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Installation Guide for Altronix models including: AL400X220, AL400X220 Series, Power Supply Charger, AL400X220 AL400X220 Series Power Supply Charger, AL400X220 Series Power Supply Charger, Supply Charger, Charger
Altronix AL400PD4220 | Power Supply Charger, 4 Fused Outputs
Altronix AL400PD4CB220 | Power Supply Charger, 4 PTC Class 2
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DocumentDocumentAL400X220 Series Power Supply/Charger Models Include: AL400X220 - Single Output. AL400PD4220 - Four (4) Fuse Protected Outputs. AL400PD4CB220 - Four (4) PTC Protected Outputs. AL400PD8220 - Eight (8) Fuse Protected Outputs. AL400PD8CB220 - Eight (8) PTC Protected Outputs. AL400XPD16220 - Sixteen (16) Fuse Protected Outputs. AL400XPD16CB220 - Sixteen (16) PTC Protected Outputs. For a red enclosure add an "R" suffix to the part #, e.g. AL400PD8R220 For a larger enclosure add an "X" suffix to the part #, e.g. AL400XPD8220 Installation Guide Rev. 102512 More than just power.TM Installing Company: _______________ Service Rep. Name: __________________________________ Address: _____________________________________________ Phone #: __________________ Overview: Altronix AL400X220 is a power supply that converts a nominal 220VAC (working range 198VAC-256VAC), 50/60Hz input to a 12VDC or 24VDC regulating output (see specifications below). The AL400X is the base power supply unit for the multi-output power supply/charger series: AL400PD4220, AL400PD4CB220, AL400PD8220, AL400PD8CB220, AL400XPD16220, AL400XPD16CB220 (Refer to AL400X220 Series Power Supply Configuration Reference Chart below). AL400X220 Series Power Supply Configuration Reference Chart: Accessory Power Distribution Module(s) Number of Outputs Fused Outputs PTC Outputs (auto-resettable) 12VDC Total Output Current (A) 24VDC Total Output Current (A) Altronix Model Number Individual Output Rating (A) Power Power Supply Supply Input Battery Fuse Fuse Rating Rating Accommodates Stand-by Batteries AL400X220 AL400XX220 1 4A (12VDC) 3A (24VDC) Two (2) 12VDC/7AH Two (2) 12VDC/12AH AL400PD4220 AL400XPD4220 AL400PD4CB220 AL400XPD4CB220 AL400PD8220 AL400XPD8220 AL400PD8CB220 AL400XPD8CB220 PD4 P 4 PD4CB P 3.5A (12VDC) 3A (24VDC) 2.5A Two (2) 12VDC/7AH Two (2) 12VDC/12AH Two (2) 12VDC/7AH Two (2) 12VDC/12AH PD8 P 4A 3A 3.5A (12VDC) 3A (24VDC) 5A/ 250V 15A/ 32V Two (2) 12VDC/7AH Two (2) 12VDC/12AH 8 Two (2) 12VDC/7AH PD8CB P 2.5A Two (2) 12VDC/12AH AL400XPD16220 Two PD8 P 16 AL400XPD16CB220 Two PD8CB P 3.5A (12VDC) 3A (24VDC) 2.5A Two (2) 12VDC/12AH Two (2) 12VDC/12AH Do not exceed total output rating of 4A @ 12VDC or 3A @ 24VDC per unit. Specifications: Agency Listing: · CE European Conformity. Input: · Input 220VAC (working range 198 - 256VAC), 50/60Hz, 1.7A. · AC input and DC output LED indicators. Supervision: · AC fail supervision (form "C" contacts). · Low battery and battery presence supervision (form "C" contacts). Additional Features: · Power supply, enclosure, cam lock, and battery leads. Output: · 12VDC or 24VDC selectable output. · 4A total supply current at 12VDC or 3A total supply current at 24VDC. · Filtered and electronically regulated outputs. · Short circuit and thermal overload protection. · Battery fuse rated at 15A/32V. Battery Backup: · Built-in charger for sealed lead acid or gel type batteries. · Automatic switch over to stand-by battery when AC fails. · Maximum