All About Bakery Equipment - Bakery Design & Fitout
Instruction Manual for IBE models including: BDR, BDR Semi Automatic BUN Divider Rounder, BDR BUN Divider Rounder, Semi Automatic BUN Divider Rounder, BUN Divider Rounder, Rounder, BUN Rounder, Divider Rounder
Bun Divider Rounder - All About Bakery Equipment
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DocumentDocumentInstruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR INSTRUCTION MANUAL SEMI-AUTOMATIC BUN DIVIDER ROUNDER www.allaboutbakery.com.au 1 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR MODEL: BDR Contents 1. General Information: 1- Documentation supplied 2- Contact details 3- Use of this manual 4- Intellectual property rights 5- Warranty terms and conditions 6- Machine specifications 7- Machine identification details 8- Main components of the machine 9- Safeguards 10- Intended operation 2. Transport and Installation: 1- Transport 2- Installation 3- Testing & Safeguards 3. Machine Operation: 1- Intended operation 2- Control components 3- Dividing operation 4. Cleaning & Maintenance: 1- Cleaning 2- Maintenance 3- Spare parts list 4- Exploded parts drawings 5- Electrical diagrams www.allaboutbakery.com.au 2 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1. General Information: 1.1 Documentation supplied · Instruction manual · Spare parts list · Wiring diagrams 1.2 Contact Details International Bakery Equipment Pty Ltd (I.B.E.) Address: 20 Brewer Street, CLONTARF QLD 4019 Australia Phone: 1300 099 011 or +61 7 3491 9500 E-Mail: sales@allaboutbakery.com.au Web: www.allaboutbakery.com.au 1.3 Use of this Manual Please read carefully the information supplied in this manual before installing, operating or carrying out maintenance on this machine. This manual must be kept in good condition and stored where it can be easily found when required. www.allaboutbakery.com.au 3 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.4 Intellectual Property Rights This manual contains copyright information. All rights are reserved. No part of this manual can be reproduced or photocopied without prior written permission of International Bakery Equipment Pty Ltd. Permission to use this documentation has only been given to the customer who this manual has been supplied as part of the machine's equipment and only for the purpose of installation, operation and maintenance of the machine to which the manual refers. International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or indirect damage or injury to people or objects resulting from the misuse of this documentation or the machine for which it has been intended. The manufacturer reserves the right to introduce technical modifications or improvements both to the documentation and to the machines without prior notice. The information contained herein refers in particular to the machine specified in section 1.7 "Machine identification details ". www.allaboutbakery.com.au 4 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.5 Warranty Terms and Conditions · Warranty becomes effective from date of delivery. · Warranty claims may be made by telephone, letter, email or fax. However, all verbal claims must be confirmed in writing. I.B.E. Pty Ltd Reserves the right to require return of all claimed defective parts. · I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested. · Mechanical and Electrical parts are warranted for a period of 12 months from date of delivery. · During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. 5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all charges will be the Purchasers responsibility. · After the initial 12 months warranty, any replacement parts are warranted for 3 months excluding labour. · This Warranty may not be changed or modified and is not subject to any other Warranty expressed or implied by any other Agent, Dealer or Distributor unless approved in writing by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific legal rights which vary from State to State. Note: I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage questions. The decision of the Company is final. What is covered under this Warranty: · Parts that fail due to defects in material workmanship. · Parts that fail due to faulty assembly by I.B.E. Pty Ltd · Parts that fail due to improper set-up by I.B.E. Pty Ltd What is not covered under this Warranty: · Parts that fail due to improper usage or overloading of the machine. · Parts that fail due to lack of maintenance. · Parts that fail due to abuse, misuse or modification. · Mixer attachments - Bowl, whisk, beater and/or hook. · Normal wear parts, such as, Conveyor belts, `v' belts, `o' rings and scraper and slicer blades. The Warranty on these parts is, they will be in satisfactory operating condition at time of delivery and initial start-up. Claims in such parts must be made immediately. · Loss of time, potential revenue and/or profits. · Personal injury or property damage resulting from the operation of the machine. www.allaboutbakery.com.au 5 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.6 Specifications Crate Dimensions: Length (cm) 92 Width (cm) 76 Machine Specifications Height (cm) 160 Weight (Kg) 400 Model Dough Capacity Dough Dividing Weight Kg g Min - Max Min - Max Motor H.P. Dimensions L WH cm cm cm Weight Kg (Net) BDR 900g 3.6Kg 30g - 120g 2 62 62 140 