SMC SY3000/5000/7000/9000 Series 5-Port Solenoid Valve - Instruction Manual

Model Series: SY3000, SY5000, SY7000, SY9000
Type: 40, Base Mounted

Refer to Declaration of Conformity for relevant Directives.

Intended Use

The intended use of the valve is to control the movement of an actuator. Refer to 'How to Order' for CE marked and/or validated components. Validation according to ISO 13849 (Note 1) is detailed in Section 2. Note 1: Not all variants of this product series are validated. Please refer to the 'How to Order' section 5 for details. Refer to product catalogues for additional information.

1 Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage. They indicate the level of potential hazard with labels: 'Caution', 'Warning', or 'Danger'. These must be followed in addition to International Standards (ISO/IEC) and other safety regulations.

This manual contains essential information for the protection of users and others from possible injury and/or equipment damage. Read this manual before using the product, and read the manuals of related apparatus. Keep this manual for future reference. Ensure safety of personnel and equipment by observing these instructions and other relevant safety practices.

Caution: Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

Warning: Indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

Danger: Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.

Warning: The compatibility of the product is the responsibility of the equipment designer or specifier. Compatibility must be decided based on necessary analysis and test results. The expected performance and safety assurance of the equipment are the responsibility of the person who determined compatibility. This person should continuously review product specifications and catalogue information for potential equipment failure.

Only personnel with appropriate training should operate machinery and equipment.

Warning: The product specified here may become unsafe if handled incorrectly. Assembly, operation, and maintenance must be performed by appropriately trained and experienced operators.

Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions:

  1. Conditions and environments outside of specifications, or use outdoors or in direct sunlight.
  2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustions, recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment, or other applications unsuitable for standard specifications.
  3. Applications requiring special safety analysis outside the scope of ISO 13849 that could negatively affect people, property, or animals.
  4. Use in an interlock circuit requiring double interlock for possible failure, using a mechanical protective function, and periodical checks for proper operation.

Always ensure compliance with relevant safety laws and standards. All electrical work must be carried out safely by a qualified person in compliance with applicable national regulations.

Caution: The product is provided for use in manufacturing industries. If considering use in other industries, consult SMC beforehand. If anything is unclear, contact your nearest sales branch.

2 Specifications

2.1 Valve Specifications

Series SY3000 SY5000 SY7000 SY9000
Fluid Air
Internal pilot Operating pressure range (MPa) 2 position single: 0.15 to 0.7
2 position double: 0.1 to 0.7
3 position: 0.2 to 0.7
External pilot Operating pressure range (MPa) -100 kPa to 0.7
Pilot pressure range 2 position single: 0.25 to 0.7
2 position double: 0.25 to 0.7
3 position: 0.25 to 0.7
Ambient and fluid temperature (°C) -10 to +50 (no freezing)
Max. operating frequency (Hz) 2 position single, double: 10
3 position: 3
5
3
5
3
5
3
Min. operating frequency (Hz) 1 cycle / 30 days
Manual override (Manual operation) Non-locking push type, Push-turn locking slotted type, Push turn locking lever type
Pilot exhaust method Internal pilot: Common exhaust type for main and pilot valve
External pilot: Pilot valve individual exhaust
Lubrication Not required (Note 1)
Mounting orientation Unrestricted
Impact/Vibration resistance (m/s²) 150/30 (Note 2)
Air quality 5 µm filtration or smaller
Enclosure Dust proof (DIN terminal and M8 connector: IP65 (Note 3))

Notes:

2.2 Solenoid Specifications

Electrical entry Coil rated voltage (V) Power consumption (W) Apparent power (VA) Note 2)
DC AC 50/60 Hz
Grommet (G), (H)
L plug connector (L)
M plug connector (M)
M8 connector (W), (WA)
24, 12, 6, 5, 3 100, 110, 200, 220 Standard: 0.35 (With indicator light: 0.4)
DIN terminal with indicator light: 0.45
With power saving circuit: 0.1 (With indicator light only) Note 1) [Starting 0.4, Holding 0.1]
DC: See Standard
AC: 100 V: 0.78 (With indicator light: 0.81)
110 V [115 V]: 0.86 (With indicator light: 0.89) [0.94 (With indicator light: 0.97)]
200 V: 1.18 (With indicator light: 1.22)
220 V [230 V]: 1.30 (With indicator light: 1.34) [1.42 (With indicator light: 1.46)]
DIN terminal (D), (Y) 24, 12 100, 110, 200, 220 Standard: 0.35 (With indicator light: 0.4)
DIN terminal with indicator light: 0.45
With power saving circuit: 0.1 (With indicator light only) Note 1) [Starting 0.4, Holding 0.1]
AC: 100 V: 0.78 (With indicator light: 0.87)
110 V [115 V]: 0.86 (With indicator light: 0.97) [0.94 (With indicator light: 1.07)]
200 V: 1.15 (With indicator light: 1.30)
220 V [230 V]: 1.27 (With indicator light: 1.46) [1.39 (With indicator light: 1.60)]

Allowable voltage fluctuation: ±10 % of rated voltage (* For 115 VAC and 230 VAC, the allowable voltage is -15 % to +5 % of rated voltage.)

Duty cycle: Contact SMC

Surge voltage suppressor: Diode (Varistor is for DIN terminal and Non-polar type.)

Indicator light: LED (AC of DIN connector is neon light.)

Notes:

2.3 Port Size

Series P, EA, EB Port size A, B port size
M5 1/8 1/4 3/8 1/2 M5 1/8 1/4 3/8 1/2
SY3000
SY5000
SY7000
SY9000

2.4 Flow Characteristics

Series Flow Characteristics C [dm³/ (s·bar)] b CV
SY3000 1.0 0.30 0.24
SY5000 2.4 0.41 0.64
SY7000 4.1 0.41 1.1
SY9000 7.9 0.34 2.0

Note: The values given in this table vary depending on the different types of actuation and port size.

2.5 Response Time

Response time (ms) (at the pressure of 0.5 MPa)

SY3000

Type of actuation Without light/surge voltage suppressor With light/surge voltage suppressor
Type S, Z Type R, U Type S, Z Type R, U
2 position single 12 or less 15 or less 12 or less 15 or less
2 position double 10 or less 13 or less 10 or less 13 or less
3 position 15 or less 20 or less 16 or less 20 or less

SY5000

Type of actuation Without light/surge voltage suppressor With light/surge voltage suppressor
Type S, Z Type R, U Type S, Z Type R, U
2 position single 19 or less 26 or less 19 or less 26 or less
2 position double 18 or less 22 or less 18 or less 22 or less
3 position 32 or less 38 or less 32 or less 38 or less

SY7000

Type of actuation Without light/surge voltage suppressor With light/surge voltage suppressor
Type S, Z Type R, U Type S, Z Type R, U
2 position single 31 or less 38 or less 33 or less 38 or less
2 position double 27 or less 30 or less 28 or less 30 or less
3 position 50 or less 56 or less 50 or less 56 or less

SY9000

Type of actuation Without light/surge voltage suppressor With light/surge voltage suppressor
Type S, Z Type R, U Type S, Z Type R, U
2 position single 35 or less 41 or less 35 or less 41 or less
2 position double 35 or less 41 or less 35 or less 41 or less
3 position 62 or less 64 or less 62 or less 64 or less

2.6 Symbol

Diagrams show symbols for different valve configurations:

Note: Refer to section 8.2 Limitations of Use for valves with air return or combined air/spring return spool.

Caution: Special products might have specifications different from those shown. Contact SMC for specific drawings that provide appropriate specification details and compliance with ISO 13849 safety principles.

2.7 Energization Indication

Options 'Z' and 'U' include LED indication of coil energization. The LED is located on the pilot valve assembly. When the solenoid is energized, the valve switches and the LED remains illuminated.

3 Installation

3.1 Installation

Warning: Do not install the product unless the safety instructions have been read and understood. The solenoid valve is an electrical product; for safety, install an appropriate fuse and circuit breaker before use.

3.2 Environment

Warning:

3.3 Air Supply

Caution: When extremely dry air is used, lubrication properties inside the equipment may degrade, reducing reliability or service life. Contact SMC.

