Instructions for PROJECTA models including: PM300-BTJ, PM335J-NODE, PM300-BTJ 12V Power Management System, Power Management System, Management System
1 ott 2022 — Before charging, read the instructions. • For indoor use. Do not expose to rain ... K3. F10. L10 . LOAD 2 to 9 – 12 Volts. LOAD1 Always ON. -veLoads.
4 1. INTRODUCTION PM300-BTJ and PM335J-NODE are power management systems designed for use in caravans or motor homes. These systems allow for easy installation and a user-friendly interface.
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DocumentDocumentINTELLI ® 12V POWER MANAGEMENT SYSTEM (MPPT) PM335J Transformer Unit Phone App PMBTJ-02 Bluetooth Node (PM335J-NODE system only) P/No. PM300-BTJ & PM335J-NODE PMLCD-BTJ LCD Screen (PM300-BTJ system only) Need technical help? Contact Projecta on 1800 294 294 IMPORTANT SAFETY INFORMATION Please read this manual thoroughly before use and store in a safe place for future reference. WARNINGS · Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging · Before charging, read the instructions · For indoor use. Do not expose to rain · For charging Lead Acid and LiFePO4 batteries only (of the size & voltage specified in the specification table. · Always charge the battery on the correct voltage setting. Never set the charger to a higher voltage than the battery · Disconnect the 240V mains supply before making or breaking the connections to the battery · The battery charger must be plugged into an earthed socket outlet · Connection to supply mains is to be in accordance with national wiring rules · Do not attempt to charge non-rechargeable batteries · Never charge a frozen battery · If the AC cord is damaged, do not attempt to use. It must be replaced or repaired by a qualified technician · Corrosive substances may escape from the battery during charging and damage delicate surfaces. Store and charge in a suitable area · This charger is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety · Young children should be supervised to ensure that they do not play with the appliance · If the recreational vehicle is to be put in to storage without power, please turn off the POWER SWITCH. If the recreational vehicle is to be put in to long term storage without power, disconnect ALL cabling from the battery. 2 CONTENTS 1. INTRODUCTION 1.1 Features 1.2 LCD monitor (PM300-BTJ only) 1.3 Water tank probes 2. KEY FEATURES AND FUNCTIONS 2.1 Multiple inputs 2.2 Battery charger of stationery/house battery 2.3 Power supply mode 2.4 MPPT solar charger controller 2.5 Voltage charging relay (VCR) 2.6 Categorised outputs 2.7 Battery low voltage protection 2.8 Manual battery switch 2.9 Precise battery measurement 3. STRUCTURE AND INSTALLATION 3.1 PM335J Transformer Unit 3.2 LCD monitor (PM300-BTJ only) 3.3 Water tank probes 3.3.1 PMWS400 water tank probe 3.3.2 PMWS200 water tank probe 4. WIRING 4.1 Material 4.2 System schematic 4.3 Preparation 4.4 Connection 5. DISPLAY 5.1 PM335J Transformer Unit 5.2 LCD monitor (PM300-BTJ only) 5.2.1 Monitor symbol explanation 5.2.2 Switch explanation 5.2.3 Alphabet explanation 6. OPERATION 6.1 Configuration on PM335J Transformer Unit 6.1.1 Load Remote Isolation Switch 6.2 Configuration on monitor 6.2.1 LCD Monitor configuration menu 6.3 Connecting to a Smart Device (Bluetooth) 6.4 Using the PM200 & 300BTJ Remote App 6.5 Maintenance 6.5.1 Battery monitoring maintenance 6.5.2 Daily maintenance 7. TROUBLE SHOOTING 7.1 L.E.D Display on PM335J Transformer Unit 7.2 Error code on LCD Monitor 8. SPECIFICATION 4 5 6 6 6 6 6 7 7 7 8 8 8 8 9 9 10 11 11 11 12 12 13 14 14 15 16 16 16 17 17 18 18 18 18 19 20 20 21 21 21 21 21 21 22 3 1. INTRODUCTION PM300-BTJ and PM335J-NODE are power management systems designed for use in caravans or motor homes. These systems allow for easy installation and a user-friendly interface. Both PM300-BTJ and PM335J-NODE systems come with the same PM335J transformer unit, which the circuits in the caravan or motor home are centrally wired to. This transformer features built-in battery charger, power supply, fused distribution blocks, MPPT solar charge