User Manual for RICE LAKE models including: 882D, BulkSlide Solids Flow Meter, 882D BulkSlide Solids Flow Meter, Solids Flow Meter, Flow Meter, Meter
Manuals | Rice Lake Weighing Systems
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DocumentDocumentBulkSlide Solids Flow Meter 882D Configuration and Calibration Manual June 2, 2023 PN 212288 Rev B © Rice Lake Weighing Systems. All rights reserved. Rice Lake Weighing Systems® is a registered trademark of Rice Lake Weighing Systems. All other brand or product names within this publication are trademarks or registered trademarks of their respective companies. All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice. The most current version of this publication, software, firmware and all other product updates can be found on our website: www.ricelake.com Revision History Revision History This section tracks and describes the current and previous manual revisions for awareness of major updates and when the updates took place. Revision A B Date May 22, 2022 Initial release June 02, 2023 Added wiring input specifications Description Table i. Revision Letter History Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department. © Rice Lake Weighing Systems All Rights Reserved 3 BulkSlide Configuration and Calibration Manual Contents 1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Accessing Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.1 Setup Switch Configuration Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.2 User Menu Configuration Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.0 Scale Configuration and Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1 Scale Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.1 Speed Sensing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1.2 Weigh Frame Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.1 Backplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.2 Backplate Reinstallalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.3 Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.4 Load Cell Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.2.5 Cable Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.2.6 Power Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.0 Digital I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.1 Configuring Digital I/O Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2 Wiring Input Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.1 Weigh Frame Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.1.1 Static Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.1.2 Span (Material) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.1.3 Calculating Correction Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars 4 Visit our website www.RiceLake.com Introduction 1.0 Introduction The BulkSlide solids flow meter measures the flow rate of gravimetrically fed bulk solids. Only free-flowing, nonadhesive bulk solids should be processed by the BulkSlide solids flow meter. The BulkSlide solids flow meter can be used for inventory mixing, blending or ratio control applications (in petrochemical, agricultural, aggregate, food and pharmaceutical industries). This manual describes the configuration and wiring for the indicator and its hardware components. For more information see: · BulkSlide Operation Manual (PN 206443) for BulkSlide hardware operation and installation · 882D Technical Manual (PN 184260) for 882D indicator details i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties 1.1 Safety Safety Definitions: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed. CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury. IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data. General Safety Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. WARNING Failure to