charge current 0.7A. · Zero voltage drop when switched over to battery backup. - 2 - Enclosure Dimensions: AL400X220, AL400XR220, AL400PD4220, AL400PD4CB220, AL400PD8220, AL400PD8CB220: 13.5" x 13" x 3.25" (342.99mm x 330.2mm x 82.6mm) AL400XX220, AL400XPD4220, AL400XPD4CB220, AL400XPD8220, AL400XPD8CB220, AL400XPD16220, AL400XPD16CB220: 15.5" x 12" x 4.5" (393.7mm x 304.8mm x 114.3mm) AL400X220 Series Installation Guide ON 1 ON Power Supply Output Specifications: Output Switch Position 12VDC SW1 - ON 24VDC SW1 - OFF OFF - 24V ON - 12V Stand-by Specifications (total current shown): Output 4 hr. of Stand-by and 24 hr. of Stand-by and 60 hr. of Stand-by and 5 Minutes of Alarm 5 Minutes of Alarm 5 Minutes of Alarm 12VDC / 40AH Battery Stand-by = 4.0A Alarm = 4.0A Stand-by = 1.0A Alarm = 4.0A Stand-by = 300mA Alarm = 4.0A 24VDC / 12AH Battery 24VDC / 40AH Battery Stand-by = 3.0A Alarm = 3.0A Stand-by = 200mA Alarm = 3.0A Stand-by = 1.0A Alarm = 3.0A Stand-by = 300mA Alarm = 3.0A Fig. 1 - AL400X220 Series CAUTION: De-energize unit prior to servicing. For continued protection against risk of electric shock and fire hazard replace fuse with the same type and rating. Do not expose to rain or moisture. F1 LG N Ground Lug Fig. 1a NC C NO NC C NO Battery & AC Supervision Circuit Fig. 1b AC Delay J1 AC DC BAT BAT FAIL NC C NO NC C NO AC FAIL J1 220VAC power mains Fig. 1c SW1 OFF - 24V ON - 12V Battery & AC Supervision Circuit Power Distribution Module(s) Off - 24V On - 12V AC Delay + BAT - + DC - Battery connection SW1 Switch Position: ON 24VDC = SW1 OFF 12VDC = SW1 ON 12VDC Rechargeable Battery (optional) For 12VDC Operation use hook-up in the inset on the right 12VDC Rechargeable Battery (optional) CAUTION: When power supply board is set for 12VDC use only one (1) 12VDC stand-by battery. Keep power-limited wiring separate from non power-limited. Use minimum 0.25" spacing. AL400X220 Series Installation Guide - 3 - Installation Instructions: Wiring methods should be in accordance with the National Electrical Code/NFPA 70/NFPA 72/ANSI, and with all local codes and authorities having jurisdiction. Product is intended for indoor use only. 1. Mount unit in the desired location. Mark and predrill holes in the wall to line up with the top two keyholes in the enclosure. Install two upper fasteners and screws in the wall with the screw heads protruding. Place the enclosure's upper keyholes over the two upper screws; level and secure. Mark the position of the lower two holes. Remove the enclosure. Drill the lower holes and install two fasteners. Place enclosure's upper keyholes over the two upper screws. Install the two lower screws and make sure to tighten all screws (Enclosure Dimensions, pg. 7-8). 2. CLoungnect AC circuit (220VAC, 50/60Hz) as follows: Green branch wire connects to earth (safety) ground lug . Line and Neutral to the connector on power supply board marked [L, N] respectively (Fig. 1, pg. 3). Use 14 AWG or larger for all power connections (Battery, DC output, AC input). Use 22 AWG to 18 AWG for power-limited circuits (AC Fail/Low Battery reporting). Keep power-limited wiring separate from non power-limited wiring (220VAC 50/60Hz Input, Battery Wires). Minimum 0.25" spacing must be provided. CAUTION: Do not touch exposed metal parts. Shut branch circuit power before installing or servicing equipment. There are no user serviceable parts inside. Refer installation and servicing to qualified service personnel. 