controller, voltage charging relay (VSR), low voltage disconnect (LVD), water pump controller, hot water system controller, water tank indicator and battery monitoring. The main difference between the two systems is that PM300-BTJ comes with an Bluetooth-enabled LCD screen (PMLCD-BTJ), allowing a user to monitor and control the system via the LCD or the Bluetooth app. PM335J-NODE does not come with an LCD screen, instead utilising a separate Bluetooth node (PMBTJ-02) to connect with the Bluetooth app. SYSTEM COMPONENTS: 1. PM335J Transformer Unit 2. PMBTJ-02 Bluetooth Node (PM335J-NODE only) 3. PMLCD-BTJ (PM300-BTJ only) 4. Cables (Refer to Chapter 4 for the cable list) Battery Sensor PMBS Waste Water Tank Probe (Optional) P/No. PMWS200 or PMSW400 Fresh Water Tank 3 Probe (Optional) P/No. PMWS200 or PMSW400 Fresh Water Tank 2 Probe (Optional) P/No. PMWS200 or PMSW400 Fresh Water Tank 1 Probe (Optional) P/No. PMWS200 or PMSW400 House Battery Vehicle Battery P/No. PM335J Transformer Unit Solar Temperature Sensor PMTS P/No, PMBTJ-02 (PM335J-NODE only) Figure 1 System Components for PM300-BTJ and PM335J-NODE P/No. PMLCD-BTJ (PM300-BTJ only) 4 1.1 Features (PM300-BTJ and PM335J-NODE) · Smart battery charger 12V 35A (30A for charging current) · Multi stage adaptive charging algorithm · Active Power Factor Correction (PFC) charging · Temperature compensation charging · Voltage compensation charging · Solar charge controller (MPPT), 30A · 14 built in fused outputs · Charging from Alternator at 12V 60A - 60A continuously, 100A 30mins · Low battery voltage protection · Built-in battery switch to isolate the battery when in storage · Built-in shunt for precise battery measurement · 1 water pump control with up to 4 connections for water sensors · Thermal control fan · Spring terminal and screw terminal · T-bus compatible Power switch Solar In AC In House Battery Vehicle Battery Battery switch PWR switch F7 15A K6 F13 15A K5 F12 15A L14+ LOAD14 for Compressor Fridge (CF)/SPARE L13+ LOAD13 for Slide Out L12+ LOAD12 for Awning K4 F11 L11+ K3 10A LOAD11 for PUMP PWR switch K3 + - F1 + - 35A MPPT K3 F10 L10+ LOAD10 for Hot Water 10A F9 L9+ Service (HWS) 10A F8 L8+ 35A 10A F7 L7+ + + - AC/DC - 10A F6 L6+ 10A F5 L5+ 10A LOAD 2 to 9 12 Volts F4 L4+ 10A F3 L3+ Battery switch 10A F2 L2+ 10A + K1 F1 L1+ 10A LOAD1 Always ON - Step L14- L13- L12- VCR L11- L10- L9- L8- -ve Loads + L7- - L6- L5- L4- L3- L2- L1- Figure 2 System Schematic 5 1.2 LCD Monitor PMLCD-BTJ (PM300-BTJ only) The LCD monitor is a digital control center for the PM335J transformer unit. See section 5.2 for operation of LCD monitor. FEATURES: · T-Bus design (can be connected to multiple devices) · System monitoring · Configuration · Built-in Bluetooth for pairing to smart phone 1.3 Water Tank Probes Figure 3 Overview of Monitor A maximum of up to 4 probes can be monitored by the system. NOTE: Always check the probe required for the water tank before purchase. There are 2 probe styles: PMWS200: · Side installation · Suitable for water tank · Depth >200mm Figure 4 PMWS200 PMWS400: · Side installation · Suitable for water tank · Depth 300-400mm Figure 5 PMWS400 2. KEY FEATURES AND FUNCTIONS 2.1 Multiple Inputs The PM335J transformer unit accepts inputs from AC mains, solar panel and vehicle battery. However, see Table 1 at right for details. AC MAINS SOLAR VEHICLE BATTERY DOMINATING SOURCE Table 1 Multiple inputs x x AC MAINS x x AC MAINS x x COMBINE 2.2 Battery Charger Of House Battery The charger automatically starts when the appropriate qualified power is connected, either from AC mains, alternator or solar. With multiple charging stages (soft start-bulk absorption float-recycle), PM335J is designed to fully charge a battery quickly. To guarantee the optimal charging for batteries of different states, the PM335J features a Microprocessor-controlled charging algorithm. The Float and Recycle charging programs guarantees that the battery condition does not change despite being connected for a longer period. 6 10 days 1 hr 5mins VOLTAGE 11.5V lcc CURRENT 1/2 lcc STAGE SOFT START 1 BULK 2 ABSORPTION 3 FLOAT 4 RECYCLE 5 CHARGING ALGORITHM lcc is the rated current. 