heed could result in serious injury or death. Some procedures described in this manual require work inside the enclosure. These procedures are to be performed by qualified service personnel only. Take all necessary safety precautions when installing the scale carriage including wearing safety shoes, protective eye wear and using the proper tools. Keep hands, feet and loose clothing away from moving parts. Do not allow minors (children) or inexperienced persons to operate this unit. Do not operate without all shields and guards in place. Do not use for purposes other then weight taking. Do not place fingers into slots or possible pinch points. Do not use any load bearing component that is worn beyond 5 percent of the original dimension. Do not use this product if any of the components are cracked. Do not exceed the rated load limit of the unit. Do not make alterations or modifications to the unit. Do not remove or obscure warning labels. Install and operate this product only if it is technically in serviceable condition and in the correct manner. Read manual completely before use and keep this manual and all other relevant documents complete and accessible to personnel at all times. © Rice Lake Weighing Systems All Rights Reserved 5 BulkSlide Configuration and Calibration Manual 1.2 Accessing Setup Menu During 882D indicator configuration there will be instances when access to the Setup Menu is required. The Setup Menu may be accessed on the 882D indicator in two ways: · Pressing the setup switch · Through the menu (if audit trail jumper is enabled) 1.2.1 Setup Switch Configuration Access Perform the following to access the setup switch: 1. Use slotted screwdriver to remove the slotted screw. 2. Insert a non-conductive tool into the access hole to press the setup switch. IMPORTANT: Use caution when inserting the non-conductive too into the enclosure. Insert the tool about 3/4 inch, until the switch is engaged. Do not use excessive force which could damage the switch. 3. Reinstall slotted screw and torque to 15 in-lb (1.7 N-m). Setup Switch Access Figure 1-1. Setup Switch Access 1.2.2 User Menu Configuration Access The 882D supports an Audit Trail jumper. If the jumper is set to ON, the Setup Menu is accessible through the front keypad. If set to OFF, the Setup Menu is not accessible, making it only accessible by pressing the setup switch. 1. If the audit trail jumper (JP4) is set to ON, Press PRINT . Audit displays. 2. Press PRINT until Setup displays. Audit Jumper (JP4) MH1 TPT58 TPT66 VR1 MH3 C92 C18 L1 U1 R4 R5 Pb RICE LAKE J8 R139 R7 R8 R9 J7 MH4 TPT57 TP4 C6 U2 TP45 TP44 U3 R18 R20 ASSY PN/Rev J9 R10 TPT73 R11 R6 C7 C5 U4 R12 R13 R14 MH2 C8 D15 TPT69 R01 R03 Coupon R02 R23 C15 C16 C17 C14 R22 C90 TPT54 R31 D2 U6 X1 VR2 C29 C40 C42 C30 C39 C41 R48 C43 R37 R38 U10 C31 TPT67 C32 TPT70 C46 TPT71 R49 C45 C44 R65 R46 R47 R66 C59 C57 C58 RN1 C61 C60 JP5 JP6 C74 L2 C62 W5 W6 C63 L3 C47 JP4 ON (AUDIT) OFF C96 C19 C3 L4 U7 R27 R26 LED1 LED2 R16 R28 U5 C20 U8 LB3 R40 C24 C33 R32 C35 TPX2 R55 R56 R57 R58 R111 X2 C34 JP3 R50 C48 R54 R53 C50 U11 R51 R52 C49 W4 R71 U14 C64 C66 C65 LED5 LED6 U19 U15 TPT60 C13 R17 R19 R21 JP1 JP2 D1 W2 C12 R29 C21 C23 C22 SW1 TPS6 R30 Watch Dog R33 TPT56 SW2 C36 C26 C25 C27 R34 R146 O N R235 R238 U9 LED4 R60 R148 U13 R35 C28 R43 R44 R45 C37 C38 C52 C55 C53 C54 R61 TPS5 R62 R59 X4 C51 R73 C68 R72 R74 R75 R96 C67 U12 C56 C69 C70 R78 R77 U16 U17 C79 L5 C77 L6 L7 L8 L9 R227 117 R119 R300 R123 R125 R122 R63 R79 R80 R64 R81 R82 C80 R124 SW4NO R115 C71 C72 R83 R84 R85 R86 B1 X3 R87 U18 R88 R89 C73 TPT59 D4 D3 C103 C104 C108 R176 R177 L11 U26 D17 R178 R175 C105 F1 TP42 TP34 TP43 R162 R171 R179 R164 TPT75 R165 R161 R163 U22 C100 R168 R169 R166 R167 R170 R172 R180 TPT74 TVS1 TPS17 C85 C78 C76 SGAP6 TPS14 TPS16 R95 R90 C75 R93 R94 R91 R92 MH5 D5 D6 D7 TPT61 MH9 SGAP1 SGAP2 R220 R221 MH6 D8 D9 D10 D11 TPT55 SW3 ON CTS SGAP3 LED7 LED8 SGAP4 SGAP5 1234 J1 J2 J3 LED9 LED10 R99 MH7 TPS13 TPS12 TPS11 TPS18 U20 TPS15 C84 TPT72 C86 R100 R101 J5 J4 J6 MH8 TVS2 4 6 3 J13 MH10 Figure 1-2. 