1

20

Con1nuous 2

24.200mm/s24

Suppli1e9d: 12 m1m81

1Ø181.002m27m86

29

Screw

350 ºC Sel. Temp. 350ºC

ower 50%

Disconnuous

5%

75% 0.5 10.0

mm/s

mm

Ø 1.00 mm

19:29

2 50 mm
Power 420 5m%m

350 ºC Sel. Temp. 350ºC

50% 75%

Program #1
123

Ø 1.00 mm

Power 25%

325 ºC Mode
Speed

1

Connuous

20.0mm/s

Feeder parameters lock

Off

3 Tin reloSaedl. pteromcpe.ss325ºC
Wire diameter

1.00mm

5B0a%ckward 75%

Connuous 5.0mm
24.0 mm/s
Back Supplied: 12 mm

Ø 1.00 mm

Power 25%

325 ºC Mode

C

Speed

Feeder parameters lock

Sel. temp. 325ºC Tin reload process

Wire diameter

Con

5B0a%ckward
75% Back 24.0

Supplie

Ø

325 ºC Program version
Maximum temp Minimum temp PIN Sel. temp. 325ºC

8886732 400ºC 200ºC Off

Insert until the end

325 ºC Mode
Speed

Disconnuous 20.0mm/s

Length

12.0mm

325 ºC Temp adjust
Temp level set Sleep delay

FeederSpeal.rtaemmepte. r3s2l5oºcCk

Off

Sleep tSeeml.ptemp. 325ºC

0ºC Off 0min 150ºC

325 ºCPa
Plug hrs Working hrs Sleep hSresl. temp. 325ºC

ower 5%

Solder Wire Loading Sound
Temp units 5L0e%ngth units
75%

On Connuous ºC
24.0 mm/msm

Power 25%

Tin reload process
5W0%ire diameter Backward75%

Connuous

1.00mm

24.0

mm/s 5.0mm

Staon rePseat ss thSuepplsieod: l1d2 memr wire through the wire BgacukSiudppaliend:c12emm

and BinactkrodØu1c.00emtmheUSEsOoNLlYdWeITHrAw250irVeFUSinE to the inlet noØz1z.0l0emm

Hibernaon delay

10min

Hiber hrs

Power Peripher. 50%

Connuous

Power 5N0o%tools hrs

25%

75% Back 24.0 mm/s

25%

Sleep cyc75%

Make

sure

the

wSiurpepliedp: 1a2 msmses

th

r

o

u

g

h

tFed
Fed

hcmymce

Intermediate Nozzle (Ø51).00amnmd enters into the

Con
24.
Suppli 1Ø

(1) until it reachEeAsRTthHeFUwSEheF1e.2ls5 A(2). Wire
Wheels Guidance
2

Guide Tube (6). EART1H9F:2U9SE F1.25 A Language 325 ºC Staon sengs

Feeder seSeln. tgesmp. 325ºC

Tool sengs

Power C5o0u%nters 25% Reset 75%
Exit

Connuous
24.0 mm/s
Supplied: 12 mm
Ø 1.00 mm

Power 25%

32 Mode
Speed Feeder p Tin reloSae
Wire dia 5B0a%ckwar

1

Inlet EARTH FUSE F1.25 A Nozzle
Main Menu Screen Acces to Main Menu by

6
Guide Tube

325 ºC Mode
5 Edit program SeItndteefarumlt eprdogiaratmes FeederNSpeoal.rztaemzmleepte. r3s2l5oºcCk

Program
Wire
Off

Power 25%

Programs loaded
5T0i%n reload process Wire diam75e%ter Backward

Connuous
24.0 m1m.0/0smm
Supplied: 122.m0mmm

Power
25%
5

Back Ø 1.00 mm

, select "Feeder Settings" (1) and then "Wire Diameter" (2) to adjust the

32 Edit pro
S 1
50%2
3

Inlet Nozzle

6
Guide Tube

325 ºC 5 Edit program
SeItndteefarumlt eprdogiaratmes FeederNSpeoal.rztaemzmleepte. r3s2l5oºcCk

Wire
Off

Main Menu Screen Acces to Main Menu by

Power 25%

Programs loaded
5T0i%n reload process Wire diam75e%ter Backward

Connuous
24.0 m1m.0/0smm
Supplied: 122.m0mmm

Power 25%

Back Ø 1.00 mm

, select "Feeder Settings" (1) and then "Wire Diameter" (2) to adjust the

value to the current solder wire diameter.

32
Se 1
50%2
3

19:29
Language
325 ºC Staon sengs

1

Feeder seSeln. tgesmp. 325ºC

Tool sengs

Power C5o0u%nters 25% Reset 75%
Exit

Connuous
24.0 mm/s
Supplied: 12 mm
Ø 1.00 mm

Power 25%

325 ºC 325 ºC 325 ºC Mode
Speed

Mode
Connuous Speed 5.0mm/s Feeder parameters lock

Connuous Tin reload process 5.0mm/s
OPfflace the n on the gears

Feeder parameters lock Tin reloSaedl. pteromcpe.ss325ºC

Tin reOloSffaedl. pteromcpe.ss325ºC

and press: Sel. temp. 325ºC

2 Wire diameter

Power

Wire diameter 1.00mm

1.00mm Connuous

Conn5uB0oa%ucskward

Power

None

5B0a%ckward 75%

None
25%24.0 mm/s 75%
Back

24.0 m50m%/s
Bac2kS5u%pplied: 12 mm 75%

Supplied: 12 mm

Forward
Connuous Bakward
24.0 mm/s
Supplied: 12 mm

Ø 1.00 mm Press ok to exit

Ø 1.00 mm

Ø 1.00 mm

Tin Reloaded Process Screen

325 ºC 325 ºC 325 ºC Mode

Program

Edit program

Edit program

Select "Tin REedliot parodgreamd Process" (1) and then use

to fePerodgratmh#e1 solder wire and advance untPilroigtram #4

comes out thSreot duefgauhlt ptrhogeramosutlet nozzle. Keep

faster.

