microsonic | ultrasonic sensors | Made in Germany
Instruction Manual for microsonic models including: mic 25-F-TC, mic 35-F-TC, mic 130-F-TC, mic 340-F-TC, mic 600-F-TC, mic 25-F-TC Ultrasonic Sensors, mic 25-F-TC, Ultrasonic Sensors, Sensors
Product description Ԏ The mic sensor with one switching output measures the distance to an object within the detection zone contactless. Depending on the ad-justed detect distance the switching
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DocumentDocumentOperating Manual mic+ Ultrasonic Sensors with one switching output an IO-Link mic+25/F/TC mic+35/F/TC mic+130/F/TC mic+340/F/TC mic+600/F/TC Product description The mic+ sensor with one switching output measures the distance to an object within the detection zone contactless. Depending on the ad- justed detect distance the switching output is set. All settings are done with two push- buttons and a three-digit LED-display (TouchControl). Three-colour LEDs indicate the switching status. The output functions are changeable from NOC to NCC. The sensors are adjustable manually via TouchControl or via Teach-in procedure. Useful additional functions are set in the Add-on-menu. Using the LinkControl adapter (op- tional accessory) all TouchControl and additional sensor parameter Diagram 1: Set sensor parameters numerically using LED display settings can be adjusted by a Windows® Software. IO-Link The mic+ sensors are IO-Link-capable in accordance with IO-Link specification V1.1 and support Smart Sensor Profile like Digital Measuring Sensor. The mic+ sensors have a blind zone in which distance measurement is not possible. The operating range indi- cates the distance of the sensor that can be applied with normal reflectors with sufficient function reserve. When using good reflectors, such as a calm water surface, the sensor can also be used up to its maximum range. Objects that strongly absorb (e.g. plastic foam) or diffusely reflect sound (e.g. pebble stones) can also reduce the defined operating range. Start here T1 + T2 Press T1 and T2 simultaneously for about 3 s until welcome message has passed. Set switching output T1 T1 1 T1 + T2 T1 + T2 T2 T2 Set detect distance in mm or cm. 1 2 For single switching point press T2 T2 until » « is T1 displayed. For window mode T2 operation set far switching point in mm or cm. T1 + T2 Choose » « for NCC or T1 T2 » « for NOC. T1 + T2 Safety Notes Read the operating instructions prior to start-up. Connection, installation and ad- justment works may only be carried out by expert personnel. No safety component in accordance with the EU Machine Directive, use in the area of personal and machine protection not permitted Proper Use mic+ ultrasonic sensors are used for non-contact detection of objects. Synchronisation If the assembly distance of multiple sensors falls below the values shown in Fig. 1 the integrated synchronisation should be used. Connect Sync/ Com-channels (pin 5 at the units receptable) of all sensors (10 maximum). mic+25... mic+35... mic+130... mic+340... mic+600... 0.35 m 0.40 m 1.10 m 2.00 m 4.00 m 2.50 m 2.50 m 8.00 m 18.00 m 30.00 m Fig. 1: Assembly distances, indicating synchronisation/multiplex Multiplex mode The Add-on-menu allows to assign an individual address »01« to »10« to each sensor connected via the Sync/ Com-channel (Pin5). The sensors per- form the ultrasonic measurement sequentially from low to high address. Therefore any influence between the sensors is rejected. The address »00« is reserved to syn- chronisation mode and deactivates the multiplex mode. To use synchronised mode all sensors must be set to address »00«. Installation Î Assemble the sensor at the installa- tion location. Î Plug in the connector cable to the M12 connector, see Fig. 2. 2 1 35 4 1 3 4 2 5 +UB UB F Sync/Com colour brown blue black white grey Fig. 2: Pin assignment with view onto sensor plug and colour coding of the microsonic connection cable Start-up Î Connect the power supply. Î Set the parameters of the sensor manually via TouchControl (see Fig. 3 and Diagram 1) Î or use the Teach-in procedure to adjust the detect points (see Diagram 2). cm mm % Measuring Range 3-digit LED-display LED D1 and D2 T1 D1D2 T2 Push-buttons T1 and T2 Fig. 3: TouchControl/LED display Factory setting mic+ sensors are delivered factory made with the following settings: Switching output on NOC Detecting distance at operating ran- ge Measurement range set to maxi- mum range Maintenance mic+ sensors work maintenance free. Small amounts of