882D CPU Board Audit Jumper (JP4) 6 Visit our website www.RiceLake.com Scale Configuration and Load Cell Wiring 2.0 Scale Configuration and Load Cell Wiring This section discuses 882D Scale Configuration parameters and load cell wiring. There are several Scale Configuration parameters that must be set on the 882D indicator in order for the BulkSlide solids flow meter to function properly. The majority of parameters are located in the Speed Sensing and Weigh Frame Menus. For more information, see Section 2.1. Load cells must be wired to the indicator properly in order for the BulkSlide solids flow meter to function properly. In some cases wires must also be connected to an optional junction box and load cell. In addition the 882D indicator must be set to accept a 6 wire configuration from the load cell. For more information, see Section 2.2 on page 9. 2.1 Scale Configuration Menu Figure 2-1 and Table 2-1 illustrate and describe parameters in the Scale Configuration Menu that require configuration. Setup Scale Configuration Speed Sensing Weigh Frame Fixed Speed Total Loadcell Millivolt Output Build Ratio Idler Spacing Figure 2-1. Scale Configuration Menu Number of Idlers Parameter Setting Speed Sensing Fixed Speed Weigh Frame -Total Loadcell Build Millivolt Output Ratio Idler Spacing Number of Idlers Description Specifies a fixed belt speed for the 882D (ft/min, m/s); If a non-zero value is entered the 882D will no longer calculate belt speed using the speed sensor; When using fixed speed there must also be a digital I/O configured and enabled as BELTRUNNING or the speed will be forced to 0; Value range: 0.0-9999.0, 0.0 (default). Configure as 100 FPM or 1 ms Settings related to the weigh frame Defines the total capacity of all load cells in system (lb, kg). Value range: 1.0-99999.0, 500.0 (default). Configure as capacity obtained from BulkSlide load cell, if two load cells are used, sum their capacities Average mV/V rating of all load cells in the system; This is used for the theoretical calibration; Value must be greater than 0; Value range: 0.1-4.5, 3.0 (default). Configure as measurement obtained from BulkSlide load cell, typically this is 2 mV/V when using RL9018SS load cells The lever ratio for a pivoted weigh frame; The total load cell build is multiplied by the configured ratio to determine a working total load cell build value; Value range: 0.0-9.999, 1.0 (default). Configure as 1 Spacing between the idlers used to determine weighing surface of belt scale (in, m); Value range: 0.01-9999.0, 48.0 (default). Configure as 12 inches Number of idlers being used; Value range: 1-4, 1 (default). Configure as 1 Table 2-1. Scale Configuration Menu Parameters © Rice Lake Weighing Systems All Rights Reserved 7 BulkSlide Configuration and Calibration Manual 2.1.1 Speed Sensing Configuration 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press MODE . Scale displays. 3. Press MODE . Configuration displays. 4. Press MODE . Speed Sensing displays. 5. Press MODE . Pulse Input displays. 6. Press PRINT until Fixed Speed displays. 7. Press MODE . The configured parameter displays. 8. Press , SETPOINT ZERO , , and MODE PRINT to configure value to 100 FPM (feet per minute) or 1 ms. 9. Press ENTER to accept the parameter. Pulse Input displays. 10. Press ZERO . Speed Sensing displays. 11. Press MENU to exit the menu. Saved briefly displays and indicator returns to Weigh Mode. 2.1.2 Weigh Frame Configuration 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press MODE . Scale displays. 3. Press MODE . Configuration displays. 