1200W Plunge Saw

MSPS1200

EAN: 3663602797579

WARNING: Read the instructions before using the product!

The Mac Allister MSPS1200 is a 1200W plunge saw designed for cutting wood and similar wood materials. With compatible special saw blades, it can also cut aluminum. It is intended for use with a specifically designed track. Installation in a different or homemade track or workbench can cause serious accidents.

Your Product

The plunge saw features the following components:

Technical Specifications

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another. The declared vibration total value may also be used in a preliminary assessment of exposure.

WARNING! The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used; and of the need to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Safety Warnings

A WARNING: Read all safety warnings and instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

1) Work area safety

2) Electrical safety

3) Personal safety

4) Power tool use and care

5) Service

Cutting Procedures

Further Safety Instructions for All Saws

Kickback Causes and Related Warnings:

Safety Instructions for Plunge Type Saws

Guard Function

Symbols

Additional Safety Warning for Construction Dust

The updated Control of Substances Hazardous to Health Regulations 1st October 2012 now also targets to reduce the risks associated with silica, wood and gypsum dusts. Construction workers are one of the at-risk groups within this because of the dust that they breathe: silica dust is not just a nuisance; it is a real risk to your lungs! Silica is a natural mineral present in large amounts in things like sand, sandstone and granite. It is also commonly found in many construction materials such as concrete and mortar. The silica is broken into very fine dust (also known as Respirable Crystalline Silica or RCS) during many common tasks such as cutting, drilling and grinding. Breathing in very fine particles of crystalline silica can lead to the development of: Lung cancer, Silicosis, Chronic Obstructive Pulmonary Disorder (Chronic obstructive pulmonary disease (COPD)). And breathing in fine particles of wood dust can lead to the development of Asthma. The risk of lung disease is linked to people who regularly breathe construction dust over a period of time, not on the odd occasion.

To protect the lung, the COSHH Regulations sets a limit on the amount of these dusts that you can breathe (called a Workplace Exposure Limit or WEL) when averaged over a normal working day. These limits are not a large amount of dust: when compared to a penny it is tiny - like a small pinch of salt.

This limit is the legal maximum; the most you can breathe after the right controls have been used.

How to reduce the amount of dust?

Please always work with approved safety equipment, such as those dust masks that specially designed to filter out microscopic particles and use the dust extraction facility at all time. For more information please see the HSE website: www.hse.gov.uk/construction or www.hse.gov.uk/pubns/cis69.pdf

Warning: Some dust particles created by power sanding, sawing, grinding, drill and other construction jobs contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals: Work in a well-ventilated area. Work with approved safety equipment, such as those dust masks that are specially designed to filter microscopic particles.

VIBRATION

The European Physical Agents (Vibration) Directive has been brought in to help reduce hand arm vibration syndrome injuries to power tool users. The directive requires power tool manufacturers and suppliers to provide indicative vibration test results to enable users to make informed decisions as to the period of time a power tool can be used safely on a daily basis and the choice of tool.

SEE TECHNICAL SPECIFICATIONS IN THE INSTRUCTION MANUAL FOR THE VIBRATION LEVELS OF YOUR TOOL.

The declared vibration emission value should be used as a minimum level and should be used with the current guidance on vibration. Calculating the actual period of the actual period off use can be difficult and the HSE website has further information. The declared vibration emission been measured in accordance with a standardised test stated above and may be used to compare one tool with another tool. The declared vibration emission value may also be used in a preliminary assessment of exposure.

A Warning: The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used: How the tool is used and the materials being cut or drilled. The tool being in good condition and well maintained. The use the correct accessory for the tool and ensuring it is sharp and in good condition. The tightness of the grip on the handles. And the tool is being used as intended by its design and these instructions. While working with this power tool, hand/arm vibrations occur. Adopt the correct working practices in order to reduce the exposure to vibration. This tool may cause hand-arm vibration syndrome if its use is not adequately managed.