1 SOFT START Increases battery life by gently starting to charge the battery at 50% charge rate for 10 minutes if the battery is less than 11.5V 2 BULK Reduces charging time by delivering maximum charge to set voltage 3 ABSORPTION Ensures a full charge to the battery without overcharging 4 FLOAT Float charge maintains the battery at 100% charge 5 RECYCLE Restarts the charge every 10 days. Figure 6 Charging Algorithm Battery Temperature Sensor The PMBS (battery sensor cable) is connected to measure the temperature of the battery and automatically adjusts, in real time, to charge the battery properly at compensation rate of 4mv±10%/°C/cell. In case PMBS is not present, the PM335J will use 25°C as default. Voltage Compensation Charging With a voltage sensor the PM335J can automatically adjust its output to compensate the voltage drop caused by a cable. This assures the right voltage is being delivered for optimal charging. Adjustable Charging Capacity Users can adjust the charging current by specifying the battery capacity. The charging current is set at threshold rate of 15% the of the battery capacity (I = 0.15C) by default. Lithium Battery Charging The PM335J can be configured to charge a lithium battery. With a lithium battery, the max charging current will automatically be set at 30% of battery capacity (Imax = 0.3C). 2.3 Power Supply Mode If no battery is attached to PM335J unit, it will work as a power supply automatically with a 12.8VDC output. 2.4 MPPT Solar Charger Controller PM335J has a built-in MPPT charger for the house battery with: · Max input voltage 50VDC · Max charging current 30A 2.5 Voltage Charging Relay (VCR or commonly known as a VSR) As a Safety feature, the Slide Out (+L12) and Awning (L13) outputs are disabled when towing vehicle is connected to the Caravan (and vehicle battery voltage is detected at >5V). To enable these outputs again, disconnect the vehicle's power plug from the caravan. If the VCR is still engaged, press the PWR button on the LCD or app ON / OFF / ON. LEAD ACID BATTERY When the vehicle battery reaches 13.4VDC with threshold time delay, the VCR will charge the house battery from the alternator. The VCR will continue the charging until the vehicle battery voltage drops under 12.8VDC. LiFePO4 LITHIUM BATTERY When the vehicle battery reaches 13.7VDC with threshold time delay, the VCR will charge the house battery from the alternator. The VCR will continue charging until the vehicle battery voltage drops below 13.3VDC with less than 2A charge to the house battery with threshold time delay. NOTE: The PM335J, when charging from the vehicle battery, does not provide the 5 stage charge. It simply takes whatever power and charging is available from the alternator. NOTE: If your vehicle is fitted with a smart alternator, the VCR charge system (Variable Voltage or Temperature Compensating), the VCR charge system may not function correctly and a Projecta IDC25 charging system is recommended. Please contact Projecta for further information. 7 2.6 Categorised Outputs The 14 outputs are categorised into groups and controls as per below: OUTPUTS 4 9 1 DESCRIPTION Relay controlled output with fuse, protected by main master switch relay Fused outputs, protected by master switch relay Always ON POSSIBLE LOAD SUITABLE Awning, Slide Out, Hot Water System (HWS), Pump Lights, ventilation fan, TV etc. Auto step, radio/clock memory etc. Table 2 Categorised outputs Solar Vehicle Battery Power Switch Charging Relay PWR Switch Fuse 10A Always On Output Figure 7 Categorised output Fuse 15A Awning Fuse 15A Side Out Fuse 15A Compressor Fridge (CF)/Spare Fuse 10A Hot Water Service Fuse 10A (HWS) Pump Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs Fuse 10A 12V Outputs 2.7 Battery Low Voltage Protection (BLVP or commonly known as an LVD) The PM335J transformer unit has a built-in low voltage protection relay. It will disconnect the load once the battery voltage drops below the threshold voltage. The default setting is 10.5VDC, for Lithium the default setting is 11.2VDC. 