4. Press MODE . Speed Sensing displays. 5. Press PRINT . Weigh Frame displays. 6. Press MODE . The Total Loadcell Build displays. 7. Press MODE . The Total Loadcell Build value displays. 8. Press , SETPOINT ZERO , , and MODE PRINT to configure value to total weight capacity of system. NOTE: If two load cells are used, sum capacity of both load cells. 9. Press ENTER to accept value. Millivolt Output displays. 10. Press MODE . The Millivolt Output value displays. 11. Press , SETPOINT ZERO , , and MODE PRINT to configure value in millivolts (mV). NOTE: When using RL9018SS load cells, the millivolt value should be 2.0. Measure load cells for exact value, individual results may vary. 12. Press ENTER to the accept value. Ratio displays. 13. Press MODE . The Ratio value displays. 14. Press directional buttons to modify value to 1. 15. Press ENTER to accept value. Idler Spacing displays. 8 Visit our website www.RiceLake.com Scale Configuration and Load Cell Wiring 16. Press MODE . The Idler Spacing value displays. 17. Press directional buttons to modify value to 1. 18. Press ENTER to accept value. Number of Idlers displays. 19. Press MODE . The Number of Idlers value displays. 20. Press directional buttons to modify value to 1. 21. Press ENTER to accept value. Total Loadcell Build displays. 22. Press MENU to exit the menu. Saved briefly displays and indicator returns to Weigh Mode. 23. If required, reinstall the setup switch screw and torque to 15 in-lb (1.7 N-m). 2.2 Load Cell Wiring The BulkSlide solids flow meter uses up to two RL9018SS load cells. RL9018SS load cells contain 6 wires for signal, sense and excitations transmission. This section discusses how to wire load cells in the BulkSlide solids flow meter. 2.2.1 Backplate Removal Remove the backplate of the 882D to connect cables for installed option cards and to gain access to the display board, CPU board and power supply board. WARNING: The 882D has no on/off switch. Before removing the backplate and opening the unit, ensure the power cord is disconnected from the power receptacle. 1. Place the 882D face-down on an anti-static work mat. 2. Remove the M4 nuts holding the backplate to the enclosure with a 7 mm socket or wrench. 3. Lift the backplate away from the enclosure. Disconnect the ground wire from the backplate by removing the M4 nut with a 7mm socket or wrench and set it aside. Figure 2-2. Removing the Backplate © Rice Lake Weighing Systems All Rights Reserved 9 BulkSlide Configuration and Calibration Manual 2.2.2 Backplate Reinstallalation Once cabling and grounding is complete (Section 2.2.4 on page 11, Section 2.2.5 on page 12, Section 2.2.6 on page 13 and Section 3.2 on page 15), reattach the backplate ground wire to the backplate. Position the backplate over the enclosure and install the eight backplate nuts. Use the torque pattern shown in Figure 2-3 to prevent distorting the backplate gasket. Torque nuts to 15 in-lb (1.7 N-m). 5 3 7 1 2 8 4 6 Figure 2-3. Torque Pattern 2.2.3 Cable Connections The 882D has seven cord grips at the bottom of the enclosure, one is used for the power supply. The backplate must be removed to make connections to the load cells, speed sensor, communications, digital inputs and digital outputs. Plugs must remain in all unused cord grips to prevent moisture and dust from entering the enclosure. Torque cord grip nuts to 33 in-lb (3.7 N-m). WARNING: Power must be disconnected before servicing or installation. Failure to do so could result in electrical shock and damage to the CPU board. IMPORTANT: Do not allow open/bare wires outside of the enclosure. Remove jumpers JP5 and JP6 for RL9018SS load cell 6-wire connections. Remote Sense Jumpers (JP5, JP6) J1 Connector MH1 TPT58 TPT66 VR1 MH3 C92 C18 L1 U1 R4 R5 Pb RICE LAKE J8 R139 R7 R8 R9 J7 MH4 TPT57 TP4 