FeederSpeal.rtaemmepte. r3s2l5oºcCk

Off

presseSedl. teaLmennpg.dt3h2a5ºfCter aSpweedhile the wire will advSaeln. tecLmeenpg. t3h25ºC

1

2.0

2.0

1

2.0

Speed 2.5

Programs loaded

C 325 ºC 325 ºC 325 ºC 325 ºC 325 ºC 325 ºC 29

Language Staon sengs

Power 25%

5T0Mi%nordeeload process Wire diam75e%ter Speed Backward

Connuous
Su2p4pl.ie0dCm:o151nm2.2.00.nmm/00SMuspmmmmooemmude/ssed

Power 25%

50%2

5.0

Connu5o.0us

Power 50%2

None

24.0 CToin5n.r0e3nmloPumaloaduc/ssep7rt5oh%cees1sn.0on

mTmin/sreload process 25%

tShuepgpelaierds :

51.20mm Place

the

n

on

the

Mode 3

75% None

geaCrsonnuous

ConnNuoonues
24.0 mmM/sode
SuppliedN: 1o2nemm Connuo

32 Feeder seSeln. tgesmp.
1 Tool sengs 24.0 24.0 24.0 24.0 24.0 24.0 24.0 oCwoner nmuoCmu5os0u/s%nters
5% Reset 75% pplied: 12 mm

325ºC

Feeder parametBerascklock Tin reloSaedl. pteromcpe.ss325ºC

Ø 1.00 mFmeeOdffer parameters lock Tin reloSaedl. pteromcpe.ss325ºC

Off anmd pmress: Ø 1m.00mm/sm Sel. temp. 325ºC

Forward

Wire diameter

1.0W0miremdiameter

1.00mm

PoweCr onn5Bu0ao%cuksward

25%

mMomde/s 75%

SuppliedS: p1e2emdm

PoCwoneCr nomunomun5BNsu0/as%oocunkseward

Back 25%

75%

Supplied:51.02mmmm/s

Power Connuous 50% None

25%

mm/s 75%

Back

Supplied: 12 mm

BaPkowCwoanerdr nmuomu5s0/s% 25% Supplied: 12 mm

and press: Disconnuous mm

Sel. temp. 325ºC

Sel. temp. 325ºC

Program

Forward

Ø 1m.00mDm/sismconn Se
Program

75%

PowerConnuous Bakward50%

25%

mm/s 75%

Back

PoCwoner nuous mm50/s%

25%

Supplied: 12 mm

Supplied: 12 mm

325 ºC Ø 1.0E0xmitm

Ø 1F.0e0edmemr parameters lock Ø 1.00 mmOff

Press ok to exit

Ø 1.00 mm

Ø 1.00 mm

Press ok to exit Ø 1.00 mm

Ø 1.00 mm

Tin reloSaedl. pteromcpe.ss325ºC

Wire diameter

1.00mm

Solder Wire Feeding ProMgroadme
C 325 ºC 325 ºC 325 ºC 325 ºC 325 ºC 325 ºC Editprogram

Power 25%

Connuous
24.0 5B0EPa%drcoiktgwpraaromrdg7r5a%mProBgarackmSu#p1pliedm: 1m2 mN/EsodmniteprogramProgram #1

Edit program Program #4

19:29
Edit program Program #4

Language Staon sengs

19:29
Language
Staon se

32 Set defaFulot prrwograamrds the
FeeOdfferSpeal.rtaemmepte. r3s2l5oºcCk

soldeSerl.wteLmiernpeg. t3h2b5yºC
1 Off 2.0

pØu1s.S0hp0eimendmg

the dLernaggthging Sel. temp. 325ºC

2.0 1

2.0

bSupetetdSoeln. te(Lm4enp)g. t3uh2n5ºtCil

21.0

2.0

theSpewedire
2.5 1

Programs loaded oCwoner nuous
54%.0 m1m.50TW0/0is%mnirermedloiaamd75ep%treorcess
pplied: 122.Bm0ammckmward

Solder Wire

PoweCronn5u0o%u2s

5.0

25%24.0 m1m.03/0smm 75% 1.0
Supplied: 122.m0mmm

Dragging Button

P2oC4wo.ne0r nmu5om.0u5s0/s%2

25% Supplied:

51.20mm3

75%

Power 5.0

Con50n%u52o.0us

None

1.025%4Su2p4pl.ie0dm: 513m.20m/sm75%None

P2oC4wo.ne0r nNmuoomnu5es0/s%2
Su2p5p%liedN: 1o2nemm3

Ø 1.00 mm

Back Ø 1.00 mm

mm

Ø 1m.00mm/sm

mm

Ø 1m.00mm/sm mm

Ø 1m.00mm/sm

comLeengsthout
Sel. temp. 325ºC

oFfeSetpdheeeredseSteilpn. tges(m5p)..325ºC

2.0

Too2l s.5engs

Feeder seSe Tool seng

NonePowerConC5onN0uu%nootnueesrs
75% 25%24.0Remsetm/s 75% None SuppliedN: 1o2nemm

Su2P2poC54pw%ol.neie0rdnm:u1oCRm2ue5omss0u/es%nmtters

mm

Exit ØU1Sm.E00OmNm/sLmY WITH

A

250

V

FUSE

Ø

1.0E0xmit m

EARTH FUSE F1.25 A

C 325 ºC ConnMuooudse 5 5.0mSpmee/sd FeeOdffer parameters lock

Connuous 5.0mm/s Off

Tin reloSaedl. pteromcpe.ss325ºC

1.0W0miremdiameter

1.00mm

po5C4pw%ol.neie0rdnm:u1om2u5BmNs0/as%omcnkewaTPrd7o45%0fe5eBcadcakSntu2hpC4bpoel.niee0dsnum:uo1osm2uledmNs/sdomen.erTwhierep,eadltael rsnhaotiuvledlybethpelupgegdeadl

Ø 1.00 mm in at the reØa1r.0o0 fmmthe feeder control unit into the

pedal connector.