2.8 Power Switch The PM335J transformer unit offers a convenient way to cut off charger and switch off the outputs of the House Battery. It protects the House Battery from being drained by the on board electronics, completely isolating the battery, perfect for storage. This switch is located on the front face of the PM335J transformer unit. 2.9 Precise Battery Measurement The PM335J transformer unit has a battery measurement system controlled by microprocessor. It measures battery voltage, charge/ discharge current, remaining Amp-hours and display time to go. Compared to conventional indicating meters, a small current can be measured and read accurately with this device. With this feature, it highlights faults, alarms and installation errors. NOTE: If you have loads connected directly to the battery instead of through the PM335J transformer unit, the measurement will not be accurate. 8 3. STRUCTURE AND INSTALLATION 3.1 PM300-BTJ and PM335J-NODE Power Management Systems 24 23 22 2120 1918 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 Figure 8 Front panel of PM335J Transformer Unit NO LABEL 1 AC Mains 2 Temp Sensor 3 LCD Display 4 Power switch 5 Fresh water tank 1 6 Fresh water tank 2 7 Tap water tank 3 8 Waste water tank 4 9 House Sensor 10 Solar+ 11 Solar12 Vehicle Bat+ 13 House Bat+ 14 Vehicle Bat15 House Bat16 L1+ 17 L2+ ~ L9+ 18 L10+ 19 L11+ 20 L12+ 21 L13+ 22 L14+ 23 L1- ~ L1424 Remote ISO Switch 25 Fuse DEFINITION AC input port Comm port Comm port Charger and house battery switch For temp compensation Solar input Solar input Vehicle battery+ House battery+ Vehicle batteryHouse batteryAlways ON HWS (Hot Water System) Water pump Slide out Awning Spare/CF (Fridge) Terminal block DESCRIPTION Computer/IEC style plug socket Temperature Sensor input Connect to Monitor Manual battery switch Connect to fresh water tank 1 Connect to fresh water tank 2 Connect to tap water tank Connect to waste water tank Connect to house battery Connect to solar panel + terminal Connect to solar panel - terminal Connect to vehicle battery+ (<20Vdc) Connect to house battery+ (<20Vdc) Connect to vehicle batteryConnect to house batteryConnect to permanent +12 Volts Connect to isolating +12 Volts Connect to HWS+ Connect to water pump+ Connect to slide out+ Connect to awning+ Connect to CF+ Connect to DC loadConnect to external switch (optional) Fuse and fuse failure indication Table 3 Categorised outputs 25 2 1 9 35 128 55 300 264 M4 164 Figure 9 Dimension of PM335J (Unit: mm) Installation: PM335J can be installed on a horizontal surface or vertically on a wall. Please see following instructions: Figure 10 Installation of PM335J (Unit: mm) 3.2 LCD Monitor (PM300-BTJ only) Ensure clearance on both sides of PM335J unit upon installation. A recommended clearance of 5cm on each side. Figure 11 Dimension of Monitor PMLCD-BTJ (Unit:mm) 10 Figure 12 Installation of Monitor PMLCD-BTJ (Unit:mm) 3.3 Water Tank Probes 3.3.1 PMWS400 Water Tank Probe Installation Figure 13 Dimension of PMWS400 (Unit:mm) 3.3.2 PMWS200 Water Tank Probe Installation Figure 14 Installation of PMWS400 Figure 15 Dimension of PMWS200 (Unit:mm) Figure 16 Installation of PMWS200 11 4. WIRING 4.1 Material CODE NAME 1 Transformer Unit 2 LCD Monitor 3 Fresh water tank 1 level sensor 4 Fresh water tank 1 level sensor 5 Tap water tank level sensor 6 Waste water tank level sensor 7 Solar 10 Communication line (RS485) 11 Temperature line 12 Battery sensor line 13 Water tank probe line 14 Water tank probe line 15 Water tank probe line 16 Water tank probe line 17 Power Cable Table 4 Component List of PM300-BTJ MODEL/ LENGTH PM335J PMLCD-BTJ Not included and to be ordered separately 10m 5m 3m Not included 1.5m QTY P/No. ON DRAWING 11 2 12 04 05 06 Monitor BM COM PMLCDC 07 09 1 PMLCDC-10 1 PMTS AC in L ~ 240V / 50Hz N 1 PMBS 0 0 PMWS200 / House Battery 0 PMWS400 House Battery House Battery + 0 (12VDC) 1 PMAC Vehicle Battery Vehicle Battery Vehicle Battery + (12VDC) PMAC Solar Solar in Solar+ Vmp: 17 50V 9 Solar 12 4.2 System Schematic Outdoor Temperature Sensor Battery Temperature Sensor and Terminal Voltage