C6 U2 TP45 TP44 U3 R18 R20 ASSY PN/Rev J9 R10 TPT73 R11 R6 C7 C5 U4 R12 R13 R14 MH2 C8 D15 TPT69 R01 R03 Coupon R02 C14 R22 C90 TPT54 R31 D2 U6 R23 C15 C16 C17 X1 VR2 C29 C40 C42 C30 C39 C41 R48 C43 R37 R38 C31 U10 TPT67 C32 TPT70 C46 TPT71 R49 C45 C44 R65 R46 R47 R66 C59 C57 C58 RN1 C61 C60 JP5 JP6 C74 L2 C62 W5 W6 C63 L3 C47 JP4 ON (AUDIT) OFF C96 C19 C3 L4 U7 R27 R26 LED1 LED2 R16 R28 U5 C20 U8 LB3 R40 C24 C33 R32 C35 TPX2 R55 R56 R57 R58 R111 X2 C34 JP3 R50 C48 R54 R53 C50 U11 R51 R52 C49 W4 R71 U14 C64 C66 C65 LED5 LED6 U19 U15 TPT60 C13 R17 R19 R21 JP1 JP2 D1 W2 C12 R29 C21 C23 C22 SW1 TPS6 R30 R33 Watch Dog TPT56 SW2 C36 C26 C25 C27 R34 R146 O N R235 R238 U9 LED4 R60 R148 U13 R35 C28 R43 R44 R45 C37 C38 C52 C55 C53 C54 R61 TPS5 R62 R59 X4 C51 R73 C68 R72 R74 R75 R96 C67 U12 C56 C69 C70 R78 R77 U16 U17 C79 L5 C77 L6 L7 L8 L9 R227 117 R119 R300 R123 R125 R122 R63 R79 R80 R64 R81 R82 C80 R124 SW4NO R115 C71 C72 R83 R84 R85 R86 B1 X3 R87 U18 R88 R89 C73 TPT59 D4 D3 C103 C104 C108 R176 R177 L11 U26 D17 R178 R175 C105 F1 TP42 TP34 TP43 R162 R171 R179 R164 TPT75 R165 R161 R163 U22 C100 R168 R169 R166 R167 R170 R172 R180 TPT74 TVS1 TPS17 C85 C78 C76 SGAP6 TPS14 TPS16 R95 R90 C75 R93 R94 R91 R92 MH5 D5 D6 D7 TPT61 MH9 SGAP1 SGAP2 R220 R221 MH6 D8 D9 D10 D11 TPT55 SW3 ON CTS SGAP3 LED7 LED8 SGAP4 SGAP5 1234 J1 J2 J3 LED9 LED10 R99 MH7 TPS13 TPS12 TPS11 TPS18 U20 TPS15 C84 TPT72 C86 R100 R101 J5 J4 J6 MH8 TVS2 4 6 3 J13 MH10 Figure 2-4. 882D CPU Board Jumpers 10 Visit our website www.RiceLake.com Scale Configuration and Load Cell Wiring 2.2.4 Load Cell Wiring Diagram To attach the cable from a load cell or junction box, route cable to the J1 connector (Figure 2-4). Connector for the cable is included in the parts kit. Wire the load cell cable from the load cell or junction box to connector as shown in Table 2-1. Figure 2-5 illustrates J1 on the CPU Board connected to an RL9018SS load cell. 882D J1 1234 56 J1 Pin Function Load Cell Wire 1 +SIG White 2 SIG Red 3 +SENSE Green 4 SENSE Yellow 5 +EXC Blue 6 EXC Black Remove jumpers JP5 and JP6 on CPU Board Table 2-2. J1 Pin and Wire Assignments 1234 56 (Optional) Junction Box 12 34 5 6 RL9018SS Optional RL9018SS Figure 2-5. Load Cell Wiring Diagram © Rice Lake Weighing Systems All Rights Reserved 11 Silver side out BulkSlide Configuration and Calibration Manual 2.2.5 Cable Shield Grounding Except for the power cord, all cables routed through the cord grips must be shield grounded against the enclosure. · Use hardware provided in the parts kit to install shielding clamps on the grounding studs at the bottom of the enclosure · Install only the necessary amount of shielding clamps for the cord grips to be used; finger tighten nuts at this time · Route cables through the cord grips and shielding clamps to determine the cable lengths required to reach the appropriate cable connectors · Mark the cables to remove the insulated jackets and shielding as described in the next two sections Foil Shielded Cable Shield wire Length of foil before folding back on cable insulation Cut insulated jacket here for foil shielded cables Figure 2-6. Foil Shielded Cable 1. Strip the insulated jacket and foil 1/2'' (15 mm) past the shielding clamp. 2. Strip another 1/2'' of the insulated jacket, leaving the foil shielding exposed. 3. Fold the foil shielding back on the cable where the cable passes through the clamp. 4. Ensure the silver (conductive) side of the foil is turned outward. 5. Wrap the shield wire around the cable so it contacts the foil where the cable passes through the clamp. 6. Torque the shielding clamp nut to 10 in-lb (1.13 N-m) so the clamp is around the cable and contacting the shield wire. Braid Shielded Cable Cut insulated jacket here Figure 2-7. Braid Shielded Cable 1. Strip the insulated jacket and braided shielding from a point just past the shielding clamp. 