360 Power Supply Details: 3 Phase, 10amp 4-pin plug top (supplied) Note: The Manufacturer will not be Liable for electrical defects, breakdowns or malfunctioning of the machine for the non compliance with the power supply stated. www.allaboutbakery.com.au 6 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.7 Machine Identification Details Type: Semi-Automatic Bun Divider Rounder Model: BDR Position of Serial Number Identification Plate (plate not shown) (Fig 1.1) Fig 1.1 Serial number Identification plate Note: When requesting spare parts please state the serial number found on the serial number identification plate. www.allaboutbakery.com.au 7 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.8 Main Machine Components Pressing Leaver Dough weight setting screw Blade release handle On/off switch (not shown) Rounding plate Rounding Handle Main Power Switch Balance weight Plate storage hook Dividing Plates Fig1.2 Main Machine Components www.allaboutbakery.com.au 8 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 1.9 Safeguards This machine has been fitted with safeguards to ensure safe operation of this machine, in accordance please ensure the following; · Do not place foreign objects in under the head of the machine. · Ensure training in the safe operation of this machine is carried out with all operators. · Do not wear loose clothing, ties, chains, or watches that could get caught into the moving parts of the machine. · Ensure safeguards are in operable order before using the machine on a daily basis. · Tampering with the safety devices creates hazards for the machine operator, for which International Bakery Equipment Pty Ltd or its agents will not be liable. www.allaboutbakery.com.au 9 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 2. Transport and Installation: 2.1 Transport The instructions given in this section must be carefully followed when transporting the machine. This operation may include but is not limited to the following: · Storage of the machine · Installation of the machine · The machine comes supplied in a secure packing crate which needs to be handled with care to protect the machine. · When being transported the machine crate should be secure to the transporting veichcle using approved tie down straps to avoid the machine tipping over. · The machine should not be placed on top of other items during transport. · When lifting the machine ensure all persons are at a safe distance. · The forklift operator is to hold the appropriate qualifications. · Do not climb on or place body under machine crate when it is being lifted from the ground or transport veichcle. · When lifting the machine crate ensure forks are spread to the maximum width of the crate and the crate is against the cradle of the forklift (Fig2.1). Fig 2.1 www.allaboutbakery.com.au 10 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 2.2 Installation · Ensure transport crate and all protective packaging is removed. · Carefully clean the machine using a damp clean cloth, removing dust on all surfaces. · When the machine has been unpacked, check the condition of the machine. Any visible damage indicates that the machine has been dropped or hit by something during transport. This could lead to malfunctioning. If damage has occurred during transport it should be attributed to the carrier and International Bakery Equipment Pty Ltd or its agent should be informed immediately of the situation. · Locate the divider in a level convenient position where the operation of the machine is safe and accessible. · Before making the electrical connections check the specifications found in section 1.6 of this manual and ensure they match those of your electrical service. · Make certain the electrical supply is correct and the correct breaker is in place to ensure protection from a short circuit. · Ensure the three phase connection of the bun divider is correct. When the rounding handle is pressed the rounding plate osculates in the direction of the arrow. · A qualified person should correct electrical connection if required. · Train all operators in the safe operation of this machine. www.allaboutbakery.com.au 11 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 3. Machine Operation: 3.1 Intended Operation This machine has been designed and manufactured for the safe dividing and rounding of doughs within a range of 900g to 3600g into bread rolls the utilising an even balanced pressure plate and the dividing blades to ensure an even pressure and accurate dividing of the dough into 30 pieces of equal weight. This machine has been designed and built to operate indoors. www.allaboutbakery.com.au 12 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 3.2 Control Components a. b. c. d. e. Fig 3.1 BDR Control Components Location Description Operation Performed a Pressing leaver Brings down the pressure plate. b Weight adjustment For the weight of the dough piece. screw c Cutting release When pushed to the right the blades will release cutting the handle dough into 30 pieces. d Rounding handle When pressed down the oscillating plate will round the divided dough. On / Off Turns the power on and off to the machine. e Switch www.allaboutbakery.com.au 13 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 3.3 Dividing Rounding Operation These operating procedures are to be used as a guide, as