3. Set the unit to the desired DC output voltage by setting SW1 (Fig. 1c, pg. 3) to the appropriate position (Power Supply Voltage Output Specifications Chart, pg. 2). 4. Measure output voltage before connecting any devices to ensure proper operation. Improper or high voltage will damage these devices. When servicing the unit, AC mains should be removed. 5. Connect devices to be powered: a. For AL400X220 Power Supply: connect devices to the terminals marked [+ DC ] (Fig. 1, pg. 3). b. For other Power Distribution Models: connect devices to be powered to the terminal pairs 1 to 4 marked [1P & 1N] through [4P & 4N] (Fig. 2a & 2b, pg. 6) or 1 to 8 marked [1P & 1N] through [8P & 8N] (Fig. 3a & 3b, pg. 6), carefully observing correct polarity. 6. For Access Control applications batteries are optional. When batteries are not used, a loss of AC will result in the loss of output voltage. When the use of stand-by batteries is desired, they must be lead acid or gel type. 7. Connect appropriate signaling notification devices to AC FAIL & BAT FAIL (Fig. 1a, pg. 3) supervisory relay outputs. Note: When used in fire alarm, burglar alarm or access control applications, "AC Fail" relay should be utilized to visually indicate that AC power is on. To delay report for 6 hours cut "AC Delay" jumper (Fig. 1b, pg. 3). 8. Please ensure that the cover is secured with the provided key lock. Wiring: Use 14 AWG or larger for all power connections. Note: Take care to keep power-limited circuits separate from non power-limited wiring (220VAC, Battery). Maintenance: Unit should be tested at least once a year for the proper operation as follows: Output Voltage Test: Under normal load conditions the DC output voltage should be checked for the proper voltage level (Power Supply Voltage Output Specifications Chart, pg. 3). Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage both at the battery terminal and at the board terminals marked [+ BAT ] to ensure that there is no break in the battery connection wires. Note: Maximum charging current under discharges is 0.7A. Note: Expected battery life is 5 years; however, it is recommended changing batteries in 4 years or less if needed. - 4 - AL400X220 Series Installation Guide Power Supply Board Red (DC) Green (AC) ON ON ON OFF OFF ON OFF OFF LED Diagnostics: Power Supply Status Normal operating condition. Loss of AC. Stand-by battery supplying power. No DC output. Loss of AC. Discharged or no stand-by battery. No DC output. Red (Bat) ON OFF Battery Status Normal operating condition. Battery fail/low battery. Power Distribution Module Green Power Distribution Module Status ON Normal operating condition. OFF No Power Output. Power Supply Board Terminal Identification: Terminal Legend Function/Description L, G, N Connect 220VAC (working range 198VAC - 256VAC), 50/60Hz to these terminals: L to Hot, N to Neutral. Do not use the [G] terminal. + DC 12VDC @ 4A or 24VDC @ 3A continuous power-limited output. AC Fail NC, C, NO Indicates loss of AC power, e.g. connect to annunciator/alarm panel. Relay normally energized when AC power is present. Contact rating 1A @ 28VDC. AC Fail condition will report approximately within one (1) minute after loss of AC. To delay report for 6 hours cut jumper J1 on the Power Supply Board (AC trouble output delay option). If this mode is selected, the Power Supply Board must be