2. Strip another 1/2'' (15 mm) of the insulated jacket, leaving the braid exposed where the cable passes through the clamp. 3. Tighten the shielding clamp nut. Braid 12 Visit our website www.RiceLake.com Scale Configuration and Load Cell Wiring 2.2.6 Power Cable Grounding AC versions of the 882D are shipped with the AC power cable already installed and grounded to the enclosure. For DC versions of the 882D, use the following steps to ground and connect the DC power cable. 1. Run DC power cable (not included) through the cord grip (Figure 2-8). 2. One wire will be terminated (grounded) at a stud near the cord grip using the proper grounding stack. The backplate ground is already attached to a stud. Remove it so that the power cord ground can be on the bottom of the stack as represented in Figure 2-8. Torque nuts to 10 in-lb (1.13 N-m). 3. Run the other two wires toward the back of the enclosure and connect them to the three pin plug (included in the parts bag) that connects into the power supply board as shown in Figure 2-8 and Table 2-3. A ferrite core from the parts kit must be applied to the DC power cable within 1'' of the cord grip. Power Supply M4 Nut Backplate Ground Power Cord Ground Figure 2-8. Connect DC Wiring Pin AC DC 1 N + 2 Chassis Chassis GND GND 3 L Table 2-3. Power Connection Pin Assignments Lock Washer Grounding Stud © Rice Lake Weighing Systems All Rights Reserved 13 BulkSlide Configuration and Calibration Manual 3.0 Digital I/O Configuration This chapter discusses digital input and output (Digital I/O) configuration in the following topics: · Configuring the 882D Digital I/O BELTRUNNING parameter (see Section 3.1) · Wiring an input relay to the 882D indicator (see Section 3.2 on page 15) 3.1 Configuring Digital I/O Parameters To properly utilize the fixed speed input, one of the digital inputs must be configured as a BELTRUNNING input. Figure 3-1 and Table 3-1 illustrate and describe parameters in the Digital I/O Menu that require configuration. Setup Digital I/O Slot 0 Bit 1 BELTRUNNING Figure 3-1. Setup Digital I/O Menu Parameter Description Slot 0 Select the bit to set the function; Settings: Bit 1 - 4 Slot 1 Slot 2 Settings: Bit 1 - 24 Slot 0-2 submenu Bit n BELTRUNNING an input to tell the 882D the belt is running; if not configured, the belt is always considered running; must be configured if using Fixed Speed Table 3-1. Setup Digital I/O Menu Parameters Perform the following to set Bit 1 as BELTRUNNING. 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press PRINT until Digital I/O displays. 3. Press MODE . Slot 0 displays. 4. Press MODE . Bit 1 displays. 5. Press MODE . The current parameter is displayed (the default configuration is Off). 6. Press PRINT until BELTRUNNING displays. 7. Press ENTER to accept the parameter configuration. 8. Press MENU to exit the menu. 9. If required, reinstall the setup switch screw and torque to 15 in-lb (1.7 N-m). 14 Visit our website www.RiceLake.com Digital I/O Configuration 3.2 Wiring Input Relay The digital input on the 882D must be wired to an optically isolated input relay which is connected to the material feeder of the BulkSlide solids flow meter. This is used with the BELTRUNNING input to prevent false totalization values during no product conditions (see Section 3.1 on page 14). NOTE: The appropriate input relay depends on what controls the feeder into the BulkSlide. AC or DC versions of input relays are available. Figure 3-2 depicts two instances of wiring: · From J2 on the 882D CPU Board (using first digital input) to an optically isolated relay · From the optically isolated relay to material feeder controls MH1 TPT58 TPT66 VR1 MH3 C92 C18 L1 U1 R4 R5 Pb RICE LAKE J8 R139 R7 R8 R9 J7 MH4 TPT57 TP4 C6 U2 TP45 TP44 U3 R18 R20 