6

200 mm

para manuales - color gris

Control Process

130 mm

130 mm

Feeder Setting Modes

Choose between "continuous", "discontinuous" and "program" mode. Acces to Main Menu by , select "Feeder Settings" and then "Mode".
100 mm

ous m/s Off

325 ºC Tin reload process Place the n on the gears and press:

80 mm

325 ºC Mode
Connuous Disconnuous

Sel. temp. 325ºC

Sel. temp. 325ºC

Forward

Program

mm

Power

Connuous

one

50%

Bakward

s

25%

75%

24.0 mm/s

m

Supplied: 126m0 mmm

Power 50%
25%

Connuous Back

75%

24.0 mm/s

Supplied: 12 mm

Press ok to exit

m

Ø 1.00 mm

Ø 1.00 mm

19:29

Power 25%

350 ºC Sel. Temp. 350ºC

50% 75%

Connuous
0.5 mm/s
Supplied: 0 mm

Ø 1.00 mm

19:29
Power 25%

s m m
ous ms /s m2mmm 0mmm m m

325 ºC 325 ºC 325 ºC Depending on Edit program

the

selec5t0 emmd

mode,

dif 19:29 fereLanntgupagae rameters

are

available

for

setup. English

Program #4

Staon sengs

Deutsch

Length

Sel. temp. 325ºC

1

2.0

Continuous Mode

Speed
2.5
40 mm

Feeder seSeln. tgesmp. 325ºC
DisconTotoilnseuonguss Mode

Español FrançaSisel. temp. 325ºC
Program IMtaliaondo e

Power
19:2919:2919:29

50%2

None ConnNuoonues

25%

75%

24.0 mm/s

3

None SuppliedN: 1o2nemm

ºCºCºC 19:29

mm

Ø 1m.00mm/sm

335350500ºC PowPeorwPeorwer 350 50%50%50%

25%25%25%

75%75%75%

Sel. STeml.STpeel..mTpem. p. 350º3C503º5C0ºC
ConCnounCoounnsuonuusous
0.5S0em.l3.505mT0e.mº/m5Csmpm./ms /s

Power

SuppSDluiiespScdpou:lnip0epdmnl:ieum0dom:u0smmm

50%

Ø 1.Ø001mØ.0m01.m00mmm

25%

75% 0.5 10.0

mm/s

mm

Power
19:2919:2919:29

C5o0u%nters

25% Reset 75%

Connuous
24.0 mm/s

335350500 19:29

Exit

ºCºCºC Supplied: 12 mm Ø 1.00 mm Sel. STeml.STpeel..mTpem. p.

350 ºC PowPeorwPeorwer 50%50%50%

350º3C503º5C0ºC
DiscDoniscDnoisuncoounnsuonuusous Sel. Temp.

25%25%25%
AL250
Power

75%75%75%0.50.05.531500ºC1.001.0.0 mm/ms mm/sPmro/sgrmamm #m1mmm

50%

Ø 1.Ø001mØ.0m01.m00mmm

25%

75%

123

Power
19:2919:2919:29
25%

50%  75%

Connuous
24.0 mm/s

19:29

33332532550550º0CºC Português
LanguPaMgoede StaonSpseedngs

ºCºCºC Supplied: 12 mm Ø 1C.0o0nmnmuous Sel3.5ST0eºml3.CS5Tpe0el.3.ºm25CT00pe.ºm0.Cmpm. /s

PowPeorwPeorwF5ee0er%d5e0rTF%eisn5eeS0rde%eelln.roStgapeesdaml.rptaperm.om3ce2pet5e.ssºr3sC2Pl5orºcoCkgPrraomPgr#oa1mgra#m1 #O1ff

25%25%25%Tool

seng7s5%75%75% Wire diameter

1

1 12

2 123.00m3m3

PowPeorwerC5o0u%n5teB0ra%sckward 25%25% Reset 75%75%

ConConnuonuus ous
24Ø2.041.mØ.000m1mØm.0/m0s1m5.m0./00msmmmm
BSaucpkpSuliepdp:li1e2d:m1m2 mm

Ø 1.00 mm

Exit Ø 1.00 mm

Ø 1.Ø001m.0m0 mm

nnuous .0mm/s ous Off
ms /s m12om.u0ms0mmm m0mm5m./0msmm 1m2 mm m0 mm

332325255ºCºCºC EnglEisnhgElinshglish
DeutDsecuhDtescuhtsch

332255ºCºC EFrsapnMaPEFçñrrsaaooapSixgnslEFaeiSMrmrçsñalpap.aoomuenSitasldemeçñvemadlo.eSitsltperees.mlim.3otp2npe5m. º3Cp2.53º2C5ºC

88C8o6n73n2uous 4200.º0Cmm/s

24.2042.04.0 PowPeorwPeorw5eI0tra%l5iMPaI0tInNai%no5liIi0aFtTma%neinluoSeiamedrnele.oltrotSeepaemmdal.prpptae.rmom3ec2pet5Ce.sºros3Cs2nl5CoºnocCkunCoounnsuon2u0us0oOºuffCs Off
25%P2o5w%2Pe5or%w PeorrtST Pueoogmurun PtpWêudo7sugri5trun%ueêitg7sdsu5iaê%7ms5e%teSruppSluieCpSdopum:nlip1eCmp2dnolm:iumn/e1osdmm2unm: smu1/1mO2osmº.uC0nm/s0smmm

25%25%P5L0Pe%n5gPBt0ha%cukn7wi5tas%rd75% Ba2Øck41..2Ø00041mmØ..00mm01.mm0/m0smmm5m./0msmm

Staon reset

SuppSluiepdp:li1e2d:m1m2 mm

Back Ø 1.0Ø01m.0m0 mm

332325255ºCºCºC ProgPrraomPgrvoaemgrrsaviomenrsvieornsion
MaxMimauMxmimaxtueimmuptmemtpemp

888687838826878362732 400º4C004º0C0ºC

325 ºC MPINiniMPmMINiunSoMPmeidmIlNie.ntuSteiemmml.uSpttpmeee.mlm.3ttpe2pem5m. º3pCp2.53º2C5ºCDis2c0o0nOº2ffCn00uO2ºo0ffCu0OsºffC

Speed

20.0mm/s

SounSdouSnodund

On On On

24.2042.04.0 P2o5w%P2ePo5row%wP2eo5erw%r5TLSe0eetr%amn5gTLSpo0FtTLeethnee%iaumnn5neTLSnurg0dpgereetoint%e7tatmehnsnisuhl5tergoSsnupr%ottpaeeinhn7tudalsis.5ternurpstae%tine7trmsisom5teesc%tpete.sSrs3us2pCl5opoSºcluCnikepCCSdpnouom:lunipnC1eomp2odunlnnm:imsu/eum1sod1mmo2nºmmu:2uCum1s./smo0m2smmuºmOmCs/mmffsmºmC

25%

24.0 5W0%ire diametBearckBacBkacØk
Backward75%

1.Ø001mØ.m0m011m5..m00./000msmmmmmm

BackSupplied: 12 mm

Ø 1.00 mm

332325255ºCºCºC ModMeoMdeode
SpeeSdpeSepdeed

DiscDoniscDnoiusncoounnsuonuusous 20.02m0m.02/m0s.m0m/sm/s

332255ºCºC EMFLdeeoneitddgFLpTTeteeeeehrrneomSmFLpdggeeepptarel.hnearlaStamdegepdmtvemahjleru.Serltppasetsetem.alem.r3testa2petml5eom. ºre3cCspkt2e.l5or3ºsc2Ckl5oºcCk