PMTS PMBS PMWS200 / PMWS400 PMWS200 / PMWS400 PMWS200 / PMWS400 PMWS200 / PMWS400 4 Fresh Water Tank 1 Level Sensor 5 Fresh Water Tank 2 Level Sensor 6 Tap Water Tank Level Sensor 7 Waste Water Tank Level Sensor N L Monitor Switch Battery AC IN Panel Sensor House Batt - House Batt + Vehicle Batt - Vehicle Batt + Solar · · Waste Water Tank Tap Fresh Fresh Water Water Water Tank Tank 2 Tank 1 ·· · L12 L13 L14 L14· L13· L12· L11· L10· 1 L9· L8· L7· PM335J L6· L5· L4· Remote Isolation Switch L3· L2· L1· L11L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 · · · · · · · · · · · Figure 17 Installation of PM300-BTJ & PM335J-NODE CF / Spare Awning Slide Out Always ON Spare Spare Light 1 Light 2 Light 3 12V 12V 12V HWS Pump PWR Isolation Switch 13 4.3 Preparation PM300-BTJ and PM335J-NODE systems are designed with the concept of `Plug in and Play' in mind. To complete the easy installation, a screw driver and DC cables are required. Follow Table 5 recommendation for minimum wiring size. CURRENT 05A 510A 1015A 1520A 2025A 2530A MINIMUM CABLE SIZE 1.0mm2 or 18 AWG 2.0mm2 or 14 AWG 3.0mm2 or 13 AWG 4.0mm2 or 11 AWG 5.0mm2 or 10 AWG 6.0mm2 or 9 AWG Table 5 Minimum cable size When running cables, if they pass through panels or wall, ensure the cables are protected from damage by sharp edges. In such cases, it is recommended to use cable glands. 4.4 Connection PM335J transformer unit is designed with a spring and screw terminal. Please refer to following illustration at right. Each type of terminal is designed to fit a different range of cables. TYPE Type 1 Type 2 Type 3 TERMINAL MODEL SUITABLE CABLE NUMBER GAUGE ERTB10-10.16 0.5mm2 10mm2 Wago804-114 0.25mm2 2.5mm2 Wago2704-103 0.5mm2 6mm2 Table 6 Recommended terminal and cable gauge TYPE 1 Type 1 Type 2 Type 3 Figure 18 PM335J Terminals TYPE 3 Figure 19 Connection of Terminal Type 1 TYPE 2 Figure 21 Connection of Terminal Type 3 Figure 20 Connection of Terminal Type 2 14 5. DISPLAY 5.1 PM335J Transformer Unit P/No. PM335 Figure 22 An overview of PM335J No. LED COLOUR STATUS 1 Mains GREEN ON OFF Quick flashing (flash twice every second) 2 Vehicle Bat GREEN ON Slow flashing (flash once every second) Quick flashing (flash twice every second) 3 Solar GREEN OFF ON Slow flashing (flash once every second) 4 CHG 5 FAULT GREEN RED Quick flashing (flash twice every second) OFF ON Slow flashing (flash once every second) Quick flashing (flash twice every second) OFF ON Flash once per cycle Flash twice per cycle Flash 3 times per cycle Flash 4 times per cycle Flash 5 times per cycle Flash 6 times per cycle Table 7 LED indicator description of PM335J DESCRIPTION AC input OK AC disconnected AC input abnormal Alternator charging the house battery Vehicle battery is >13.4V and is being charged by the AC The vehicle battery is 2~13.4V or >16.0V, while AC power is connected. Vehicle battery is disconnected. Solar charging the battery The input voltage of the Solar is normal but it is charged by the AC or vehicle battery Solar input voltage error Solar voltage >50VDC Solar disconnected Battery charged Battery charging Battery discharge Battery disconnected Short circuit House battery voltage low House battery voltage high PM335J unit Over Temperature Bulk charge timeout VCR anomaly Environment Over Temperature 15 5.2 LCD Monitor (PM300-BTJ only) Time Date Water tank 1 Water tank 2 Water tank 3 Water tank 4 Power Source Solar charge Water pump Alarm error code Hot Water Service/Back button Pump/Up switch Bluetooth Temperature Output power Charging state House Battery:Type/Capacity House Battery: Voltage/Current/Time to go House Battery SOC (State of Charge) Voltage of vehicle battery VCR connection Dim/Enter/Setting switch PWR /Down Switch Figure 23 An overview of monitor The PMLCD-BTJ monitor can be paired to a smart phone via the smart device app. This app will display the battery parameters, water tank levels, allow pump control and power isolation. Refer to section 6.3 for the Bluetooth pairing procedure. 