ASSY PN/Rev J9 R10 TPT73 R11 R6 C7 C5 U4 R12 R13 R14 MH2 C8 D15 TPT69 R01 R03 Coupon R02 C14 R22 C90 TPT54 R31 D2 U6 R23 C15 C16 C17 X1 VR2 C29 C40 C42 C30 C39 C41 R48 C43 R37 R38 C31 U10 TPT67 C32 TPT70 C46 TPT71 R49 C45 C44 R65 R46 R47 L2 C62 R66 C59 C57 C58 RN1 C61 C60 JP5 JP6 C74 W5 W6 C63 L3 C47 JP4 ON (AUDIT) OFF C96 C19 C3 L4 U7 R27 R26 LED1 LED2 R16 R28 U5 C20 U8 LB3 R40 C24 C33 R32 C35 TPX2 R55 R56 R57 R58 R111 X2 C34 JP3 R50 C48 R54 R53 C50 U11 R51 R52 C49 W4 R71 U14 C64 C66 C65 LED5 LED6 U19 U15 TPT60 C13 R17 R19 R21 JP1 JP2 D1 W2 C12 R29 C21 C23 C22 SW1 TPS6 R30 R33 Watch Dog TPT56 SW2 C36 C26 C25 C27 R34 R146 O N R235 R238 U9 LED4 R60 R148 U13 R35 C28 R43 R44 R45 C37 C38 C52 C55 C53 C54 R61 TPS5 R62 R59 X4 C51 R73 C68 R72 R74 R75 R96 C67 U12 C56 C69 C70 R78 R77 U16 U17 C79 L5 C77 L6 L7 L8 L9 R227 117 R119 R300 R123 R125 R122 R63 R79 R80 R64 R81 R82 C80 R124 SW4NO R115 C71 C72 R83 R84 R85 R86 B1 X3 R87 U18 R88 R89 C73 TPT59 D4 D3 C103 C108 R176 R177 L11 U26 C104 D17 R178 R175 C105 F1 TP42 TP34 TP43 R162 R171 R179 R164 TPT75 R165 R161 R163 U22 C100 R168 R169 R166 R167 R170 R172 R180 TPT74 TVS1 TPS17 C85 C78 C76 SGAP6 TPS14 TPS16 R95 R90 C75 R93 R94 R91 R92 MH5 D5 D6 D7 TPT61 MH9 SGAP1 SGAP2 R220 R221 MH6 D8 D9 D10 D11 TPT55 SW3 ON CTS SGAP3 LED7 LED8 SGAP4 SGAP5 1234 J1 J2 J3 1 23 LED9 LED10 R99 MH7 TPS13 TPS12 TPS11 TPS18 U20 TPS15 C84 TPT72 C86 R100 R10 J5 J4 J6 MH8 TVS2 4 6 3 J13 MH10 CONTROL Connector Pin Signal J2 1 5VDC, 500 mA max 2 GND 3 DIO1 4 DIO2 5 DIO3 6 DIO4 Table 3-2. J2 Pin Assignments (Digital I/O) OPTO 22 G4PB4 FIELD 2345 6789 SPARE FUSE 12 34567 89 Figure 3-2. Digital Input Wiring Neutral Feeder on Control NOTE: If a jumper is wired in Digital I/O pins, tons per hour (TPH) calculation may be incorrect. © Rice Lake Weighing Systems All Rights Reserved 15 BulkSlide Configuration and Calibration Manual 4.0 Calibration Before putting the machine in service it is important to perform calibration to ensure the it provides accurate readings. This section discusses three types of calibration: · Static Zero Calibration (see Section 4.1.1) · Material Calibration (see Section 4.1.2 on page 17) · Calculating Correction Factor (see Section 4.1.3 on page 18) 4.1 Weigh Frame Calibration Figure 4-1 displays navigation paths of how to access Static Zero Calibration, Material Weight Calibration and Linearization Correction Factor 1. Calibration Weigh Frame Static Zero Dynamic Linearization Span Point 1 Percent Capacity 1 Correction Factor 1 Test Weight Chain Material Figure 4-1. Weigh Frame Calibration Menu 4.1.1 Static Zero Calibration The static zero calibration is based on four seconds of A/D readings. Perform the following to complete a static zero calibration: 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press MODE . Scale displays. Material Weight Calibrate 3. Press MODE . Configuration displays. 4. Press MODE . Speed Sensing displays. 5. Press PRINT . Weigh Frame displays. 6. Press MODE . Static Zero displays. 7. Press MODE . Press Start to Begin displays. 8. Ensure that there is no material being fed. 9. Press F1 START to initiate the calibration sequence. Calibrating... displays on the upper messaging line and a bar graph on the bottom line displays the progress of the calibration. NOTE: Once "Press Start to Begin" displays, pressing MENU is the only way to cancel. 10. After the calibration is complete Static Zero displays again. Press MENU to return to the weigh mode. 16 Visit our website www.RiceLake.com Calibration 4.1.2 Span (Material) Calibration A span calibration should be performed using a material comparison test. A known amount of material can be delivered through the BulkSlide or material can be collected and weighed after being delivered through the BulkSlide. Multiple tests should be performed before making adjustments to ensure the system is repeatable. Use this method to calibrate the scale with a known amount of material. The material must be pre weighed or post weighed. Perform the following to complete a material calibration: 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press MODE . Scale displays. 