A Warning: Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). Note The use of other tools will reduce the users' total working period on this tool. Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels, drills and blades. Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate). Avoid using tools in temperatures of 10°C or less. Plan your work schedule to spread any high vibration tool use across a number of days.

Health Surveillance

All employees should be part of an employer's health surveillance scheme to help identity any vibration related diseases at an early stage, prevent disease progression and help employees stay in work.

Unpack

Carefully unpack and inspect your tool. Familiarize yourself with all its features and functions. Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged, have such parts replaced before attempting to use this tool.

Set Cutting Depth

The cutting depth can be set between 0-59 mm. For best results, less than a full blade tooth should be visible below the workpiece.

  1. Loosen the depth adjustment knob (14) and slide it to the desired cutting depth according to the depth scale (16) to set the cutting depth. (Refer to Fig. 3)

NOTE: The graduated values on the depth scale (16) apply for straight cuts (90° cut). The guide rail track compensation (15) must be tilted up when using the plunge saw without track. Only when using the plunge saw with track, the track compensation is used to compensate for the thickness of the track.

Using the track = guide rail track compensation down.

Not using the track = guide rail track compensation lever up. (Refer to Fig. 4)

  1. Tighten the depth adjustment knob (14). The motor or respectively the saw blade can now be pushed down to the set cutting depth. For a clean, safe cut set the cutting depth in such way that only max. one saw blade tooth protrudes under the work piece.

NOTE: The When accuracy is critical, use a set square not provided to check the depth and make test cuts on a scrap piece of material.

NOTE: Maximum cutting depth for working without track can reach 59 mm in special case if the track compensation lever is set in "down" position. The real cutting depth is then 5 mm more than the indicated value on the scale. This setting shall only be applied if the ordinary maximum cutting depth for working without track (54 mm) shall be exceeded on demand.

Set Cutting Angle

The plunge saw can be swiveled between 0° and 48°:

  1. Loosen the front and rear bevel lock knobs (4 and 12).
  2. Pivot the body of the saw until the bevel angle pointer adjacent to the front bevel lock aligns with the bevel angle required on the bevel scale (13).
  3. Tighten the bevel lock knobs firmly.
  4. The saw is now secured ready for cutting at the bevel angle required.

NOTE: When accuracy is critical, use a set square (not provided) to check the angle and make test cuts on a scrap piece of material.

Track Pack

The track pack includes:

Connecting Rods for Track

NOTE: Before first use and from time to time as needed, apply a light spray of lubricant so that the saw will glide smoothly along the length of the track. Do not allow dust, shavings or other debris to build up on the track.

Using the track connectors supplied in the track pack, you can connect lengths of track for long cuts. Each track connector (d) comprises a spacer (a) and an expansion bar (b) with four hex screws (c). Assemble each connector by fitting the spacer (a) to the side of the expansion bar (b) opposite the heads of the hex screws as shown in Fig. 6.

  1. Thread one track connector into the upper clamp channel (on the face of a length of the track).
  2. Ensure that the heads of the hex screws are facing away from the track and therefore accessible.
  3. Position the connector half way into the channel, so that one of hex screw is within the channel and exposed.
  4. Tighten the hex screw clockwise to secure the half of the connector connect to the track. (Refer to Fig. 7)
  5. Now repeat this procedure, threading the second connector into the lower clamp channel (on the underside of the track).
  6. Again, ensure the heads of the hex screws are accessible, and secure the second connector in position by tightening the hex screw anti-clockwise (Refer to Fig. 7).
  7. Guide the free ends of the two track connectors into the clamp channels of the second track. (Refer to Fig. 8)
  8. Tighten the hex screws on the face and underside of the second track and ensure all hex screws fixed firmly. (Refer to Fig. 9)

Switch ON/OFF the Plunge Saw

  1. Press the plunge lock button (1) and then the ON/OFF switch (2) to switch the saw on.
  2. Release the ON/OFF switch (2) to switch the saw off.