3.4 Lubrication

Caution: SMC products are lubricated for life at manufacture and do not require lubrication in service. If a lubricant is used, use turbine oil Class 1 (no additive), ISO VG32. Once lubricant is used, it must be continued as the original lubricant will be washed away.

Warning: Excessive lubrication can cause malfunction or response delay by oil accumulation inside the pilot valve. Do not apply a large amount of oil. If large amounts are needed, use an external pilot type with supply air on the pilot valve side in a non-lube state to prevent oil accumulation.

3.5 Piping

Caution: Before piping, clean up chips, cutting oil, dust, etc. Ensure sealant material does not enter the port. When using seal tape, leave 1 thread exposed on the end of the pipe/fitting. Tighten fittings to the specified torque.

Thread (R) Tightening Torque (N·m)
1/8 3 to 5
1/4 8 to 12
3/8 15 to 20
1/2 20 to 25

3.6 Indicator Light/Surge Voltage Suppressor

Descriptions of wiring for various connector types:

Grommet, L/M Plug Connector

M8 Connector

For AC: No 'S' option as surge voltage is prevented by a rectifier circuit.

Grommet, L/M Plug Connector With light

DIN Terminal

Note: Surge voltage suppressor of varistor has residual voltage corresponding to the protective element and rated voltage; therefore, protect the controller side from the surge voltage. The residual voltage of the diode is approximately 1 V.

3.7 With Power Saving Circuit

Power consumption is decreased to 1/4 by reducing the wattage required to hold the valve in an energized state (effective energizing time is over 62 ms at 24 VDC). The circuit uses a diode and LED. The electrical power waveform shows a reduced holding current compared to the standard type.

3.8 Residual Voltage of the Surge Voltage Suppressor

If a varistor or diode surge voltage suppressor is used, a residual voltage remains. Consider surge voltage protection for the controller. For diodes, residual voltage is approximately 1 V.

3.9 Extended Periods of Continuous Energization

If a valve will be continuously energized for an extended period, the coil heat may adversely affect performance. Use SY series DC specifications or power saving circuit types for continuous or long-duration energization.

3.10 Valve Mounting

Caution: Mount without slippage or deformation of gaskets. Tighten with specified torque.

Model Thread size Tightening torque (N·m)
SY3000 M2 0.16
SY5000 M3 0.8
SY7000 M4 1.4
SY9000 M3 0.8

3.11 Manual Override

Warning: The manual override switches the main valve regardless of the electric signal. Ensure safety before use.

Note 1: Locking type is not allowed in safety applications.

Caution: When locking manual override types (D, E), push down before turning to avoid damage or air leakage.

3.12 Solenoid Valve for 200, 220 VAC Specifications

Warning: AC specification solenoid valves with DIN-Terminal and L/M plug connector have a built-in rectifier circuit. This circuit generates heat when energized, potentially making the surface hot. Do not touch the solenoid valves.

3.13 How to Use Plug Connector

Caution:

Precautions: Plug in and pull out connectors vertically without tilting. Be careful not to reverse polarity for power saving circuits. Excessive stress on cable connectors can affect IP65 rating; avoid stress over 30 N.

3.14 How to Use DIN Terminal

Caution: When making connections, use supported heavy-duty cord (Ø3.5 to Ø7) to satisfy IP65 standards. Tighten ground nut and holding screw within specified torque ranges.

Compatible cable: Cord O.D.: Ø3.5 to Ø7 (Reference: 0.5 mm², 2-core or 3-core, JIS C 3306).

3.14.1 Series SY3000

Caution: SMC provides a DIN style terminal connector for SY3000. Its width (15.8 mm) exceeds the valve body (10 mm), preventing assembly to standard manifolds/sub-plates. Contact SMC for manifold use. DIN style terminal connector and single manifold units have no external pilot specifications.

3.15 M8 Connector

Caution: M8 connector types have an IP65 rating but are not intended for use in water. Select an SMC connector cable (V100-49-1-) or FA sensor type connector with M8 threaded 3-pin specifications conforming to NECA4202 (IEC60947-5-2). Ensure connector O.D. is 10.5 mm or less for Series SY3000 manifold mounting. Tighten by hand (0.4 to 0.6 N·m). Failure to meet IP65 may result from using alternative connectors or insufficient tightening.