3. Press MODE . Configuration displays. 4. Press MODE . Speed Sensing displays. 5. Press PRINT . Weigh Frame displays. 6. Press MODE . Static Zero displays. 7. Press PRINT to scroll to Dynamic. 8. Press MODE . Span displays. 9. Press MODE . Test Weight displays. 10. Press PRINT to scroll to Material. 11. Press MODE . Material Weight displays. 12. Press PRINT . Calibrate displays. 13. Press MODE . Press Start to Begin displays. NOTE: The pre or post weighed material weight is entered in Step 16. 14. Press F1 START . The 882D starts recording span averages. · Displays: Calibrating... Run Time: XX:XX · The weight being totalized during calibration displays in the numeric area at x10 resolution. · Total annunciator is lit, but 1 and 2 are not. 15. Once the material has processed through the BulkSlide solids flow meter, press F2 STOP to end the sequence. 16. The 882D prompts for the amount of material in tons with the previously entered value as a default starting point. 17. Press ENTER to accept the default value. Or, use the keypad to enter a new value and press ENTER . The new value is saved to configuration. NOTE: Pressing MENU aborts the calibration. 18. The 882D displays the previous error, the current error and prompts to accept or reject the calibration. Enter Key To Accept displays on the bottom line of the messaging area. 19. Press ENTER . ACCEPTED displays, the error and the new span value is stored. Or, press MENU to reject the calibration. REJECTED displays. © Rice Lake Weighing Systems All Rights Reserved 17 BulkSlide Configuration and Calibration Manual 4.1.3 Calculating Correction Factor When calculating the correction factor mathematically the value is entered under Linearization Point 1. A span calibration clears existing linearization points and populates Point 1 by setting Percent Capacity 1 to 100.0 and creating a value for Correction Factor 1. The Correction Factor can be calculated as follows: · (Actual Weight / Registered Weight) * Current Correction Factor · Actual Weight is the real weight of material on the scale in tons · Registered Weight is the measured weight of material the 882D totalizer shows in tons or pounds · The Current Correction Factor value is created by the previously run Span Calibration Perform the following to set Linear Point 1: 1. Access Setup mode. For more information, see Section 1.2 on page 6. 2. Press MODE . Scale displays. 3. Press MODE . Configuration displays. 4. Press MODE . Speed Sensing displays. 5. Press PRINT . Weigh Frame displays. 6. Press MODE . Static Zero displays. 7. Press PRINT to scroll to Linearization. 8. Press MODE . Point 1 displays. 9. Press MODE . Percent Capacity X displays. NOTE: A span calibration (Section 4.1.2 on page 17) populates the Correction Factor 1 percentage value for Point 1. 10. Press MODE . The current percent capacity for the point displays. 11. Enter a new percent capacity value for the point with the keypad, if necessary. 12. Press ENTER . Correction Factor 1 displays. 13. Press MODE . The current correction Factor value for the point displays. 14. Enter a new correction Factor value for the point with the keypad, if necessary. 15. Press ENTER . Percent Capacity 1 displays again. 16. Press MENU to return to weigh mode. 18 Visit our website www.RiceLake.com © Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. · Rice Lake, WI 54868 · USA USA: 800-472-6703 · International: +1-715-234-9171 June 2, 2023 www.ricelake.com PN 212288 Rev B
Rice Lake Weighing Systems