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Mercruiser and Mercury Racing (Sterndrive) Service Manual Index

Mercury MerCruiser

# Supplement To Part Number Latest Description SN Range or Models Scope Years Related Diagram Set
1 - 90-68648 Feb 1986 Engines & Drives All 1963-1973 -
- 90-73033 Jet Drive 400 All 1975 -
2 - 90-71707 Feb 1986 Engines, Drives & Jet Drive 400 All 1974-1977 -
3 - 90-95693 R1 Aug 1988 Engines: 4-Cylinder, L6 & V8 All 1978-1984 -
4 - 90-86137 Feb 1986 Sterndrives: MC 120 to 260 All 1978-1982 -
5 - 90-12935 Oct 1985 Sterndrives: TR and TRS All 1978-1993 -
6 - 90-12934-2 Oct 1997 Sterndrives: R, MR, Alpha One & Alpha One SS All 1983-1990 -
7 - 90-12410 Nov 1985 Engines: GM V6 All 1983-1993 -
8 - 90-44553 R2 Dec 1993 Engines: MM 4-Cylinder All 1985-1989 -
9 - 90-14499 R1 Aug 1987 Engines: GM V8 All 1985-1988 -
10 - 90-14693-1R1 Jan 1994 Engines: GM 4-Cylinder All 1985-1989 -
11 - 90-17431-4 Mar 1998 Sterndrives: Bravo All 1988-1998 -
12 - 90-814099-2 Jan 1996 Engines: 5-Cylinder & 6-Cylinder Diesel All 1989-1993 -
13 - 90-816462 R2 Jun 1995 Engines: GM 4-Cylinder All 1990-1997 -
14 - 90-818177-3 Apr 2001 Sterndrives: Alpha One Gen II All 1991- -
15 - 90-816463 Mar 1992 Engines: GM V8 All except High Performance 1989-1992 -
16 - 90-823224-2 Jul 1996 Engines: GM V8 454cid & 502cid Gen V-Gen VI 1993-1997 -
17 - 90-823225-1 Oct 1996 Engines: GM V8 305cid & 350cid All 1993-1997 -
- Engines: GM V8 5.0L 1993-1995 -
18 - 90-823226-1 Sep 1996 Engines: GM V6 Gen II Balance Shaft All 1993-1997 -
19 - 90-823227 Jan 1994 Engines: V8 7.3L (IDI) Diesel All 1994-1996 -
20 - 90-823228 R1 Jun 1994 Sterndrives: Blackhawk All 1994-1998 -
21 - 90-806934 Nov 1994 Engines: 5-Cylinder & 6-Cylinder 3.0L, 3.6L, & 4.2L (IDI) Diesel All 1994- -
22 - 90-860074-1 Feb 2002 Engines: D-Tronic 2.8L & 4.2L (DI) Diesel Starting SN 0K000001 1997- -
22 -S 90-860074020 Sep 2002 Engines: D4.2L 300 Diesel All 2002- -
23 - 90-861326-1 Mar 1999 Engines: GM V8 Gen VI
• Sterndrive 454 Mag MPI
• Sterndrive 502 Mag MPI
• Inboard 454 Mag MPI Horizon
• Inboard 8.2L MPI		 SN 0L010029-
SN 0L017000-
SN 0L002200-
SN 0L002450-		 1998-2001 -
- Engines: GM V8 L-29
• Sterndrive 7.4L MPI
• Inboard 7.4L MPI		 SN 0L010003-
SN 0L002006-		 1998-2001 -
24 - 90-861327-1 Oct 1999 Engines: GM V8 305cid & 350cid
• Sterndrive 5.0L
• Sterndrive 5.0L EFI
• Sterndrive 5.7L
• Sterndrive 5.7L EFI
• Sterndrive 350 Mag MPI
• 5.7L Comp Ski
• 350 Mag MPI Ski
• Black Scorpion
• Inboard 5.7L
• Inboard 350 Mag MPI
• Inboard MX 6.2 MPI		 SN 0L015751-0M087347
SN 0L012052-0M299999
SN 0L010037-0M087347
SN 0L010035-0M299999
SN 0L010019-0M299999
SN 0L002005-0L677945
SN OL002600-0M309999
SN OL002700-0M391599
SN 0L002003-0L677226
SN OL002008-0M309999
SN 0M310000-		 1998-2001 90-869208201
90-869208301
24 -S 24 90-861327000 Jul 2000 Engines: GM V8 377cid (6.2L) All 2000-2001 -
25 - 90-861328-1 Nov 1999 Engines: GM V6
• 4.3L
• 4.3H
• 4.3L EFI		 SN OL125850-
SN 0L110850-
SN 0L110850-0M299999		 1998- 90-869208101
26 - 90-861329-1 Mar 1999 Engines: GM 4-Cylinder Sterndrive 3.0L Alpha SN 0L010042- 1998- 90-869208101
27 - 90-861784-1 Nov 2002 Engines: V8 D7.3L D-Tronic (DI) Diesel All 1998-2002 -
28 - 90-864260020 Oct 2002 Dry Joint Exhaust System
• Sterndrive		 SN 0M600000-
SN 0M317000–		 2002- -
31 • Inboard & Tow Sports
38 - 90-866211 Feb 2005 Jetdrive SN 1D000001- 2004- -
39 - 90-865612T01 May 2008 Bravo Sterndrives
• Bravo Standard, Bravo X
• Bravo XR
• Transom
• Transom (High Performance)		 SN 0M198373-
SN 0W240000-
SN 0W173658-
SN 0W150260-		 2004- -
40 30 & 31 90-865376 Nov 2004 Engines: Gen III Cool Fuel
• 5.0L MPI (Bravo)
• 350 MAG MPI (Bravo)
• 6.2L MPI (Bravo)
• Sterndrive 496 MAG
• Inboard 350 MAG MPI
• Inboard 6.2L MPI
• Inboard 8.1L (496cid)		 SN 0W060000-
SN 0M398372-
SN 0M398395-
SN 0W090000–		 2004- 90-869208201
90-869208401
90-869208301
41 25, 26 & 31 90-866202 Dec 2004 Engines: Turn Key Start (TKS)
• 3.0L
• 4.3L
• 5.0L
• 5.7L		 SN 0W30200-
SN 0W300013-
SN 0W300010-
SN 0W300755-		 2004- 90-869208101
90-869208201
90-869208301
42 - 90-866025 Feb 2006 Engines: 2.8L Diesel
• 2.8L ES & EI 170
• 2.8L ES & EI 200		 SN 88005200-88010000
SN 88010001-88020000		 2006- -
45 - 90-866944 Jul 2008 Zeus Drive SN OM956937- 2007- -
47 - 90-866941 Nov 2007 Engines: QSD 2.8L and 4.2L Diesel Models
• QSD 2.8L Sterndrive
• QSD 2.8L Inboard		 SN 88300400-88314999
SN 88300000-88310399		 2007- -
48 - 90-866942 Jan 2008 Engines: QSD 2.0L Diesel Models
• Sterndrive
• Inboard		 SN 88201000-
SN 88200000-		 2007- -
- 90-895372 Aug 2004 SmartCraft Digital Throttle & Shift (DTS): 10-Pin Engine Connection USA version 2004- -
- 90-896643 Nov 2004 International version 2004- -
- 90-895072 Aug 2004 USA version 2004-2005 -
- 90-896642 Aug 2004 SmartCraft Digital Throttle & Shift (DTS): 14-Pin Engine Connection International version 2004- -
- 90-897790 Nov 2005 Version 06 2005- -
- 90-814705R03 Dec 2006 Remote Controls All Mercury remote controls 1998- -
- 90-869267 Apr 2007 Vazer 100 Engine and Drive: Interim Service Manual SN 1A035000- 2007- 90-869208101
- 90-866948001 Aug 2007 MerCruiser Special Tools -
- 90-866909 Feb 2008 Cummins MerCruiser Diesel Special Tools -
- 90-869208T01 Jun 2008 MerCruiser Diagram Binder (See index, 90-869216002) -
26, 30, 31, 90-869267 90-879288023 June 2008 Engines: MerCruiser Models with Emissions Control
• Vazer 100 with Emissions Control
• 3.0 MPI with Emissions Control
• Small block sterndrive models with Emissions Control
• Scorpion 350 with Emissions Control
• Tow Sports 5.7 MPI with Emissions Control
• Inboard models with Emissions Control		 SN 1A036000-
SN 1A300000-
SN 0W698433-
SN 1A090000-		 2008- 90-869208101
90-869208201
90-869208301
90-869208401