dirt on the surface do not influence function. Thick layers of dirt and caked-on dirt affect sensor function and therefore must be removed. Notes mic+ sensors have internal tempe- rature compensation. Because the sensors heat up on their own, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation. During normal operating mode, a yellow LED D2 signals that the switching output has connected. During normal operating mode, the measured distance value is displayed on the LED-indicator in mm (up to 999 mm) or cm (from 100 cm). Scale switches automatically and is indicated by a point on top of the digits. During Teach-in mode, the hysteresis loops are set back to factory settings. If no objects are placed within the detection zone the LED-indicator shows » «. If no push-buttons are pressed for 20 seconds during parameter set- ting mode the made changes are stored and the sensor returns to normal operating mode. The sensor can be reset to its factory setting, see »Key lock and factory setting«, Diagram 3. The latest IODD file and informations about start-up and configuration of pico+ sensors with IO-Link, you will find online at www.microsonic.de/en/mic+. Show parameters Î In normal operating mode shortly push T1. The LED display shows »PAr.« Each time you tap push-button T1 the actual settings of the analogue output are shown. T2 T1 T1 + T2 Ready Diagram 2: Set sensor parameters via Teach-in procedure Teach-in switching output 1 1 2 1 85% Set switching point Set window limits Set two way reflective barrier Set NOC/NCC Place object at position 1 . Place object at position 1 . Place reflector at position 1 . Press T2 until »d« is shown. Current measuring value Press T2 until »End« is shown. Press T2 until »d« is shown. Press T2 until »d« is shown. Press T2 until countdown passed from »8 « to »0« and NOC or NCC symbol is displayed. Current measuring value Current measuring value NOC symbol Place object at position 2 . Current measuring value Press T2 until »End« is shown. Press T2 until countdown passed from »8 « to »0« and »End« is displayed. or NCC symbol To change output characteristic press T2. Normal operating mode Press T1 and T2 simultaneously until »End« is displayed. Diagram 4: Useful additional functions in Add-on menu (for experienced users only, settings not required for standard applications) Start here T1 + T2 Diagram 3: Key lock and factory setting Activate/deactivate TouchControl Reset to factory setting Turn supply voltage OFF. Turn supply voltage OFF. While pressing T1 turn supply voltage ON. While pressing T1 turn supply voltage ON. Keep T1 pressed until »on« or »off« is displayed . »on« or »off« / »off« or »on« To activate or deactivate press T1. Keep T1 pressed for about 15 s until »rESEt« has passed through the display. Don´t press any push-button for 20 s. Normal operating mode T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 Note Changes in the Add-on menu may impair the sensor function. A6, A7, A10, A11, A12 have influence on the response time of the sensor. T2 T1 T1 + T2 Ready »C01«: Display bright »C02«: Display dimmed »C03«: Display off Minimum value: »001« Maximum value: difference between maximum range and switching point - 1 During window mode operation hysteresis influences both switching points. »F00«: no filter »F01«: standard filter »F02«: averaging filter »F03«: foreground filter »F04«: background filter Defines the strength of the chosen filter. »P00«: weak filter up to »P09«: strong filter Minimum value: blind zone Maximum value: nearwindow limit - 1 »00«: synchronisation »01« to »10«: sensor address for multiplex mode »oFF«: synchronisation deactivated To optimize multiplex speed the highest sensor address may be set. Setting range »01« to »10« Minimum value: sensor-distant window limit Maximum value: 999 mm for mic+25/..., mic+35/..., 999 cm for mic+130/..., mic+340/..., mic+600/... Put plane reflector vertically disposed in front of sensor: in an exact distance of 250 mm for mic+ 25... and mic+35... and 900 mm for all other types. Adjust display to 250 mm or 900 mm. Confirm calibration with T1+T2. Affects the size of the detection zone. »E01«: high »E02«: standard »E03«: slight Low power mode Hysteresis switched output Measurement filter Filter strength Foreground suppression Multiplex mode device addressing Multiplex mode highest address Measurement range Calibration display Detection zone sensitivity Technical data M12x1 M12x1 M12x1 M12x1 Ø47.5 M12x1 Ø65 1 2 U 4 5 3 +UB F/ Sync/Com UB 1 Push-Pull output