reset by removing all power to it for 30 seconds. Bat Fail NC, C, NO Indicates low battery condition, e.g. connect to alarm panel. Relay normally energized when DC power is present. Contact rating 1A @ 28VDC. Low battery conditions will report approximately 21VDC (24VDC output setting) or approximately 10.5VDC (12VDC output setting). Battery presence detection will report approximately 1 minute after battery remains undetected (missing or removed). + BAT Stand-by battery connections. Maximum charge current 0.7A. Power Distribution Module Terminal Legend PD4/PD4CB PD8/PD8CB 1P to 4P 1P to 8P 1N to 4N 1N to 8N Function/Description Positive DC power outputs. Negative DC power outputs. AL400X220 Series Installation Guide - 5 - Power Distribution Module(s): Fig. 2a - PD4 Power Distribution Board Fuse Protected Outputs Replace fuses with the same type and rating 3.5A/250V Fig. 2b - PD4CB - Power Distribution Board PTC Protected Outputs F1 F2 F3 F4 F1 F2 F3 F4 LED 1P 1N 2P 2N 3P 3N 4P 4N DC Output to devices 1P-4P Power Outputs, 1N-4N Common Outputs From Power Supply Board (Factory Installed) Fig. 3a - PD8 Power Distribution Board Fuse Protected Outputs Replace fuses with the same type and rating 3.5A/250V 1P 1N 2P 2N 3P 3N 4P 4N LED DC Output to devices 1P-4P Power Outputs, 1N-4N Common Outputs From Power Supply Board (Factory Installed) Fig. 3b - PD8CB - Power Distribution Board PTC Protected Outputs 1 2 3 4 P 56 7 8 FUSED POWER OUTPUTS D1 R1 LED N COMMON POWER OUTPUTS DC Output to devices 1P-8P Power Outputs, 1N-8N Common Outputs INPUT From Power Supply Board (Factory Installed) 1 2 3 4 P 56 7 8 FUSED POWER OUTPUTS D1 R1 LED N COMMON POWER OUTPUTS DC Output to devices 1P-8P Power Outputs, 1N-8N Common Outputs INPUT From Power Supply Board (Factory Installed) - 6 - AL400X220 Series Installation Guide Enclosure Dimensions (BC300): AL400X220, AL400XR220, AL400PD4220, AL400PD4CB220, AL400PD8220, AL400PD8CB220 13.5" x 13" x 3.25" (342.9mm x 330.2mm x 82.6mm) 1.40" (35.6mm) 4.85" (123.2mm) 4.85" (123.2mm) 1.40" (35.6mm) 1.20" (30.5mm) 3.25" (82.6mm) 1.20" (30.5mm) 1.40" (35.6mm) 0.75" (19.1mm) 12.5" (317.5mm) 11.0" (279.4mm) 0.75" (19.1mm) 0.9375" (23.8mm) 1.20" (30.5mm) 1.40" (35.6mm) 5.10" (129.5mm) 5.10" (129.5mm) 13.0" (330.2mm) 6.5625" (166.7mm) 5.10" (129.5mm) 3.25" (82.6mm) 0.9375" (23.8mm) 3.25" (82.6mm) 3.25" (82.6mm) 1.0" (25.4mm) 1.0" (25.4mm) 10.5" (266.7mm) 1.0" (25.4mm) AL400X220 Series Installation Guide - 7 - Enclosure Dimensions (BC400): AL400XX220, AL400XXR220, AL400XPD4220, AL400XPD4CB220, AL400XPD8220, AL400XPD8CB220, AL400XPD16220, AL400XPD16CB220 15.5" x 12" x 4.5" (393.7mm x 304.8mm x 114.3mm) 1.5" (38.1mm) 4.615" (117.2mm) 4.615" (117.2mm) 1.5" (38.1mm) 1.75" (44.5mm) 1.25" (31.8mm) 1.5" (38.1mm) 4.5" (114.3mm) 1.1" (27.9mm) 12.23" (310.6mm) 1.1" (27.9mm) 4.5" (114.3mm) 1.375" (34.9mm) 1.125" (28.6mm) 1.25" (31.8mm) 1.5" (38.1mm) 0.91" (23.1mm) 0.91" (23.1mm) 15.5" (393.7mm) 2.0" (50.8mm) 2.0" (50.8mm) 5.0" (127.0mm) 0.79" (20.1mm) 5.0" (127.0mm) 1.25" (31.8mm) 1.1" (27.9mm) 1.25" (31.8mm) 1.5" (38.1mm) 4.615" (117.2mm) 4.615" (117.2mm) 1.75" (44.5mm) 1.5" (38.1mm) Altronix is not responsible for any typographical errors. 140 58th Street, Brooklyn, New York 11220 USA | phone: 718-567-8181 | fax: 718-567-9056 website: www.altronix.com | e-mail: info@altronix.com | Lifetime Warranty IIAL400X220 Series G06U MEMBER - 8 - AL400X220 Series Installation Guide