Mercury Racing Sterndrives

# Supplement To Part Number Manual Type Latest Description Scope SN Range or Models Years
1 - 90-817110 Service Dec. 1990 Engines: Hi-Performance
• Mark IV HP420/HP425/ HP465
• HP500 Bulldog
• HP575		 All 1989-1992
2 - 90-815526 Service Dec. 1991 Sterndrives:
• II, III, IV & V SSM		 All 1982-
2 -S 2 90-849776 Service Sept. 1997 Sterndrives: III A All
3 - 90-848294 Service Dec. 1994 Engines: Hi-Performance
• Gen V HP425/HP450/ HP465/HP500
• Mark IV
• Gen V HP525SC/ HP600SC/HP 800SC		 All 1992-1998
4 - 90-848656 Service Mar. 1996 Sterndrives: VI and VII (Non Dry Sump) All
5 - 90-840250 Service Oct. 1998 Sterndrives: VI (Dry Sump) All 1999-
6 - 90-840283R01 Service Oct. 2002 Engines: HP500 EFI All 1999-
7 - 90-840500 Service Mar. 2000 Engines: HP377 EFI All 1999-
8 - 90-841053 Diagnostic Jan. 2002 Engines: HP575 SCi SN 0L601000- 2001-
- 90-840542 Service Nov. 2002 2001-
9 - 90-843188 Diagnostic Apr. 2003 SN 0M900146-0M953619 2003-2006
- 90-843189 Service June 2003 Engines: HP525 EFI 2003-2006
- 90-842770R02 Diagnostic May 2007 Engines:
• HP850 SCi		 2005-
10 - 90-842771R01 Service Feb. 2007 • HP1075 SCI
• HP1200 SCI		 All 2004-
11 - 90-841965 Diagnostic June 2005 Engines: HP600 SCi SN 0M950332-0M954917 2006-
- 90-841966 Service July 2005 2006-
12 - 90-840250R01 Service June 2005 Sterndrives: VI (Dry Sump) All 1999-
13 - 90-8M8000084 Diagnostic Feb. 2006 Engines HP525 EFI Model year 2006½, starting SN 0M953620 2006M-2006M-
- 90-8M8021132 Service Feb. 2006
14 - 90-8M8020286 Diagnostic Feb. 2006 Engines:
• HP600 SCi
• HP700 SCi		 SN 0M955081-
SN 0M954560-		 2006-
- 90-8M8020287 Service June 2006 2006-
15 - 90-8M8020285 Service Aug.2006 Sterndrives: Dry Sump NXT¹ SN 0M954570- 2006-
- 90-814705R03 Service Dec. 2006 Remote Controls Mercury remote controls 1998-
- 90-8M8022121 Special Tools Apr. 2008 Mercury Racing Special Tools Catalog Special tools for Mercury Racing Outboard and Sterndrive Products

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