5.2.1 LCD Monitor Symbol Explanation No. DESCRIPTION 1 Water level Water Tank 1 Water Tank 2 Water Tank 3 Water Tank 4 2 Working Mode 3 Power 4 Water Pump EMPTY COMMENTS 0%-25%-50%-75%-100% Flashing, the water is less than the recommended level FULL MAINS CHARGE ONLY ON Load BATTERY Flashing, the gray water or waste water is more than the alarm level AC mains status Battery charger only Status of DC-Load switch in system: on / off DC loads are powered by battery Pump 1 is ON Pump 1 is OFF 5 Alarm Error Code 6 VCR connection 7 Output power Table 8 Symbol Explanation 16 Overload alarm Over temperature alarm ! System error code. Refer to the error codes on page 20 Voltage charging relay (VCR) is connected Voltage charging relay (VCR) is disconnected Voltage of system output Current of system output 5.2.2 LCD Monitor Switch Explanation SWITCH HWS PUMP PWR DIM DIM Hold (5 sec) FUNCTION To switch on/off Hot Water Service DESCRIPTION HWS on: HWS off (Appears in top left of screen for 10 seconds) To switch on/off pump Refer Figure 24 To switch off all the loads connected on DC charger Refer Figure 25 To adjust the brightness and switch off the backlight of he monitor Total three levels of brightness To set clock, battery battery tank quantity etc Hold down the `LIGHT' button until the Date zone (Table 16) shows the setting code. It means the unit enters the setting mode. For the full details of setting codes, please refer to Chapter 6.2.1 Table 9 Switch Explanation PUMP PUMP Figure 24 Switch ON /OFF Pump PWR Load OFF PWR Figure 25 Switch ON /OFF all of the DC Loads ON Load 5.2.3 Alphabet Explanation CHARACTER ALPHABET A B C D E F G H I J K L MN O P Q R S T U V WX Y Table 10 Alphabet code 17 6. OPERATION 6.1 Configuration on PM335J Configuration of the battery type and capacity can be done through the LCD Monitor or the smart device app. 6.1.1 Load Remote Isolation Switch This function allows for the use of a remote ISO switch to turn ON/OFF the L2-L14 outputs. 6.2 Configuration on LCD Monitor Access to the configuration menu is safeguarded with a passcode. The default is 0000 and may be set by a user. Passcode Descriptions 0000 Factory Default, no passcode 1999 Factory access passcode XXXX User define Press the `DIM' button until the setting code is showing on the date time area which means the monitor is ready for configuration. The `PUMP' button and `PWR' button can be used to scroll through the configuration menu. CODE FUNCTION Time Setting Battery Setting Battery Type Battery Capacity Battery Low Voltage Protection Restore factory defaults Cancel Accept Version CMP LCD Update enable DESCRIPTION Set date system 12H/24H and date. AGM / GEL / LFP (LiFePO4)/WET To shutdown the output of loads Cancel to restore factory defaults Confirm to restore factory defaults Software version of devices. read only Software Version of PM335J Software Version of PMLCD-BTJ Enable to update firmware Table 16 Setting code of the Monitor 18 6.2.1 LCD Monitor Configuration Menu Set clock Battery menu Pumps enable or disable Factory reset Check firmware version Enable to updating firmware Figure 26 Main menu of setting Select AGM battery Select GEL battery Select LFP battery Select WET battery Figure 28 Battery Type setting Figure 30 Low Voltage Protection setting Figure 32 Update firmware Disable to update firmware Enable to update firmware Set year Set month Set date Set 12-hour or 24-hour Set hour Set minute Figure 27 Date and Time setting Figure 29 Battery Capacity setting Disable to restore factory settings Enable to restore factory settings Figure 31 Restore factory setting Disable to update firmware Enable to update firmware Figure 33 Check firmware version 19 6.3 Connecting to a Smart Device (Bluetooth) 1. Go to your smart device's App Store (iPhone/iPad) or Play Store (Android) and search for the Jayco "IntelliJay PM200 & 300BTJ" app. Download this app to your smart device. 2. Ensure Bluetooth is enabled on your smart device and that permission is granted for the app to use Bluetooth and discover new connections. 