every bakeries dough consistency is different. These steps should be used to set up the BDR to your specific product and by keeping records of the settings it will assist in the day to day operation of this machine, be aware though you may still need to fine tune the settings that you record as your dough can change i.e. longer than normal bench rest, or a slacker dough. · Turn the power on using the on/off switch (e). · Use the weight adjustment screw (b) to set size required according to dough weight. · Press dough piece out onto the dividing plate evenly to ½ of the outside circles and place into machine ensuring plate is flat and against back stops and pin is in the hole in the front of the plate. · Draw the pressing leaver (a) down to express all of the air from the dough piece. · Push the cutting leaver (c) to the right releasing the cutting blades, the pressing leaver (a) will go down slightly further as the blades divide the piece of dough.. · Press the rounding handle (d) down and the machine will round the divided dough pieces. If the dough pieces come out torn, a higher setting or less rounding time is needed. If they are not formed into bread rolls properly, a lower setting or longer rounding time is needed. . www.allaboutbakery.com.au 14 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 4. Cleaning &Maintanance: 4.1 Cleaning · Always turn power off at the wall and unplug machine prior to any cleaning or maintenance procedures to be carried out. · Keeping the machine cleaned helps to maintain the efficient hassle-free operation of the machine. · This machine should be cleaned at the end of every day, to prevent a build up of dough crumb and flour dust. · Remove pin from the right-hand side of the head of the machine and steadily tilt the head to the left, slowly lower until it stops, release the blades and clean with a plastic scraper, lightly oil with white oil and lower back head back down to the right and replace pin. · Remove excess flour dust with a soft brush. · Using a plastic scraper remove any dough remnants from dividing plate. · Wipe over the entire machine with a damp cloth with a neutral detergent, (Harsh chemicals will damage the machine). Note: Do not use water jets or hoses to clean this machine as excess water can damage the machine, and the safe operation of the electrical components. www.allaboutbakery.com.au 15 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR Note: ONLY paraffin or white oil can be used to lubricate the dividing blades. The blades only need a very fine film of oil coating them and this can be done at the end of the cleaning process at the end of production daily. 4.2 Maintenance It is recommended that this machine should be serviced once every 12 months by a qualified technician to maintain hassle free operation. If in the event the machine does not operate correctly it is recommended that you contact your supplier to ensure a qualified technician services the machine for you. It is not advisable to attempt any repairs without prior knowledge of the mechanical or electrical systems used in the manufacture of this machine, use only qualified technicians. Note: Any attempt to modify this machine in any way will result in the warranty being voided. Tampering with the mechanical or electrical systems in this machine will void warranty. www.allaboutbakery.com.au 16 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 4.3 Spare Parts List No. Description 1 Screw 2 Fitting screw 3 Cross piece 4 Knife head 5 Dough check ring 6 Knife 7 Hex-bolt 8 Push bar 9 Flange bearing 10 Setting ring 11 V-belt pulley 12 Switching shaft 13 Leaver 14 Main shaft 15 Collar screw 16 Ring guiding bridge 17 Guide shaft 18 Flange 19 Hammer screw 20 Strap 21 Clamping leaver 22 Bearing block 23 Slide piece 24 Guide bolt 25 Bushing No. Description 26 Ball bearing 27 Pressing leaver 28 Toothed segment 29 Hex-bolt 30 Segmental block 31 Adjusting screw 32 Front cover 33 Ball handle 34 Roll bearing 35 Bearing cap 36 Plastic plate 37 Bolt for angle leaver 38 Pin 39 Angle leaver 40 Moulding leaver 41 Roll bearing 42 Bolt 43 Connection piece 44 Flange bearing 45 Stop bolt 46 Support 47 Support pin 48 Link 49 Support bracket 50 Balance weight www.allaboutbakery.com.au 17 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR Spare Parts List Continued No. Description 51 Spring strap 52 Spring 53 Connecting joint bar 54 Pin 55 Support fork 56 Roller for support pin 57 Support strap 58 Moulding plate 59 Slide 60 Slide bearing 61 Housing 62 Fastening bolt 63 Tension spring 64 Spring bolt 65 Spring bolt No. Description 66 Tension spring 67 Hex-bolt 68 Tension spring 69 Adjusting screw 70 Sleave nut 71 Bracket 72 Collar screw 73 Limitation pin 74 Motor 75 V-belt pully 76 V-belt 77 Support pin 78 Hex-bolt 79 Tension screw 80 Motor support www.allaboutbakery.com.au 18 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 4.4 Exploded Parts Drawing www.allaboutbakery.com.au 19 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR www.allaboutbakery.com.au 20 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR www.allaboutbakery.com.au 21 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR www.allaboutbakery.com.au 22 Instruction Manual for Manual Semi-Automatic Bun Divider Rounder BDR 4.5 Electrical Wiring Diagrams www.allaboutbakery.com.au 23