P1r2o.g01rma2mm.010m2º.m0Cmm Off OffOff Off

2244..2200442..040.0 P2P2oo55w%w%Pe2eP2or5ro5w%w%P2eo5erw%r55FePSTWTWB00eeirria%%nnoieticrr5gder5dkerTWBeSPSH0reew0eadidallel%linree%ofoi5mbSaiciraraeeapTWBaeari0kerupmsdmppeidaadw7l%r7nl.hdilnrtcl5re5dtoepoatpaeikerSaepa%et%eatrramerrweemedmro.oddldl7oa7lrooraecci.e5peyagpp5aenrtetd%tdmre.r%eds7sBeadors3sm5remaspec2%tcerlpl5esaooksB.ºByrSccsC3akauec2cspCBCk5kspoaoSºlcnuCnØikepCCSd1pnnoumom:.luunØ0ipnC11e1oo0mmp2o.d5.1uu0n0lnmnØm:..ismm/s0u/00e0u1s1smmommd01mmo2nOm5.1mu:.10umummm0.ffm001s5/001s/o0mmm2sm0mm5.smu0mº.miis/mm00Cnnsmmmmmm

Backward

SuppSliuepdp: l1ie22d.m:01mm2mmm

Back Ø 1.0Ø01m.0m0 mm

Power 25%
PowPeorwP 25%25%2 PoPwoewre 252%5%
PowPeorwP 25%25%2 PowPeorw
25%25%

0ºC Off 0min 150ºC 10min ous
mm/s 12 mm 0 mm

325 ºC Troubleshooting Plug hrs

Part Tot 28

325 ºC Mode
Speed

Connuous 5.0mm/s

Station

trWoorukibnglehrss hooting Sleep hSresl. temp. 325ºC

a0vailab6le

0

0

on

the

product

page

at

www.jbctools.comTFeinerdeelroSapedal.rptaermomcepete.ssr3s2l5oºcCk

Off

Power 25%

Hiber hrs 5N0o%tools hrs Sleep cyc75% Fed cyc

1

20

Con1nuous 2

24.200mm/s24

Suppli1e9d: 12 m1m81

Power 25%

Wire diameter

1.00mm

Connuous

5B0a%ckward

None

75%

24.0 mm/s
Back

7

Supplied: 12 mm

Fed mm

1Ø181.002m27m86

Ø 1.00 mm

ºC325 ºC Language Staon sengs

325 ºC325 ºC 325 ºC325 ºC Mode
Speed

MoCdoennuous Spee5d.0mm/s

ConnuoTuins reload process

Tin reload process

5.0mm/s Place the n on the gears Place the n on the gears

325 ºC325 Mode
Connuous

Mode Connuous

Feeder parameters lock

Control Process 5ºC Feeder seSeln. tgesmp. 325ºC Tool sengs

Tin reloSaedl. pteromcpe.ss325ºC

Wire diameter

Feeder parOamffeters lock Tin reloSaedl. pteromcpe.ss325ºC
Wire d1.ia0m0metmer

Off 1.00mm

and press: Sel. temp. 325ºC
Forward

and press: Sel. temp. 325ºC
Forward

Disconnuous Sel. temp. 325ºC

Disconnuou Sel. tem

Program

Program

Program Mode r 2CRC4e5oos.0une0%nttnemurosmus/7s5%
Supplied: 12 mm

ConPonwueorus

5B0a%ckward

24.205%mm/s

75%

Power 25B%ack

Connuous
245B.00a%ckmwmarNd/7so5n%e

Supplied: 12 mm

Supplied: 12 mm

CPoonwneur ous N5o0n%e
Back 242.50%mm/s Supplied: 12 mm

75% P2o5w%erBa2kwC45oa.0nr0d%nmuomus/7s5%
Supplied: 12 mm

CoPnowneurous

Bakward

50%

242.50%mm/s

Supplied: 12 mm

75%

PoBwaecrk 25%

Connuous
245.00% mm/7s5%

Supplied: 12 mm

ExiØt

1.00

mmWith

ALUØ

1y.0o0ummcan

define

up

toØ51.0fe0 memder

prograØm1.0s0 m. mSelect

Press ok
"Edit

to exit

Press ok to exit

ProØg1r.a00mmm" and acceØ s1.s00

tmom the

pro-

Ø 1.00 mm

gramm parameters.

19:29

19:29

C325 ºC ModeProgram Edit program Set default programs oºcCk FeederSpeal.rOtaemffmepte. r3s2l5oºcCk

325 ºC325 ºC ProgramEdit program

Edit program

Program #1

Program #1

Length

Speed Length

Sel. temp. 325ºC

Sel. temp. 325ºC

Off 1

2.0

1 2.0 2.0

325 ºC325 ºC Edit program

Edit program

Program #4

Program #4

Speed

Length

Speed Length

Sel. temp. 325ºC

Sel. temp. 325ºC

2.0 1

2.0

1 2.5 2.0

325 ºC325 Language
Staon sengs

Language Staon sengs

SpeedFeeder seSeln. tgesmp. 325ºC Feeder seSeln. tgesm

2.5 Tool sengs

Tool sengs

Programs loaded Connuous
245TW.0i0%nirermed1lmo.ia0am/0d7sm5ep%tmreorcess
SuppBlieadck: w12a2r.md0mmm

ConPonwuoerus 50%2
24.025m%1m.0/0smm 3
Supplied: 122.m0mmm

Ø 1.00 mm Back Ø 1.00 mm

75%

5Po.0wer 12.50%

Su2pC4p5ol.0nie0%d32nm:u551om..200ums/7sm5%

5.0 1.0

CPoonwenru5o.0us50%2

2425.%0 mm/s
Supplied: 51.20mm

3

mm

Ø 1m.00mm/sm mm

Ø 1m.00mm/sm

NPoonweer 75%N2o5n%e

Su2pC4p5ol.0nie0%d32nNNm:u1ooom2nnueems/7sm5%NNoonnee

mm

Ø 1m.00mm/sm mm

CoPnownNeuoronuesC5o0u%nters
Su2p4p2l.ie05d%Nm: 1om2nem/Rsmeset
Exit Ø 1m.00mm/sm

Power 75% 25%

2CRC4e5oos.0une0%nttnemurosmus/7s5%

Supplied: 12 mm

ExiØt 1.00 mm

For each programm between 1 and 3 feeding steps (length and speed) should be defined.