3. Open the app and it will begin searching for either your PMLCD-BTJ LCD monitor (for PM300-BTJ systems), or your PMBTJ-02 Bluetooth node (for PM335J-NODE systems). When it shows up in the device list, tap and you will be prompted to enter a pairing code. 4. This pairing code will be displayed on the LCD monitor/screen of PM300-BTJ systems. For PM335-NODE systems, the pairing code is the last 4 digits of the serial number located on the side of the PMBTJ-02 Bluetooth node. Enter this code on your smart device and confirm. If your system does not show up in the device list, ensure the following: You are within close enough proximity to the LCD monitor or Bluetooth node. The LCD monitor or Bluetooth node is properly connected to the PM335J transformer and operational Your smart device operating system is up to date (iOS 8.0 and higher, or Android 4.4 and higher) 6.4 Using the PM200 & 300BTJ Remote App 1. Once you have established a paired connection with your smart device, the app will take you to its home screen where you may see a variety of system parameters. 2. It is now important to select your battery type, to ensure ideal charging and system operation. To do this, tap the white settings cog/gear down the bottom of the screen. Note: depending on your device, you may need to scroll to reveal this menu. Tap the down arrow under "Type". Choose your battery type from the list AGM, GEL, LFP (lithium) or WET. Next, it is important to set your battery capacity in amp hours (Ah). You can find this information printed on your battery. Tap the right arrow under "Capacity" to specify your battery capacity. 3. It is also recommended that you update your PM300-BTJ or PM335J-NODE system to the latest firmware this can be done by via the update function in the settings menu (your system may already be up to date). Please ensure you remain in close proximity to the system and do not disconnect power to the system or your phone during an update. 4. From the home screen, the PM200 & 300BTJ app allows the user to remotely monitor key aspects of the power system from the convenience of their phone or tablet, as well as remotely switch on or off power to the output load, hot water system and water pump. The following information is displayed in the app's home screen: House battery SOC, volts, amps, time remaining and temperature Vehicle battery voltage Charging mode/status Power input source (grid, solar/PV or VCR) Water tank levels (when sensors connected/installed/operational) Load, hot water system and water pump status and power buttons The power button may be used to turn output load power on or off, resulting in startup or shutdown of all appliances and lighting wired to outputs on the PM335J transformer. NOTE: This switch only affects output load the app will continue monitoring parameters and retain its Bluetooth connection to your smart device, even with the load off. 20 6.5 MAINTENANCE 6.5.1 Battery SOC Monitoring The PM335J transformer unit features built-in state of charge (SOC) monitoring for the house battery. To ensure accurate display of this information on the LCD monitor and in the app, the following conditions must be adhered to: 1. Battery capacity is set correctly in the LCD or app refer to your battery specifications. 2. When replacing a battery, ensure it is fully charged via AC mains for the first time. 3. Fully charge battery via AC mains at least once every 3 months, until the `CHG' LED light on the PM335J transformer unit remains on (solid) or `float' shows on the monitor. 6.5.2 DAILY MAINTENANCE · Ensure the Power Switch on the transformer unit is ON when you want to charge the battery with AC mains. · Check the nominal battery voltage is 12VDC. · Ensure there is space (5cm each side) beside the PM335J unit for the appropriate ventilation. 