in pnp circuit mic+25... TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 1 2 U 4 5 3 +UB F/ Sync/Com UB 1 Push-Pull output in npn circuit blind zone 0 to 30 mm operating range 250 mm maximum range 350 mm angle of beam spread see detection zone transducer frequency 320 kHz resolution 0.025 mm 51 84 mic+35... TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 0 to 65 mm 350 mm 600 mm see detection zone 400 kHz 0.025 mm 51 84 mic+130... TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 0 to 200 mm 1,300 mm 2,000 mm see detection zone 200 kHz 0.18 mm 51 84 mic+340... TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs mic+600... TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 0 to 350 mm 3,400 mm 5,000 mm see detection zone 120 kHz 0.18 mm 69 102 19.5 33 0 to 600 mm 6,000 mm 8,000 mm see detection zone 80 kHz 0.18 mm 72 105 22.5 36 10 cm 5 cm 0 cm 5 cm 10 cm 20 cm 10 cm 0 cm 10 cm 20 cm 0.8 m 0.4 m 0m 0.4 m 0.8 m 1.6 m 0.8 m 0m 0.8 m 1.6 m 2.4 m 1.2 m 0m 1.2 m 2.4 m detection zones for different objects: The dark grey areas represent the zone where it is easy to recognise the normal reflector (round bar). This indicates the typical operating range of the sensors. The light grey areas represent the zone where a very large reflector for instance a plate can still be recognised. The requirement here is for an optimum alignment to the sensor. It is not possible to evaluate ultrasonic reflections outside this area. 0 cm Plate 5 cm 10 cm Round bar ø 10 mm 15 cm 20 cm 25 cm 30 cm 35 cm 0 cm Plate 10 cm 20 cm Round bar ø 10 mm 30 cm 35 cm 40 cm 50 cm 60 cm 0 m Plate 0.4 m 0.8 m Round bar ø 10 mm 1.2 m 1.3 m 1.6 m 2 m 0 m Plate 0.8 m 1.6 m Round bar ø 27 mm 2.4 m 3.2 m 3.4 m 4 m 4.8 m 5.6 m 0 m Plate 1.2 m 2.4 m Round bar ø 27 mm 3.6 m 4.8 m 6 m 7.2 m 8.4 m reproducibility ±0.15 % ±0.15 % ±0.15 % ±0.15 % ±0.15 % accuracy ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation) be deactivated 3), 0.17%/K without compensation) be deactivated 3), 0.17%/K without compensation) be deactivated 3), 0.17%/K without compensation) be deactivated 3), 0.17%/K without compensation) operating voltage UB 9 to 30 V DC, short-circuit-proof, Class 2 voltage ripple ±10 % 9 to 30 V DC, short-circuit-proof, Class 2 ±10 % 9 to 30 V DC, short-circuit-proof, Class 2 ±10 % 9 to 30 V DC, short-circuit-proof, Class 2 ±10 % 9 to 30 V DC, short-circuit-proof, Class 2 ±10 % no-load supply current 80 mA 80 mA 80 mA 80 mA 80 mA housing Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content classofprotectiontoEN60529 IP 67 IP 67 IP 67 IP 67 IP 67 norm conformity EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 type of connection 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT controls 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) indicators 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs programmable with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl operating temperature 25 to +70 °C 25 to +70 °C 25 to +70 °C 25 to +70 °C 25 to +70 °C storage temperature 40 to +85 °C 40 to +85 °C 40 to +85 °C 40 to +85 °C 40 to +85 °C weight 150 g 150 g 150 g 210 g 270 g switching hysteresis 1) 3 mm 5 mm 20 mm 50 mm 100 mm switching frequency 2) 25 Hz 12 Hz 8 Hz 4 Hz 3 Hz response time 2) 32 ms 64 ms 92 ms 172 ms 240 ms time delay before availability <300 ms <300 ms <300 ms <380 ms <450 ms order No. mic+25/F/TC switching output Push-Pull, UB 3 V, UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof mic+35/F/TC Push-Pull, UB 3 V, UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof 1) Can be programmed via TouchControl, LinkControl and IO-Link. 2) With TouchControl, LinkControl and IO-Link, the selected filter setting and the maximum range influence the switching frequency and the response time. 3) Can be deactivated via LinkControl. mic+130/F/TC Push-Pull, UB 3 V, UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof mic+340/F/TC Push-Pull, UB 3 V, UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof mic+600/F/TC Push-Pull, UB 3 V, UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T +49 231 975151-0 / F +49 231 975151-51 / E info@microsonic.de / W microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features. Enclosure Type 1 For use only in industrial machinery NFPA 79 applications. The proximity switches shall be used with a Listed (CYJV/7) cable/connector assembly rated minimum 32 Vdc, minimum 290 mA, in the final installation. Registration no. 75330-19 Approved on June 25th, 2019 *B13181* MV-DO-187552-859213