C325 ºC MoCdoennuouIsf less thaCnon3nufoeues dig steps are needed, set up wire length and speed to "0.0" and the parameter will Spee5d.0mm/cs hange to "5.N0momn/se".

ock Feeder parOamffeters lock

Off

ºC Tin reloSaedl. pteromcpe.ss325ºC

Su2pC4p5oWBl.0nie0a%idcrnkem:uw1d1om2a.iua0rmNsdm/07smom5en%tmQTeerhuBeaiccskSkou2pCl4pdoAl.nie0ecdnrm:uc11owm2.u0emNs/0isrmosmenmse dtisopFeneseindgevraSlueetsticnagn

Modes directly set

up

from

the

work

screen.

Ø 1.00 mm

Ø 1.00 mm

Press

or

to change the tool temperature value.

When the main screen is displayed, by pressing

button speed and lenght value can be set up.

Following parameters can be changed according to the different dispensing modes:

- Contiunous Mode: Speed - Discontinous Mode: Speed and length - Program Mode: 3 feeding parameter pairs (length and speed) for every program.
Note: First select the program to be modified at the work screen by using and between the programs.

to switch

19:29

19:29

350 ºC Sel. Temp.

350 ºC Sel. Temp.

325 ºC Mode
Speed

Connuous 20.0mm/s

PrograTFmeinerdneeluroSapemdal.rpbtaermoemcerpete.s#sr3s2l5oºcCk

Off

350ºC

350ºC

Wire diameter

1.00mm

Power 50%

25%

75%

Disconnuous
0.5 10.0

Power 50%

25%

75%

Program #1
123

Power 25%

Connuous

5B0a%ckward

5.0mm

75%

24.0 mm/s
Back

Power 25%

m

mm/s

mm

Supplied: 12 mm

m

Ø 1.00 mm

Ø 1.00 mm

Ø 1.00 mm

325 ºC Program version
Maximum temp Minimum temp

8886732 400ºC 200ºC

325 ºC Mode
Speed

Disconnuous 20.0mm/s

Length

12.0mm

325 ºC Temp adjust
Temp level set

0ºC Off

Sleep delay

0min

USE

ONLY

WITH

A

2P5IN0 V

Sel. temp. 325ºC FUSUESE ONLY WITH

A

250

V

FUSEOff

FeederSpeal.rtaemmepte. r3s2l5oºcCk

Off

Sleep tSeeml.ptemp. 325ºC

150ºC

Sound

On

Tin reload process

Hibernaon delay

10min

EARTHP8oFwUerSE
25%

FTe1m.2pEu5AniAtRs TH
5L0e%ngth units 75%

FUSECoFn1n.2uo5usAºC 24.0 mm/msm

Power 25%

24.0 5W0%ire

diameter EARTH FUSE

Backward75%

Connuous

F1.25 A

1.00mm mmE/AsRTH

5.0mm

FUSE

F1.25

Power A
25%

Peripher.

Connuous

50%
75% Back 24.0 mm/s

Pow 25%

m

Staon reset

Supplied: 12 mm

BackSupplied: 12 mm

Supplied: 12 mm

Power 50%
25%

Forward

Connuous

Bakward

75%

24.0 mm/s

Supplied: 12 mm

Press ok to exit Ø 1.00 mm

Power 25%

Program

200 mm

Connuous

50%

Back

75%

24.0 mm/s

Supplied: 12 mm

Ø 1.00 mm

Power 50%
25%

para manu3a5le0ºsC- color gris

Connuous

75%

0.5 mm/s

Supplied: 0 mm

Ø 1.00 mm

Power 50%
25%

PPoowweerr 2255%%

Control Process 19:29 19:29

130 mm

325 ººC EMditopdreogram
ConMnuoeusnProugraSm #c4reen

DisconSSeenl.lu.toetLemuemsnppg. .t3h32255ºCºC

Speed

Pro1grDamefa2u.0lt PIN: 021.505

Language

332550ºC Staon sengs

ºC

Feeder seSeln. tgesmp. 325ºC Sel. Temp.

Tool sengs

350ºC

5500%%2 3

NoneBack CCoonnnNnuuooonuuess

7755%%

2244..00mmmm//ss

None SSuupppplileieddN::1o12n2emmmm

PPoowweerr
100

mmC55o00u%%nters

2255%% Reset

7755%%

CCoonnnnuuoouuss
204.5.0mmmm/s/s
SSuupppplliieedd::102mmmm

mm

ØØ11m.0.00m0m/msmm

Exit

ØØ 11..0000 mmmm

19:29
Power Power 25% 25%

Language 130 mm

332550ºC English
Deutsch Español

ºC

FrançaSisel.

temp.

325ºC

Sel. Temp. 350ºC

Italiano

5500%% 

75% 75%

Português

P

Disconnuous Connuous

0.254.0 m1m0/s.0

mm/s

mm

Supplied: 12 mm

Ø 1.00 mm

Ø 1.00 mm

19:29

Power Power
25% 25%

3325 Program
Maximum Minimum PIN Se Sound 5Te0m%p uni 5L0e%ngth un Staon re

19:29

80 mm

9:29
Power Power 25% 25% s /s mm

Language

325 ºC Staon sengs

ºC Feeder seSeln. tgesmp. 325ºC

350 Tool sengs
325 ºC C5o0u%nters
R5e0s%et 75% 75%

ModeSel. Temp. ConnuCoo3un5s0nºCuous
PDrioscgoSranu20CmSpoe4.np5lnu.l.ioet0menudmums:mo1pmu2./ss3m/2sm5ºC