NOTE: Pressing the plunge lock button (1) unlocks the plunge cut mechanism at the same time, so that the motor can be moved downwards. The saw blade emerges from the protective cover. When lifting the saw the motor slides back into the initial position.

Determine Cutting Line

Two cutting lines are marked on the base plate (6) of the plunge saw.

  1. Align position A (0 mark on base plate) at the front of the base plate with your marked cutting line when using the saw without track for straight cuts. For 45° mitre cuts align position B (45 mark on base plate) at the front of the base plate with your marked cutting line.
  2. When using the saw with track always align position A (0 mark on base plate) at the front of the base plate with your marked cutting line for straight cuts and 45° mitre cuts.

Intended Use

This plunge saw MSPS1200 is intended to cut wood and similar wood materials. With compatible special saw blades (not provided) the plunge saw can also be used to cut aluminum. The plunge saw is only to be used with a specifically designed track. Installation in a different or homemade track or workbench can cause serious accidents.

Operation

Operation of the Plunge Saw Without Track

Mode Selection

The mode selector barrel enables fast and easy setting of the major functions simply by rotating the mode selector (18) to the required mode of operation:

Correct Working with the Plunge Saw

Dust Extraction

When using the tool, some material can produce dust. The dust will cause severe damage to the health of the operator and the people around you. When in use, please wear protective mask, let the people around you to stay away from work area.

The saw is fitted with a 38 mm dia. dust extraction outlet (24) suitable for use with a dust collection bag (not provided) or for connection to a vacuum system.

Put the connection adapter (29) onto the dust extraction outlet (24) and adjust it to a suitable position which will prevent wood chips and dust being directed at the body of the user.

NOTE: Check the adapter connects firmly before using the vacuum cleaner.

Attach a vacuum pipe (a) to the universal vacuum adaptor to keep the work environment clear of dust. The adaptor can be rotated 360° to the most convenient position.

Marked Cutting

  1. Turn the mode selector (18) to marked cut function.
  2. Press the plunge lock button (1) and push the motor down.

The casing stops in 2.5 mm cutting depth position.

NOTE: The marking line should be aligned with cutting line A0 mark). (Refer to page 19 "Determine cutting line" section)

Setting Scribe Mode

Scribe mode locks the depth of cut at 2.5 mm. An initial scribe cut helps to prevent friction on the blade, particularly when deep plunge cuts are required. It is also useful for the initial cut on veneered or melamine laminates.

Straight Cut (90° Cut)

  1. Loosen the front and rear bevel lock knobs (4 and 12) and swivel the saw to 0° position on the scale. Tighten the bevel lock knobs again. (Refer to page 15 "Set cutting angle" section).
  2. Rotate the mode selector (18) to free plunge position or scribe mode for a scribe cut. (Refer to page 21 "Mode selection" section).
  3. Set the desired plunge depth. Ensure that the track compensation (15) is up when using the saw without track. (Refer to page 13 "Set cutting depth" section).
  4. To switch on the saw press the plunge lock button (1) and the ON/OFF switch (2) and push the motor down. Guide the saw forward to cut.
  5. After completing the cut, release the ON/OFF switch and allow the blade to come to a complete stop before removing the saw from the workpiece.

NOTE: When operating the plunge saw at 90°, the minimum distance between the tool and wall or workpiece perpendicular plane is 16 mm. (see Fig. 16)

Mitre Cut (Up to 48°)

  1. First loosen the front and rear bevel lock knobs (4 and 12) and swivel the plunge saw to the desired graduation. Tighten the both bevel lock knobs again. (Refer to page 15 "Set cutting angle" section).
  2. Set the desired plunge depth. Ensure that the guide rail track compensation (15) is in up position when using the saw without track. (Refer to page 13 "Set cutting depth" section).
  3. To switch the saw on press the plunge lock button (1) and the ON/OFF switch (2). Allow the blade to reach full speed, plunge the blade to your set depth. Guide the saw forward to cut.
  4. After completing the cut, release the ON/OFF switch and allow the blade to come to a complete stop before removing the saw from the workpiece.