7. TROUBLE SHOOTING 7.1 L.E.D Display on PM335J Transformer Unit No. LED 1 Mains COLOUR Green 2 Vehicle Bat Green 3 Solar Green 4 Fuse LED Red 5 Fault Red Table 17 Error LED indicator of PM335J STATUS Quick flashing (flash twice every second) Quick flashing (flash twice every second) Quick flashing (flash twice every second) Solid ON Flash once per cycle Flash twice per cycle Flash 3 times per cycle Flash 4 times per cycle Flash 5 times per cycle Flash 6 times per cycle DESCRIPTION AC input abnormal The vehicle battery is 2~13.4V or >16.0V, while AC power is connected. Solar input voltage error Solar Input >50VDC Fuse blown, need to check load and replace fuse Short circuit House battery voltage low House battery voltage high PM335J unit over temp Bulk charge timeout VCR anomaly Environment over temp 7.2 Error Code on LCD Monitor ERROR CODE 8001 8003 8004 8005 8006 8010 8011 8012 8013 DESCRIPTION Lose communication Loss of communication Battery voltage high Solar voltage low Solar voltage high Battery temperature high Battery temperature low Internal temperature high Vehicle battery voltage low ERROR CODE 8014 8015 8016 8017 8018 8027 8028 8030 8031 DESCRIPTION Vehicle battery voltage high Over load Output short circuit Module protection Battery maintenance notice VCR connect is error VCR disconnect error Environment temperature is high Bulk stage time-out Table 18 Error Code List 21 8. SPECIFICATION MODEL PM335J ELECTRICAL SPECIFICATIONS Mains Nominal input voltage 240±10%VAC (V) 50/60Hz Power factor 0.95 Input current at full 2.5A load Battery Vehicle battery 12VDC Vehicle battery voltage range 12.8-16VDC House battery 12VDC House battery voltage 10.5-16VDC range Solar Charger type MPPT Open circuit voltage 50VDC Max charging current 30A Maxium solar input 800W Charging Relay specification Relay 12VDC 60A continuous, peak current 100A, 30mins Connect voltage Lead Acid - 13.4VDC LiFePO4 - 13.7VDC Connect delay time 10sec Disconnect voltage Lead Acid - 12.8VDC LiFePO4 - 13.3VDC<2A Disconnect delay time 60sec High voltage limit 16.0VDC Charger Mode Charge Algorithms Battery type 5 Stage AGM/GEL/LFP (LiFePO4)//WET Start voltage 2V for Lead Acid 0V for LFP Bulk current 30A (Max) Absorption voltage (14.4/14.1 /14.4/14.7) ±0.15VDC Float voltage (13.5/13.5 /13.5/13.7) ±0.13VDC Power Supply Mode Nominal output voltage Rated output current 12.8±0.2 VDC 35A (Continuous) Efficiency 88% Working temperature -40°C~+65°C (50°C:full load; 60°C:20A; 65°C: shutdown the output) MODEL PM335J ELECTRICAL SPECIFICATIONS Battery Disconnect (LVD) Disconnect voltage AGM/GEL/WET LFP (LiFePO4) 10.5VDC (default) 11.2 VDC (Default) Delay off time 60 sec Reconnect voltage AGM/GEL/WET 11.5VDC (default) LFP (LiFePO4) 12.2 VDC (Default) Current draw 240VAC is off, no on Battery vehicle charging 330mA Load switch off 255mA LVD off, 180mA Service<10.5V current draw on battery Battery switch OFF 0mA <10V draw on battery Fused outputs Numbers 14 Rated Current 10A x 11, 15A x 3 Protection Short circuit on output Fuse blown Reverse polarity Diode reverse isolation Overload protection Derate the output until overload is removed Battery charger over Shut down PM335J temperature Ambient over temperature Alarm Battery over voltage Battery charger disconnect, limits loads disconnect PHYSICAL SPECIFICATIONS Dimensions (L*W*H) Weight 264 × 164 × 128mm 3kgs Enclosure Steel Case Battery Connector M4 Screw (16mm2) Load Connector Wago804-114 (2.5mm2) Wago2706-103 (6mm2) Cooling Forced cooling Protection IP20 category Approvals Electrical AS/NZS 60335.2.29 EMC CISPR14 Table 19 Specification of PM335J 22 Notes 23 WARRANTY STATEMENT Applicable only to product sold in Australia Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic.,telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of three (3) years (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice. This warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer. To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim. In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage. This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation. IMPORTANT NOTE Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Distributed by AUSTRALIA Brown & Watson International Pty Ltd Knoxfield Victoria 3180 Telephone (03) 9730 6000 Facsimile (03) 9730 6050 National Toll Free 1800 294 294 NEW ZEALAND Griffiths Equipment Ltd Mount Wellington Auckland 1060 New Zealand Telephone (09) 525 4575 Toll Free NZ 0800 294 294 24 IS502 Issue 2022/07Adobe PDF Library 16.0.7 Adobe InDesign 17.3 (Windows)