19:29
60 mm
Power Power 25% 25%

Exit Power
25%

SupplØied1:.000mmmm

50%

Ø 1.00 mBamck Con5n0umomus

75%

24.0 mm/s

Supplied: 12 mm

:29

19:29

mm

Ø 1.00 mm

dPoowweerr
25% 25%
es /s emm

English

Deutsch

325 ººCC Españ1o9:l29

350 FrançaSisel.

tempL.a3n2g5uºaCgSeel. Temp. 350ºC

325 ºC Italiano

Staon sengs Disconnuous

40 mm
Power

0.5 10.0 5500%%

Feeder sCeSoenln.tgnesmuopu.s325ºC



75% 75%

Português

24.0 mm/s
Tooml sme/s ngs mm Supplied: 12 mm

Power 25% 25%

Power P
25%

C5o0u%nters

Ø 1.00 mm Ø 1.00 mm

Reset 75%

Connuous
24.0 mm/s

Supplied: 12 mm

29
msm
oowweerr 55%%

Exit

332550ºC Program version
Maximum temp Minimum temp

ºC

8886732 400ºC 200ºC

PIN Sel. temp. 325ºCSel. Temp. Off

Sound

350ºC On

55TL00ee%%mngpthunuin77tis55ts%%

PCroongrnamuo#u1s ºC
124.02mm/ms3m

Staon reset

Supplied: 12 mm

Ø 1.00 mm
PPoowweerr 2255%%

Back ØØ 11..0000 mmmm

Station Settings

English Deutsch
325 ºC Español
350 ºC Franç19a:Si2s9el. temp. 325ºC

19:29

Program version Maximum temp
325 ºC Minimum temp
350 ºC PIN 19:S29el. temp. 325ºC

8886732 400ºC 200ºC Off

Italiano
50% 50% 75%
Portuguê7s5%
PPower

Sel. Temp.

350 ºC Co3n50nºCuous

Power

0.5 10.0 D2is4co.n0mnumou/ss Supplied: 12 mm

Power

Sel. Temp. 350ºC

25% 25%

mm/s

mm

Ø 1.00 mm Connuous

Sound

Temp units

* 55L00e%%ngth

units 75%

* Staon re7s5e%t

Power

Sel. Temp. On

350 ºC Co3n50nºuCous ºC

Power

2P4ro.0grammm#1/msm 1Supplied2: 12 mm3

Sel. Temp. 350ºC

Power 25% 25%

Back Ø 1.00 mm Disconnuous

25%

50%

Ø 1.00 mm 75%

0.5 mm/s

*choose

50%
b25e%tween mm

Ø 1.00 mm
7a5n%d inc0h.e5s

10.0

Supplied: 0 mm

Feeder Settings mm/s

mm

Ø 1.00 mm

332550ºC Program version
Maximum temp Minimum temp

ºC

8886732 400ºC 200ºC

325 ºC PIN Sel. temp. E3n2g5lºiCshSel. Temp. Off

Sound

Deutsch 350ºC On

5T0e%mp units

EspañoPClroongranmuo#u1s ºC

5L0e%ngth un7i5ts% 75%

Fran1ç2aSi4sel..0t2emmpm. 3/ms23m5ºC

Staon reset ItaliaSnuopplied: 12 mm

PPoowweerr 2255%%

Power 25%

5B0a%ck 

Ø 1.00 mm Ø 1.00 mm

Connuous

 75%

24.0 mm/s

Português

Supplied: 12 mm

Ø 1.00 mm

325 ºC MMooddee
SSppeeeedd

DisCcoonnnnuuoouuss 2200..00mmmm//ss

325 ºC TFFLeieenenerddgeetelhrorSSapepedalal..rrptataeermmommceepeptte.es.Psr3r3rss2o2ll5g5ooºrºccCaCkkm

12.0mOmff version Off

2244..00 55WBTWB00ai%a%niiccrrkekerewwddlaoaiiaarardmdmd775e5ep%t%treeorrceMMSPBsBsoIaaNaiucncxknkiimSmSduuuSuppCCmemppool.llnntiitteeeeedmdmnnmm:m:uupp11p11oom2m2.5.5.uu003..msm/00s/002smmsmmm5mºmmmmC

8886732
400ºC Power
200PºoCwer 25O%ff 2O5n%

Power 25%

5TL0ee%mngpthunuintisØØts11..0000 mmmm 75%

Connuous ºC
24.0 mm/msm

Tool SeStttainongrseset

Supplied: 12 mm

P

325 ºC MMooddee
SSppeeeedd

DisCcoonnnnuuoouuss 2200..00mmmm//ss

FLeeendgethr parameters lock TFienerdeelorSSapeedlal..rpttaeermommceppet.es. s3r3s22l55oººcCCk

12.0mOmff Off

Ø 1.00 mm

332255 ººCC Mode Temp adjust Speed Temp level set FeSeledeepr dpealraaymeters lock TiSnlereeploStaeSedlem. lpt.pertomecmpe.pss3. 2352º5CºC

ConnBuaocuks 0ºC
20.0mm/s Off
0mOffin
150ºC

Ø 1.00 mm

WTinireredloiaamd eptreorcess

1.00mm

55BW00a%%icrkewdaiardmeter Backward7755%%

BBaacckkSSu2u2ppCC44ppool.ln.niie0e0ddnnm:m:uu111oomm2255.uu0..msm/s0/00ssmmmmmmmm

ØØ 11..0000 mmmm

Power Power
25% 25%

WHiribeedrinaameotnerdelay Connu1o.u01s00mmmin

5B05Pa%0ec%kriwpahredr. 75% 75%

BaBcakck224C4.o0.n0mnmum5om.u/0sms/sm Supplied: 12 mm

Supplied: 12 mm

Ø 1.00 mm Ø 1.00 mm

Power 25%

3322 Mode
SMpoedeed LSepnegetdh FFeeeedd1e9e:rr2S9ppe Tin reloSae Tin reloa 5WW0%iirree ddiiaa 5BB0aa%cckkwwaarr
Pow
25%
3322 Mode Temp ad Speed
Temp lev FeSeledeeprSdpeeal TiSnlereeplotaSed WHiribeedrinaam 5B0Pa%eckriwpahredr 50% 7
Pow
25%
32 Plug hrs
Working Sleep hSr Hiber hr 5N0o%tools Sleep cy Fed cyc Fed mm