NOTE: The cutting width indicators (22) show the cutting path for 30° and 45° mitre cuts.

Operation of the Plunge Saw with Track

Track Lock

  1. Rotate the track lock (9) to the '0' position (before you place the saw in the track).
  2. Place the saw in the track.
  3. Rotate the track lock (9) to the 'I' position to lock the saw in the track.

NOTE: The track lock is required when performing bevel cuts. Set track lock (9) to the "I" position to lock and "0" position to unlock.

Anti-kickback

The anti-kickback knob (8) is designed to prevent operator injuries due to kickback. The anti-kickback knob (8) counteracts the movement if you try to guide the plunge saw on the guide rail back or if the saw kicks back, e.g. due to the saw blade jamming.

Rotate the anti-kickback knob (8) to the '0' position (before you place the saw in the track). (Refer to Fig. 19)

NOTE: When you slide the saw onto the guide rail of the track, the anti-kickback feature is automatically engaged. (Refer to Fig. 20)

NOTE: If kickback does occur, check that the track is not damaged before continuing with the cut.

Using the Fine Adjustment Knobs

The fine adjustment knobs (7 and 10) enable you to remove excessive play between the track and the saw to ensure cutting accuracy as the saw moves along the track.

  1. Loosen the fine adjustment knobs (7 and 10).
  2. Place the saw in the track.
  3. Adjust the cam levers (A) so that they remove excessive play, then re-tighten the fine adjustment knobs to secure the cam levers (A) in position.

NOTE: The cams (B) are fully engaged when the cam levers (A) are at the rear of their slots.

IMPORTANT

Making Plunge Cuts

  1. For a straight cut first loosen front and rear bevel lock knobs (4 and 12) and swivel the plunge saw to 0° position on the scale. Tighten the front and rear bevel lock knobs again. (Refer to page 13 "Set cutting depth" and page 15 "Set cutting angle" section).
  2. Rotate the mode selector (18) to free plunge position or scribe mode for a scribe cut. (Refer to page 21 "Mode selection" section).
  3. Set the desired plunge depth. Ensure that the guide rail track compensation (15) is down. (Refer to page 13 "Set cutting depth" and section).
  4. Check that the track lock (9) and anti-kickback knob (8) are in the '0' position.
  5. Engage the front of the saw in the track.
  6. Hold the saw firmly with both hands, press the plunge lock button (1) and the ON/OFF switch (2).
  7. Allow the blade to reach full speed, then pivot the saw forward to plunge the blade into the workpiece to the set depth. During first use the rubber lip is sawn off and thus splitter protection is guaranteed up to the saw blade.
  8. Push the saw forward along the track to engage the blade with the workpiece and start the cut.
  9. Maintain a consistent feed rate - too fast may put excessive strain on the motor. Avoid any sudden movements of the saw.
  10. Make your cut, again using the cutting width indicators as a guide to when to raise the saw from the workpiece.
  11. After completing the cut, release the ON/OFF switch and allow the blade to come to a complete stop before removing the saw from the track.

With the Track (0-48°)

IMPORTANT:

When making bevel cuts it is essential to lock the saw in the track. For a bevel cut, lock the saw to the track by rotating the track lock (9) to the 'I' position and set the anti-kickback knob (8) to the 'I' position.

