Bosch DCI 200
The new single common-rail injector test bench
DCI 200: Mount and test a standard injector in 15 minutes
The latest exhaust emission standards and future directives increase the significance of testing common-rail injectors in modern diesel engines. Therefore, the more precise the measurement, the more accurately the injector can be adapted.
The Bosch solution: The new DCI 200 single common-rail injector test bench offers advantages for the workshop. Workshops benefit equally from the short setup and testing times as well as from the user-friendly operation during daily work.
Did you know? Out of 1,979 Bosch order numbers, 830 million Bosch CRI/CRIN injectors are on the road worldwide (Stand: 05/2022).
DCI 200: Outstandingly equipped for the testing of common-rail injectors
Software subscriptions keep the workshop updated
The software subscription is necessary for the initial operation of the DCI 200. In addition to activation, it enables regular online updates for flawless operation. The software provides current data, ensures smooth processes, and pays off after only 8 tested injector sets.
Advantages at a glance
- Saving time through fast setup and an average testing time of 15 minutes.
- Higher quality, reliability, and transparency for Bosch injectors thanks to fast and precise testing, including IMA/NIMA coding.
- High effectiveness through patented rotating rail concept – no vulnerable high-pressure hoses required, lower maintenance costs, and easier setup.
- Always current through regular online updates.
Choose your subscription:
- CRI: 1687 P15 090
- CRIN incl. CRIN 4.2: 1687 P15 100
- Ergonomic design with a slanted lower part, allowing closer standing proximity and therefore improved working comfort at the test bench.
- Capable of testing common-rail injectors with state-of-the-art VCC (Valve Closing Control) and NCC (Needle Closing Control) technologies for EURO 5 and EURO 6.
- Modular retrofit kits for commercial vehicles and off-highway common-rail injectors – from Bosch and other manufacturers.
- Thanks to the comparison of the part number with database information, the return back pressure is set automatically, thus eliminating the need for additional special accessories.
Test display example:
Rail pressure: 200.0 MPa (Target: 200 MPa, Range: 199 - 201 MPa)
Test results:
- Flow Rate: 80.4 mm³/H
- Return Flow: 16.8 mm³/H
- Back Pressure: 80 kPa
Use "Stop" [ ⏹️ ] to interrupt the test. In the event of a malfunction, use "Stop" [ ⏹️ ] to interrupt the test.
DCI 200 Technology
| Technical data | DCI 200 |
|---|---|
| Test pressure | 25 MPa ... 270 MPa |
| Max. rail pressure | 270 MPa |
| Mechanical pressure limitation | 285 MPa |
| Rail pressure control | by 2 pressure control valves (DRV) and ZME in CP4 |
| Automatic injector backflow pressure control | 50 kPa ... 1,200 kPa |
| Used HP pump for test pressure generation | CP4.1 (CP4-25) |
| Capacity of test oil tank (at max. marking / at min. marking) | 15 l / 12 l |
| Tightening torques of high-pressure connections, locking screws | 20 – 25 Nm |
| Dimensions w/o swiveling arm (W/H/D in mm) | 910 x 1,736 x 786 |
| Dimensions with swiveling arm and keyboard tray (W/H/D in mm) | 1,010 x 1,736 x 900 |
| Weight w/o test oil | 415 kg |
| Operating System | Windows 10 IoT, 64 Bit |
| AC Voltage supply | 230 +/- 10% VAC (0 683225001) with PC and display |
| Rated current | 15 A |
| Fuse | 16 A |
| Phases | 1 P-PE |
| Input frequency | 50 / 60 Hz |
| Protection class entire test bench | IP 20 |
| Air pressure, corresponds to a height of | 700 hPa - 1,060 hPa ≤ 2,200 m |
| Workplace-related emission sound pressure level according to DIN EN ISO 11201 | < 69.2 dB(A) +/- 2.5 dB |
| Operating temperature | 5°C ... 40°C |
| Max. permissible relative humidity | ≤ 90% (at 25°C and 24 hours duration) |
| Storage temperature | -20°C ... 60°C |
| Software and database updates | via DDM (Diagnostics download manager, internet connection prerequisite) |
Scope of delivery
- CRI accessory kit for solenoid and piezo common-rail injectors
- High pressure pump CP4.2
- 15.6" LCD Touchscreen
(i) Special accessories
With the optional accessories, the DCI 200 can be geared up for CRIN and CRIN 4.2 as well as for future generations of injectors.
- CRIN 1, CRIN 2, CRIN 3: 1687010207
- CRIN 4.2: 1687010209
- CRI/CRIN 3rd party: 1687010208
- Swiveling arm and tray for keyboard and mouse: 1687016221
- Insert shelf: 1685200650
DCI 200 Product details
Key components of the DCI 200:
- Injector mounting: Securely holds the common-rail injector for testing.
- High-pressure connections: For connecting the injector to the test bench's fuel system.
- Control unit: Manages the test sequences and displays results.
- Touchscreen display: 15.6" LCD touchscreen for user interaction and data visualization.
- Swiveling arm and tray: Provides ergonomic positioning for the keyboard and mouse.
- Integrated support for BQS: Likely refers to a Bosch quality system or measurement standard.
- Windows 10 IoT: The operating system for the test bench's computer.
Order Numbers:
- DCI 200 230 V, 50–60 Hz: order number 0 683 225 001
- Swiveling arm and tray for keyboard and mouse: order number 1 687 016 221
Video and configurator
Learn more about the DCI 200 in the product video [ ▶️ ].
Configure the DCI 200 to meet your workshop's requirements [ ⚙️ ].
What drives you, drives us
Bosch technologies are used in most vehicles worldwide. People, and assuring their mobility, is what Bosch focuses on. Therefore, Bosch has dedicated over 130 years of pioneering spirit and expertise in research and manufacturing to achieving this.
Bosch provides the aftermarket and workshops worldwide with modern diagnostic and workshop equipment and a wide range of spare parts for passenger cars and commercial vehicles:
- Solutions for efficient vehicle repairs.
- Innovative workshop equipment and software.
- One of the world's most comprehensive ranges of new and exchange parts.
- Large network of wholesale customers for quick and reliable parts supply.
- Competent hotline support.
- Comprehensive educational and training offers.
- Targeted sales and marketing support.
Find out more at: boschaftermarket.com
Robert Bosch GmbH
Automotive Aftermarket
Start | Component Test