Counters

325 ºC Mode
Speed

Disconnuous 20.0mm/s

Length

12.0mm

FeederSpeal.rtaemmepte. r3s2l5oºcCk

Off

Tin reload process

ower EARTH F5UW0S%EirFe1d.2i5amA eter

5%

Backward75%

Connuous 1.00mm
24.0 mm5./0smm

BackSupplied: 12 mm

Ø 1.00 mm

Power 25%

325 ºC Temp adjust
Temp level set Sleep delay Sleep tSeeml.ptemp. 325ºC

0ºC Off 0min 150ºC

Hibernaon delay

10min

Peripher. 50%
75%

Connuous
Back 24.0 mm/s
Supplied: 12 mm

Ø 1.00 mm

325 ºC Plug hrs

Par*t* Tot**
28

Working hrs

0

6

PreSslesepehnSrestl.etermwp. h32e5nºC fini0shed 0

Hiber hrs

1

20

Power 25%

5N0o%tools hrs Sleep cyc75% Fed cyc Fed mm

Con1nuous 2
24.200mm/s24
Suppli1e9d: 12 m1m81 1Ø181.002m27m86

* partial and total counters are shown

9

Mode

Connuous

325 º CShpeaMednodge ing Guide 2K0C.oi0tnmsmnu/osus

C FeeSdpeerepdarameters lock

20.0mOffm/s

325 ºC ChTiannFregeloiSdnaeegdlr. ptWeraomrhacpeme.sees3tl2es5rsºaCloncdk Blade Off

Mode SpMeeodde
325 ºC FeSepdeeerdparameters lock 325 ºC TinFeredloSeaerdlp. pateraommcpee.sts3e2rs5ºloCck

Connuous 2C0o.n0mnmuo/us s 20.0mOmff/s Off

P2o5w%P2eo5rw%erFaFD5noiirWBs0sdraa%tit5crsohTWB0kedsipaiw%nsdiiecsreairkemaoarenwdmlsp7oabSii5saetearels%dmtede7lre.am5ecprttt%ethroiebomoeBvrclnepaeec,c.srB.kost3dahS2uciu2es5knpCºSc4tCpguo2oel.pnØCuirn4e0poidnwd1l.nnim:.e0eeu0h1d1con0me2m:5.tuut0um1e.1mso/00tm2bl5.hsummm0m.(mese/001mmsmm)m.d(6mmUe),vsitechetehfernooPa2mzo5llP2zwe%ot5lneehw%rsekerem(2y)a5+aWB0in(n5a%3TWBi0scdr)ia%ke.n,icwrtDdkerthaehwiaiderlseoadmSi7acarnse5dmedo7lp.%t5teneptah%etrrnneeomerncBpecwea.sBtrsc3h,atk2echpS5keue2rºSoClpCu2s4tpvpooC,4li.pnØoidobe0l.niled1e0lnafm:.ddurn0d1m:o1o0umw21e5.1muo0mm2.5msui/00ta.msmsmmh/00tmnhsmmmmmdtehmmeccolsantmatrtpoiol(n4u.)n+it(5).

Assembly with Solder WØire1.0P0emrfmoration:

Assembly without SolØd1e.r00Wmirme Perforation:

Assemble the counter wheel (1).

Assemble the counter wheel (1).

Temp adjust

0ºC

Insert the intermediate nozzle (2) until its collar

325 º reTsetmsTpaemgleapveianldssjeuttstthe housing and tigOhfft0eºCn the screw.

325 ºCC SleeTpemdeplaleyvel set

0minOff

AsSsleeeSmpletebSeplemeld.petthleamey pin. l3e2t5nºCozzle (3).1500ºCmin

HibSelreneaptoSenemld.petelamyp. 325ºC

10m15in0ºC

Part Tot
325 º IrnePslsuetgsrhtartsghaeininsttethrme ehdoiuasteinPgnaoratznzdletig(22Th8o)ttuennttilhietssccroellwar.

325 ºCC WoPrlukginhgrhsrs

0

628

ASHslieWSbseleeeopremrhhpkSirrbnhessSglrl.eeshtl.etrthsmeemp.ipn3.l23e52tº5CnºCoz zle01 00(3).

06 200

Power AsPseerHipmihbberl.enathoen dgeulaidy e wCohneenl*uo(4u)s1a0nmdintighten thPeower

25%P2o5w%ersAc5s0rse%e5wP0me%.rbiplhe7e5tr.h%7e5%bBlaadcBkeaScu2fkipr4sp2lt.Ci,4e0odt.nhm:0e1nm2nmumo/mmsumso/sunt the

Power 25%
25%

AaA5SFN0nssel5oe%SHNdssd0eltioeee%bpcotemmyeitogcpocrlysohbbchclhyt7llrseeecsr5h7sn%rt5tsh%htheeestsurcaprcSpeu2towipCo24rpo.Ctn4l.noi21we0.n109wd20nhm110:uhne1moueme2uomelm*su/l1ss/m(284s(241225)204)oanntod thtieghatxeins

blade clamp (5) onto tShuepØps1lai.e0md0:em12ammxims and tighten the screw. Caution: handØle1t.h00e mbmlade carefully

thFeeFdesmdccmryecw. Fed mm

Sup1pØ1li811e9.d0:012m27mm81m681 1Ø181.002m27m86

to avoid injury.

Insert the guide set (6).

Insert the guide set (6).

Blade Clamp
Guide Wheel *
4

Blade 5

Inlet 3 Nozzle
Interm. Nozzle 2

Support 4 Wheel *
Interm. Nozzle
2

* wheel bears diameter marking
Traction Wheel
5
Inlet 3 Nozzle

Counter Wheel 1
6 Guide Set
10

Counter Wheel 1
6 Guide Set

200 mm

para manuales - color gris

Accesories

130 mm

130 mm

Various guide sets are available. Select the appropriate guide set depending on the solder wire

diameter to be used.

GALE Guide Sets for ALE250 with Solder Wire Perforation
100 mm

80 mm

60 mm 50 mm 40 mm

11

Accesories
GALE Guide Sets for ALE250 without Solder Wire Perforation
12

Power 25%
Power 25%

Exit

325 ºC Staon sengs Ø 1.00 mm

Feeder seSeln. tgesmp. 325ºC

Tool sengs

325 ºC Power
Mode

C5o0u%nters

Ed25it%progrRaemset 75%

Connuous Program
24.0 mm/s
Supplied: 12 mm

Maintenance Set defaulEtxpitrograms
FeederSpeal.rtaemmepte. r3s2l5oºcCk

Ø 1.00 mm Off

325 ºC 200 mm
Speed

Ø 1.050.0mmmm/s

Feeder parameters lock

Off

Tin reloSaedl. pteromcpe.ss325ºC

Wire diameter

1.00mm

325 ºC Power Edi5tB0pa%rcokwgraarmd

Connuous None

25%

7P5%rograBmack#124.0 mm/s

Supplied: 12 mm

Length

Speed

Sel. temp. 325ºC Ø 1.00 mm

130 mm1

2.0

2.0

Power 25%

325 ºC Place thepPnareorsanstomhkeatgoenaeurxsiatØle1s.0-0cmomlor gris and press: Sel. temp. 325ºC