  1. Check that the track lock (9) and anti-kickback knob (8) are in the '0' position.
  2. Engage the saw in the track.
  3. Rotate the track lock (9) into the 'I' position.
  4. Loosen the front and rear bevel lock knobs (4 and 12) and swivel the plunge saw to the desired graduation. Tighten the both bevel lock knobs again. (Refer to page 15 "Set cutting angle" section).
  5. Rotate the mode selector (18) to free plunge position or scribe mode for a scribe cut. (Refer to page 21 "Mode selection" section).
  6. Set the desired plunge depth. Ensure that the guide rail track compensation (15) is in down position when using the saw with track. (Refer to page 13 "Set cutting depth" section).
  7. To switch the saw on press the plunge lock button (1) and the ON/OFF switch (2). Allow the blade to reach full speed, plunge the blade to your set depth. Guide the saw forward to cut.
  8. After completing the cut, release the ON/OFF switch and allow the blade to come to a complete stop before removing the saw from the track.

NOTE: To prevent the saw from kicking back during plunge cuts follow these steps: Hold the plunge saw in both hands and slowly lower the saw blade. The cutting width indicators (19) shows the most foremost and rearmost cutting points of the saw blade (Ø165 mm) at maximum cutting depth and when using the track.

Cleaning and Maintenance

Ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or carrying out maintenance procedures.

Cleaning

Blade Maintenance

Replacing the Saw Blade

WARNING: Before any maintenance work always switch off the plunge saw and disconnect from mains power.

Only use Ø165x20mm blades with a kerf between 2.2 & 3.5 mm, designed for circular saws with a no-load speed rating of at least 6000/min. Never fit high speed steel blades or abrasive discs. Fitting of other purpose or different sized blades will void the warranty. Do not fit inferior blades. Regularly check the blade is flat, sharp and free of cracks or defects.

  1. Loosen the front and rear bevel lock knobs (4 and 12) and swivel the plunge saw to 0° position before changing the saw blade. Tighten both bevel lock knobs again.
  2. Set the mode selector (18) to the change saw blade icon. (Refer to "Mode selection" section).
  3. Press the plunge lock button (1) down and push the motor down.
  4. Press and hold the shaft lock (25) down. (Refer to Fig. 25).
  5. Use a 5 mm hex key (provided with this tool) to turn the screw at the saw blade slightly clockwise or counter-clockwise until the spindle clicks into place. (Refer to Fig. 26).
  6. Use the Allen key to loosen the screw counter-clockwise. Remove the outer flange and the saw blade. (Refer to Fig. 26 & Fig. 27).
  7. Clean both flanges and replace the saw blade.

NOTE: The rotation direction arrows of saw blade and saw must be aligned!

  1. Replace the outer flange in such way that the slaving pins sit in the recesses of the inner flange.
  2. Press and hold the shaft lock and tighten the screw. Press the plunge lock button (1) for the casing to swivel up again.

Brush Replacement

The saw is equipped with self-isolating special brushes. They are automatically isolated when worn, and the tool stops. Check the carbon brushes regularly. Replace the carbon brushes with genuine spare parts if either brush is worn to less than 6 mm long.

NOTE: The carbon brushes must be replaced by a pair of similar carbon brush available through the after-sales service organization or qualified professional person.

Power Cord

If the power cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid a safety hazard.

Plug Replacement

This appliance is supplied with a BS1363 3 pin plug fitted with a 13 Amp fuse. Should the fuse require replacement, it must be replaced with a fuse rated at 13Amp and approved to BS1362. If in doubt, consult a qualified electrician.

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

As the colours of the wire in the mains lead of this product may not correspond with the coloured marking identifying the terminals in your plug, proceed as follows. The blue wire must be connected to the terminal marked with N or coloured black. The brown wire must be connected to the terminal marked L or coloured red.

Connect Blue to N (Neutral)

Outer sleeve firmly clamped

NOTE: If a moulded plug is fitted and has to be removed take great care in disposing of the plug and severed cable, it must be destroyed to prevent engaging into a socket.

Storage

  1. Clean the product as described above.
  2. Store the product and its accessories in a dry, frost-free place.
  3. Always store the product in a place that is inaccessible to children. The ideal storage temperature is between 10°C and 30°C.
  4. We recommend using the original package for storage or covering the product with a suitable cloth to protect it against dust.