3.15.1 Connector Cable Mounting

Note: Mount connector cable correctly. Ensure the arrow symbol on the connector faces the triangle symbol on the valve when using SMC connector cable (V100-49-1-). Avoid squeezing in the wrong direction to prevent pin damage.

4 Settings

4.1 Manual Override

Warning: Since connected equipment will operate when the manual override is activated, confirm that conditions are safe prior to activation.

4.2 Exhaust Throttle

Caution: The SY series pilot valve and main valve share a common exhaust. Do not block the exhaust port when arranging piping.

4.3 Use as a 3-Port Valve

Caution: Series SY3000/5000/7000/9000 can be used as normally closed (N.C.) or normally open (N.O.) 3-port valves by closing one cylinder port (A or B) with a plug. Exhaust ports must be kept open.

Plug position Configuration Number of solenoids
B port N.C. Single
A port N.O. Double

5 How to Order

The ordering code for SMC solenoid valves is structured as follows:

Series [SY3000, SY5000, SY7000, SY9000]

Type of actuation [2 position single, 2 position double, 3 position closed centre, 3 position exhaust centre, 3 position pressure centre]

Thread type [Rc, N, T (NPT, NPTF)]

Manual override [Non-locking push type, Push-turn locking slotted type, Push-turn locking lever type]

Main valve fluoro rubber [Note)]

Port size [01 (1/8), 02 (1/4), 03 (3/8), 04 (1/2)]

Pilot type [Internal pilot, External pilot]

Coil specifications [Standard, With power saving circuit (24 VDC, 12 VDC only)]

Rated voltage [DC: 24V, 12V, 6V, 5V, 3V; AC: 100V, 110V [115V], 200V, 220V [230V]]

Light/surge voltage suppressor

Example: SY5240-5L-Q

Notes:

6 Outline Dimensions (mm)

For details, refer to the catalogue.

7 Maintenance

7.1 General Maintenance

Caution:

7.2 Exhaust Throttle

The pilot valve and main valve share exhausts; ensure piping does not become restricted.

7.3 Air Supply

Warning: Use clean air. If compressed air supply includes chemicals, synthetic materials (including organic solvents), salinity, or corrosive gas, it can lead to damage or malfunction.

Caution: Install an air filter at the upstream side of the valve with a filtration degree of 5 µm or less.

8 Limitations of Use

8.1 Limited Warranty and Disclaimer/Compliance Requirements

The product is subject to the following 'Limited Warranty and Disclaimer' and 'Compliance Requirements'. Read and accept them before using the product.

Limited Warranty and Disclaimer

  1. The warranty period is 1 year in service or 1.5 years after delivery, whichever is first. Consult your nearest sales branch for specified durability, running distance, or replacement parts.
  2. For failures or damage clearly attributable to SMC within the warranty period, a replacement product or necessary parts will be provided. This limited warranty applies only to SMC products independently, not to other damage incurred due to product failure.
  3. Prior to using SMC products, read and understand the warranty terms and disclaimers noted in the specific product catalogue.

(1) Vacuum pads are excluded from the 1-year warranty and are warranted for one year after delivery as consumable parts. Wear or deterioration of rubber material is not covered.

Compliance Requirements

  1. Use of SMC products with production equipment for weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
  2. Export of SMC products or technology is governed by relevant security laws and regulations. Ensure all local export rules are known and followed prior to shipment.

8.2 Limitations

Caution: SMC products are not intended for use as instruments for legal metrology. SMC measurement instruments have not been qualified by type approval tests relevant to metrology laws of each country and cannot be used for business or certification ordained by these laws.

Warning:

8.3 Safety Relays

Warning: If a safe output from a safety relay or PLC is used to operate this valve, ensure any output test pulse duration is shorter than 1 ms to avoid the valve solenoid responding.

9 Contacts

SMC Corporation and its global branches provide support and product information. Please refer to the list below for contact details by country.

URL: www.smcworld.com (Global) | www.smceu.com (Europe)

SMC Corporation, Akihabara UDX15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021

Specifications are subject to change without prior notice from the manufacturer. © 2017 SMC Corporation All Rights Reserved.

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