Forward

325 ºC 50%Edit program

Connuous Bakward

75% Prog2ra4m.0#4mm/s

Supplied: 12 mm

Press oLekntogtehxit

Speed

Sel. temp. 325غC1.00 mm

1

2.0

130 mm2.5

Power 25%

325 º Connuous

Disconnuous Sel. temp. 32
Program 19:29

50%

32 LanguaBgaec
S7t5a%on se

Feeder seS

Tool sen

Programs loaded

325 ºC 325 ºC 325 ºC 325 º 5TWB0ia%nicrkereBt-wdlhoaiaCearedmd7fl5epoeFESMe%treedeoroetaiqrtcddedpeeneeursBrfoScaspaegiutapclral.ahrtktamSpmermeur2mroepCgpy4tepores.alir.3nØinmsnte02lad5s1otngºm:.cuCt0k1t1oi0m2ooo2.u0m.ms/00unsmmmcmtmmosPmrcoogralraeOdimffneotnewnwnaP2.io5tnw%hcerae,ga5l0alw%s32Easdi1typcsr7oSl5eges%lr.aawtmem15LPmn..erm00i2nopte.gg.0ctr3rha2hmS5ou2º#CtpCr14hpol.nØiee0ad1nm:mSd.u055dp12o0mem..e2.000ueam/mdsv/smsmmicpe

off anP2o5dw%edr isEdc5it0op%ron32grnameP7rco5gt%raNNimtoonn#f4eeroSmu2pC4potl.nhie0denNNm:u1ooomm2nnueems/asmins.19:A29 llowSLP2atao5nwg%ouenargseeCRne5ogs0use%ntters

cloth.

Length

Sel. temp. 32m5ºmC

1

2.0

Speed Ø 1m.00mm/sm
2.5

Feeder seSeEln.xtgiestmp. 32 Tool sengs

Programs loaded

100 mm

325 ºC - Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts. Power
25% Mode Speed

Connuous

5T0i%n reload process

Wire diam75e%ter Backward

CoSu2np4pnl.iue0odum: 1s1m22.0.m/00smmmmm

Back 5.0mØm1./0s0 mm

Power 25%

50%2 3

5.0 75%
1.0

Connu5o.0us
24.0 mm/s
Supplied: 51.20mm

mm

Ø 1m.00mm/sm

Power 25%

50%2 3

None 75%
None

ConnNuoonues
24.0 mm/s
SuppliedN: 1o2nemm

mm

Ø 1m.00mm/sm

Power C5o0u%nters 25% Reset 75%
Exit

Feed-erPpaeramrieotedrsilcocak lly checOkff that the metal parts of the tool and stand are clean so that the station can detect

Tin reloSatedhl. pteeromctpeo.ss3o25l ºsC tatus.

80 mm

325 ºC Wire diameMteorde

Connu1o.u0s0mComnnuous

5B0a%ckward Speed

Non5e.0mm/s

24.0 75TF%einerdeelBroSapaedacl.rkptaSermuomceppetpe.slsr3ise2ld5oºm:cCk1m2 m/sm

Off

Power 25%

Wire diameter Ø 1.00 mm 1.00mm 60 mm

5B0a%ckward 75%

Connuous None
24.0 mm/s
Back Supplied: 12 mm

Clean periodically

Clean periodically

Ø 1.00 mm

50 mm

40 mm

- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.

- Periodically check all cables and tubes.

- Replace a blown fuse as follows:
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.

2. Insert the new fuse into the fuse holder and return it to the station.

Fuse Holder

Fuse

Fuse Holder

USE ONLUYSWE OITNHLYAW2I5T0HVA F2U50SVE FUSE
EARTEHAFRUTHSEFUFS1E.2F51.A25 A

EAERATHRTFHUSFEUFS1E.25F1A.25 A

- Replace any defective or damaged pieces. Only use original JBC spare parts. - Repairs should only be performed by a JBC authorized technical service.
13

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire. - The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - Do not work on electrically live parts. - The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the fumes produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - Utmost care must be taken with liquid tin waste which can cause burns. - This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised.
14

200 mm

para manuales - color gris

Specifications

130 mm

130 mm

ALU Automatic-Feed Control Unit Ref.: ALU-910VA - 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
100 mm
Ref.: ALU-110VA - 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref.: ALU-210VA - 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V

- Output Peak Power:

- Selectabe Temperatur8e0 mRm ange:

- Idle Temp. Stability (still air):

- Temp. Accuracy:

- Temp. Adjustment:

- Connections:

60 mm

- Equipontencial bonding: - Tip to Ground Volta50gmme/Resistance:

- Ambient Operating Temp: - Solder Wire Diam4e0 mtemr: - Max. Wire Length: - Min. Wire Length: - Forward Speed Range - Speed of Backward Funktion - Number of Programs: - Number of Program Steps: - Control Unit Dimensions:
(L x W x H) - Total Net Weight:

130 W / 23.5 V 90 - 450 °C / 190 - 840 °F ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001) ±3% (Using reference cartridge) ±50ºC / ±90ºF (Through station menu settings) USB-A Uptade and files import-export USB-B Software PC RJ12 Fume extractor connection Optional connection to EPA <2 mV RMS / <2 ohms Meets and exceed ANSI/ESD S20.20-2014 / IPC J-STD-001F 10 - 50 ºC / 50 - 122 ºF 0.4 - 1.6 mm / 0.02 - 0.06 in 250 mm / 9.84 in (for discontinous + program mode) 0.5 mm / 0.02 in 0.5 to 50 mm/s / 0.02 to 1.97 in/s 0.0 to 5.0 mm/s / 0.5 to 0.20 in/s 5 Programs 1 to 3 Steps (for each program) 235 x 145 x 150 mm 9.25 x 5.71 x 5.91 in 5.81 kg / 12.81 lb

- Package Dimensions / Weight: (L x W x H)

368 x 368 x 195 mm / 6.72 Kg 14.49 x 14.49 x 7.68 in / 14,82 lb

Compatible Solder Reel: - Reel Weight: - Max. Reel Diameter: - Max. Reel Height:

up to 2 kg / 4.41 lb 100 mm / 3.94 in 100 mm / 3.94 in

Complies with CE standards. ESD safe.

15

Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
para mabneucaollelesct-ecdoalnodrrgetruisrned to an authorized recycling facility.

0028141-131022



References

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