Transportation

Troubleshooting

ProblemPossible CausesLikely Solutions
Device does not work1. Cord not connected.
2. No power at outlet.
3. Internal damage or wear. (Carbon brushes or Trigger, for example.)
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads.
3. Have technician service tool.
Tool operates slowly.Forcing tool to work too fast.Allow tool to work at its own rate.
Excessive noise or rattling.Internal damage or wear. (Carbon brushes or bearings, for example.)Have technician service tool.
Performance decreases over time.Carbon brushes worn or damaged.Have qualified technician replace brushes.
Sawing performance is not good enough.Saw blade is blunt?Keep the saw blade sharp. Replace as need.
Saw blade not suitable for the materials?
Saw vibrates heavily.Saw blade distorted?Mount the saw blade correctly.
Saw blade mounted incorrectly?

Recycling

Meaning of crossed-out wheeled dustbin: Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities. Contact your local government for information regarding the collection systems available. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being. When replacing old appliances with new ones, the retailer is legally obligated to take back your old appliance for disposals at least free of charge.

Guarantee

At MacAllister we take special care to select high quality materials and use manufacturing techniques that allow us to create ranges of products incorporating design and durability. That's why we offer a 2 year guarantee against manufacturing defects on our MacAllister power tool products. This power tool is guaranteed for 2 years from the date of purchase, if bought in store, delivered or if bought online. You may only make a claim under this guarantee upon presentation of your sales receipt or purchase invoice. Please keep your proof of purchase in a safe place.

This guarantee covers product failures and malfunctions provided the MacAllister power tool was used for the purpose for which it is intended and subject to installation, cleaning, care and maintenance in accordance with standard practice and with the information contained above and in the user manual. This guarantee does not cover defects and damage caused by or resulting from:

This guarantee is limited to parts recognised as defective. It does not, in any case, cover ancillary costs (movement, labour) and direct and indirect damage. If the MacAllister power tool is defective during the guarantee period, then we reserve the right, at our discretion, to replace the item with a product of equivalent quality and functionality or to provide a refund. This guarantee only applies to the country of purchase or delivery and is not transferrable to any other countries. This guarantee is non-transferrable to any other person or product. Relevant local law will apply to this guarantee. Guarantee related queries should be addressed to a store affiliated with the distributor from where you purchased the Mac Allister power tool. This guarantee is in addition to and does not affect your statutory rights relating to faulty goods as a consumer.

EC Declaration of Conformity

Kingfisher International Products Limited, 3 Sheldon Square, London W2 6PX, United Kingdom declare that the product 1200W plunge saw MSPS1200, Serial number: from 000001 to 999999, Complies with the essential health and safety requirements of the following Directives: Machinery Directive 2006/42/EC, The EMC Directive 2014/30/EU, 2011/65/EU Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment, 2012/19/EU Waste Electrical and Electronic Equipment (WEEE).

Standards and technical specifications referred to: EN 55014-1:2006+A1+A2, EN 55014-2:2015, EN 61000-3-2:2014, EN 61000-3-3:2013, EN 62841-1:2015, EN 62841-2-5:2014.

Authorized Signatory and technical file holder:

Signed for and on behalf of:

Kingfisher International Products Limited

3 Sheldon Square

London W2 6PX

United Kingdom

Lisa Davis

Group Quality Director

Manufacturer, Fabricant, Producent, Hersteller, Producător, Fabricante:

Kingfisher International Products Limi

3 Sheldon Square

London

W2 6PX

United Kingdom

www.kingfisher.com/products

Distributor: B&Q plc, Chandlers Ford, Hants, SO53 3LE United Kingdom www.diy.com

SFD Limited

Trade House, Mead Avenue

Yeovil

BA22 8RT, United Kingdom

www.screwfix.com

To view instruction manuals online, visit www.kingfisher.com/products

Models: MAC ALLISTER, MSPS1200, 200W Plunge Saw

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References

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